KR101676006B1 - molding device - Google Patents
molding device Download PDFInfo
- Publication number
- KR101676006B1 KR101676006B1 KR1020110119691A KR20110119691A KR101676006B1 KR 101676006 B1 KR101676006 B1 KR 101676006B1 KR 1020110119691 A KR1020110119691 A KR 1020110119691A KR 20110119691 A KR20110119691 A KR 20110119691A KR 101676006 B1 KR101676006 B1 KR 101676006B1
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- South Korea
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- piston seal
- cylinder
- molding material
- sealing
- chamber
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- Engineering & Computer Science (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
Abstract
The present invention relates to a molding apparatus for packaging an electronic circuit or a semiconductor element mounted on a substrate using a liquid molding material.
According to an embodiment of the present invention, there is provided a molding apparatus for performing molding in a light emitting semiconductor element, the molding apparatus comprising: a cylinder defining a chamber into which a molding material flows; A cylinder rod for pressurizing a molding material in the chamber to supply a molding material to the light emitting semiconductor element; A piston seal configured to prevent the molding material from flowing into the cylinder from the chamber, the piston seal being made of an elastic material; And a sealing pressurizing portion that is provided to increase the adhesion between the piston seal and the inner wall of the cylinder as the engaging force of the piston rod increases.
Description
The present invention relates to a molding apparatus for packaging an electronic circuit or a semiconductor element mounted on a substrate using a liquid molding material.
A specific electronic circuit is mounted on the circuit board, and the electronic circuit is packaged using a packaging material supplied to the electronic circuit. Recently, an LED lighting device employing an LED element as a light source has been introduced. An LED (light emitting diode) device can generate a small number of injected carriers (electrons or holes) using a p-n junction structure of a semiconductor and emit light by recombination thereof. The light emitting diode is smaller in size than the conventional light source (light source), has a long life span, and the electric energy is directly converted into light energy, so the electric power is low and the efficiency is good. In the case of an LED lighting device employing the LED element as a light source, the LED element is mounted on the substrate and the LED element is packaged. That is, the LED element becomes an electronic circuit to be packaged.
However, unlike a general semiconductor device, an LED device is used as a light source, so it is difficult to use an opaque material as a packaging material. Therefore, a transparent packaging material of a light-transmitting material is used. Such a packaging material may typically be a molding material of silicon material.
Since the raw material of the silicon material is in a liquid state, a conventional transfer molding apparatus can not be used. Therefore, a molding apparatus for supplying a molding material in a liquid state through a cylinder is used. In addition, a molding apparatus for supplying a molding material through a cylinder is used in order to accurately supply the amount of molding material required for molding.
Inside the cylinder, a reciprocating cylinder rod is provided. As the cylinder rod moves, the molding material flows into the cylinder and flows out again. At this time, a sealing ring is provided on the outer circumferential surface of the cylinder rod, and the molding material is prevented from flowing out from the cylinder into the cylinder rod through the sealing. That is, the molding material is prevented from flowing through the gap between the cylinder and the cylinder rod.
The sealing is formed in a circular or square shape in cross section and mounted on the outer circumferential surface of the cylinder rod. Therefore, the adhesion between the inner wall of the cylinder and the seal is determined by the shape, material, and size of the seal, and the adhesion is deteriorated over time. Further, there is a problem that it is impossible to increase the adhesion again after the sealing is mounted. In addition, when a large amount of molding material is supplied, the movement distance of the cylinder rod is relatively large as compared with the case where a small amount of molding material is supplied.
On the other hand, a molding material for packaging an LED element may be mixed with an additive of a glass component to the base material such as silicon in order to impart the directionality of the light source. That is, the additive for imparting the directionality of the light source by reflecting the light to the transparent base material may be mixed. Such a molding material may be used not only for the upper molding portion covering the upper portion of the LED element but also for the lower molding portion for supporting the lower portion of the LED element.
The lower molding part may perform a function of emitting heat generated from the LED element or a reflector functioning to reflect the light source of the LED element to the upper part.
Such additives can easily damage the seal and reduce the durability of the molding apparatus, which results in inefficiencies in the work process. Particularly, when the additive for the glass component is used, since the hardness is very high, the inner wall of the cylinder and the outer circumferential surface of the cylinder rod are worn, the durability of the molding apparatus may be considerably deteriorated, .
Further, not only the durability degradation of the molding apparatus but also the molding defects can be remarkably increased. This is because the fragments of the cylinder and the cylinder rod due to abrasion can be mixed with the molding material and supplied to the LED element.
Accordingly, there is a great need to provide a molding apparatus for supplying a liquid molding material which can significantly reduce durability and molding defects.
SUMMARY OF THE INVENTION It is an object of the present invention to solve the problems of the conventional molding apparatus.
According to the embodiment of the present invention, the cross-sectional area of the sealing ring can be varied to significantly reduce the distance by which the sealing ring can be elastically deformed radially inward, thereby preventing the molding material from flowing through the outer circumferential surface of the sealing ring.
According to the embodiment of the present invention, it is intended to improve the adhesion between the sealing ring and the inner wall of the cylinder according to the pressing force for pressing the sealing ring.
According to the embodiment of the present invention, it is possible to easily increase the sealing force by increasing the pressing force, thereby improving the durability of the apparatus and significantly reducing the maintenance cost of the apparatus.
According to the embodiment of the present invention, it is intended to significantly reduce the defective rate of the molding process.
According to an embodiment of the present invention, there is provided a molding apparatus for performing molding in a light emitting semiconductor element, comprising: a cylinder having a chamber through which a molding material flows; A cylinder rod for pressing the molding material in the chamber to discharge the molding material; A piston seal adapted to prevent a molding material from entering the chamber through a gap between the cylinder and the cylinder rod; And a sealing pressurizing portion provided to press the piston seal to deform the piston seal.
According to an embodiment of the present invention, there is provided a molding apparatus for performing molding in a light emitting semiconductor element, comprising: a cylinder defining a chamber into which a molding material flows; A cylinder rod for pressurizing a molding material in the chamber to supply a molding material to the light emitting semiconductor element; A piston seal configured to prevent the molding material from flowing into the cylinder from the chamber, the piston seal being made of an elastic material; And a sealing pressurizing portion that is provided to increase the adhesion between the piston seal and the inner wall of the cylinder as the engaging force of the piston rod increases.
It is preferable that an area of contact between the piston seal and the inner wall of the cylinder is increased as the pressing force of the sealing pressurizing portion is increased.
The sealing pressurizing portion may be formed with a downward sloped surface so as to have a smaller radius in the radial direction, and an upward sloped surface may be formed in the piston seal such that the radius corresponds to the downward sloped surface and the radius is increased radially outward.
The downwardly inclined surface and the upwardly inclined surface may be configured to be closely contacted with each other before or after the elastic deformation of the piston seal. It is possible to remarkably reduce the thickness or the width of the piston seal near the chamber due to the shape characteristics of the downward inclined face and the upward inclined face. This makes it possible to effectively prevent the molding material from leaking on the piston seal.
The sealing pressurizing portion may be provided with a sealing pressurizing critical surface provided radially inward of the downwardly sloping surface so that the sealing pressurizing portion is in close contact with the piston seal at a first threshold value of a force to be coupled to the cylinder rod. The piston seal may be provided with a piston sealing critical surface corresponding to a critical surface of the sealing pressing portion. As a result, the relationship between the pressing force through the sealing pressurizing portion and the sealing force of the piston seal can be easily predicted. Then, the later maintenance time can be easily predicted, and the maintenance can be made very easy.
A groove may be formed in the piston seal between the upward sloping surface and the piston sealing critical surface to facilitate elastic deformation of the upward sloping surface radially outward.
Wherein the sealing pressurizing portion includes: a sealing lid provided to cover the piston seal; And a coupling member for coupling the sealing lid to the cylinder rod. And the engaging member may be a bolt.
The molding apparatus may include a rod stopper for adjusting the amount of the molding material flowing into the chamber by limiting a separation distance of the loader of the cylinder.
According to an aspect of the present invention, there is provided a molding apparatus for molding a light emitting semiconductor device, the molding apparatus comprising: a cylinder having a chamber through which a molding material flows; A cylinder rod for pressurizing the molding material in the chamber to supply the molding material; A piston seal adapted to prevent the molding material from entering the chamber through a gap between the cylinder and the cylinder rod; A sealing lid provided to cover at least a part of the piston seal and configured to press and elastically deform the piston seal; And a coupling member coupled to the cylinder lid so as to increase the adhesion between the piston seal and the inner wall of the cylinder as the coupling force of the cylinder lid increases. .
The sealing lid is formed with a downward sloped surface so as to narrow its radius radially inward, and the piston seal may be provided with an upward sloped surface corresponding to the downward sloped surface and having a radially outward radial width.
The downwardly inclined surface and the upwardly inclined surface may be configured to be closely contacted with each other before or after the elastic deformation of the piston seal.
The sealing lid may be provided with a sealing lid critical surface provided radially inward of the downward sloping surface so that the sealing lid is in close contact with the piston seal at a first threshold value of a force pressing the piston seal.
The piston seal may be provided with a piston sealing critical surface corresponding to the sealing lid critical surface.
A groove may be formed in the piston seal between the upward sloping surface and the piston sealing critical surface to facilitate elastic deformation of the upward sloping surface radially outward.
The sealing lid critical surface and the piston sealing critical surface may be vertical surfaces with respect to the direction of movement of the cylinder rod.
The molding apparatus may include a rod stopper provided outside the cylinder and controlling the amount of the molding material flowing into the chamber by limiting a separation distance of the loader of the cylinder.
The present invention can basically solve the problems of the above-described conventional molding apparatus.
According to the embodiment of the present invention, the cross-sectional area of the sealing ring can be varied to significantly reduce the separation distance at which the sealing ring can be elastically deformed radially inwardly, thereby effectively preventing the molding material from flowing through the outer peripheral surface of the sealing ring.
According to the embodiment of the present invention, the adhesion between the sealing ring and the inner wall of the cylinder can be effectively enhanced according to the pressing force for pressing the sealing ring.
According to the embodiment of the present invention, it is possible to easily increase the pressing force on the sealing, thereby significantly increasing the replacement period of the sealing, thereby improving the durability of the device and significantly reducing the maintenance cost of the device.
According to the embodiment of the present invention, the defective rate of the molding process can be remarkably reduced.
According to the embodiment of the present invention, the liquid molding material can be supplied in a large quantity and can be supplied in a fixed amount. This is because leakage of the molding material through the piston seal is effectively prevented, so that the liquid molding material supplied to the chamber inside the cylinder can be supplied. In addition, since the wear of the piston seal can be significantly reduced, the liquid molding material can be supplied in a large volume by increasing the volume of the chamber.
1 is a sectional view of a molding apparatus according to a preferred embodiment of the present invention;
FIG. 2A is a partial cross-sectional view showing the initial pressure of the piston seal shown in FIG. 1; FIG.
FIG. 2B is a partial cross-sectional view showing the state after pressurization of the piston seal shown in FIG. 1; FIG.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The cylinder, cylinder rod, and some other configurations described may be the same or similar to conventional molding devices. However, the features and effects of the present embodiment, which will be described in detail, and the effects caused thereby can be significantly improved.
As shown in FIG. 1, the
Specifically, the
That is, the present invention relates to a molding material supply apparatus for supplying a molding material to a light emitting semiconductor element seated on a metal mold in a compression molding apparatus or supplying a molding material to a port in a transfer molding apparatus, The present invention can be applied variously regardless of the type of the apparatus and the molding method.
Since the compression molding apparatus or the transfer molding apparatus is a well-known molding apparatus and method, a detailed description thereof will be omitted.
The
The inside of the cylinder (100) is provided with a chamber (20) through which a molding material flows and is poured out. The
As shown in FIG. 1, when the
The
When the
Here, the reciprocating distance of the
Specifically, the
In order to limit the movement distance, the
That is, the
Although not shown, adjustment of the
Meanwhile, by controlling the reciprocating distance of the
The driving means for reciprocating the
Here, the space through which the air pressure flows may be referred to as an
The reciprocating movement of the
In order to perform the inflow and outflow mechanism of the molding material, it is preferable that the
Hereinafter, the structure of the
The
The
In addition, since the
Accordingly, it is preferable that the
It is preferable that the
The coupling force to which the
The pressing force applied to the
A downward
The downward
That is, at the initial stage when the sealing
However, if the
In other words, when the abrupt change of the force for pressing the
The two
When the two
Therefore, when the
Before the elastic deformation of the
As shown in FIG. 2B, the radius of the
Here, a gap d4 is formed between the sealing
Maintenance of the piston seal, which will be described later, may be performed until applying the pressing force to the secondary threshold value.
On the other hand, the vertical force of the sealing pressing portion can be easily changed radially outward of the
Specifically, the
The outer peripheral surface of the
Alternatively, unlike the above, it is also possible that the sealing
In this case, the sealing
In addition, the sealing
Here, the downward
The larger the width of the elastic material, the larger the distance that the elastic material can be elastically deformed in the width direction. On the other hand, the narrower the width of the elastic material, the smaller the distance that can be elastically deformed in the width direction. This also means that the force for generating the same elastic deformation distance varies significantly with the width of the elastic material.
As shown, the width of the
A
On the other hand, if the
This adherence can be maintained through a force pushing the
The sealing
As the time passes, the adhesion of the
10: Molding apparatus 100: cylinder
200: cylinder union 300: cylinder rod
400: Rod stopper 500: Piston sealing
510: sealing press portion 520: engaging member
Claims (8)
A cylinder provided with a chamber through which the molding material flows;
A cylinder rod for pressing the molding material in the chamber to discharge the molding material;
A piston seal adapted to prevent the molding material from entering the chamber through a gap between the cylinder and the cylinder rod; And
And a sealing press portion provided to press the piston seal to deform the piston seal,
Wherein the seal pressing portion is formed with a downwardly inclined surface such that the radius is reduced radially inwardly and the piston seal has an upwardly inclined surface corresponding to the downwardly inclined surface and having a radially outer radius,
Wherein a groove is formed in the piston seal to facilitate elastic deformation of a radially outward side of an upward inclined surface.
Wherein the piston seal is made of a self-lubricating material.
Wherein a sealing area between the piston seal and the inner wall of the cylinder increases as the pressing force of the sealing pressurizing portion increases.
Wherein the sealing pressurizing portion and the piston seal are coupled with an adhesion holding member that maintains a constant pressure between the sealing pressurizing portion and the piston seal.
Wherein the cylinder supplies a liquid molding material to a port of the transfer molding apparatus.
A cylinder provided with a chamber through which the molding material flows;
A cylinder rod for pressing the molding material in the chamber to discharge the molding material;
A piston seal adapted to prevent the molding material from entering the chamber through a gap between the cylinder and the cylinder rod;
A sealing lid provided to cover at least a part of the piston seal and configured to press and elastically deform the piston seal; And
And a coupling member coupling the sealing lid to the cylinder rod and increasing the bonding force between the piston seal and the inner wall of the cylinder as the coupling force to be coupled to the cylinder rod increases.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110119691A KR101676006B1 (en) | 2011-11-16 | 2011-11-16 | molding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110119691A KR101676006B1 (en) | 2011-11-16 | 2011-11-16 | molding device |
Publications (2)
Publication Number | Publication Date |
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KR20130053953A KR20130053953A (en) | 2013-05-24 |
KR101676006B1 true KR101676006B1 (en) | 2016-11-16 |
Family
ID=48663079
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020110119691A KR101676006B1 (en) | 2011-11-16 | 2011-11-16 | molding device |
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KR (1) | KR101676006B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210062784A (en) | 2019-11-21 | 2021-06-01 | 현대자동차주식회사 | Transfer molding apparatus with variable clamp and method for controlling the same |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006281091A (en) | 2005-03-31 | 2006-10-19 | Toray Eng Co Ltd | Coater |
JP2010179210A (en) | 2009-02-04 | 2010-08-19 | Toray Eng Co Ltd | Piston pump and coating device equipped with piston pump |
JP2010179263A (en) * | 2009-02-06 | 2010-08-19 | Canon Machinery Inc | Device for feeding fluid |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200460399Y1 (en) * | 2007-11-30 | 2012-05-24 | 주식회사 케이씨텍 | Syringe Pump |
-
2011
- 2011-11-16 KR KR1020110119691A patent/KR101676006B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006281091A (en) | 2005-03-31 | 2006-10-19 | Toray Eng Co Ltd | Coater |
JP2010179210A (en) | 2009-02-04 | 2010-08-19 | Toray Eng Co Ltd | Piston pump and coating device equipped with piston pump |
JP2010179263A (en) * | 2009-02-06 | 2010-08-19 | Canon Machinery Inc | Device for feeding fluid |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210062784A (en) | 2019-11-21 | 2021-06-01 | 현대자동차주식회사 | Transfer molding apparatus with variable clamp and method for controlling the same |
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KR20130053953A (en) | 2013-05-24 |
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