KR101646212B1 - Liquid crystal resin composition - Google Patents

Liquid crystal resin composition Download PDF

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KR101646212B1
KR101646212B1 KR1020157003760A KR20157003760A KR101646212B1 KR 101646212 B1 KR101646212 B1 KR 101646212B1 KR 1020157003760 A KR1020157003760 A KR 1020157003760A KR 20157003760 A KR20157003760 A KR 20157003760A KR 101646212 B1 KR101646212 B1 KR 101646212B1
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mass
liquid crystalline
crystalline resin
talc
aromatic
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KR20150038061A (en
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유토 히로세
히로미츠 세이토
요시아키 타구치
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포리프라스틱 가부시키가이샤
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • C08L67/03Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/44Polyester-amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/346Clay
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/12Polyester-amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/50Physical properties
    • C08G2261/53Physical properties liquid-crystalline

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention provides a liquid crystalline resin composition excellent in molding processability and heat resistance.
The present invention provides a liquid crystalline resin composition containing 5 to 200 parts by mass of talc to 100 parts by mass of a liquid crystalline resin, wherein the total content of Fe 2 O 3 , Al 2 O 3 and CaO with respect to the total solid content of the talc is 2.5% by mass or less, and the total content of Fe 2 O 3 and Al 2 O 3 exceeds 1.0% by mass and 2.0% by mass or less, and the content of CaO is less than 0.5% by mass .

Description

[0001] LIQUID CRYSTAL RESIN COMPOSITION [0002]

The present invention relates to a liquid crystalline resin composition comprising talc.

Various attempts have been made in the past to incorporate talc into a liquid crystalline resin to obtain a liquid crystalline resin composition. However, in a resin such as a liquid crystalline resin which is characterized by high heat resistance and high precision, there are various problems under high temperature. That is, when a liquid crystalline resin composition containing talc in a liquid crystalline resin is molded, the liquid crystalline resin is molded by heating and melting. The melting temperature of the liquid crystalline resin is extremely high as compared with other resins. And, due to such a high temperature, an unusual phenomenon develops. For example, it is a reaction such as pyrolysis of the liquid crystalline resin due to the catalytic action of the impurity metal in the talc, or in some cases, talc itself, and hydrolysis. As a result, the liquid crystalline resin composition containing talc has not had sufficient mechanical properties and heat resistance in the past.

Various liquid crystal resin compositions for solving the above problems have been proposed (for example, see Patent Documents 1 and 2). Patent Document 1 discloses that a composition containing 5 to 200 parts by weight of talc having a total content of Fe 2 O 3 and Al 2 O 3 of less than 1% by weight and an average particle diameter of 2.5 to 3.5 μm based on 100 parts by weight of a predetermined copolymerized polyester Resistant resin composition is disclosed.

Patent Document 2 discloses a composition containing 35 to 65% of aromatic polyester and 1 to 60% of talc containing only a minimum content of a material capable of decomposing at an elevated temperature.

In any case, however, the molding processability and heat resistance do not reach a sufficient level, and a liquid crystalline resin composition having better molding processability and heat resistance is required.

Japanese Patent Application Laid-Open No. 4-202557 Japanese Patent Application Laid-Open No. 59-36154

The present invention has been made in view of the above-described problems of the prior art, and an object of the present invention is to provide a liquid crystalline resin composition excellent in molding processability and heat resistance.

The present invention for solving the above problems is as follows.

(1) A liquid crystalline resin composition comprising 5 to 200 parts by mass of talc with respect to 100 parts by mass of a liquid crystalline resin,

Wherein the total content of Fe 2 O 3 , Al 2 O 3 and CaO is 2.5 mass% or less, the total content of Fe 2 O 3 and Al 2 O 3 exceeds 1.0 mass% and 2.0 mass% % Or less, and the content of CaO is less than 0.5 mass%.

(2) The liquid crystalline resin composition according to (1) above, wherein the particle diameter (D50%) measured by the talc laser diffraction method is 4.0 to 20.0 占 퐉.

(3) The liquid crystalline resin according to the above (1), wherein the liquid crystalline resin is an aromatic polyester or aromatic polyester amide containing at least one compound selected from the group consisting of aromatic hydroxycarboxylic acid, aromatic hydroxyamine and aromatic diamine as a component ) Or the liquid crystalline resin composition according to (2).

(4) the total content of Fe 2 O 3 , Al 2 O 3 and CaO is 1.0 to 2.0% by mass, the total content of Fe 2 O 3 and Al 2 O 3 exceeds 1.0% by mass and 1.7% (1) to (3), wherein the content of CaO is 0.01 mass% or more and 0.4 mass% or less.

According to the present invention, it is possible to provide a liquid crystalline resin composition excellent in molding processability and heat resistance.

The liquid crystalline resin composition of the present invention is a liquid crystalline resin composition containing 5 to 200 parts by mass of talc with respect to 100 parts by mass of the liquid crystalline resin, wherein Fe 2 O 3 , Al 2 O 3 and CaO of not more than 2.5% by mass, the total content of Fe 2 O 3 and Al 2 O 3 of more than 1.0% by mass and not more than 2.0% by mass, and the content of CaO is less than 0.5% by mass have.

Each component will be described in detail below.

[Liquid crystalline resin]

The liquid crystalline resin used in the present invention refers to a melt processible polymer having properties capable of forming an optically anisotropic melt phase. The properties of the anisotropic molten phase can be confirmed by an ordinary polarization test using an orthogonal polarizer. More specifically, the identification of the anisotropic molten phase can be confirmed by observing a molten sample put on a Leitz hot stage at a magnification of 40 times under a nitrogen atmosphere using a Leitz polarizing microscope. The liquid crystalline resin applicable to the present invention exhibits optically anisotropic properties when it is examined between orthogonal polarizers, even when it is in the melt stop state, and usually transmits polarized light.

The kind of the liquid crystalline resin is not particularly limited, but an aromatic polyester or an aromatic polyester amide is preferable. Polyesters partially containing an aromatic polyester or an aromatic polyester amide in the same molecular chain are also in the range. They preferably have an logarithmic viscosity (IV) of at least about 2.0 dl / g, more preferably 2.0 to 10.0 dl / g when dissolved at a concentration of 0.1 mass% in pentafluorophenol at 60 ° C do.

As the aromatic polyester or aromatic polyester amide applicable as the liquid crystalline resin applicable to the present invention, at least one kind of compound selected from the group of aromatic hydroxycarboxylic acid, aromatic hydroxyamine and aromatic diamine is preferably constituted Aromatic polyester and aromatic polyester amide.

More specifically,

(1) a polyester mainly composed of one or more kinds of aromatic hydroxycarboxylic acids and derivatives thereof;

(2) at least one of (a) an aromatic hydroxycarboxylic acid and a derivative thereof, (b) one or more of aromatic dicarboxylic acids, alicyclic dicarboxylic acids and derivatives thereof, and c) at least one or more kinds of aromatic diols, alicyclic diols, aliphatic diols and derivatives thereof;

(3) at least one of (a) one or more aromatic hydroxycarboxylic acids and derivatives thereof, (b) one or more of aromatic hydroxamines, aromatic diamines and derivatives thereof, (c) aromatic Polyester amides comprising one or more of dicarboxylic acid, alicyclic dicarboxylic acid and derivatives thereof;

(B) at least one kind of an aromatic hydroxyamine, an aromatic diamine or a derivative thereof, (c) at least one kind of an aromatic hydroxycarboxylic acid, Dicarboxylic acid, alicyclic dicarboxylic acid and derivatives thereof, (d) polyester amide comprising at least one or more kinds of aromatic diols, alicyclic diols, aliphatic diols and derivatives thereof, etc. . If necessary, a molecular weight regulator may be used in combination with the above components.

Preferable examples of specific compounds constituting the liquid crystalline resin applicable to the present invention include aromatic hydroxycarboxylic acids such as p-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid; Dihydroxynaphthalene, 4,4'-dihydroxybiphenyl, hydroquinone, resorcin, represented by the following general formula (I) and the following general formula (II) An aromatic diol such as a compound to be used; Aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, 4,4'-diphenyldicarboxylic acid, 2,6-naphthalenedicarboxylic acid and compounds represented by the following general formula (III); p-aminophenol, p-phenylenediamine, and other aromatic amines.

Figure 112015014725111-pct00001

(X: an alkylene (C1 ~ C4), alkylidene, -O -, - SO -, - SO 2 -, - S -, - a group selected from CO-)

Figure 112015014725111-pct00002

Figure 112015014725111-pct00003

(Y is a group selected from - (CH 2 ) n - (n = 1 to 4), -O (CH 2 ) n O- (n = 1 to 4)

The synthesis of the liquid crystalline resin to be used in the present invention can be carried out by a known method using the above-mentioned monomeric compound (or a mixture of monomers) directly using a polymerization method or an ester exchange method. Usually, a melt polymerization method or a slurry polymerization method . The compounds having an ester forming ability (forming ability) may be those which can be used for polymerization in the form as it is, or that have been modified from a precursor to a derivative having the ability to form an ester in the pre-polymerization stage. Diol tin oxide, titanium dioxide, alkoxytitanium silicates, titanium alcohols, alkaline and alkaline earth metal salts of carboxylic acid, BF 3 , and the like. And the like. The amount of the catalyst to be used is generally about 0.001 to 1 mass%, particularly about 0.01 to 0.2 mass%, based on the total mass of the monomers. If necessary, the polymer produced by these polymerization methods can be increased in molecular weight by solid state polymerization in which heating is carried out under reduced pressure or in an inert gas.

The melt viscosity of the liquid crystalline resin obtained by the above method is not particularly limited. Generally, those having a melt viscosity at a molding temperature of 10 Pa · s or more and 600 Pa · s or less at a shear rate of 1000 sec -1 can be used. However, an excessively high viscosity per se is undesirable because the fluidity is extremely deteriorated. The liquid crystalline resin may be a mixture of two or more liquid crystalline resins.

[Talk]

As the talc used in the present invention, the total content of Fe 2 O 3 , Al 2 O 3 and CaO is 2.5% by mass or less, the total content of Fe 2 O 3 and Al 2 O 3 Is not less than 1.0% by mass and not more than 2.0% by mass, and the content of CaO is less than 0.5% by mass. That is, the talc used in the present invention contains at least one of Fe 2 O 3 , Al 2 O 3, and CaO in addition to its main components SiO 2 and MgO, and each component is contained in the above content range.

When the total content of Fe 2 O 3 , Al 2 O 3 and CaO in the talc exceeds 2.5% by mass, moldability and heat resistance are deteriorated. The total content of Fe 2 O 3 , Al 2 O 3 and CaO is preferably 1.0% by mass or more and 2.0% by mass or less.

Further, in the talc, talc having a total content of Fe 2 O 3 and Al 2 O 3 of 1.0 mass% or less is difficult to obtain. When the content is more than 2.0 mass%, molding processability and heat resistance are deteriorated. The total content of Fe 2 O 3 and Al 2 O 3 is preferably 1.0% by mass or more and 1.7% by mass or less.

When the content of CaO in the talc is 0.5% by mass or more, molding processability and heat resistance are deteriorated. The content of CaO is preferably 0.01 mass% or more and 0.4 mass% or less.

In the present invention, the particle diameter (D50%) measured by the talc laser diffraction method is preferably 4.0 to 20.0 mu m, more preferably 10 to 18 mu m, from the viewpoint of prevention of warp deformation and fluidity maintenance.

In the present invention, the talc is contained in an amount of 5 to 200 parts by mass based on 100 parts by mass of the liquid crystalline resin. When the content is less than 5 parts by mass, the effect of preventing warpage is small, and when the content is more than 200 parts by mass, fluidity is deteriorated. The content is preferably 5 to 100 parts by mass, more preferably 10 to 40 parts by mass.

As the talc, commercially available products such as Crown Talc PP manufactured by Matsumura Industrial Co. and MS-K manufactured by Japan Talc can be used.

[Other ingredients]

In the present invention, an inorganic filler other than talc can be compounded. Examples of the inorganic fibers include glass fibers, asbestos fibers, silica fibers, silica-alumina fibers, potassium titanate fibers, boron fibers, silicon carbide fibers, carbon fibers, light calcium carbonates, Clay (silicate aluminum powder) such as calcium carbonate, calcium carbonate such as calcium carbonate and special calcium-based filler, calcined clay such as nasumi stone, schistosoma fine powder, montmorillonite and bentonite, silane modified clay, fused silica, synthetic silica, Alumina, alumina colloid (alumina sol), alumina · white powder, alumina powder, alumina powder, alumina powder, alumina powder, Alumina-containing compounds such as aluminum sulfate, barium sulfate, lithopone, calcium sulfate, molybdenum disulfide, and graphite (graphite), glass beads, glass hollow bodies, Glass filler such as foamed glass beads, fly ash, volcanic glass hollow body, synthetic inorganic hollow body, single crystal potassium titanate, carbon nanotube, carbon hollow sphere, carbon 64 fullerene, anthracite powder, Titanium oxide, magnesium oxide, dolomite, potassium titanate, calcium sulfite, mica, asbestos, calcium silicate, ammonium powder, molybdenum sulfide, and the like.

These inorganic fillers may be used alone or in combination of two or more.

A method for obtaining a molded article using the liquid crystalline resin composition of the present invention is not particularly limited, and a known method can be employed. For example, the liquid crystalline resin composition of the present invention is put into an extruder, melted and kneaded into pellets, and the pellets are placed in an injection molding machine equipped with a predetermined mold and injection molded to obtain a molded article.

The melting temperature at the time of pelletization is preferably 250 to 400 캜, and more preferably 300 to 380 캜.

[ Example ]

Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to the following examples.

[Examples 1 to 6, Comparative Examples 1 to 5]

100 parts by mass of a liquid crystal resin (LCP: LCP E950i, manufactured by Polyplastics Co., Ltd.) and 100 parts by mass of glass fiber (ECS04T-790DE manufactured by Nippon Electric Glass Co., , 55 parts by mass of talc, and 0.55 parts by mass of a releasing agent (pentaerythritol tetrabehenate, manufactured by Nippon Oil and Fats Co., Ltd., Nissan Electro WEP-5) were fed into a twin-screw extruder TEX-30?). The talc in each of the examples and comparative examples was the one having the composition shown in Table 1. In Table 1, "Fe + Al + Ca" and "Fe + Al" Represents the total content of Fe 2 O 3 , Al 2 O 3 and CaO, and the total content of Fe 2 O 3 and Al 2 O 3 with respect to the total solid content of talc. Is a value obtained by analysis according to JIS M8851, and the particle diameter is a value obtained by measurement by laser diffraction method.

The obtained resin composition (pellets) was subjected to the following evaluation tests.

(1) Melt viscosity

The pellet the monolithic capillary rheometer: in (Co., Ltd. Toyo Seiki Seisakusho caviar manufacture pillow Graf 1D piston diameter 10mm) of the conditions, the cylinder temperature of the melting point + 20 ℃, 1000sec -1 shear rate using, ISO 11443 The apparent melt viscosity was measured. For the measurement, an orifice having an inner diameter of 1 mm and a length of 20 mm was used. The measurement results are shown in Table 1.

(2) Blister test

The pellets were molded into 1/32 combustion test pieces (with welds) using an injection molding machine (SE100DU, manufactured by Sumitomo Heavy Industries, Ltd.) under the condition that the molding cycle was 20 seconds. The resulting test piece was sandwiched in a hot press at a specified temperature for 5 minutes, and then the surface was observed. The maximum temperature at which blistering did not occur on the surface was investigated as BFT (Blister Free Temp). The specimen divided by the welded portion was set as the specimen, and the specified temperature was set in the range of 250 to 300 DEG C every 10 DEG C, and the measurement was carried out. The measurement results are shown in Table 1.

(3) Weighing time

The pellets were molded under the condition that the number of screw revolutions was 150 rpm using an injection molding machine (SE30DUZ, manufactured by Sumitomo Heavy Industries, Ltd., screw diameter Φ : 18 mm, weighing stroke length: 55 mm) And an average value was obtained. The obtained values are shown in Table 1. It is judged that the molding processability is good when the weighing time is short.

Figure 112015014725111-pct00004

In Table 1, in all of Examples 1 to 6, the blister test result is 270 ° C or more. Therefore, it can be seen that the heat resistance is excellent and the molding processability is excellent because the measurement time is 21 seconds or less . On the other hand, in Comparative Examples 1 to 5, the blister test results were lowered to 260 占 폚 except for Comparative Example 3, and all of the metering time exceeded 22 seconds, so that the moldability and the heat resistance were not simultaneously satisfactory.

Claims (4)

A liquid crystal resin composition comprising 5 to 200 parts by mass of talc per 100 parts by mass of a liquid crystalline resin,
Wherein the total content of Fe 2 O 3 , Al 2 O 3 and CaO is 2.5 mass% or less, the total content of Fe 2 O 3 and Al 2 O 3 exceeds 1.0 mass% and 2.0 mass% % Or less, and the content of CaO is less than 0.5% by mass.
The method according to claim 1,
And a particle diameter (D50%) of the talc measured by a laser diffraction method is 4.0 to 20.0 占 퐉.
3. The method according to claim 1 or 2,
Wherein the liquid crystalline resin is an aromatic polyester or an aromatic polyester amide containing at least one compound selected from the group consisting of aromatic hydroxycarboxylic acids, aromatic hydroxyamines and aromatic diamines as constituent components.
3. The method according to claim 1 or 2,
Wherein the total content of Fe 2 O 3 , Al 2 O 3 and CaO is 1.0 to 2.0 mass%, the total content of Fe 2 O 3 and Al 2 O 3 exceeds 1.0 mass% and 1.7 mass% And the content of CaO is 0.01 mass% or more and 0.4 mass% or less.
KR1020157003760A 2012-08-02 2013-07-30 Liquid crystal resin composition KR101646212B1 (en)

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JP2012171784A JP5869983B2 (en) 2012-08-02 2012-08-02 Liquid crystalline resin composition
JPJP-P-2012-171784 2012-08-02
PCT/JP2013/070566 WO2014021300A1 (en) 2012-08-02 2013-07-30 Liquid crystal resin composition

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Publication number Priority date Publication date Assignee Title
JP2001207054A (en) 2000-01-24 2001-07-31 Polyplastics Co Molded article of liquid crystalline polymer

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JP2736906B2 (en) * 1988-11-30 1998-04-08 日本石油化学株式会社 Method for blending thermoplastic wholly aromatic polyester resin composition
JP3111472B2 (en) 1990-11-30 2000-11-20 東レ株式会社 Heat-resistant resin composition and resin heat-resistant tableware for oven obtained by molding the same
EP0630955B1 (en) * 1993-06-25 1999-09-01 Sumitomo Chemical Company Limited Liquid crystal polyester resin composition and lamp reflector
JP3391557B2 (en) * 1993-06-25 2003-03-31 住友化学工業株式会社 Liquid crystal polyester resin composition and lamp reflector
JP2005200595A (en) * 2004-01-19 2005-07-28 Polyplastics Co Liquid crystal display part
JP5951167B2 (en) * 2008-03-28 2016-07-13 Jxエネルギー株式会社 Liquid crystalline polyester resin composition for camera modules
WO2009119863A1 (en) * 2008-03-28 2009-10-01 新日本石油株式会社 Liquid-crystal polyester resin composition for camera modules

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
JP2001207054A (en) 2000-01-24 2001-07-31 Polyplastics Co Molded article of liquid crystalline polymer

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WO2014021300A1 (en) 2014-02-06
SG11201500803UA (en) 2015-04-29
CN104520384A (en) 2015-04-15
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TW201420732A (en) 2014-06-01
TWI551671B (en) 2016-10-01

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