KR101674820B1 - Auto welding apparatus for suppotting hardware of furnace - Google Patents
Auto welding apparatus for suppotting hardware of furnace Download PDFInfo
- Publication number
- KR101674820B1 KR101674820B1 KR1020150114743A KR20150114743A KR101674820B1 KR 101674820 B1 KR101674820 B1 KR 101674820B1 KR 1020150114743 A KR1020150114743 A KR 1020150114743A KR 20150114743 A KR20150114743 A KR 20150114743A KR 101674820 B1 KR101674820 B1 KR 101674820B1
- Authority
- KR
- South Korea
- Prior art keywords
- body frame
- support
- blast furnace
- welding
- furnace
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools, brushes, or analogous members
- B08B1/001—Cleaning by methods involving the use of tools, brushes, or analogous members characterised by the type of cleaning tool
- B08B1/005—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0217—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being fixed to the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0276—Carriages for supporting the welding or cutting element for working on or in tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0282—Carriages forming part of a welding unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0294—Transport carriages or vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0417—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for spherical work
Abstract
Description
The present invention relates to an apparatus for automatic welding of a supporting metal piece to a blast furnace for welding a supporting metal material for supporting a refractory provided on a furnace wall.
It should be noted that the contents described in this section merely provide background information on the present invention and do not constitute the prior art.
The blast furnace is a gigantic pressure vessel that receives high heat and pressure. It is designed to install stove and cooling plate of the same material to protect the roof of the furnace during operation, and to fix the heat and pressure by densely installing the orthopedic refractory.
However, as the number of years of use of blast furnace increases, the blast furnace's blast furnace is eroded due to thermal erosion and chemical erosion, and the blast furnace is abraded so that the stoves and refractories are worn out, There is a problem that breakage of the cooling unit and cracking, depression and melting of the blast furnace are caused.
Therefore, in order to prevent the interruption of the operation due to the damage of the iron due to the heat load, the irregular refractory having high heat insulation performance was installed and installed in the furnace inside the blast furnace through the spray device.
Approximately, to protect the iron fiber, a monolithic refractory is applied to the inner side of the roof of the furnace through a spray device in a period of 6 months to protect the furnace wall of the furnace with a thickness of 200 to 300 mm.
However, there arises a problem that the refractory of the irregular shape is easily abraded or dropped off due to impact friction and pressure caused by the contents of the refractory charged into the interior of the blast furnace.
In addition, since the irregular refractory material and the iron material have a limited adhesion as a dissimilar material, they are easily removed and need to be reworked. As a result, the blast furnace is rested for a long time (3 to 4 days)
An object of the present invention is to provide a brazing material automatic welding apparatus for a brazing furnace capable of easily and continuously installing supporting hardware on the furnace wall without the need of input of gravity into the inside of the blast furnace.
According to an aspect of the present invention, there is provided a refrigerator including: a main body frame which is vertically movable into a blast furnace; A support provided between the main body frame and the hearth wall of the blast furnace so as to support the main body frame by pressing the furnace wall of the blast furnace; And a welding part installed in the main body frame and welding the supporting hardware to the furnace wall of the blast furnace, wherein the supporting part is rotatably installed in the main frame, .
Preferably, the support portion and the welded portion are foldable to the main body frame and can be installed so as to be extendable in the furnace wall direction of the blast furnace.
Preferably, the supporting portion and the welding portion are provided so as to be foldable by means of a hinge shaft to a mounting bracket provided on the outer circumferential surface of the main body frame, and the multi-stage frame member is slidably provided to extend in the furnace wall direction of the blast furnace.
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Preferably, the support portion comprises: a multi-stage support frame rotatably installed on the rotation frame of the main body frame and extending in the furnace wall direction; And an elastic contact tip provided at the distal end of the support frame for elastically pressing the furnace wall of the blast furnace.
Preferably, the rotary frame is provided with a rack gear in the circumferential direction, and the rotary frame is rotated on the body frame while the pinion gear rotated by the driving means provided on the body frame is engaged with the rack gear.
Preferably, the support comprises: a first support member radially disposed in the body frame; And a second support member radially disposed on the main body frame at a height difference from the first support member.
Preferably, the second support member may be disposed in a space between the first support members adjacent in the circumferential direction of the main body frame.
According to another aspect of the present invention, there is provided a refrigerator comprising: a main body frame which is vertically movable into a blast furnace; A support provided between the main body frame and the hearth wall of the blast furnace so as to support the main body frame by pressing the furnace wall of the blast furnace; And a welding part installed on the body frame so as to be rotatable and movable up and down and welding the supporting hardware to the furnace wall of the blast furnace, wherein the main body frame has a first mounting bracket A first body frame member; And a second body frame member coupled to the first body frame member in such a manner that the second body frame member can be raised and lowered and the second mounting bracket being foldably installed.
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Preferably, the welding portion includes: an extension frame installed to be able to be folded by a hinge shaft through a mounting bracket provided on an outer circumferential surface of the main body frame, the extension frame being slidable in a direction of the furnace wall while sliding a frame member; An automatic welding machine installed in the elongated frame for welding the supporting hardware to the furnace wall of the furnace; And a plurality of robotic arms provided to be movable in multiple axes while being connected to each other via a joint member, the robotic arm being provided with the support hardware as the automatic welder.
The apparatus may further include a foreign matter removing device provided on one side of the welded portion to remove foreign substances from the furnace wall attached to the welded portion of the support metal piece.
The apparatus may further include a monitoring device provided at one side of the welding portion and collecting image information of the welding process of the supporting hardware by the automatic welding machine.
According to an embodiment of the present invention as described above, the supporting hardware supporting the monolithic refractory installed in the furnace wall of the blast furnace can be installed simply and continuously, thereby minimizing the shutdown and improving the productivity of the operation.
According to an embodiment of the present invention, it is possible to prevent a safety accident of a worker without the need for direct input of gravity into the inside of the blast furnace.
According to an embodiment of the present invention, there is an effect that precision in welding of a supporting metal material to be welded to the supporting metal material in a state of being firmly supported by the supporting portion can be improved.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view showing an apparatus for automatically welding a support metal in a blast furnace according to an embodiment of the present invention; FIG.
Fig. 2 is a view showing a state where a support portion and a weld portion of the automatic support metal fitting of the blast furnace of Fig. 1 are folded.
3 is a view showing a state in which a support portion and a weld portion of the automatic support metal fitting of the blast furnace of FIG. 1 are unfolded.
Fig. 4 is a view showing an enlarged detail of a dotted line portion in Fig. 1. Fig.
FIG. 5 is a plan view of an apparatus for automatically welding a support metal in a blast furnace according to an embodiment of the present invention.
FIG. 6 and FIG. 7 are views showing the details of the welding portion of the automatic support metal fitting of the blast furnace according to the embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. However, the embodiments of the present invention can be modified into various other forms, and the scope of the present invention is not limited to the embodiments described below. Further, the embodiments of the present invention are provided to more fully explain the present invention to those skilled in the art. The shape and size of elements in the drawings may be exaggerated for clarity.
Hereinafter, a brazing iron
Referring to FIGS. 1 to 7, an
1, a brazing and supporting
1, the support steel
Although not shown, the support steel
A plurality of
The
2 to 4, the supporting
4, the supporting
4, the supporting
The supporting
3 and FIG. 3, the supporting
3, when the supporting steel
Specifically, the folding wire W2 has one side fixed to the
The folding wire W2 may be configured to be moved up and down by a driving means M separate from the lifting wire W1.
4, description will be given of a process in which the
The
Specifically, the
The
At this time, the elongation of the frame member composed of multi-stages may be performed by a hydraulic actuator or a pneumatic actuator provided in association with the frame member.
As shown in FIGS. 4 and 5, the
This is because when the furnace wall G of the blast furnace F, in which the
Specifically, the
The
A supporting bearing or a supporting roller may be installed between the inner circumferential surface of the
The
The
The
The
This improves the tightening force of the furnace wall G of the
A plurality of fixing protrusions may be formed at a portion of the
4, the
As shown in FIGS. 1 and 4, the
The
The end surface of the
5, the
The
The
As shown in FIG. 4, the
4, the
The plurality of support hardware H installed at the same height as the iron gaps G of the blast furnace F can be continuously installed while the welded
4, when the
As shown in FIG. 4, the
The
The
The
Although not shown, the second
A metal mounting table 370 may be provided on the upper side of the second
The supporting hardware H may be provided with a Y-shaped stud anchor. At this time, one end of the stud anchor is inserted and fixed into a fixing groove formed in the
The
The
7, the
6, the
A
7, a foreign matter (not shown) which is provided on one side of the
The
At this time, the high-pressure air stored in an air tank (not shown) provided outside the blast furnace F may be supplied to the injection nozzle through a supply hose (not shown).
The foreign
It should be noted that the foreign
As shown in FIG. 6 and FIG. 7, further includes a monitoring device provided at one side of the
As shown in FIG. 6, the monitoring device may be installed in the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. And will be apparent to those skilled in the art.
10: Automatic welding device 100: Body frame
110: first main body frame member 130: second main body frame member
150: Rotating frame 151: Rack gear
170: Mounting bracket 171: First mounting bracket
173: second mounting bracket 200: support part
201: first support member 203: second support member
210: support frame 211: first support frame member
213: second support frame member 215: folding bracket
230: elastic contact tip 300: weld
310: extension frame 311: first extension frame member
313: second extension frame member 315: folding bracket
330: automatic welding machine 350: robot joint arm
351: Robot arm 353:
355: Hardware insertion part 370: Iron mount
400: foreign matter removing device 500: monitoring device
E: Inlet device F: Blast furnace
G: Roof wall, rigid H: Support hardware
M: Drive means P: Pinion gear
W1: lift wire W2: folded wire
Claims (13)
A support provided between the main body frame and the hearth wall of the blast furnace so as to support the main body frame by pressing the furnace wall of the blast furnace; And
And a welding part installed in the main body frame and welding a supporting metal material to a furnace wall of the furnace,
Wherein the support portion is rotatably installed on the main body frame.
Characterized in that the apparatus is foldable to the main body frame and is provided so as to be extendable in the furnace wall direction of the blast furnace.
And a plurality of frame members provided on the mounting bracket provided on the outer circumferential surface of the main body frame so as to be foldable through a hinge shaft and capable of extending in the furnace wall direction of the blast furnace while being slidable.
A multi-stage support frame rotatably installed on the rotary frame of the main frame and extending in the furnace wall direction of the blast furnace; And
And an elastic contact tip provided at a distal end of the support frame for elastically pressing the furnace wall of the blast furnace.
Wherein the rotary frame is provided with a rack gear in the circumferential direction and the rotary frame is rotated on the body frame while the pinion gear rotated by the driving means provided on the body frame is engaged with the rack gear. Automatic welding equipment for supporting hardware.
A first support member radially disposed on the body frame; And
And a second support member radially disposed on the body frame at a height difference from the first support member.
Wherein the second support member is disposed in a space between the first support members adjacent in the circumferential direction of the main body frame.
A support provided between the main body frame and the hearth wall of the blast furnace so as to support the main body frame by pressing the furnace wall of the blast furnace; And
And a welding portion provided on the body frame so as to be rotatable and movable up and down to weld the supporting hardware to the furnace wall,
Wherein,
A first body frame member having a first mounting bracket to which the supporting portion is foldably installed; And
And a second body frame member coupled to the first body frame member in a liftable manner and having a second mounting bracket to which the welding portion is foldably installed.
An extension frame provided so as to be foldable through a hinge shaft on an installation bracket provided on an outer circumferential surface of the main body frame, the extension frame being slidable in the direction of the wall of the blast furnace while sliding the frame members;
An automatic welding machine installed in the elongated frame for welding the supporting hardware to the furnace wall of the furnace; And
And a robot arm provided to the robot arm so as to be able to move in multiple axes while being connected to each other via a joint member and to provide the support hardware to the automatic welder.
And a foreign matter removing device provided on one side of the welding part to remove foreign matter from the blast furnace wall adhered to a part to be welded of the supporting metal piece.
And a monitoring device provided on one side of the welding part for collecting image information of a welding process of the supporting hardware by the automatic welding machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150114743A KR101674820B1 (en) | 2015-08-13 | 2015-08-13 | Auto welding apparatus for suppotting hardware of furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150114743A KR101674820B1 (en) | 2015-08-13 | 2015-08-13 | Auto welding apparatus for suppotting hardware of furnace |
Publications (1)
Publication Number | Publication Date |
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KR101674820B1 true KR101674820B1 (en) | 2016-11-10 |
Family
ID=57484561
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150114743A KR101674820B1 (en) | 2015-08-13 | 2015-08-13 | Auto welding apparatus for suppotting hardware of furnace |
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KR (1) | KR101674820B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112008278A (en) * | 2020-08-11 | 2020-12-01 | 中国十七冶集团有限公司 | Blast furnace shell assembly installation equipment and construction method |
CN116372485A (en) * | 2023-05-10 | 2023-07-04 | 广东兴承豪电子科技有限公司 | Sheet metal part welding equipment and working method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01224167A (en) * | 1988-03-02 | 1989-09-07 | Takenaka Komuten Co Ltd | Steel pipe welding equipment |
JPH06137769A (en) * | 1992-10-28 | 1994-05-20 | Harima Ceramic Co Ltd | Brick stacking apparatus for refining vessel or the like |
JPH07316614A (en) * | 1994-05-18 | 1995-12-05 | Sumitomo Metal Ind Ltd | Apparatus for repairing furnace wall of blast furnace |
-
2015
- 2015-08-13 KR KR1020150114743A patent/KR101674820B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01224167A (en) * | 1988-03-02 | 1989-09-07 | Takenaka Komuten Co Ltd | Steel pipe welding equipment |
JPH06137769A (en) * | 1992-10-28 | 1994-05-20 | Harima Ceramic Co Ltd | Brick stacking apparatus for refining vessel or the like |
JPH07316614A (en) * | 1994-05-18 | 1995-12-05 | Sumitomo Metal Ind Ltd | Apparatus for repairing furnace wall of blast furnace |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112008278A (en) * | 2020-08-11 | 2020-12-01 | 中国十七冶集团有限公司 | Blast furnace shell assembly installation equipment and construction method |
CN116372485A (en) * | 2023-05-10 | 2023-07-04 | 广东兴承豪电子科技有限公司 | Sheet metal part welding equipment and working method thereof |
CN116372485B (en) * | 2023-05-10 | 2023-11-28 | 广东兴承豪电子科技有限公司 | Sheet metal part welding equipment and working method thereof |
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