KR101627018B1 - Method for preparing carbonic ester using organometallic compound - Google Patents

Method for preparing carbonic ester using organometallic compound Download PDF

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KR101627018B1
KR101627018B1 KR1020130117400A KR20130117400A KR101627018B1 KR 101627018 B1 KR101627018 B1 KR 101627018B1 KR 1020130117400 A KR1020130117400 A KR 1020130117400A KR 20130117400 A KR20130117400 A KR 20130117400A KR 101627018 B1 KR101627018 B1 KR 101627018B1
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organometallic compound
carbonic ester
reaction
formula
group
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KR20150038967A (en
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김동백
권오성
이연주
이창훈
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제일모직주식회사
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/025Silicon compounds without C-silicon linkages
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/22Tin compounds
    • C07F7/2224Compounds having one or more tin-oxygen linkages

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Abstract

The method for producing a carbonic ester according to the present invention comprises reacting an organic metal compound represented by the following general formula (1), carbon dioxide and an alcohol having 1 to 10 carbon atoms to produce a carbonic ester. The above production method can produce a carbonic ester at a high yield without the regeneration and recycle process of the organometallic compound.
[Chemical Formula 1]

Figure 112013089227466-pat00013

In Formula 1, M a is a Group 4 or a Group 14 metal and, R 1, R 2 and R 3 are each independently a hydrocarbon group having 1 to 10, a is an integer from 0 to 2, n is 1 to Lt; / RTI >

Description

TECHNICAL FIELD [0001] The present invention relates to a method for producing carbonic acid ester using an organic metal compound,

The present invention relates to a method for producing a carbonic ester using an organometallic compound. More specifically, the present invention relates to a method for producing carbonic ester using an organometallic compound which can produce a carbonic ester at a high yield, without using a specific organometallic compound, carbon dioxide and alcohol, and without recycling and recycling of the organometallic compound will be.

Carbonic acid esters are monomers that are usefully used in the production of polycarbonate, and many studies related to the production thereof are under way. Conventionally, carbonic acid esters were prepared through reaction with alcohol using phosgene as a carbonyl source. However, this method has a problem of using a very toxic phosgene as well as a problem of using a chlorine-based solvent and a problem of treating a by-product neutral salt .

In order to solve the problems associated with the use of phosgene, a method for producing carbonic ester using carbon monoxide as a carbonyl source has been developed. However, when carbon monoxide is used as a carbonyl source, the reaction rate and yield are low, and the use of poisonous carbon monoxide at high pressure increases the risk of explosion and requires a great deal of cost for ensuring stability. In addition, there is a fear that side reactions such as generation of carbon dioxide may occur due to oxidation of carbon monoxide.

Also, a method has been developed in which carbon dioxide is reacted with ethylene oxide or the like to synthesize a cyclic carbonic ester and then react it with methanol to produce dimethyl carbonate. This method is an excellent method because it is not harmful to carbon dioxide which is a raw material, it uses corrosive substances such as hydrochloric acid, or rarely generates corrosive substances. However, side reactions in which ethylene glycol is produced may occur, and it is difficult to safely transport ethylene or ethylene oxide, which is a raw material of ethylene oxide, and there are limitations related to plant location and the like.

Recently, a method for producing carbonic acid ester by reacting carbon dioxide with an organic metal compound has been studied. It has been found that the carbonic ester is separated from the mixture produced by the above method and the residue can regenerate the organometallic compound through reaction with alcohol. That is, since the organic metal compound used in the reaction can be recycled, it can be reused in the carbonic ester formation reaction, and there is no problem due to transportation or the like. As such an organometallic compound, there is disclosed a compound in the form of Sn (R) 2 (OR ') 2 (R and R': different alkyl groups) having a center metal tin and two alkyl and alkoxy groups 2001-523783, 2006-548937, 2006-513613, 2006-095140, 2005-511122, 2003-556375, 2001-396545, 2001-396537, etc.). However, the known organometallic compounds have a low reactivity and a low yield of carbonic ester production, which is a problem to be solved.

An object of the present invention is to provide a method for producing a carbonic ester in which a carbonic ester can be synthesized at a high yield without using an organometallic compound, carbon dioxide and an alcohol, and without regeneration and recycling of an organometallic compound.

The above and other objects of the present invention can be achieved by the present invention described below.

One aspect of the present invention relates to a method for producing a carbonic ester. The preparation method comprises reacting an organic metal compound represented by the following formula (1), carbon dioxide and an alcohol having 1 to 10 carbon atoms to produce a carbonic ester:

[Chemical Formula 1]

Figure 112013089227466-pat00001

In Formula 1, M a is a Group 4 or a Group 14 metal and, R 1, R 2 and R 3 are each independently a hydrocarbon group having 1 to 10, a is an integer from 0 to 2, n is 1 to Lt; / RTI >

In an embodiment, the M a may be titanium (Ti), tin (Sn), or zirconium (Zr).

In an embodiment, each of R 1 , R 2 and R 3 may independently be methyl, ethyl, propyl, butyl, pentyl, hexyl or phenyl.

In an embodiment, the reaction may be carried out at a temperature of 130 to 230 ° C and a carbon dioxide pressure of 10 to 200 bar.

Another aspect of the invention relates to organometallic compounds for the production of carbonic ester. The organometallic compound is represented by the formula (1).

INDUSTRIAL APPLICABILITY The present invention has the effect of providing a method for producing a carbonic ester which can synthesize carbonic ester at a high yield without using a specific organometallic compound, carbon dioxide and alcohol and without recycling and recycling of the organometallic compound.

1 is a 1 H-NMR spectrum of an organometallic compound prepared according to Production Example 1 of the present invention.
2 is a 1 H-NMR spectrum of an organometallic compound prepared according to Production Example 2 of the present invention.

Hereinafter, the present invention will be described in detail.

The method for producing a carbonic ester according to the present invention comprises the steps of simultaneously reacting an organometallic compound represented by the following general formula (1), carbon dioxide and an alcohol having 1 to 10 carbon atoms to produce a carbonic ester.

[Chemical Formula 1]

Figure 112013089227466-pat00002

In the above formula (1), M a is a Group 4 or Group 14 metal such as titanium (Ti), tin (Sn), or zirconium (Zr) in the periodic table, and R 1 , R 2 and R 3 are each independently For example, an alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 10 carbon atoms, preferably a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, Lt; / RTI > a is an integer of 0 to 2, and n is an integer of 1 to 3.

The organometallic compound of the present invention includes an oxygen (O) -metal (M a ) -oxy (O) -silicon (Si) -oxy (O) bond and includes, for example, a metal oxide And a silicon alkoxide compound represented by the following general formula (3).

(2)

Figure 112013089227466-pat00003

(3)

Figure 112013089227466-pat00004

In the formulas (2) and (3), M a , R 1 , R 2 , R 3 and a are the same as defined in the above formula (1).

In an embodiment, the reaction may be carried out according to Scheme 1 below.

[Reaction Scheme 1]

Figure 112013089227466-pat00005

For example, the reaction can be carried out at a temperature of 150 to 170 DEG C and a pressure of atmospheric pressure.

In the above process, the molar ratio of the metal oxide compound represented by Formula 2 and the silicon alkoxide compound represented by Formula 3 may vary depending on the n value of the organometallic compound to be prepared, For example, from 1: 1 to 4: 1, preferably from 1: 1 to 2: 1.

(Ion Coupled Plasma-Atomic Emission Spectroscopy (ICP-AES), nuclear magnetic resonance spectroscopy (NMR) spectroscopy (NMR) ) And the like.

The alcohol used in the present invention may be represented by the following general formula (4).

[Chemical Formula 4]

R 4 OH

In Formula 4, R 4 may be a hydrocarbon group having 1 to 10 carbon atoms, such as an alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 10 carbon atoms, preferably a methyl group, an ethyl group, a propyl group, a butyl group , Pentyl group, hexyl group, or phenyl group. For example, R 4 may be the same hydrocarbon group as R 1 , R 2 and R 3, and specifically may be the same hydrocarbon group as R 3 .

Specific examples of the alcohol include, but are not limited to, methanol, ethanol, propanol, butanol, pentanol, hexanol, and phenol.

The carbonic ester prepared according to the method for producing a carbonic ester of the present invention can be represented by the following general formula (5).

[Chemical Formula 5]

R 5 OCOOR 6

In Formula 5, R 5 and R 6 each independently represent a hydrocarbon group having 1 to 10 carbon atoms, for example, an alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 10 carbon atoms, preferably a methyl group, an ethyl group , A propyl group, a butyl group, a pentyl group, a hexyl group, or a phenyl group. Wherein R 5 and R 6 may be derived from the alcohol R 4 in the general formula (4) and R 2 and R 3 of the organometallic compound of the formula (1).

The reaction can be carried out by a conventional batch reaction, for example at temperatures of 130 to 230 DEG C, preferably 140 to 190 DEG C and at a carbon dioxide pressure of 10 to 200 bar, preferably 40 to 150 bar . In this range, the reaction rate is high and carbonic ester can be produced with high yield.

Typically, the batch reaction is carried out in consideration of the conversion rate and the reactor volume, and is a liquid phase process that is not superheated.

In addition, the reaction of the present invention uses a liquid reaction product of an alcohol having 1 to 10 carbon atoms, carbon dioxide and a solid organometallic compound as gas phase reactants, and requires no additional solvent. That is, it may be a homogeneous reaction in which carbon dioxide and an organic metal compound are melted and reacted with the alcohol. The reaction may be carried out at a stirring rate of, for example, 300 to 1,000 rpm, preferably 400 to 500 rpm and a reaction time of 0.5 to 24 hours, preferably 1 to 3 hours, And the viscosity of the solvent and the like, it is preferable to perform in the region where the mass transfer of the interface between the carbon dioxide and the alcohol is maximum. Such a batch reaction can be easily performed by a person having ordinary skill in the art to which the present invention belongs.

For example, it can be understood that the above-mentioned production method produces a carbonic ester by the reaction shown in the following reaction formula (2).

[Reaction Scheme 2]

Figure 112013089227466-pat00006

In an embodiment, the organometallic compound may be used in an amount of 1 to 30 moles, preferably 5 to 15 moles, per 100 moles of the alcohol. Carbonic acid esters can be produced at a high yield in the above range.

The method for producing a carbonic ester of the present invention is a method for simultaneously reacting the organometallic compound, carbon dioxide and an alcohol having 1 to 10 carbon atoms, in which a carbonic ester can be obtained in a high yield and a separate regeneration and recycling step of an organometallic compound is not required It is economical.

Hereinafter, the present invention will be described in more detail by way of examples, but these examples are for illustrative purposes only and should not be construed as limiting the present invention.

Example

Manufacturing example  1: Preparation of organometallic compounds

(60 mmol) of dibutyltin oxide (Bu 2 SnO) and 19.2 g (60 mmol) of silicone butoxide (Si (OBu) 4 ) were placed in a 75 ml autoclave reactor having an external heater and stirred at the same time The mixture was reacted at 150 to 170 ° C for 2 hours and then cooled to room temperature to obtain an organometallic compound represented by the following formula (1a). The metal and alkoxy groups of the organometallic compound thus prepared were confirmed using an inductively coupled plasma spectrophotometer (ICP-AES) and a nuclear magnetic resonance spectrometer (NMR). As a result of ICP-AES elemental analysis, a 1 H-NMR spectrum in which the Sn: Si (molar ratio) was about 1: 1 and the butoxy group can be confirmed is shown in FIG. 1 ( 1 H NMR: δ0.93 = CH 3 , .38 = CH 2, δ1.47 = CH 2, δ2.54 = OCH 2).

[Formula 1a]

Figure 112013089227466-pat00007

In the above formula (1a), Bu is an n-butyl group.

Manufacturing example  2: Preparation of organometallic compounds

29.2 g (120 mmol) of dibutyltin oxide (Bu 2 SnO) and 19.2 g (60 mmol) of silicon butoxide (Si (OBu) 4 ) were placed in a 75 ml autoclave reactor having an external heater, To 170 ° C for 2 hours, and then cooled to room temperature to prepare an organometallic compound represented by the following formula (1b) as a transparent liquid. The metal and alkoxy groups of the organometallic compound thus prepared were confirmed using an inductively coupled plasma spectrophotometer (ICP-AES) and a nuclear magnetic resonance spectrometer (NMR). As a result of ICP-AES elemental analysis, a 1 H-NMR spectrum in which Sn: Si (molar ratio) was about 2: 1 and a butoxy group can be confirmed is shown in FIG. 2 ( 1 H NMR: δ0.93 = CH 3 , .38 = CH 2, δ1.47 = CH 2, δ2.54 = OCH 2).

[Chemical Formula 1b]

Figure 112013089227466-pat00008

In the above formula (1b), Bu is an n-butyl group.

Example  One

7.3 g (13.2 mmol) of the organometallic compound represented by the above formula (1a) and 27.2 g (367.3 mmol) of n-butanol were charged into a 75 ml autoclave reactor having an external heater and heated to 150 ° C. at the same time as stirring, And the mixture was reacted at 150 DEG C and 120 bar for 1 hour, and then cooled to room temperature. Carbon dioxide was vented and returned to atmospheric pressure. The reaction liquid was analyzed by gas chromatography, and it was confirmed that di-n-butyl carbonate was obtained in a yield of 101.5%.

Example  2

The reaction was carried out in the same manner as in Example 1 except for using 10.4 g (13.2 mmol) of the organometallic compound represented by Formula 1b instead of 7.3 g (13.2 mmol) of the organometallic compound represented by Formula 1a. After completion of the reaction, the reaction solution was analyzed by gas chromatography, and it was confirmed that di-n-butyl carbonate was obtained in a yield of 82.0%.

Comparative Example  One

Except that 5.0 g (13.2 mmol) of an organometallic compound (Bu 2 Sn (OBu) 2 ) represented by the following formula (6a) was used in place of 7.3 g (13.2 mmol) of the organometallic compound represented by the above formula The reaction was carried out in the same manner as in Example 1. After completion of the reaction, the reaction solution was analyzed by gas chromatography, and it was confirmed that di-n-butyl carbonate was obtained in a yield of 69.2%.

[Chemical Formula 6a]

Figure 112013089227466-pat00009

Comparative Example  2

Except that 8.0 g (13.2 mmol) of an organometallic compound (Bu 2 SnOBu) 2 O represented by the following formula 6b was used instead of 7.3 g (13.2 mmol) of the organometallic compound represented by the above formula (1a) The reaction was carried out in the same manner as in Example 1. After completion of the reaction, the reaction solution was analyzed by gas chromatography, and it was confirmed that di-n-butyl carbonate was obtained in a yield of 31.0%.

[Formula 6b]

Figure 112013089227466-pat00010

Comparative Example  3

7.3 g (13.2 mmol) of the organometallic compound represented by the above formula (1a) was placed in an internal volume 75 ml autoclave reactor having an external heater, and the mixture was heated to 150 ° C. at the same time as the stirring. Carbon dioxide was then introduced to 120 bar, And 120 bar for 1 hour, and then cooled to room temperature. After the carbon dioxide was vented to return to atmospheric pressure, the reaction liquid was analyzed by gas chromatography, and it was confirmed that di-n-butyl carbonate was obtained in a yield of 53.0%.

Comparative Example  4

Except that 4.5 g (13.2 mmol) of titanium butoxide (Ti (OBu) 4 ) was used instead of 7.3 g (13.2 mmol) of the organometallic compound represented by the above formula (1a) . After completion of the reaction, the reaction solution was analyzed by gas chromatography, and it was confirmed that di-n-butyl carbonate was obtained in a yield of 40.0%.

The reaction conditions and the yield of carbonic ester are shown in Table 1 below.

Organometallic compound Alcohol Reaction temperature
(° C)
Reaction pressure
(bar)
Reaction time
(h)
yield
(%)
Kinds mmol g mmol g Example 1 Formula 1a 13.2 7.3 367.3 27.2 150 120 One 101.5 Example 2 1b 13.2 10.4 367.3 27.2 150 120 One 82.0 Comparative Example 1 6a 13.2 5.0 367.3 27.2 150 120 One 69.2 Comparative Example 2 6b 13.2 8.0 367.3 27.2 150 120 One 31.0 Comparative Example 3 Formula 1a 13.2 7.3 - - 150 120 One 53.0 Comparative Example 4 Ti (OBu) 4 13.2 4.5 - - 150 120 One 40.0

Property evaluation method

(1) Evaluation of yield: After the reaction, the reaction solution was analyzed by gas chromatography.

Carbonic acid ester yield (%) = (moles of produced carbonate ester / number of moles of organic metal compound added) x 100

From the results shown in Table 1, it can be seen that the organic metal compounds of the present invention can produce carbonic ester at a higher yield than conventional organometallic compounds (Comparative Examples 1 and 2) under the same reaction conditions. Further, it can be seen that carbonic ester can be produced at a higher yield than Comparative Example 4 in which carbonic acid ester is produced in comparison with Comparative Example 3 in which no alcohol is used together and Comparative Example 4 in which titanium butoxide (Ti (OBu) 4 ) alone is used have.

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (5)

A process for producing a carbonic ester comprising reacting an organometallic compound represented by the following formula (1), carbon dioxide and an alcohol having 1 to 10 carbon atoms to produce a carbonic ester:
[Chemical Formula 1]
Figure 112016006130876-pat00011

In the above formula (1), M a is titanium (Ti), tin (Sn), or zirconium (Zr), R 1 , R 2 and R 3 are each independently a hydrocarbon group having 1 to 10 carbon atoms, 2, and n is an integer of 1 to 3.
delete The method according to claim 1, wherein R 1 , R 2 and R 3 are each independently methyl, ethyl, propyl, butyl, pentyl, hexyl or phenyl.
The method according to claim 1, wherein the reaction is carried out at a temperature of 130 to 230 ° C and a carbon dioxide pressure of 10 to 200 bar.
A method of using an organometallic compound represented by the following formula (1)
[Chemical Formula 1]
Figure 112016006130876-pat00012

In the above formula (1), M a is titanium (Ti), tin (Sn), or zirconium (Zr), R 1 , R 2 and R 3 are each independently a hydrocarbon group having 1 to 10 carbon atoms, 2, and n is an integer of 1 to 3.
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Citations (1)

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Publication number Priority date Publication date Assignee Title
JP2006176412A (en) * 2004-12-21 2006-07-06 Asahi Kasei Chemicals Corp Method for producing carbonic acid ester

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US3307973A (en) * 1964-01-17 1967-03-07 Glidden Co Dialkylstannoxy organometallic compounds and condensation products
US5034455A (en) * 1988-05-31 1991-07-23 General Electric Company Curable silicone caulk compositions
DE3903145A1 (en) * 1989-02-02 1990-08-09 Wacker Chemie Gmbh METHOD FOR POLYMERIZING POLAR COMPOUNDS
RU2206571C1 (en) * 2002-01-16 2003-06-20 Общество с ограниченной ответственностью "Пента-91" Method for preparing organometallohydroxy- stannates
AU2003257764A1 (en) * 2002-08-07 2004-02-25 Asahi Kasei Chemicals Corporation Process for producing carbonic ester
CN102112482B (en) * 2008-08-08 2016-01-20 旭化成化学株式会社 The manufacture method of alkyltin alkoxides compound and use the manufacture method of carbonic ether of this compound

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* Cited by examiner, † Cited by third party
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JP2006176412A (en) * 2004-12-21 2006-07-06 Asahi Kasei Chemicals Corp Method for producing carbonic acid ester

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