KR101631205B1 - Soft seal sluice valve - Google Patents
Soft seal sluice valve Download PDFInfo
- Publication number
- KR101631205B1 KR101631205B1 KR1020160007494A KR20160007494A KR101631205B1 KR 101631205 B1 KR101631205 B1 KR 101631205B1 KR 1020160007494 A KR1020160007494 A KR 1020160007494A KR 20160007494 A KR20160007494 A KR 20160007494A KR 101631205 B1 KR101631205 B1 KR 101631205B1
- Authority
- KR
- South Korea
- Prior art keywords
- mcf
- rubber sheet
- coating layer
- milled
- carbon fiber
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/04—Construction of housing; Use of materials therefor of sliding valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
- F16K3/0227—Packings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
- F16K3/0263—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor using particular material or covering means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/30—Details
- F16K3/314—Forms or constructions of slides; Attachment of the slide to the spindle
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
BACKGROUND OF THE
The soft room drain valve can be determined by the combination of the rubber sheet portion of the disk and the powder coating surface inside the valve body.
Frequent operation, foreign matter, fast flow rate, repetitive motion by water pressure, etc. can cause wear and damage of rubber sheet and coating surface.
Wear of rubber sheets and coating surfaces can cause valve leakage, which can shorten the life of the product and lead to excessive maintenance costs of the pipe, which can lead to loss of valuable water resources.
Korean Patent Registration No. 1356121 discloses a soft seal movable sweep valve which is easy to replace due to the repair of a sweep valve, but measures against wear of the rubber sheet and the coating surface are not shown.
The present invention is to provide a soft chamber water valve including carbon fibers for improving wear resistance.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not intended to limit the invention to the precise forms disclosed. Other objects, which will be apparent to those skilled in the art, It will be possible.
According to another aspect of the present invention, there is provided a soft seal water valve comprising: a body having a connection passage for connecting pipes; and a disk for opening and closing the connection passage, The opening and closing of the connecting passage is determined, and at least one of the coating layer and the rubber sheet may contain carbon fibers.
The coating layer includes an epoxy resin containing 2 to 6 wt% MCF (Milled Cabon Fiber), and the rubber sheet includes an ethylene propylene diene M-class (EPDM) containing 3 to 7 wt% MCF (Milled Cabon Fiber) .
The soft chamber valve of the present invention may contain a MCF (Milled Cabon Fiber) in a powder coating of a raw material of a coating layer (coating surface) on the inner surface of a valve body and a disc rubber sheet of a valve disc serving as an index.
Due to the inclusion of MCF (Milled Cabon Fiber), the tensile strength, hardness, abrasion resistance and impact resistance of the coating layer and the rubber sheet can be improved.
Improvement of the physical properties of the coating layer and the rubber sheet improves the exponential performance of the valve and ensures high durability and long life.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a soft chamber wastewater valve of the present invention. Fig.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The sizes and shapes of the components shown in the drawings may be exaggerated for clarity and convenience. In addition, terms defined in consideration of the configuration and operation of the present invention may be changed according to the intention or custom of the user, the operator. Definitions of these terms should be based on the content of this specification.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a soft chamber wastewater valve of the present invention. Fig. In Figure 1, a cross section of a soft chamber flush valve is posted.
1 may include a
At this time, opening and closing of the connection channel can be determined according to the coupling state of the
Since the
The
The
During the closing operation of the
Since both the
For example, the
The fluid flowing through the
The
In addition, the valve used in the sewage treatment plant, the sludge conveyance line installed in the sanitary, wastewater, livestock, and water treatment plant can be eroded or chemically deteriorated by the sludge by the
In the event of a leak, including the above example, valve operators essentially open and close the valve again. Repeating the valve opening and closing operations to solve the leak can apply a torque much larger than the normal torque. Therefore, when foreign matters such as sand, gravel, and stones are present between the
In the above example, the requirements for the soft room drain valve can be summarized as follows.
1. The index is executed by the combination of the
2. A technique is required to minimize the damage of the
3. A technique for improving the wear resistance or strength of the
4. A technique for improving the abrasion resistance or strength of the
The present invention may be to solve Problems 3 and 4 above.
Damage to the
Damage to the
In order to prevent the
The
There is a problem that the carbon fibers are not uniformly distributed in the epoxy resin paint because of their strong aggregation properties. Experimental results show that MCF (Milled Cabon Fiber) with the size of several tens to several hundred ㎛ is the carbon fiber which has the least aggregation. Preferably, the size of the MCF is 60 to 100 mu m.
Since the MCF (Milled Cabon Fiber) has a size of 60 to 100 mu m, the dispersion of the MCF (Milled Cabon Fiber) is prevented.
MCF (Milled Cabon Fiber) does not change or deteriorate its property or performance in the process of manufacturing epoxy paint or powder coating process. This is because the carbon fiber is a material heat-treated at a temperature of 1,000 to 1,500 ° C, and thus can be safely maintained at a treatment temperature of 100 to 220 ° C or a coating temperature of a powder coating process. Therefore, the MCF (Milled Cabon Fiber) is sufficient for the appropriate process in the epoxy resin manufacturing process. At this time, the ratio of MCF (Milled Cabon Fiber) used is preferably 2 to 6 parts by weight (wt%) based on 100 parts by weight of the paint or
As a result, the
The
As a result of the experiment, the
Table 1 below shows the results of experiments on the abrasion resistance of the
The reciprocating motion was performed in a state in which a needle having a predetermined pressure was applied in contact with the
The pressure applied to the needle was set to a value at which the
Table 1 shows that the wear resistance is improved as the MCF (Milled Cabon Fiber) content is increased. Although the MCF (Milled Cabon Fiber) content was 0.5 wt%, 1 wt% and 1.5 wt%, the wear resistance was partially improved, but the wear resistance improved remarkably when the MCF (Milled Cabon Fiber) content was 2 ~ 6 wt%.
In particular, when the content of MCF (Milled Cabon Fiber) was 4 wt%, the wear resistance was improved by more than 10 times as compared with the comparative example in which no MCF (Milled Cabon Fiber) was contained.
On the other hand, when the content of MCF (Milled Cabon Fiber) exceeds 4 wt%, it is confirmed that the wear resistance is rather reduced. Especially, from 7wt%, endurance was dramatically deteriorated. As a result, when the content of the MCF (Milled Cabon Fiber) exceeds 6 wt%, the
Based on the above experimental results, it is judged that MCF (Milled Cabon Fiber) content is 2 ~ 6 wt%, which is the optimal selection range.
The
The first manufacturing process of the EPDM (ethylene propylene diene M-class)
As a result of the test, it is preferable that 3 to 7 parts by weight (wt%) of MCF (Milled Cabon Fiber) is contained in 100 parts by weight of the
After the descending process is completed, mixing, rolling, molding, vulcanization, compression, and finishing are performed. The heating temperature of the whole process is 130 to 150 ° C and the pressure is 150 to 200 kgf / cm 2 . This temperature and pressure do not affect the properties of MCF (Milled Cabon Fiber) at all. Therefore, it is sufficient that MCF (Milled Cabon Fiber) is blended in an appropriate process during the production or molding of EPDM (ethylene propylene diene M-class).
At this time, note that the initial hardness value of the raw material EPDM (ethylene propylene diene M-class). If the MCF (Milled Cabon Fiber) is mixed with the raw material, the characteristics of the rubber can be changed with the hardness higher than the initial hardness value according to the ratio. The tensile strength increases with the hardness and conversely the elongation can be lowered. Therefore, the initial hardness value of EPDM (ethylene propylene diene M-class) is preferably well selected.
In summary, the hardness value of the
A combination of EPDM (Ethylene propylene diene M-class) and MCF (Milled Cabon Fiber) is put into a mold of the
Table 2 below shows the test results of the abrasion resistance of the
A needle applied with a set pressure was reciprocated in contact with the
The pressure applied to the needle was set to a value at which the
As shown in Table 2, it can be seen that the abrasion resistance is improved as the MCF (Milled Cabon Fiber) content is increased. The abrasion resistance was remarkably improved when the content of MCF (Milled Cabon Fiber) was 3 ~ 7 wt%.
In particular, when the content of MCF (Milled Cabon Fiber) was 5 wt%, the wear resistance was improved by more than 10 times as compared with the comparative example in which the MCF (Milled Cabon Fiber) was not contained.
On the other hand, when the content of MCF (Milled Cabon Fiber) exceeds 5 wt%, it is confirmed that the wear resistance is rather reduced. Especially, from 8wt%, the maternal resistance was dramatically deteriorated. As a result, when the content of MCF (Milled Cabon Fiber) exceeds 8 wt%, it is understood that the
Based on the above experimental results, it can be judged that the MCF (Milled Cabon Fiber) content is 3 to 7 wt%, which is the optimum selection range.
On the other hand, depending on the valve size, it is better to vary the mixing ratio to 3 wt% for small size, 3 to 5 wt% for medium type, and 5 to 7 wt% for large size. This is because of dispersion of MCF (Milled Cabon Fiber).
As a result, unlike the case of applying to the
As can be seen from the above Tables 1 and 2, the
In addition, other physical and chemical performances were found to meet all the requirements of the KWWA B 102 Water Soft Slush Valve Standard.
The carbon fiber blended with the
For example, it is preferable to judge whether the carbon fiber is thermosetting-friendly or thermoplastic-friendly and suitably treated.
The soft seal valve of the present invention described above may include a
While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. Accordingly, the true scope of the present invention should be determined by the following claims.
10 ... piping 110 ... torso
111 ...
131 ... rubber sheet
Claims (7)
A disk for opening / closing the connecting passage by linear motion or rotational motion;
A coating layer formed on an inner surface of the body;
And a rubber sheet provided on the disc and covering the whole of the disc or the rim of the disc,
The opening and closing of the connection passage is determined according to a coupling state between the coating layer and the rubber sheet,
The rubber sheet is made of a soft seal valve containing EPDM (ethylene propylene diene M-class) containing 3 to 7 wt% MCF (milled carbon fiber) of 60 to 100 μm.
Wherein the coating layer comprises an epoxy resin containing 2 to 6 wt% MCF (Milled Carbon Fiber) of 60 to 100 탆.
Wherein the coating layer comprises an epoxy resin, a MCF (Milled Carbon Fiber) of 60 to 100 탆, and a dispersion inducing agent to prevent aggregation of MCF (Milled Carbon Fiber).
Wherein the coating layer is formed by electrostatically coating an inner surface of the body to which an MCF (Milled Carbon Fiber) blended with an epoxy resin in an amount of 60 to 100 mu m is electrostatically coated.
The rubber sheet comprises a combination of EPDM (ethylene propylene diene M-class) and MCF (Milled Carbon Fiber)
The hardness value of the rubber sheet varies depending on the mixing ratio of the ethylene propylene diene M-class (EPDM) and the MCF (Milled Carbon Fiber)
Wherein the hardness value of the EPDM (ethylene propylene diene M-class) is set to be lower than the hardness value of the rubber sheet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160007494A KR101631205B1 (en) | 2016-01-21 | 2016-01-21 | Soft seal sluice valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160007494A KR101631205B1 (en) | 2016-01-21 | 2016-01-21 | Soft seal sluice valve |
Publications (1)
Publication Number | Publication Date |
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KR101631205B1 true KR101631205B1 (en) | 2016-06-16 |
Family
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Family Applications (1)
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KR1020160007494A KR101631205B1 (en) | 2016-01-21 | 2016-01-21 | Soft seal sluice valve |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005114140A (en) * | 2003-10-10 | 2005-04-28 | Asahi Organic Chem Ind Co Ltd | Resin member for valve |
KR101356121B1 (en) | 2013-06-18 | 2014-01-29 | (주) 삼진정밀 | Water valve for operation |
KR101401093B1 (en) * | 2013-04-22 | 2014-05-28 | 오씨아이 주식회사 | Carbon fiber bead insulator and preparation method thereof |
JP2015090183A (en) * | 2013-11-06 | 2015-05-11 | 株式会社清水鐵工所 | Soft sealing gate valve |
-
2016
- 2016-01-21 KR KR1020160007494A patent/KR101631205B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005114140A (en) * | 2003-10-10 | 2005-04-28 | Asahi Organic Chem Ind Co Ltd | Resin member for valve |
KR101401093B1 (en) * | 2013-04-22 | 2014-05-28 | 오씨아이 주식회사 | Carbon fiber bead insulator and preparation method thereof |
KR101356121B1 (en) | 2013-06-18 | 2014-01-29 | (주) 삼진정밀 | Water valve for operation |
JP2015090183A (en) * | 2013-11-06 | 2015-05-11 | 株式会社清水鐵工所 | Soft sealing gate valve |
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