KR101660947B1 - Water proof floor plate - Google Patents
Water proof floor plate Download PDFInfo
- Publication number
- KR101660947B1 KR101660947B1 KR1020150173673A KR20150173673A KR101660947B1 KR 101660947 B1 KR101660947 B1 KR 101660947B1 KR 1020150173673 A KR1020150173673 A KR 1020150173673A KR 20150173673 A KR20150173673 A KR 20150173673A KR 101660947 B1 KR101660947 B1 KR 101660947B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/50—Self-supporting slabs specially adapted for making floors ceilings, or roofs, e.g. able to be loaded
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
Abstract
The present invention relates to a waterproof wood flooring panel of a new construction, which can be expected to have an economical effect of being excellent in water resistance and scratch resistance and thus having high reliability of a product, easy construction, and reduced construction cost.
According to the present invention, there is provided a wood foaming substrate 100 manufactured by foam molding a molding mixture in which wood powder or wood fiber and resin are mixed; A dimensionally stabilizing layer (200) formed by coating a stabilizing coating agent comprising a polyolefin resin on the upper surface of the wood foam substrate (100); A printed pattern layer 300 formed by attaching a decor sheet to the upper surface of the dimensionally stabilizing layer 200; A waterproof layer 400 formed by attaching a waterproof film to the upper surface of the printed pattern layer 300; And a top coating layer (500) formed by coating a topcoat on the top surface of the waterproof layer (400).
Description
The present invention relates to a waterproof floorboard, and more particularly, to a waterproof floorboard having a new construction which can be expected to have an economical effect in that the waterproof property and scratch resistance are excellent and the reliability of the product is high, Of the present invention.
Generally, a floor finish is applied to the indoor floor of a building. Conventionally, PVC flooring has been mainly used. However, it is common to construct a flooring having a wood texture due to the environment-friendly living environment and the trend of high-class interior.
Among these flooring materials, the reinforced flooring board is the most widely used material because it can provide a natural wood atmosphere and is advantageous in abrasion resistance and durability compared to the wood flooring and at a lower price.
However, the existing reinforced floor board is disadvantageous in that it is composed of a printing layer impregnated with melamine resin and a surface treatment layer of melamine material on the upper part of the wood-based board,
The present invention has been proposed in view of the above problems, and it is an object of the present invention to provide a high-quality, high-reliability, high-reliability product that has excellent water resistance and scratch resistance, Accordingly, it is an object of the present invention to provide a waterproof wood flooring panel of a new construction which can be expected to be economically effective, for example, a construction cost is reduced.
According to one aspect of the present invention, there is provided a
According to another feature of the present invention, the stabilizing coating agent comprises 65 to 90 parts by weight of a polyolefin resin, 5 to 15 parts by weight of a stabilizer, 10 to 30 parts by weight of a solvent, 5 to 20 parts by weight of a filler, 5 to 15 parts by weight, and the stabilizer is an acid anhydride.
According to another aspect of the present invention, the waterproof film comprises 20 to 80 parts by weight of an emulsion polymer of acrylic acid, dimethylaminoethyl acrylate and acrylonitrile, 30 to 60 parts by weight of an aqueous dispersion of an epoxy resin, 10 to 30 parts by weight of acrylonitrile-butadiene copolymer, and 16 to 30 parts by weight of tetraalkoxysilane.
According to another aspect of the present invention, the finishing coating agent comprises 70 to 85 parts by weight of a UV-curable functional group-containing resin, 0.5 to 15 parts by weight of a fluorine compound, 5 to 15 parts by weight of an inorganic nanoparticle, 10 parts by weight and 5 to 30 parts by weight of a solvent.
According to another aspect of the present invention, the wood
The present invention having the above-described structure has a waterproof layer and a top coat layer having water repellency as a dual device for moisture, so that deformation and damage are prevented even when exposed to moisture.
In addition, the present invention is not only waterproof but also excellent in dimensional stability and scratch resistance, and it is lightweight and easy to handle because the woody foam substrate is formed by foam molding, and has good physical properties such as heat insulation and sound absorption against interlayer noise.
As described above, the present invention can obtain a good response from consumers because of various properties of the product and high reliability of the product, and thus a high sales rate is expected.
Also, since the initial quality is not deteriorated and maintained for a long time, the life of the product is long. Therefore, once installed, it can be used for at least 10 years, so frequent replacement is not necessary. In addition, since the present invention is applied to the click system by the coupling grooves and the coupling protrusions formed on both sides, it is easy to construct, which reduces labor and labor for construction and reduces construction costs.
1 is a perspective view showing a preferred embodiment of the present invention.
Figure 2 is a cross-
3 is a photograph showing a state in which water is dropped on the upper surface of a floor board according to the first embodiment of the present invention
Hereinafter, the present invention will be described in more detail.
1 and 2 are a perspective view and a cross-sectional view of a preferred embodiment of the present invention. As shown in the drawings, the present invention provides a wood-based
The
If wood fibers or wood fibers are contained in an amount of less than 35 parts by weight, the
When the polyolefin-based resin is contained in an amount of less than 35 parts by weight, the bending strength of the wood-based
Azodicarbonamide, which is a self-extinguishing and non-toxic stable substance, is used as the foaming agent. If the foaming agent is contained in an amount of less than 0.5 parts by weight, the
It is a matter of course that conventional additives such as dispersants, lubricants, softeners, extenders and the like may be further included in the molding mixture.
The
Since the
Preferably, as shown in the figure, the joining
More specifically, the
The
When the
2, the floor plate is tilted so that the end portion where the
On the other hand, the
The dimensionally stabilizing
The stabilizing agent acts to acetylate and esterify the hydroxyl groups present in the wood. The hydroxyl groups present in the acetylated and esterified woods by the stabilizing agent block the bonding with water molecules, thereby minimizing heat and moisture deformation .
As the stabilizer, an acid anhydride is used. Specifically, one type is selected from acetic anhydride, maleic anhydride, phthalic anhydride, and succinic anhydride.
In addition, the stabilizing coating agent further includes additives such as fillers, flame retardants and the like in addition to the solvent. As the solvent, a conventional organic solvent is used, and the filler is selected from among calcium carbonate, talc, titanium oxide, silica, glass powder and silicon dioxide, and the flame retardant is selected from phosphoric acid ester, halogen hydrocarbon, antimony oxide, aluminum hydroxide, .
Preferably, the stabilizing coating agent comprises 65 to 90 parts by weight of a polyolefin resin, 5 to 15 parts by weight of a stabilizer, 10 to 30 parts by weight of a solvent, 5 to 20 parts by weight of a filler and 5 to 15 parts by weight of a flame retardant, do.
The printed
The
Preferably, the waterproof film comprises 20 to 80 parts by weight of an emulsion polymer of acrylic acid, dimethylaminoethyl acrylate, and acrylonitrile, 30 to 60 parts by weight of an aqueous dispersion of an epoxy resin, 100 parts by weight of acrylonitrile-butadiene 10 to 30 parts by weight of a copolymer and 16 to 30 parts by weight of tetraalkoxysilane.
The emulsion polymer is prepared by stirring 5 to 50% by weight of acrylic acid, 5 to 50% by weight of dimethylaminoethyl acrylate and 10 to 90% by weight of acrylonitrile with distilled water in a stirrer, emulsifying and adding a reaction initiator and an emulsifier .
The waterproof composition is prepared by first hydrolyzing tetraalkoxysilane in ethanol and dehydrating and condensing it to prepare a siloxane bond (-Si-O-Si-), and then adding the emulsion polymer and an aqueous dispersion of an epoxy resin, acrylonitrile- Butadiene copolymer, and the waterproofing composition is calendered to produce a waterproof film.
The waterproof film thus produced has a basic waterproof property by the aqueous dispersion of the emulsion polymer and the epoxy resin, and further has a high water resistance because the structure is densified by the siloxane bond of the tetraalkoxysilane.
Meanwhile, the
Preferably, the finish coating agent comprises a UV-curable functional group-containing resin, a fluorine-based compound, an inorganic nanoparticle, a photoinitiator and a solvent.
The type of the UV-curable functional group-containing resin is not particularly limited as long as it is UV-curable, and a polyfunctional or monofunctional monomer or oligomer such as acrylates, methacrylates, and vinyls can be used.
The UV-curable functional group-containing resin is preferably contained in an amount of 70 to 85 parts by weight based on 100 parts by weight of the entire coating composition. When the UV-curable functional group-containing resin is contained in an amount of less than 70 parts by weight, the cross linking density of the resin is lowered and the hardness of the
The fluorine-based compound increases the contact angle of the
Some examples of fluorine-based compounds include acrylates, methacrylates, vinyls and the like containing perfluoro groups. Such a fluorine-based compound is preferably contained in an amount of 0.5 to 15 parts by weight based on 100 parts by weight of the entire coating composition. If the content of the fluorine compound is less than 0.5 parts by weight, the resistance to stain resistance and scratch resistance of the
The type of the photoinitiator is not particularly limited as long as it is a commonly used UV curable initiator. Some examples of photoinitiators are 1-hydroxycyclohexyl phenyl ketone, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, or mixtures thereof.
The photoinitiator is preferably included in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the total amount of the finish coating agent. When the content is less than 0.1 part by weight, curing may not occur. When the amount is more than 10 parts by weight, surface curing / through curing becomes worse, and the physical properties of the surface of the
In addition, the inorganic nanoparticles form fine irregularities on the surface of the
Mineral treatment of inorganic nanoparticles is achieved by coating the surface of the inorganic nanoparticles with the following surface treatment solution. The surface treatment solution is prepared by dissolving alkoxysilane in an organic solvent, adding an acidic or basic catalyst and water thereto, hydrolyzing and polycondensing the alkoxysilane, and then diluting the alkoxysilane with an organic solvent. When the inorganic nanoparticles are coated on the thus prepared surface treatment liquid and dried, the surfaces of the inorganic nanoparticles are treated with a small amount of water.
Such inorganic nanoparticles are included in an amount of 5 to 15 parts by weight based on 100 parts by weight of the total of the finish coating agent. If the amount of the inorganic nanoparticles is less than 5 parts by weight, the effect of improving the water repellency by the inorganic nanoparticles can not be expected. If the inorganic nanoparticles are contained in an amount exceeding 15 parts by weight, the other properties of the
Examples of the solvent include acetone, ethanol, N-methyl pyrrolidone, N-vinyl pyrrolidone, N-acetyl pyrrolidone, Dimethyl sulfoxide, xylene, ethyl acetate, butyl acetate, methanol, ethylene glycol and the like are used.
The amount of such a solvent to be used is adjusted so as to have a viscosity suitable for coating the finish coating agent, preferably 5 to 30 parts by weight based on 100 parts by weight of the total of the finish coating agent.
Such a finishing coating agent is coated by a conventional coating method, preferably by a gravure printing method, and is cured by irradiating ultraviolet rays.
The
The present invention having the above-described constitution is produced by the following method.
First, as described above, the
Then, the stabilized coating agent is coated on the upper surface of the molded
Finally, the
According to the present invention having the above-described structure, the wood-based foamed base material constituting the base is foam-molded to be lightweight, has heat insulation and sound-absorbing properties, and is prevented from being deformed in size and shape by moisture or heat by the dimension- And is excellent in water resistance and water repellency by the
Example 1
The floor board was manufactured as described above and the properties of the floor board were tested.
The woody foam substrate was molded into a size of 60 mm x 360 mm x 6 mm with a molding mixture containing 55 parts by weight of wood fibers, 55 parts by weight of a polyolefin resin and 2.0 parts by weight of a foaming agent.
The dimensionally stabilizing layer was formed by coating a stabilizing coating agent containing 80 parts by weight of a polyolefin resin, 15 parts by weight of a stabilizer, 15 parts by weight of a solvent, 20 parts by weight of a filler and 15 parts by weight of a flame retardant, based on 100 parts by weight of the whole.
80 parts by weight of an emulsion polymer of acrylic acid, dimethylaminoethyl acrylate and acrylonitrile, 40 parts by weight of an aqueous dispersion of an epoxy resin, 10 parts by weight of an acrylonitrile-butadiene copolymer, 10 parts by weight of tetraalkoxysilane 25 By weight based on the total weight of the film.
The top coat layer was formed by coating 80 parts by weight of a UV-curable functional group-containing resin, 15 parts by weight of a fluorine-based compound, 10 parts by weight of an inorganic nano-particle, 5 parts by weight of a photoinitiator and 15 parts by weight of a solvent.
(1) Water contact angle test
Water was dropped on the upper surface of the manufactured floor board and the water contact angle was measured using a contact angle measuring instrument. The result was a contact angle of 118 °.
Generally, the contact angle of water to water is evaluated as having a water-repellency when the contact angle is 90 to 120 °, and when the contact angle to water is 120 ° or more, it is evaluated as having super-water repellency. .
Fig. 3 is a photograph showing a state in which water is dropped on the upper surface of the floor board material, and it can be seen that water does not spread on the floor board but is gathered in a droplet state. It can also be seen that the floorboard according to the present invention has excellent water repellency.
(2) Scratch resistance test
The scratch resistance was tested with pencil hardness. The pencil hardness was measured according to JIS K5600-5-4KS. (Pencil hardness is tested for hardness in the following order, and the order is from 9B to 9H.) The hardness becomes weaker toward 9B and stronger toward 9H.
As a result of the experiment, 5 repetition tests were performed at 8H. No traces were observed at 3 times, and no trace was observed at 2 times. If the pencil hardness is 8H or more, it can be judged that scratch resistance is remarkably excellent as scratch resistance on the level that scratches do not occur on the coated film even if scratched with a coin.
(3) Stain resistance test
At the room temperature of 20 占 폚, the top surface of the prepared floor board was exposed with oily ink and allowed to stand for one hour, and then rubbed five times with a commercially available tissue paper. As a result of observation with naked eyes, no oily ink was observed.
Claims (5)
A dimensionally stabilizing layer (200) formed by coating a stabilizing coating agent comprising a polyolefin resin on the upper surface of the wood foam substrate (100);
A printed pattern layer 300 formed by attaching a decor sheet to the upper surface of the dimensionally stabilizing layer 200;
A waterproof layer 400 formed by attaching a waterproof film to the upper surface of the printed pattern layer 300; And
And a top coating layer (500) formed by coating a topcoat on the top surface of the waterproof layer (400).
The stabilizing coating agent comprises 65 to 90 parts by weight of a polyolefin resin, 5 to 15 parts by weight of a stabilizer, 10 to 30 parts by weight of a solvent, 5 to 20 parts by weight of a filler and 5 to 15 parts by weight of a flame retardant, In addition,
Wherein the stabilizer is an acid anhydride.
In the waterproof film,
20 to 80 parts by weight of an emulsion polymer of acrylic acid, dimethylaminoethyl acrylate and acrylonitrile, 30 to 60 parts by weight of an aqueous dispersion of an epoxy resin, 10 to 30 parts by weight of an acrylonitrile-butadiene copolymer, And 16 to 30 parts by weight of tetraalkoxysilane is molded into a waterproofing composition.
The finishing coating agent,
A resin composition comprising 70 to 85 parts by weight of a UV curable functional group-containing resin, 0.5 to 15 parts by weight of a fluorinated compound, 5 to 15 parts by weight of an inorganic nano-particle, 0.1 to 10 parts by weight of a photoinitiator and 5 to 30 parts by weight of a solvent, Features waterproof wood flooring.
On both sides of the wooden foam substrate 100, a coupling groove 102 and a coupling protrusion 104 are formed,
An engaging groove 110 is formed at the bottom surface of the engaging groove 102,
A locking protrusion 120 having a shape corresponding to the locking groove 110 is formed on the bottom surface of the coupling protrusion 104,
The coupling protrusions 104 are inserted into the coupling grooves 102 of the neighboring floor plate members to be connected and assembled,
Wherein the latching protrusion (120) is inserted into the latching groove (110) so that the floorboards are not separated from each other.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150173673A KR101660947B1 (en) | 2015-12-08 | 2015-12-08 | Water proof floor plate |
Applications Claiming Priority (1)
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KR1020150173673A KR101660947B1 (en) | 2015-12-08 | 2015-12-08 | Water proof floor plate |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210039762A (en) * | 2019-10-02 | 2021-04-12 | (주)엘지하우시스 | sensor embedded flooring materials and manufacturing method thereof |
KR102337817B1 (en) * | 2021-09-06 | 2021-12-09 | (주)신명 | Eco-friendly flooring material |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01312158A (en) * | 1988-06-11 | 1989-12-15 | Eidai Co Ltd | Sound insulating woody floor board |
JP2003261703A (en) * | 2002-03-08 | 2003-09-19 | Toppan Printing Co Ltd | Woody resin foam and dressed lumber |
KR200372123Y1 (en) * | 2004-08-31 | 2005-01-10 | 주식회사 이지우드 | A borad for floor |
KR100470328B1 (en) | 2001-10-12 | 2005-03-08 | (주)종현엔지니어링건축사사무소 | wood flooring unit with force-resistance and water-resistance |
JP2006283345A (en) * | 2005-03-31 | 2006-10-19 | Dainippon Printing Co Ltd | Decorative material for floor |
-
2015
- 2015-12-08 KR KR1020150173673A patent/KR101660947B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01312158A (en) * | 1988-06-11 | 1989-12-15 | Eidai Co Ltd | Sound insulating woody floor board |
KR100470328B1 (en) | 2001-10-12 | 2005-03-08 | (주)종현엔지니어링건축사사무소 | wood flooring unit with force-resistance and water-resistance |
JP2003261703A (en) * | 2002-03-08 | 2003-09-19 | Toppan Printing Co Ltd | Woody resin foam and dressed lumber |
KR200372123Y1 (en) * | 2004-08-31 | 2005-01-10 | 주식회사 이지우드 | A borad for floor |
JP2006283345A (en) * | 2005-03-31 | 2006-10-19 | Dainippon Printing Co Ltd | Decorative material for floor |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210039762A (en) * | 2019-10-02 | 2021-04-12 | (주)엘지하우시스 | sensor embedded flooring materials and manufacturing method thereof |
KR102608356B1 (en) * | 2019-10-02 | 2023-11-29 | (주)엘엑스하우시스 | sensor embedded flooring materials and manufacturing method thereof |
KR102337817B1 (en) * | 2021-09-06 | 2021-12-09 | (주)신명 | Eco-friendly flooring material |
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