KR101680118B1 - Electric boiler using fluid frictional heat - Google Patents
Electric boiler using fluid frictional heat Download PDFInfo
- Publication number
- KR101680118B1 KR101680118B1 KR1020160013846A KR20160013846A KR101680118B1 KR 101680118 B1 KR101680118 B1 KR 101680118B1 KR 1020160013846 A KR1020160013846 A KR 1020160013846A KR 20160013846 A KR20160013846 A KR 20160013846A KR 101680118 B1 KR101680118 B1 KR 101680118B1
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- South Korea
- Prior art keywords
- friction
- fluid
- case
- shaft
- protrusions
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/101—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/101—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply
- F24H1/102—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply with resistance
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/02—Casings; Cover lids; Ornamental panels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H2250/00—Electrical heat generating means
- F24H2250/02—Resistances
Abstract
The present invention relates to a fluid pump electric boiler, and its object is to provide a fluid pump electric boiler which enables smooth fluid flow through the improvement of the structure of the friction head. The present invention for this purpose comprises a base frame; A burner mounted on the base frame to heat the fluid; And a motor mounted on the base frame and connected to a friction head provided inside the case, wherein the friction head has an inflow space formed therein for inflow of a fluid to be introduced into the case, A body portion having a shaft coupling portion to which a connecting shaft extending is coupled; The body portion is divided by the friction groove portion in the circumferential direction of the body portion. The body portion is divided by the friction groove portion in the longitudinal direction of the body portion, And a plurality of second friction protrusions disposed between the first friction protrusions, the plurality of first friction protrusions being divided by the ring-shaped groove portion along the circumferential direction, and at least one of the rubbing protrusions And the front side surfaces of the first and second frictional protrusions located in the front region and the rear region of the body portion of the first frictional projection and the second frictional projection are respectively concave and convex from the frictional groove portion So that the front edge forms a hook structure protruding in the rotational direction of the friction head. Lt; / RTI >
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fluid pump electric boiler, and more particularly, to a fluid pump electric boiler provided with a head rotating at a high speed inside a case, Electric boiler.
Generally, a boiler burns fuel such as petroleum, coal, and gas, heats fluid such as water or heat oil using the heat of combustion generated when the fuel is burned, or uses heat to heat fluid such as water or heat oil .
These boilers are widely used in industrial fields requiring heating fluid as well as in heating homes and buildings.
On the other hand, boilers using chemical fuels such as petroleum, coal, and gas have a problem in that a large amount of pollutants are discharged during the combustion process of chemical fuels, and the thermal efficiency is lower than that of the spent chemical fuels.
A boiler for heating fluid using electricity is an electric heating system using electric resistance, and a friction heating system for generating heat through fluid flow.
The boiler of the electric heating system has a problem that there is always a risk of electric leakage or fire depending on the nature of the fluid and it takes a lot of time to heat a large amount of fluid because the fluid can be heated only in the vicinity of the heating wire which generates heat by resistance.
Recently, there is an increasing interest in a friction heating type boiler in which a fluid is flowed by using electric energy and a fluid is directly heated by the flow of the fluid.
The frictional heating boiler heats the fluid through friction, cavitation, etc. of the fluid, and it is important to increase the fluid flow rate and the turbulent flow to promote the heating.
Meanwhile, the conventional friction heating type boiler includes a case having a fluid inlet and a fluid outlet, and a friction head installed to rotate inside the case. The friction head is rotated between the friction head and the case The fluid is heated by friction.
In the conventional friction-heating boiler as described above, the fluid filled in the space between the friction head and the case is heated. If the space is too wide, the frictional amount of the fluid is low and the heating is not properly performed. There is a problem that it takes a lot of time to heat a large amount of fluid because the fluid amount is small.
Accordingly, although a plurality of wings are formed on the outer periphery of the friction head to increase the friction area with the fluid, it has not provided sufficient turbulence flow and fluid friction and flow velocity for raising a large amount of fluids.
In view of the above problems, an improved triboelectric boiler head is disclosed in Japanese Patent Publication No. 1535509, and FIG. 1 is a sectional view of a boiler constructed using the triboelectric boiler head.
The
The
An
Conventionally, the
However, since the impeller rotates at a high speed in order to flow the fluid, there is a problem that vibration and noise are generated due to deterioration of fixation force with time.
The
Therefore, a hermetic member such as a mechanical seal is installed between the
Although FIG. 1 does not show a state in which the hermetic member is installed, it can be seen that the
As the gap between the
The space S formed around the connection portion between the
In addition, the fluid stagnates in the space S while forming a vortex, and thus the fluid stagnated in the space S acts as an element for reducing the pressure of the fluid discharged through the
The space S generated by installing the hermetic member between the rotary drive shaft and the case hinders effective heating of the fluid and causes a pressure loss of the fluid, thereby reducing the efficiency of the electric boiler.
In addition, in the case of the electric boiler shown in Fig. 1, since the bearing supporting the rotation of the head is directly exposed in the space where the fluid is heated, when the bearing is used for heating the general water rather than the heat medium oil, It can be easily damaged.
Therefore, in the case of the electric boiler shown in FIG. 1, a general bearing can not be used, and it is required to use a bearing made of a special material such as a ceramic bearing, but the ceramic bearing has a problem in that it is less durable than a general bearing.
It is an object of the present invention to provide a fluid pump electric boiler capable of smooth fluid flow through a structure improvement of a friction head.
Another object of the present invention is to provide a fluid pump electric boiler which can minimize the unnecessary space inside the case to realize more effective frictional heating of the fluid.
It is still another object of the present invention to provide a fluid pump electric boiler for improving the structure of an impeller to reduce noise and vibration caused by an impeller.
According to an aspect of the present invention, there is provided a base frame comprising: a base frame; A burner mounted on the base frame for heating a fluid flowing through the inlet while the friction head rotates in a heating space inside the case having an inlet and an outlet for the fluid; And a motor mounted on the base frame so as to be positioned adjacent to the burner and axially coupled to the friction head to rotate the friction head, wherein the friction head is disposed parallel to the inlet, A body portion formed with an inflow space into which a fluid to be introduced into the inside flows, and a shaft coupling portion to which a connection shaft extending from the motor is coupled; A plurality of frictional grooves formed along the circumferential direction of the body and spaced apart from each other along a longitudinal direction of the body, the frictional grooves being divided by a plurality of frictional grooves along the circumferential direction of the body, And a plurality of second friction protrusions spaced apart from the first friction protrusions and protruding lower than the height of the first friction protrusions, the plurality of first friction protrusions being divided by a plurality of ring- Wherein at least one of the friction protrusions is formed with a discharge hole communicated with the inflow space, and the first friction protrusions and the second friction protrusions are disposed in the front region and the rear region of the body portion, respectively, The front side surfaces of the friction protrusions and the second friction protrusions are recessed more concave from the friction grooves so that the front side edge is inclined in the rotational direction of the friction head Being configured to form a projecting hook structure, the case is composed of a front and a rear of the cylindrical structure is opened, the housing is formed on the outlet side; The inlet port for the installation of the end shaft and the inflow of the fluid is formed in the center, and a rear surface facing the heating space is connected to the front surface of the housing to close the open front surface of the housing by the rotation of the friction head A front cover member having a plurality of third flow grooves spaced apart from each other in the circumferential direction, the plurality of third flow grooves having an arc-shaped structure bent in the rotational direction of the friction head to assist flow of the fluid; And a coupling shaft extending from the motor and coupled to a rear surface of the housing so as to close the open rear surface of the housing, and a shaft hole for installing the mechanical seal through the center portion, And a rear cover member protruding to the inside of the heating space to surround the shaft coupling part and including a filling part for filling a space between the shaft coupling part and the case.
The fluid pump electric boiler may further include an oil pump disposed on a rear surface of the shaft coupling unit to allow the fluid around the shaft coupling unit to rotate when the friction head rotates and to have a structure spaced apart from each other in a circumferential direction of the shaft coupling unit, A plurality of flow guide grooves may be further formed.
delete
A plurality of first induction grooves formed in a front surface of the filler portion and formed in a circular arc structure bent in a rotational direction of the friction head; And a plurality of second guide grooves formed on an inner circumferential surface of the shaft hole and formed in a helical structure extending along the rotational direction of the friction head.
The fluid pump electric boiler is provided with a flow path which is coupled to the front of the friction head to rotate together with the friction head and which flows the fluid flowing through the inlet to the inflow space, An end shaft having a plurality of first blades projecting integrally on a rear surface thereof to form a vortex; And an impeller installed at an end of the connecting shaft to rotate inside the inflow space and having a plurality of second blades protruding integrally on the front surface to form a second vortex of the flow opposing the first vortex .
The fluid pump electric boiler further includes a bearing block installed at a rear end of the case to support the rotation of the connecting shaft, wherein a plurality of spacers are provided between the bearing block and the case, .
In the fluid pump electric boiler, each of the spacers may have a cylindrical shape with a hole through which a bolt fastened to fix the bearing block to the case is formed at the center.
According to the present invention having such characteristics as described above, heat generated by friction between fluid molecules through rotation of a friction head disposed in a heating space and heat generated when bubbles are decomposed due to acceleration / decompression and deceleration / pressure increase of fluid through centrifugal force Thereby providing a high heating efficiency in such a manner that the fluid itself is heated, and the fluid in the heating space can be smoothly discharged without stagnation and discharged.
In addition, the present invention minimizes unnecessary space in the heating space, thereby further enhancing the heating efficiency of the fluid.
In addition, the present invention has an effect that the blade for generating a vortex for the flow of fluid is processed into an integral structure in the related member, so that occurrence of noise or vibration due to the blade can be reduced.
Further, the present invention is effective in reducing heat generated by the fluid heated in the case to be transmitted to bearings or motors supporting the connection shaft, thereby shortening the service life of bearings or motors due to heat.
Further, the present invention minimizes the interval between the bearing block supporting the rotation of the connecting shaft and the flange coupling connecting the connecting shaft and the rotating shaft, thereby reducing the total volume of the fluid pump electric boiler.
1 is a cross-sectional view of a conventional fluid pump electric boiler,
2 is a perspective view of a fluid pump electric boiler according to a preferred embodiment of the present invention,
3 is a perspective view of a base frame according to the present invention,
4 is an exploded perspective view showing the structure of a burner according to the present invention,
5 is a cross-sectional view of a burner according to the present invention,
6 is a perspective view of a housing according to the present invention,
7 is a perspective view of a front cover member according to the present invention,
8 is a perspective view of a rear cover member according to the present invention,
9 and 10 are perspective views of a friction head according to a preferred embodiment of the present invention,
11 is a side view of a friction head according to a preferred embodiment of the present invention,
12 is a sectional view taken along line AA 'in Fig. 11,
13 is a cross-sectional view of BB 'of FIG. 11,
14 is a sectional view of CC 'in Fig. 11,
15 is a perspective view of an end shaft according to a preferred embodiment of the present invention,
16 is a perspective view of an impeller according to a preferred embodiment of the present invention,
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
The fluid pump electric boiler according to the present invention heats the fluid flowing into the inside of the case through the rotation of the friction head rotating at a high speed, and is used for heating equipment such as a heating coil, a fan, and a radiator, To the fluid heating device.
For reference, the fluid may be water or heat medium oil, and the fluid pump electric boiler according to the preferred embodiment of the present invention has an ideal structure for heating water.
Figure 2 shows a perspective view of a fluid pump electric boiler according to a preferred embodiment of the present invention.
The fluid pump electric boiler according to the present invention used for heating water or thermal oil as described above is composed of a
3 is a perspective view of a base frame according to the present invention.
The
The
5 is a cross-sectional view of a burner according to the present invention, FIG. 6 is a perspective view of a housing according to the present invention, FIG. 7 is a front view of a front cover member according to the present invention, 8 is a perspective view of a rear cover member according to the present invention.
The
The
The
The
The
A
The
More specifically, the
The
The
Since the
In addition, a female screw fastened to a socket (not shown) for coupling with a hose or a pipe to which a fluid is supplied is formed in a front end portion of the
The
The connecting
The
A plurality of
Each of the
A plurality of
Each of the
The
As described above, the
In addition, it can be made of a material such as metal or reinforced plastic that can withstand the high-speed rotation of the
Fig. 9 is a perspective view of a friction head according to a preferred embodiment of the present invention, Fig. 11 is a side view of a friction head according to a preferred embodiment of the present invention, Fig. 12 is a cross- 13 is a sectional view of BB 'in FIG. 11, and FIG. 14 is a sectional view of CC' in FIG.
The
The
The
The inflow space IS is disposed in parallel with the
An
It is preferable that the center line of the
According to a preferred embodiment of the present invention, a plurality of
More specifically, the
The
When the
The friction protrusions 220 include a
The
More specifically, the first rubbing
That is, a
For reference, the
The
The
The first rubbing
The
The
The second
As described above, the
By repeating the compression and expansion of the fluid, the momentum of the fluid molecule is increased and the frequency of friction between the fluid molecules is increased, so that the self-heating of the fluid can be promoted.
As described above, the fluid introduced into the heating space HS is not indirectly heated by the combustion of the chemical fuel or the resistance heating of the heating wire, but the bubbles decomposed by acceleration / decompression and deceleration / It is possible to generate heat by self-heating due to friction between the fluid and the fluid at the time of heating, thereby providing a high heating efficiency.
According to a preferred embodiment of the present invention, at least one of the
The
The
The
For example, FIG. 9 shows a structure in which the
The fluid discharged through the
That is, as the
As the collision between the
Since the
According to a preferred embodiment of the present invention, the
The
According to the
In such a collision, the fluid is heated through the energy release of the fluid molecules, and turbulent flow during collision can be induced to increase the momentum of the fluid molecule.
According to a preferred embodiment of the present invention, the first rubbing
The flow through
The
According to the above-described flow through
Meanwhile, the fluid flowing into the flow through
The heating of the fluid can be promoted through bubbling and bubbling due to the acceleration / decompression of the fluid and the bubbling process accompanying the deceleration / pressure increase.
Meanwhile, the fluid discharged through the
The diameter of the
According to the preferred embodiment of the present invention, among the entire first rubbing
The front region and the rear region of the
For example, FIG. 9 shows a structure in which a hook structure is formed on one of the friction protrusions on the first stage located at the front of the
As described above, the hook structure formed on the
The
The
FIG. 15 is a perspective view of an end shaft according to a preferred embodiment of the present invention, and FIG. 16 is a perspective view of an impeller according to a preferred embodiment of the present invention.
The
More specifically, the
A plurality of
The plurality of
The
The
The
The plurality of
According to the
As a result, the fluid introduced into the inflow space IS by the rotation of the
The second vortex W2 formed by the
Accordingly, by forming the first vortex W1 and the second vortex W2 in the inflow space IS through the additional configuration of the
2, 3 and 5, the
The
The
The
The bearing
The bearing
According to a preferred embodiment of the present invention, in order to minimize the heat generated from the heated fluid in the
More specifically, the
It is preferable that the
The
The
The process of heating the fluid by the operation of the fluid pump electric boiler according to the present invention constructed as described above will be described.
The
In the fluid pump electric boiler according to the present invention, the rotational force generated by the
More specifically, the first vortex W1 and the second vortex W2 are formed in the inflow space IS by the rotation of the
A part of the fluid discharged from the inflow space IS through the
The fluid discharged through the first and second discharge holes 230 collides against the inner circumferential surface of the
A part of the fluid discharged through the third and fourth discharge holes 230 collides with the fluid that rotates in the
The gap between the
Further, energy collision between the fluid in the
In addition, the fluid is accelerated / depressurized while the fluid flows through the
The fluid that rotates inside the heating space HS due to the rotation of the
The fluid heated through the above-described process is discharged to the outside through an
In the case of the fluid pump electric boiler according to the present invention, the
The
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents. Of course, such modifications are within the scope of the claims.
Description of the Related Art
10: Base frame 20: Burner
30: motor 40: connection shaft
50: flange coupling 100: case
110: housing 111: outlet
120: front cover member 121:
122: fixing part 123: inlet
124: third guide groove 130: rear cover member
132: filler 133: shaft hole
134: first guide groove 135: second guide groove
140: Bearing block 150: Spacer
200: Friction head 210:
211: shaft coupling portion 2112: flow guide groove
220: friction protrusion 221: first friction protrusion
222: second friction projection 223: friction sliding portion
224: ring-shaped groove portion 230: discharge hole
235: Flow through hole 236: Centrifuge discharge hole
240: end shaft 241:
243: first blade 250: impeller
251: the second blade
Claims (7)
A burner mounted on the base frame for heating a fluid flowing through the inlet while the friction head rotates in a heating space inside the case having an inlet and an outlet for the fluid; And
And a motor mounted on the base frame so as to be positioned adjacent to the burner and axially coupled to the friction head to rotate the friction head,
The friction head includes:
A body part formed in parallel with the inflow port and formed with an inflow space through which an inflow fluid flows into an interior of the case through an inflow port, and a shaft coupling part coupled to a connection shaft extending from the motor;
A plurality of frictional grooves formed along the circumferential direction of the body and spaced apart from each other along a longitudinal direction of the body, the frictional grooves being divided by a plurality of frictional grooves along the circumferential direction of the body, And a plurality of second friction protrusions spaced apart from the first friction protrusions and protruding lower than the height of the first friction protrusions, the plurality of first friction protrusions being divided by a plurality of ring- And a friction protrusion,
At least one of the friction protrusions is formed with a discharge hole communicated with the inflow space,
The front side surfaces of the first and second friction projections located in the front region and the rear region of the body portion of the first friction projections and the second friction projections are recessed more concave from the friction groove portions so that the front side edge of the first friction projections and the second friction projections And a hook structure protruding in the direction of the hook,
In this case,
A housing having a cylindrical structure with front and rear openings, the outlet being formed on a side surface;
The inlet port for the installation of the end shaft and the inflow of the fluid is formed in the center, and a rear surface facing the heating space is connected to the front surface of the housing by the rotation of the friction head A front cover member having a plurality of third flow grooves spaced apart from each other in the circumferential direction, the plurality of third flow grooves having an arc-shaped structure bent in the rotational direction of the friction head to assist flow of the fluid; And
A connection shaft extending from the motor and a shaft hole for mounting the mechanical seal are formed to penetrate the central portion so as to close the open rear surface of the housing, And a rear cover member protruding to the inside of the heating space so as to surround the shaft coupling part and including a filling part for filling a space between the shaft coupling part and the case.
A plurality of flow guide grooves formed on a rear surface of the shaft coupling portion to allow fluid to flow around the shaft coupling portion when the friction head rotates, the plurality of flow guide grooves being formed on a rear surface of the shaft coupling portion so as to be spaced apart from each other in the circumferential direction of the shaft coupling portion Wherein the fluid pump is a boiler.
A plurality of first guide grooves formed on a front surface of the filler portion and formed in a circular arc structure bent in a rotational direction of the friction head; And
And a plurality of second induction grooves formed on an inner circumferential surface of the shaft hole and formed in a helical structure extending along the rotational direction of the friction head.
A plurality of first fluid passages coupled to the front of the friction head for rotation with the friction head, the fluid passages being formed therein for fluid flowing into the inflow space through the fluid inlet and forming a first vortex during rotation of the friction head, An end shaft integrally formed with a rear surface of the blade; And
And an impeller installed at an end of the connecting shaft to rotate inside the inflow space and having a plurality of second blades protruding integrally from the front to form a second vortex of the flow opposing the first vortex Wherein the fluid pump is an electric boiler.
And a bearing block provided at a rear end of the case to support rotation of the connection shaft,
Wherein a plurality of spacers are provided between the bearing block and the case so that the case and the bearing block are separated from each other.
Wherein each of the spacers is formed in a cylindrical shape with a hole through which a bolt fastened to fix the bearing block to the case is formed at a central portion thereof.
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Citations (1)
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KR101036662B1 (en) * | 2010-12-06 | 2011-05-25 | 송동주 | Fluid heater |
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KR101036662B1 (en) * | 2010-12-06 | 2011-05-25 | 송동주 | Fluid heater |
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