KR101606169B1 - Apparatus and method for maniging ship corrosion information using auto-recognition 3d shape model - Google Patents
Apparatus and method for maniging ship corrosion information using auto-recognition 3d shape model Download PDFInfo
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- KR101606169B1 KR101606169B1 KR1020150046347A KR20150046347A KR101606169B1 KR 101606169 B1 KR101606169 B1 KR 101606169B1 KR 1020150046347 A KR1020150046347 A KR 1020150046347A KR 20150046347 A KR20150046347 A KR 20150046347A KR 101606169 B1 KR101606169 B1 KR 101606169B1
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Abstract
The ship corrosion management apparatus using the three-dimensional hull shape automatic recognition method according to the present invention classifies thickness measurement data measured from a plurality of members constituting a ship into a standard member group, A standard shape data recognition unit for grouping the non-grouped three-dimensional hull shape data of the target ship in consideration of the connection relationship between the members and the direction of the members, and a corrosion rate And a mapping processor for mapping the data and the grouped three-dimensional hull form data to verify the predicted life span of the recognized three-dimensional hull form data.
Description
TECHNICAL FIELD The present invention relates to a technique for managing shelf corrosion, and more particularly, to a technique for recognizing the corrosion state of a ship on a member-by-member basis.
Ships that are always exposed to seawater containing salinity and moist air of the ocean are always exposed to the risk of wet electrochemical corrosion. Much of the damage caused by structural defects in the ship is caused by corrosion damage. Therefore, the Society has been working on strengthening the ship's reference inspection of hull corrosion conditions, providing repair instructions for overly corroded hull members, and developing a corrosion rate model.
In the TSCF (Tanker Structure Co-operative Forum), we derive a corrosion damage prediction model using probability statistical methods based on vast amounts of data on oil tankers. In general, the corrosion test through the hull inspection is a costly operation, but the measurement data are not utilized effectively enough. For this reason, for more effective corrosion state testing, models are being studied on various corrosion damage based on data measured from the corrosion state. However, in the conventional method of inspecting the ship corrosion, the measurement data of the corrosion state model generated by measuring the corrosion state of the ship is insufficient, and it is difficult to relieve the generated corrosion state model. Further, the corrosion state of the ship is not effectively recognized. Japanese Patent Application Laid-Open No. 10-2012-132893 discloses a method for predicting the life of a ship by measuring the corrosion resistance of the surface of a steel material in an environment in which coal is placed, but it is merely a method for predicting corrosion through experimental results, The corrosion state of the steel sheet is not effectively recognized.
A problem to be solved by the present invention is to provide a three-dimensional hull shape automatic method for automatically recognizing a member corresponding to three-dimensional hull form data (three-dimensional hull form model) based on thickness measurement data measured from a ship, And to provide a vessel corrosion management apparatus and method using the recognition method.
The ship corrosion management apparatus using the three-dimensional hull shape automatic recognition method according to the present invention classifies thickness measurement data measured from a plurality of members constituting a ship into a standard member group, A standard shape data recognition unit for grouping the non-grouped three-dimensional hull shape data of the target ship in consideration of the connection relationship between the members and the direction of the members, and a corrosion rate And a mapping processor for mapping the data and the grouped three-dimensional hull form data to verify the predicted life span of the recognized three-dimensional hull form data. The ship corrosion management apparatus using the three-dimensional hull shape automatic recognition method includes a thickness measurement unit for measuring the thickness of a plurality of members constituting a target ship and generating thickness measurement data and a two- Dimensional hull shape data of the hull shape management unit.
The standard data calculator calculates the corrosion rate for each thickness data from the classified thickness measurement data, calculates the frequency by the calculated corrosion rate, and calculates the corrosion rate by applying Least Square Method to the calculated frequency . The thickness measurement data may be experimental data measured by the
The standard shape recognition unit identifies the direction of the member of each member model constituting the ungrouped three-dimensional hull form data and the member adjacent to the member model, and compares the member adjacent to the identified member with the shape recognition table The corresponding member is recognized.
The ship corrosion management method using the three-dimensional hull shape automatic recognition method according to the present invention first classifies the thickness measurement data into a standard member group, and calculates the corrosion speed per member from the classified thickness measurement data. Then, the ungrouped three-dimensional hull shape data is grouped in consideration of the direction of the member and the connection relationship between the members along the adjacent members. Next, the predicted lifetime of the recognized three-dimensional hull form data is confirmed by mapping the corrosion rate data classified by the standard member and the grouped three-dimensional hull form data. The method may further include the step of calculating three-dimensional hull form data not grouped from the two-dimensional drawing (design diagram) of the target ship.
The step of recognizing the member corresponding to the non-grouped three-dimensional hull form data identifies the member of each member model constituting the ungrouped three-dimensional hull form data and the member adjacent to the member model, And recognizes the corresponding member by comparing the member adjacent to the direction of the formed member to the shape recognition table.
The vessel corrosion management apparatus and method using the three-dimensional hull shape automatic recognition method according to the present invention can recognize the three-dimensional hull shape data based on the direction of the member and information on the adjacent members. Therefore, it is possible to directly apply the corrosion rate separated by the standard member to the three-dimensional hull shape data without additional recognition process, thereby visualizing the corrosion state and predicting the life of the ship due to corrosion.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing an embodiment of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to the present invention.
FIG. 2 is a flowchart illustrating a recognition process of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
3 is a view showing an example of a standard member group table of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
4 is a view for explaining a corrosion rate calculation process of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
5A and 5B are views for explaining a shape recognition process for a member of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
FIG. 6 is a flowchart illustrating a method of managing marine corrosion using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The terms and words used in the present specification are selected in consideration of the functions in the embodiments, and the meaning of the terms may vary depending on the intention or custom of the invention. Therefore, the terms used in the following embodiments are defined according to their definitions when they are specifically defined in this specification, and unless otherwise specified, they should be construed in a sense generally recognized by those skilled in the art.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing an embodiment of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to the present invention.
A ship corrosion management apparatus (hereinafter referred to as a vessel corrosion management apparatus) 100 using a three-dimensional hull shape automatic recognition method according to the present invention includes a
The
The standard
The hull
The standard
The
FIG. 2 is a flowchart illustrating a recognition process of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
Referring to FIG. 2, the recognition process of the marine
As a preprocessing process, first, the standard
When the thickness measurement data is received, the standard
Next, the standard
The standard
When the non-grouped three-dimensional hull form data is received, the standard
The
Then, the
3 is a view showing an example of a standard member group table of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
Referring to FIG. 3, the marine
4 is a view for explaining a corrosion rate calculation process of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
Referring to FIG. 4, the corrosion rate calculation process based on the probability statistics first calculates the corrosion rate from equation (1) for each thickness data from the measured metal member thickness measurement data. As described above, the corrosion produced in the member is also irregular because the depth, shape and area of the corrosion are very irregular. Therefore, the corrosion rate is calculated for each thickness data, and the calculated
In Equation (1)
Corrosion rate, Is the measured corrosion thickness, T is the test year and Represents the coating period.Then, the frequency of each corrosion rate is calculated using the following equation (2).
Equation (2) represents a Weibull Probability Density Function. In
Equation (3) represents a Weibull Cumulative Distribution Function. In
5A and 5B are views for explaining a shape recognition process for a member of a ship corrosion management apparatus using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
FIG. 5A is a view showing a connection relationship of lower detail members of a standard member group of a marine corrosion management apparatus according to an embodiment of the present invention. FIG.
5B is a view showing a shape recognition table for each member for recognizing the shape of each member of the ship corrosion management apparatus according to an embodiment of the present invention.
Referring to FIGS. 5A and 5B, an example of FIG. 5A shows a connection relationship between the
The member shape recognition table 520 includes information on the direction of the adjacency member and the member for each of the plurality of members constituting the ship. Since the plurality of members (No. 1 to No. 25) constituting the ship have a form coupled to each other, one member is connected to the other member. The members thus connected are defined as adjacent members. The direction of the member shows the directionality of each member as shown in Fig. 5A. The direction of the member can be divided into a plane (XY plane, XZ plane and YZ plane) formed by the X axis, Y axis and Z axis, a sloping direction and a perpendicular direction. In the direction of the member, the X direction indicates the longitudinal direction, the Y direction indicates the present direction, and the Z direction indicates the height direction. Each member means that the surface of the corresponding member exists on a two-dimensional plane formed through any two axial directions of the X axis, the Y axis, and the Z axis. And, the sloping means that the sloping exists on an inclined plane which is not located on a plane formed by the X axis, the Y axis and the Z axis. And, the perpendicular direction means that it is perpendicular to the adjacent member. Also, in Fig. 5B, a member divided into a cylindrical shape means that most of the members are planar, but have a cylindrical shape. And, Zmin means that the Z coordinate value of the member has the smallest value among all the members, which means the member positioned at the lowermost position.
The standard
FIG. 6 is a flowchart illustrating a method of managing marine corrosion using a three-dimensional hull shape automatic recognition method according to an embodiment of the present invention.
Referring to FIG. 6, in the ship corrosion management method using the three-dimensional hull shape automatic recognition method according to an embodiment of the present invention, first, the thickness measurement data is received (S601) (S602). The thickness measurement data may be experimental data measured by the
Next, the thickness measurement data classified by the group is processed through the probability statistical model to calculate the corrosion rate per standard member (S603). Corrosion rate can vary depending on the coating method, presence of the system, maintenance information, structural design, corrosion environment, ballast, tank management status and load, and corrosion rate is generally an uncertainty factor. To solve this problem, the ship corrosion management system can generate a corrosion rate model as a probability statistical model through stochastic processing.
The non-grouped three-dimensional hull form data and the shape recognition table are compared with each other to recognize the shapes of the members and to group them (S604). The three-dimensional hull form data is a three-dimensional hull form calculated from a two-dimensional drawing (design diagram) of the ship. The three-dimensional hull shape data is a general shape model that is not grouped according to the standard member group. The shape recognition table is information for identifying each member constituting the ship, and includes information on each member, adjacency member, and information on the direction of each member. The vessel corrosion management apparatus compares the ungrouped three-dimensional hull shape data with the shape recognition table and recognizes the presence of each member in consideration of the relationship with the adjacent members and the directionality with respect to the length, the seam and the height. The recognized member corresponds to a group of standard members that are classified. Through this, the recognized members are grouped into a standard member group.
When grouping into standard member groups through member shape recognition, the corrosion rate data for each standard member and the grouped three-dimensional hull shape data are mapped to each other (S605). The standard member corrosion rate data includes information on the rate at which each member, which is classified as a standard member group, corrodes over time in each corrosive environment. Accordingly, the marine corrosion management apparatus can confirm the corrosion rate of each recognized member included in the grouped three-dimensional hull shape data by the standard member through the mapping process.
Then, the corrosion state of the recognized shape is visualized for each member constituting the target ship (S606). The vessel corrosion management system can identify the current corrosion state in each recognized shape (generally corrosion can be identified by thickness variation). In addition, the ship corrosion management apparatus can confirm the corrosion rate of each standard member. The vessel corrosion control system can confirm the extent of exposure of each member to seawater by comparing the degree of corrosion of the recognized shape and the corrosion rate per standard member of each member, and the expected life span can be confirmed. The ship corrosion management apparatus can display information on the corrosion state on the screen to provide information to the user.
The present invention including the above-described contents can be written in a computer program. And the code and code segment constituting the program can be easily deduced by a computer programmer of the field. In addition, the created program can be stored in a computer-readable recording medium or an information storage medium, and can be read and executed by a computer to implement the method of the present invention. And the recording medium includes all types of recording media readable by a computer.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, It is possible.
100: 33 Vessel corrosion management system using automatic recognition method of dimensional hull shape
110: thickness measuring unit
120: Standard data calculation unit
130: Standard shape recognition unit
140:
150:
Claims (9)
A standard shape recognition unit for grouping the ungrouped three-dimensional hull shape data of the object ship in consideration of the direction of the member and the connection relationship between the members; And
A mapping processor for mapping the corrosion rate data classified by standard members and the grouped three-dimensional hull form data to confirm the predicted life span of the recognized three-dimensional hull form data;
/ RTI >
Wherein the standard shape recognition unit identifies the direction of a member of each member model constituting the ungrouped three-dimensional hull form data and a member adjacent to the member model, And recognizes the corresponding member by comparing the detected three-dimensional hull shape with the three-dimensional hull shape automatic recognition method.
A thickness measuring unit for measuring thickness of a plurality of members constituting the target ship to generate thickness measurement data;
The method of claim 1, further comprising the steps of:
A hull shape management unit for calculating three-dimensional hull shape data not grouped from a two-dimensional drawing (design diagram) of the target ship;
The method of claim 1, further comprising the steps of:
Wherein the standard data calculation unit comprises:
Calculating a corrosion rate for each thickness data from the classified thickness measurement data, calculating a frequency for each of the calculated corrosion rates, and calculating a corrosion rate by applying a least square method to the calculated frequency A vessel corrosion management apparatus using a three-dimensional hull shape automatic recognition method.
Wherein the thickness measurement data is experimental data measured by the thickness measuring unit 110 or accumulated data collected from various vessels.
Calculating member-specific corrosion rates from the sorted thickness measurement data;
Grouping the ungrouped three-dimensional hull form data by considering the direction of the member and the connection relationship between the members along the adjacent members; And
Confirming the predicted lifetime of the three-dimensional hull form data by mapping the corrosion rate data classified by standard members and the grouped three-dimensional hull form data;
/ RTI >
Wherein the step of grouping the three-dimensional hull form data includes the steps of: identifying a direction of a member of each member model constituting the ungrouped three-dimensional hull form data and a member adjacent to the member model; And recognizing the corresponding member by comparing the adjacent member with the shape recognition table. A method for managing corrosion of a ship using a three-dimensional hull shape automatic recognition method.
Wherein the step of recognizing the member corresponding to the non-grouped three-dimensional hull form data identifies a member of each member model constituting the ungrouped three-dimensional hull form data and a member adjacent to the member model, And recognizing the corresponding member by comparing the member adjacent to the direction of the identified member with the shape recognition table.
Calculating three-dimensional hull form data not grouped from a two-dimensional drawing (design diagram) of the target ship;
The method of claim 1, further comprising the steps of:
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CN108062987A (en) * | 2016-11-09 | 2018-05-22 | 国家电投集团科学技术研究院有限公司 | Reactor source item shielding analysis method and system |
KR20190027427A (en) * | 2017-09-07 | 2019-03-15 | 포항공과대학교 산학협력단 | Predicting method for a corrosion wastage of metal structures |
KR20210071519A (en) * | 2019-12-06 | 2021-06-16 | 엘아이지넥스원 주식회사 | Method and Apparatus for Constructing Library construction for standardization of drawing creation and drawing creation using the Library |
CN113222961A (en) * | 2021-05-27 | 2021-08-06 | 大连海事大学 | Intelligent ship body detection system and method |
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JP2006519369A (en) * | 2003-02-21 | 2006-08-24 | ムルカイ,グイド,デー.,カー. ダ | Method and apparatus for scanning corrosion and surface defects |
KR100874288B1 (en) * | 2007-03-29 | 2008-12-18 | 대우조선해양 주식회사 | 3D model and asset management system of ships and offshore structures |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108062987A (en) * | 2016-11-09 | 2018-05-22 | 国家电投集团科学技术研究院有限公司 | Reactor source item shielding analysis method and system |
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KR20190027427A (en) * | 2017-09-07 | 2019-03-15 | 포항공과대학교 산학협력단 | Predicting method for a corrosion wastage of metal structures |
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KR20210071519A (en) * | 2019-12-06 | 2021-06-16 | 엘아이지넥스원 주식회사 | Method and Apparatus for Constructing Library construction for standardization of drawing creation and drawing creation using the Library |
KR102464634B1 (en) * | 2019-12-06 | 2022-11-08 | 엘아이지넥스원 주식회사 | Method and Apparatus for Constructing Library construction for standardization of drawing creation and drawing creation using the Library |
CN113222961A (en) * | 2021-05-27 | 2021-08-06 | 大连海事大学 | Intelligent ship body detection system and method |
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