KR101611142B1 - Waste Oil Reproducing Apparatus And Method Using Vacuum Distillation - Google Patents
Waste Oil Reproducing Apparatus And Method Using Vacuum Distillation Download PDFInfo
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- KR101611142B1 KR101611142B1 KR1020150179428A KR20150179428A KR101611142B1 KR 101611142 B1 KR101611142 B1 KR 101611142B1 KR 1020150179428 A KR1020150179428 A KR 1020150179428A KR 20150179428 A KR20150179428 A KR 20150179428A KR 101611142 B1 KR101611142 B1 KR 101611142B1
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- Prior art keywords
- raw material
- pressure
- condenser
- sludge
- tube
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- 239000002699 waste material Substances 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000005292 vacuum distillation Methods 0.000 title claims description 12
- 239000002994 raw material Substances 0.000 claims abstract description 77
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 76
- 238000006243 chemical reaction Methods 0.000 claims abstract description 71
- 238000001914 filtration Methods 0.000 claims abstract description 60
- 230000006837 decompression Effects 0.000 claims abstract description 38
- 238000004821 distillation Methods 0.000 claims abstract description 32
- 239000010802 sludge Substances 0.000 claims abstract description 30
- 239000000356 contaminant Substances 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000004064 recycling Methods 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 230000001172 regenerating effect Effects 0.000 claims description 7
- 238000013019 agitation Methods 0.000 claims description 3
- 239000003344 environmental pollutant Substances 0.000 claims description 3
- 231100000719 pollutant Toxicity 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 2
- 238000011069 regeneration method Methods 0.000 abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
- 230000008929 regeneration Effects 0.000 abstract description 9
- 230000000712 assembly Effects 0.000 abstract description 3
- 238000000429 assembly Methods 0.000 abstract description 3
- 238000002203 pretreatment Methods 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract description 2
- 238000012805 post-processing Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 62
- 238000012546 transfer Methods 0.000 description 16
- 238000011084 recovery Methods 0.000 description 15
- 239000000126 substance Substances 0.000 description 13
- 238000001704 evaporation Methods 0.000 description 10
- 238000009833 condensation Methods 0.000 description 9
- 230000005494 condensation Effects 0.000 description 9
- 239000000498 cooling water Substances 0.000 description 8
- 230000008020 evaporation Effects 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 5
- 239000002826 coolant Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000197 pyrolysis Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000007781 pre-processing Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000003908 quality control method Methods 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 238000004062 sedimentation Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000013626 chemical specie Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000001471 micro-filtration Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000011269 tar Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M175/00—Working-up used lubricants to recover useful products ; Cleaning
- C10M175/0025—Working-up used lubricants to recover useful products ; Cleaning by thermal processes
- C10M175/0033—Working-up used lubricants to recover useful products ; Cleaning by thermal processes using distillation processes; devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
- B01D17/02—Separation of non-miscible liquids
- B01D17/0202—Separation of non-miscible liquids by ab- or adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/10—Vacuum distillation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M175/00—Working-up used lubricants to recover useful products ; Cleaning
- C10M175/0058—Working-up used lubricants to recover useful products ; Cleaning by filtration and centrifugation processes; apparatus therefor
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
A waste oil recycling apparatus using a reduced-pressure distillation according to the present invention comprises a pretreatment filter for filtering a raw material, and a sludge adsorbing the activated carbon on the contaminants contained in the raw material by adding activated carbon to the raw material and heating and stirring, A condenser for cooling and condensing the contaminants decompressed and distilled in the reaction tank, a condenser for condensing the contaminants distilled in the reaction tank, and a condenser for condensing the contaminants to the condenser through a decompression pump tube A decompression pump for decompressing and pressurizing atmospheric pressure of the reaction vessel and the condenser and the decompression pump tube according to valve control; and a plurality of separators for separating the sludge from the mixture of the raw material and the sludge transferred from the reaction vessel And a post-processing filter.
According to the waste oil regeneration apparatus using the reduced pressure distillation according to the present invention, since a plurality of post-treatment filters are further provided in addition to the pre-treatment filter, superior quality of the regeneration oil can be expected compared with the waste oil regeneration apparatus or method using the existing reduced- A plurality of feedback branch tube assemblies are provided on the side of the reduced pressure pump tube in the step of increasing the reduced pressure environment formed in the inner tank, the condenser and the reduced pressure pump tube to atmospheric pressure, thereby remarkably shortening the time required for the pressure increase, It is possible to prevent the backflow of contaminants caused by the water.
Description
The present invention relates to an apparatus and a method for regenerating waste lubricating oil for a pump used in semiconductor processing and other industrial fields, and is capable of preventing cracking of waste oil under a stable environment by reducing the pressure and effectively separating moisture and foreign matter It provides a function that can do.
Typical waste oil regeneration methods include waste oil purification using pyrolysis. However, such a pyrolysis refining method generates a large amount of waste such as chlorine gas and tar and coke, thereby posing a risk of environmental pollution and a burden of disposal.
In addition, there is ion purification method by other waste oil regeneration method. Ion refining method is a method in which foreign substances such as heavy metals contained in waste oil are reacted with anionic chemicals to generate metal salts and physically separate them. However, the ion purification method has a limitation in reuse because the product contains a lot of ash.
In order to solve such a problem, Korean Patent No. 10-0592856 entitled " Method for manufacturing clean fuel oil using waste oil " The present invention relates to a method for producing a clean fuel oil using waste oil collected by collecting low-viscosity waste lubricating oil and various kinds of waste hard oil in waste oil, which is designated waste, by item and feature and treating it with high-grade clean fuel through inorganic ceramic catalyst treatment, A sedimentation step of removing sediment and moisture contained in the waste oil by natural sedimentation; A pretreatment step of transferring the waste oil excluding the sediment precipitated in the lower part of the sedimentation step to a pretreatment tank, removing water using a vacuum system and adjusting the pH of waste oil to neutral; A catalyst treatment step of heating the waste oil subjected to the pre-treatment step to a temperature of 70 to 80 ° C and simultaneously introducing the catalyst to stir the catalyst and the waste oil; A filtration step of filtering the waste oil having undergone the catalyst treatment step at a temperature of 70 to 80 ° C by utilizing a microfiltration system of 0.5 to 5 μm; The present invention also provides a method for manufacturing a clean fuel oil using waste oil, comprising the steps of: performing a filtration process on a finished product with a color degree, a reaction test, and the like. However, the present invention has a limitation that the waste oil used for regeneration must have a low viscosity, and there is a disadvantage that the regeneration efficiency is low due to the long process time.
Korean Patent No. 10-1325156 entitled " Waste Oil Recovery Apparatus " The present invention reduces the time required to heat the waste oil to a temperature required for evaporation by raising the thermal efficiency by directly heating the waste oil while forming the waste oil into a thin film and improves the evaporation rate. The droplets formed on the wall of the evaporation chamber are recovered and discharged to the vapor treatment unit, Which is compact and has a simple structure, comprises: a waste oil supply unit for supplying waste oil; An evaporation unit for directly heating and vaporizing the waste oil supplied from the waste oil supply unit while being thinned; A vapor processing unit for condensing and processing vapor vaporized and discharged by the evaporation unit; A vacuum unit for forming a predetermined vacuum pressure on the evaporation unit and the vapor processing unit; And a droplet collection unit which collects droplets which are not discharged by the condensation phenomenon in the evaporation unit and exist in a liquid state on the wall of the evaporation chamber, and collect the droplets in the vapor processing unit. In the present invention, oil is formed into a thin film through a rotating plate and distilled, and there is no separate adsorption process and filtration process, so that the quality of the reclaimed oil is doubtful. In addition, there is a limitation in the volume of raw materials to be processed per hour, and in order to overcome the problem, the volume of the apparatus must be increased.
Accordingly, there is a need for an invention for improving convenience by evaporating moisture and various impurities by making distillation through depressurization more efficient by compensating for the above problems.
SUMMARY OF THE INVENTION The present invention has been conceived to overcome the problems of the prior art, and it is an object of the present invention to provide a pretreatment filter for filtering a raw material, a reaction tank for heating and stirring the raw material and activated carbon and evaporating the raw material by distillation under reduced pressure, A regenerator, a decompression pump for decompressing or boosting the pressure of the decompression pump tube, and a plurality of post-treatment filters for separating the mixture of the raw material and the sludge to filter the raw material, comprising: a condenser for cooling and condensing contaminants; To make waste oil recovery more efficient.
Another object of the present invention is to provide a condenser in which a plurality of vertical fins protrude from an inner hollow portion of a tube so that the reduced pressure distilled contaminant can be rapidly cooled and condensed in the condenser and recovered .
It is a further object of the present invention to provide a method of reducing the pressure in the apparatus by reducing the pressure in the apparatus to atmospheric pressure by providing a plurality of feedback branch pipes on one side of the pressure reducing pump tube to prevent sudden pressure- .
It is a further object of the present invention to provide a controller for sequentially and differentially controlling the feedback branch pipe, wherein the controller controls the step-up step by stepwise controlling the step-by-step pressure increase step.
In order to achieve the above object, a waste oil recycling apparatus and method using a reduced pressure distillation according to the present invention comprises: a pretreatment filter for filtering a raw material; and an adsorbent for adsorbing contaminants contained in the raw material by adding activated carbon to the raw material, A condenser for cooling and condensing the contaminants decompressed and distilled in the reaction tank, a condenser for condensing the condensed substance in the reaction tank, a condenser for condensing the condensed substance in the condenser, A decompression pump connected to the condenser through a decompression pump tube for performing a decompression process and an atmospheric pressure step-up process on the reaction tank, the condenser and the decompression pump tube according to a valve control, and a decompression pump for decompressing the raw material and the sludge Comprising a plurality of post-treatment filters for separating said sludge from the mixture It characterized.
The condenser includes a tube having a plurality of hollow tubes extending along the longitudinal direction of the condenser and condensing the contaminants. The tubes are protruded at a predetermined interval along the inner circumferential surface of the hollow tube, And a plurality of fins extending along the longitudinal direction of the tube.
The waste oil recycling apparatus further includes a first feedback branch pipe extending from a portion of the condenser to which the decompression pump tube is connected and connected to a first connection portion of the decompression pump tube; A second feedback branch tube extending from a side of the first feedback branch tube and connected to a second connection site of the vacuum pump tube; A branch tube assembly including a third feedback branch tube; A check valve mounted on the extension start portion and the end portion of the first, second, and third feedback branch tubes, respectively; And a pressure gauge formed on one side of the extension start portion of the first, second, and third feedback branch tubes, respectively, for measuring pressures of the first, second, and third feedback branch tubes.
The waste oil regenerating apparatus may further include a controller for controlling the differential opening and closing of each of the check valves in accordance with the pressure measured by the pressure gauge.
In addition, a waste oil recycling method using reduced pressure distillation is characterized by comprising: a pretreatment step of filtering the raw material by filtration; and a step of adding activated carbon to the raw material, heating and stirring the activated carbon to produce sludge adsorbing the activated carbon on the contaminants contained in the raw material A vacuum distillation step of subjecting the contaminants contained in the raw material to a vacuum distillation process by a reaction step, a driving of a decompression pump, and a heat treatment of a reaction tank; and a condensation step of cooling and condensing the reduced- And a filtering step of separating the sludge from the mixture of the raw material and the sludge transferred from the reaction tank through a plurality of filters.
In addition, the method further includes an atmospheric pressure step-up step of reducing the pressure of the reaction tank, the condenser, and the vacuum pump tube to an atmospheric pressure environment by valve control of the vacuum pump after the vacuum distillation step, A first feedback step of causing the controller to open the start valve and the end valve of the first feedback branch tube by reaching the first pressure, and a second feedback branch step of, when the controller reaches the second feedback branch by reaching the second pressure higher than the first pressure, A third boosting step of opening the start valve and the ending valve of the third feedback branch pipe by reaching a third pressure which is closer to atmospheric pressure than the second pressure, The pressure in the reaction tank and the condenser and the pressure reducing pump tube is controlled by a differential control Thereby providing a function of preventing the reverse flow of the reduced-pressure distillation-treated contaminant which may be generated by a sudden increase in pressure.
An apparatus and method for recovering waste oil using a reduced pressure distillation according to the present invention,
1) In addition to the pretreatment filter, it further includes a plurality of post-treatment filters. In addition to the step of reacting and adsorbing the activated carbon with the contaminants, the step of decompressing the contaminants includes the step of regenerating Excellent quality can be expected,
2) a condenser which is made of a shell and a tube for cooling and condensing through heat exchange, and having a fin formed in the tube in the longitudinal direction of the tube through which the reduced-pressure distilled contaminant passes, promotes cooling and condensation by heat exchange Speed recovery of contaminants,
3) In the atmospheric pressure step-up step of increasing the pressure reducing environment of the reaction vessel, the condenser and the vacuum pump tube in the apparatus to atmospheric pressure, a plurality of feedback branch tube assemblies are provided on the side of the vacuum pump tube, And a function to prevent backflow of contaminants due to a sudden increase in pressure is provided,
4) It is possible to stably control the feedback branch pipe to the atmospheric pressure by providing a step of performing differential control so that the controller properly opens and closes at each step-up step.
1 is a flowchart showing a method of recovering waste oil using a reduced pressure distillation according to the present invention.
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a waste oil recycling apparatus,
3 is a sectional view showing a cross section of a reaction tank of the present invention.
4 is a conceptual diagram showing a feedback branch pipe included in the vacuum pump tube of the present invention.
5 is a cross-sectional view showing a cross section of a condenser and a recovery container of the present invention, and a partially enlarged view showing a cross section of a condenser.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. The accompanying drawings are not drawn to scale and wherein like reference numerals in the various drawings refer to like elements.
The waste oil regeneration method according to the present invention is a physical treatment method using a filtration process using various kinds of filters and a vacuum distillation process. The present invention can improve the yield of refined and regenerated waste oil and at the same time improve the quality by making it possible to perform refining through distillation in a temperature range in which thermal decomposition of the waste oil does not occur and at the time of pyrolysis or atmospheric distillation Thereby saving heat energy required.
The apparatus for regenerating waste oil according to the present invention further includes a
FIG. 1 is a flowchart showing a waste oil recycling method using a reduced pressure distillation according to the present invention, and FIG. 2 is a configuration diagram showing an embodiment of a waste oil recycling apparatus using a reduced pressure distillation according to the present invention.
1 and 2, the waste oil recycling method using the reduced-pressure distillation according to the present invention comprises a waste oil transfer step S100, a pretreatment step S200, an activated carbon reaction step S300, a vacuum distillation step S400, A condensation recovery step S600, a filtration step S700, a quality control and a re-injection step S800. The apparatuses and methods constituting each step will be described in detail as follows.
1. Waste oil transfer step (S100)
In the present invention, waste oil mainly comprises fluorinated lubricant and an oil composed of the chemical species. The fluorine-based oil is characterized by its oxidation resistance which is incombustible and stable to oxygen, and its chemical resistance which is insoluble in other organic solvents except for fluorine-based solvent, extremely stable to strong acid, strong alkali, halide and other water-insoluble in water do. Depending on the above characteristics, fluorine-based oil is used in pumps and lubrication used in semiconductor processes, pumps and valves for oxygen-handling equipment, magnetic disks and electrical contact parts in various precision fields.
The waste oil that has been discarded due to problems such as denaturation and impurities is recovered and transported and is provided in the
According to the waste oil transfer step S100, the user first visually checks the transported waste oil to see whether or not there is foreign matter of a large particle which can not be processed in the apparatus, and inputs the raw material into the
2. Pre-processing step (S200)
The preprocessing step (S200) is a filtering process for primarily filtering the moisture of the raw material and foreign matter having a relatively large particle size, and is performed in a pretreatment filter (200) including a pretreatment filter. As the pretreatment filter, a filter having a mesh size of 10 μm to 30 μm and capable of separating oil and moisture can be applied. Wind filters having excellent filtration area and filtration pressure can be used as the types of filters according to the structure. In the
The pre-processed raw material is transferred to the
3. Activated carbon reaction step (S300)
3 is a cross-sectional view showing a cross section of the reaction tank of the present invention.
The pretreated raw material is introduced into the
The
The
The
The
In addition, the
Activated carbon is introduced into the raw material after preparation of activated carbon agitation through the activated
The amount of activated carbon may be varied depending on the contamination degree of the raw material and the water-containing state. The range is from 0.1 wt% to 0.5 wt% based on the weight of the input raw material. The activated carbon reaction step (S300) is carried out at a temperature of 60 ° C for about 2 hours while stirring at a speed of 120 rpm to 160 rpm.
In this activated carbon reaction step (S300), the temperature environment should subsequently be controlled in consideration of the reduced pressure distillation to be performed. When the inside of the
4. The reduced pressure distillation step (S400)
A vacuum environment is created by driving the
The depressurization distillation in the
4-1. The first pressure reducing step (S401)
After the completion of the activated carbon reaction step S300, the speed of the
4-2. The second pressure reducing step (S402)
The temperature of the
4-3. In the third pressure reducing step (S403)
After the completion of the second depressurization step (S402), the temperature of the
By performing the vacuum distillation stepwise as described above, it is possible to intensively distill off the water and foreign substances corresponding to each step. In addition, the rapid pressure drop and the temperature rise can cause the raw material to boil overheat. Such stepwise depressurization can prevent the overheat. The non-vaporized raw material including the sludge is conveyed to the respective filtration steps S700 through the
4-4. In the filtration preparation step (S404)
It is preferable to cool the raw material from which moisture and foreign substances have been removed through the reduced pressure distillation to 60 ° C or lower prior to filtration. If the temperature of the raw material is higher than 60 ° C, the fine contaminants may easily pass through the filter, and the filter may be easily damaged, shortening the service life. For this reason, it is more preferable to cool the raw material from 50 占 폚 to 55 占 폚.
In this cooling process, unnecessary time can be saved by passing the raw material through the cooler 310 in the filtration preparation step (S404). The cooler 310 can use a separate coolant, and it is possible to increase the energy efficiency by using the coolant supplied from the coolant supplier 430, which will be described later, as a coolant.
5. Atmospheric pressure step-up step (S500)
4 is a conceptual diagram showing a feedback branch pipe provided in the
When the raw material and the sludge are transferred to the filtration step S700 while the inside of the
The atmospheric pressure step-up step S500 can be started by opening the
As shown in FIG. 4, there is a method of solving the above problem by providing a multi-stage feedback branch line for preventing the backflow of the
More specifically, when the damper is provided in the
The first
The two check valves located at both ends of the first
In addition, the feedback branch tubes constituting the feedback branch tube assembly are provided with respective pressure gauges for differential control according to the pressure. In addition, in order to stably increase the pressure in the
The operation of the feedback branch pipe during the atmospheric pressure increase by the above-described configuration will now be described.
5-1. In the first step-up step (S501)
When the
5-2. In the second step-up step (S502)
When the pressure due to the back-flow atmosphere indicated by the pressure gauge provided in the first
5-3. The third boosting step (S503)
The feedback controller opens the third check valve and the third
As described above, the feedback branch tube assembly and the atmospheric pressure step-up step S500 can smoothly control the rise of the pressure to prevent backflow that may occur in the
6. Condensation recovery step (S600)
5 is a schematic view showing a cross section of a condenser and a recovery container of the present invention and a partially enlarged view showing a cross section of a condenser.
In the vacuum distillation step (S400), the vaporized moisture and the decomposition material, that is, the vapor, are transferred to the condenser (400) through the condenser transfer pipe (20). The steam is recovered to the
As the detailed steps included in the reduced pressure distillation step (S400) are completed, the steam is transferred to the condenser (400) through the condenser transfer pipe (20) to be cooled and condensed. The chilled water flowing from the cooling
The
This internal structure enhances the surface area of the
The
The condensate contained in the
7. Filtration step (S700)
Referring again to FIG. 2, the filtration step S700 is based on the use of a single wind filter, but preferably includes subsequent secondary and tertiary additional filtration steps to better isolate the sludge It is possible to obtain the raw material.
7-1. In the first filtering step (S701)
In the primary filtration step S701, the raw material is conveyed to the
7-2. In the secondary filtration step (S702)
The
7-3. In the tertiary filtration step (S703)
The
The sludge produced in the activated carbon reaction step (S300) is removed by the intensive filtration at each step of the filtration step (S700), and the raw material is transferred to the storage tank (800) by the regeneration flow passage and the storage tank transfer pipe (60) .
8. Quality control and re-input step (S800)
The regeneration oil stored in the
As described above, the waste oil regeneration method and the regeneration apparatus using the reduced-pressure distillation according to the present invention are described in the above description and drawings, but the present invention is not limited to the above description and drawings, It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
S100: waste oil transferring step S200: pre-processing step
S300: Activated carbon reaction step S400: Vacuum distillation step
S401: First pressure reducing step S402: Second pressure reducing step
S403: Third pressure step S404: Filtration preparation step
S500: Atmospheric pressure step-up step S501: First step-up step
S502: Second boost step S503: Third boost step
S600: Condensation recovery step S700: Filtration step
S701: Primary filtration step S702: Secondary filtration step
S703: tertiary filtration step S800: quality control and re-injection step
1: Feed pump 2: Flow meter
3: Filter transfer pump 4: Condensate discharge pump
10: Reactor feed pipe 20: Condenser feed pipe
30: decompression pump tube 31: first feedback branch tube
31a: first valve assembly 32: second feedback branch tube
32a: second valve assembly 33: third feedback branch tube
33a: third valve assembly 34: pressure reducing valve
40: Condensate discharge pipe 50: Filter transfer pipe
60: Storage tank transfer pipe 70: Cooling water inlet pipe
100: raw material tank 200: pretreatment filter
300: Reactor 310: Cooler
320: heating unit 330: stirrer
331: motor 332: impeller
340: Activated carbon inlet port 350:
400: condenser 410: shell
420: tube 421: pin
430: Cooling water supplier 500: Collection container
600: Decompression pump 710: First filter
720: second filter 730: third filter
800: Storage tank
Claims (8)
A pretreatment filter for filtering the raw material,
The activated carbon is charged into the raw material, heated and stirred to generate sludge adsorbed on the activated carbon by the pollutants contained in the raw material, and the pollutant distilled by the heating of the raw material in an environment depressurized by a vacuum pump is transferred to the condenser ,
A condenser for cooling and condensing the contaminants decompressed and distilled in the reaction tank;
A decompression pump connected to the condenser through a decompression pump tube for performing a decompression process and an atmospheric pressure increasing process on the reaction tank and the condenser and the decompression pump tube according to valve control;
A plurality of post-treatment filters for separating the sludge from a mixture of the raw material and the sludge transferred from the reaction tank,
The condenser includes:
And a tube having a hollow portion extending in a longitudinal direction of the condenser to condense the contaminant,
The tube may comprise:
And a plurality of fins extending along the longitudinal direction of the tube in a state of being protruded at a predetermined interval along the inner circumferential surface of the hollow portion.
In the reaction tank,
And a heating unit for surrounding a periphery of the outer wall of the reaction tank, the plurality of the heating units being spaced at regular intervals along the longitudinal direction of the reaction tank.
In the waste oil regenerating apparatus,
A first feedback branch tube extending from a portion of the condenser opposite to the portion where the decompression pump tube is connected to the first connection portion of the decompression pump tube;
A second feedback branch tube extending from one side of the first feedback branch tube and connected to a second connection site of the vacuum pump tube,
A branch tube assembly including a third feedback branch tube extending from one side of the second feedback branch tube and connected to a third connection site of the vacuum pump tube;
A check valve mounted on the extension start portion and the end portion of the first, second, and third feedback branch tubes, respectively;
And a pressure gauge formed on one side of an extension starting portion of the first, second and third feedback branch tubes, respectively, for measuring pressures of the first, second, and third feedback branch tubes, respectively, Used waste oil regenerating device.
In the waste oil regenerating apparatus,
And a controller for controlling the differential valve opening / closing control of each of the check valves in accordance with the pressure measured by the pressure gauge.
A pretreatment step of filtering the raw material by filtration,
An activated carbon reaction step of adding activated carbon to the raw material, heating and stirring to generate sludge adsorbed on the activated carbon on the contaminants contained in the raw material,
A vacuum distillation step of subjecting the contaminants contained in the raw material to a reduced pressure distillation process by driving the decompression pump and heat treatment of the reaction tank,
A condensing step of cooling and condensing the reduced-pressure distillation-treated contaminants through a condenser to discharge contaminants,
And a filtering step of separating the sludge from a mixture of the raw material and the sludge transferred from the reaction tank through a plurality of filters,
In the reduced-pressure distillation step,
A primary decompression step of distilling the raw material and the activated carbon at a stirring speed of 50 rpm to 80 rpm, an agitation temperature of 60 ° C to 70 ° C and a pressure of 30 Torr to 40 Torr,
A second pressure reducing step of raising the stirring temperature to 70 캜 to 80 캜 and distilling the pressure to 10 Torr to 20 Torr,
And a tertiary pressure reducing step of raising the stirring temperature to 80 to 90 占 폚 and distilling the pressure at a pressure of 1 Torr to 0.1 Torr.
Wherein the filtering step comprises:
A first filtering step of separating the sludge from the mixture of the raw material and the sludge through a wind filter,
A second filtering step of subjecting the residual sludge to a second separation treatment with a wind filter in a mixture of the raw material and the sludge that has undergone the first filtering step;
And a third filtering step of subjecting the residual sludge to a third separation treatment with a glass fiber filter in a mixture of the raw material and the sludge which has undergone the first filtering step.
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KR101936548B1 (en) * | 2018-07-30 | 2019-01-08 | 한만길 | Waste liquid regenerating device |
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JP2007524498A (en) | 2003-03-28 | 2007-08-30 | エービー−シーダブリューティー,エルエルシー | Method and apparatus for converting organic materials, waste materials or low value materials into useful products |
JP2014028362A (en) | 2012-06-25 | 2014-02-13 | Kyowa Senpaku Kogyo Kk | Device and method for recycling emulsified waste oil |
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JP2007524498A (en) | 2003-03-28 | 2007-08-30 | エービー−シーダブリューティー,エルエルシー | Method and apparatus for converting organic materials, waste materials or low value materials into useful products |
JP2014028362A (en) | 2012-06-25 | 2014-02-13 | Kyowa Senpaku Kogyo Kk | Device and method for recycling emulsified waste oil |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101936548B1 (en) * | 2018-07-30 | 2019-01-08 | 한만길 | Waste liquid regenerating device |
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