KR101594801B1 - No weld in mold - Google Patents

No weld in mold Download PDF

Info

Publication number
KR101594801B1
KR101594801B1 KR1020150048303A KR20150048303A KR101594801B1 KR 101594801 B1 KR101594801 B1 KR 101594801B1 KR 1020150048303 A KR1020150048303 A KR 1020150048303A KR 20150048303 A KR20150048303 A KR 20150048303A KR 101594801 B1 KR101594801 B1 KR 101594801B1
Authority
KR
South Korea
Prior art keywords
mold
hole
cavity
air cylinder
product
Prior art date
Application number
KR1020150048303A
Other languages
Korean (ko)
Inventor
이종옥
성광경
이상수
Original Assignee
금능정밀(주)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 금능정밀(주) filed Critical 금능정밀(주)
Priority to KR1020150048303A priority Critical patent/KR101594801B1/en
Application granted granted Critical
Publication of KR101594801B1 publication Critical patent/KR101594801B1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2803Closure devices therefor comprising a member with an opening or the injection nozzle movable into or out of alignment with the sprue channel or mould gate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7613Measuring, controlling or regulating the termination of flow of material into the mould

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention relates to a molding die and method for a product without a weld line, and more particularly, to a molding process for filling a hole-free state in order to eliminate the occurrence of a weld line during injection molding, Mold and method.
The mold for a product without a weld line according to the present invention is characterized in that the air cylinder rod 1110 is operated in one direction by the air supplied to the one-way valve and the air cylinder rod 1110 is operated by the air supplied to the other- The air cylinders 1100 are provided so as to be rotatable in one direction with respect to the hinge point S by one-directional operation of the air cylinder rod, and operate in the other direction of the air cylinder rod And the upper and lower plates 2100 and 2200 provided at the other end of the seesaw bar and fixed to the upper and lower plates 2100 and 2200 in the mold 2000 Before the cavity C formed by the cavity cores 2110 and 2210 is solidified, the seesaw bar is rotated in one direction so as to rotate around the hinge point, and at the position where holes of the cavities provided in the mold are formed, The hole of the product by blocking by the resin which comprises a sleeve cutter hole unit 1300 is formed in the mold.

Description

[0001] The present invention relates to a molding method and a molding method of a product having no weld line,

The present invention relates to a molding die and method for a product without a weld line, and more particularly, to a mold for molding a product without a weld line in order to eliminate the occurrence of a weld line during the injection molding process, The present invention relates to a molding die of a product and a method thereof.

Generally, the production of a conventional hole-formed article requires that the flow of the molten material is diverted by the core because the molten material is injected into the mold with the core for making the hole fixed in the cavity, The molten material solidifies and the molten material on the side of the mold wall is bonded in a hardened state, so that there is a problem in that a long line-shaped weld line is formed along the flow direction in an apparent manner in which complete bonding is not achieved.

Such a weld line is vulnerable to an external impact and is accompanied by drawbacks that the strength is significantly lower than other portions. In order to solve each of these problems, conventionally, in order to hide the weld line, which is a visible defect on the surface of a molded product, a thin color is painted on the surface of the weld line and the gate position is changed to induce the weld line Although the strength of the weld line portion was reinforced to partially improve the strength, a process for painting a molded product was added, and a modification of the gate and the thickness of the molded product were not only a general method but a partial method. There is a difficulty in producing a required molded article.

In order to solve the above problems, the Korean Intellectual Property Office (KIPO) No. 10-1048625 discloses an injection molding die, in which a core is formed between a fixed side mold and a movable side mold to form a through hole in an injection molding In a plastic injection-molded metal mold, upper and lower core fins provided with a lifting means are respectively provided in a stationary-side mold and a movable-side mold at positions where through-holes are formed, and between the upper and lower core pins, resin So that the bottom surface of the through-hole can be formed. After the resin injected into the cavity is solidified, the bottom surface of the through-hole is cut by the rising of the lower core pin to form a through-hole Lt; / RTI >

In the injection molding die provided with such a weldless process, a gate, which is a resin injection port, is connected to one side of a cavity formed between the fixed side mold and the movable side mold. When a proper amount of fusion resin is injected through the gate, The resin is injected while flowing through the both side surfaces of the lower core pin and the upper side of the lower core pin to fill the inside of the cavity without separating the flow of the resin.

Therefore, since the resin injected by the core passing through the upper and the lower part of the cavity is separated to both sides of the core, the phenomenon that the leading end of the resin is united in a hardened state does not occur on the rear surface of the core. Generation is suppressed.

The lower core pin forming the through hole of the injection molded article is located at a lower portion of the through hole forming the through hole of the injection molding in the cavity and spaced apart from the upper face of the cavity by a predetermined distance to form the bottom face of the through hole, The upper core pin is located on the upper side where the core pin is located, that is, on the lower side of the floor, so that leakage of the resin injected into the cavity is prevented while the lower core pin rises together with the rising of the lower core pin.

The thickness of the bottom surface formed between the lower core pin and the upper wall of the cavity is preferably made to be a thickness considering the fluidity such that the weld line does not occur and is made possible with a minimum force during cutting by the pressing operation of the bottom surface Do.

When the bottom surface of the through-hole is cut by the pressing operation by the lower core pin after the resin injected into the cavity is hardened, the stationary-side mold and the movable-side mold are separated from each other to be opened and the molded article solidified in the cavity is taken out When the injection molding is taken out, scrap on the bottom surface cut in the through-hole by the lower core pin is also discharged.

However, in the product manufactured by the injection molding, the bottom surface is cut and the surface of the product is irregularly protruded so that the worker has to manually finish the irregular surface, and the commerciality due to the irregular surface is lowered. There is a problem that the productivity is deteriorated due to a large amount of defects in the product due to cracks in the area.

References: Korean Patent No. 10-1048625 entitled "Injection molding die"

SUMMARY OF THE INVENTION The present invention has been conceived in order to solve the above-mentioned problems, and it is an object of the present invention to provide a method of filling a hole without holes in order to eliminate generation of a weld line during injection molding, And it is an object of the present invention to provide a mold and a method for molding a product without a weld line for forming a hole by cutting off a sleeve cutter.

The length of the seesaw bar for operating the hole sleeve cutter is longer than the length of the seesaw bar connected to the air cylinder rod at the hinge point and connected to the hole sleeve cutter so that even if the capacity of the air cylinder is small, And it is an object of the present invention to provide a molding die and method for a product without a weld line.

The present invention is characterized in that the hole sleeve cutter is provided with a sloped surface at a point where the flat surface of the hole sleeve is perpendicular to the axial direction and a flat surface at the end of the flat surface so that the life of the hole sleeve cutter is prolonged, And to provide a mold and a method for molding a product without weld line.

The present invention is characterized in that the upper cavity core surface or the lower cavity core surface on the side where the hole sleeve cutter is not provided is protruded toward the hole sleeve cutter, The present invention has been made in view of the above problems.

In order to accomplish the above object, according to the present invention, there is provided a molding die for a product without a weld line, in which an air cylinder rod is operated in one direction by air supplied to a unidirectional valve, Each of the air cylinders being provided so that the air cylinder rod is operated in the other direction and the other end of the air cylinder rod being rotatable in one direction with respect to the hinge point by the unidirectional operation of the air cylinder rod, A seesaw bar provided inside the mold so as to rotate in the other direction, and a seesaw bar is rotated and pressed in one direction before the cavity formed by the upper and lower cavity cores fixed to the upper and lower plates in the mold is solidified, The resin supplied to the position where the hole of the cavity provided in the mold is formed Removing the sleeve comprises parts of the hole cutter to form the hole in the block by the product in the mold.

Wherein the seesaw bar is longer than a length of the seesaw connected to the air cylinder rod at a hinge point and connected to the hole sleeve cutter at a hinge point.

The hinge point is formed by a hinge block formed in the mold by forming a hinge hole so that the seesick bar 1200 can be pivoted to be pivotable and a seesaw bar hinge hole formed in the hinge block and a seesaw bar hinge hole formed in the seesaw bar And is rotatable by a hinge pin which is fitted.

The hole sleeve cutter unit may include a hole sleeve cutter fixing block fixed to the other end of the seesaw bar, and a hole sleeve cutter fixing block which is inserted into the hole sleeve cutter fixing block and presses and cuts a hole forming part of the cavity before the cavity is solidified, A hole sleeve cutter configured to move backward by rotating the seesaw bar in the other direction, and a hole sleeve cutter which is fitted in the axial center direction of the hole sleeve cutter and which is provided on a plate of the mold to operate the ejection rod of the injection molding machine And a sleeve pin which is moved forward and backward by the hollow sleeve portion to discharge the scrap formed in the cavity.

Meanwhile, the hole sleeve cutter is characterized in that an end portion of the inner hole protruding from the sleeve fin is formed with an inclined surface of 40 to 50 degrees, the diameter of which becomes larger toward the tip from the inner diameter.

In addition, the hole sleeve cutter is characterized in that a flat surface in a state in which the sleeve pin is perpendicular to the axial direction is provided at an end portion of the sleeve pin protruding.

And a stopper installed to control the angle of rotation of the seesaw bar in a mold to which the seesaver is connected.

And a cut hidden protrusion protruding toward the hole sleeve cutter on a side of the upper cavity core or the lower cavity core on the side where the hole sleeve cutter is not provided and the cut hidden protrusion corresponding to the shape of the hole rib cutter and formed in a larger size .

The method for molding a product without a weld line according to the present invention includes the steps of: starting filling of a cavity with a resin through a runner and a gate of a mold by an injection signal after the mold is formed in an injection molding machine; Supplying a signal to the sequence time controller connected to the periphery of the injection molding machine; supplying air to the sequence time controller through a one-way valve of a solenoid valve unit installed in a mold or around a mold; The air cylinder rod of each of the air cylinders installed in the mold is operated in one direction by the air supplied to the one-way valve of the solenoid valve unit, and a seesaw bar rotatably installed by the operation of the air cylinder rod is operated And is rotated on the basis of the hinge point, and at the other end of the seesaw bar A step of forming a hole in the mold by blocking the resin supplied to the position of the hole by pressurizing the cavity before the cavity provided in the molten hole sleeve cutter portion is solidified; A step of cooling the product after applying a holding pressure to the product, a step of opening the mold by opening the mold of the movable part in the injection molding machine to open the mold, and a step of operating the ejection rod in the injection molding machine, A step of discharging the hole scrap and the product by using an installed sleeve pin and an eject pin; operating the air cylinder rod in the other direction by the air supplied to the other directional valve of the solenoid valve unit; So that the seesaw bar rotates with respect to the hinge point, And a step of causing the sub cutter portion to come out to the rear and to be in a standby state.

Here, in the step of supplying air from the sequence time controller to the one-way valve of the solenoid valve unit, a signal for supplying air to the one-way valve of the solenoid valve unit in the sequence time controller after a predetermined time has elapsed according to the product shape and size of the cavity .

As described above, according to the molding die and method of a product without a weld line according to the present invention, in order to eliminate generation of a weld line during injection molding, filling is performed in a state without a hole, The holes are formed by cutting off the supplied resin by removing the hole sleeve cutter, thereby forming a product without a weld line.

According to the molding die and method of a product without a weld line according to the present invention, the seesaw bar for operating the hole sleeve cutter is longer than the length connected to the air cylinder rod at the hinge point and longer than the length connected to the hole sleeve cutter at the hinge point, It is easy to form a hole even if the capacity of the capacitor is small.

According to the molding die and method of the present invention, the hole sleeve cutter is provided with a sloped surface at a point where the flat surface and the flat surface end in a direction perpendicular to the axial direction at the front end and the lifetime of the hole sleeve cutter It is possible to cut the resin before solidification, as well as to be long.

According to the molding die and method of a product without a weld line according to the present invention, the mold is protruded toward the hole sleeve cutter on the side of the upper cavity core or the lower cavity core on which the hole sleeve cutter is not provided, And the outer surface of the product is improved by the cutting hidden protrusion which is formed to be larger.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of an assembly state for explaining a molding die of a product without a weld line according to an embodiment of the present invention,
FIG. 2 is an explanatory view showing the main part of FIG. 1,
3 is an explanatory view showing a hole sleeve cutter of the present invention,
4 is an explanatory view showing a state in which a cavity and an upper core are formed in a state where the hole sleeve cutter and the hole sleeve of the present invention are mounted on the lower core;
5 is a perspective view of a product molded by a molding die of a product without a weld line of the present invention,
6 is a block diagram showing a method of forming a product without a weld line according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a molding die and method of a product without a weld line according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

In the drawings, the same reference numerals are given to the same elements even when they are shown in different drawings. In the drawings, the same reference numerals as used in the accompanying drawings are used to designate the same or similar elements. And detailed description of the configuration will be omitted. Also, directional terms such as "top", "bottom", "front", "back", "front", "forward", "rear", etc. are used in connection with the orientation of the disclosed drawing (s). Since the elements of the embodiments of the present invention can be positioned in various orientations, the directional terminology is used for illustrative purposes, not limitation.

Further, in the present invention, a general process of mounting a mold to an injection molding machine and performing injection molding and a structure of a mold will not be described in detail.

As shown in Figs. 1 and 2, the molding die 2000 of a product without a weld line according to an embodiment of the present invention operates the air cylinder rod 1110 in one direction by the air supplied to the one-way valve Directional operation of the air cylinder rod so that the air cylinder rod 1110 is operated in the other direction by the air supplied to the other directional valve, A seesaw bar 1200 installed inside the mold 2000 so as to rotate in one direction by operating in the other direction of the air cylinder rod and a seesaw bar 1200 installed at the other end of the seesaw bar, And the cavity C formed by the upper and lower cavity cores 2110 and 2210 fixed to the upper and lower plates 2100 and 2200 in the upper and lower plates 2100 and 2200 is solidified, the seesaw bar is rotated in one direction to rotate about the hinge point, The hole of the cavity is blocked by the resin to be supplied to the formed position of the holes provided in the product and a cutter sleeve hole unit 1300 is formed in the mold.

Therefore, when the seesaw bar 1200 is rotated by the operation of the air cylinder 1100, the inclined surface 1322 of the hole sleeve cutter 1320 of the hole sleeve cutter 1300 is lifted up to be closely attached to the upper surface, Thereby forming a hole to be formed in the previous cavity C.

The length of the seesaver 1200 connected to the air cylinder rod at the hinge point is longer than the length of the hose point connected to the hole sleeve cutter 1300.

In this embodiment, the length of the seesaw bar 1200 connected to the air cylinder rod 1110 at the hinge point S is two times longer than the length connected to the hole sleeve cutter 1300 at the hinge point.

Therefore, even if the air cylinder 1100 is installed with a small capacity, the force transmitted from the air cylinder rod 1110 doubles and is transmitted to the hole sleeve cutter portion 1300, and holes are formed in the cavity C, Since it is not necessary to purchase and install an air cylinder, the manufacturing cost of the mold becomes low, and it becomes unnecessary to make the mold unnecessarily large.

The hinge point S includes a hinge block 2300 formed in the mold by forming a hinge hole 2310 such that the seesick bar 1200 is inserted and rotatably installed, And a hinge pin 2700 fitted in a seesaw bar hinge hole 1210 formed in the seesaw bar.

When the air cylinder rod 1110 advances by the air supplied to the air cylinder 1100, the hinge pin S is turned to the hinge point S and the seesaw 1200 is rotated.

1 to 4, the hole sleeve cutter unit 1300 includes a hole sleeve cutter fixing block 1310 fixed to the other end of the seesaw bar, and a hollow sleeve cutter fixing block 1310 sandwiched between the hole sleeve cutter fixing block and the cavity, A hole sleeve cutter 1320 configured to form a hole in the cavity of the mold by pressing and cutting the hole forming portion of the cavity before the hole is formed and to move backward by rotating the seesaver in the other direction; A sleeve pin 1330 installed on the mold's plates 2410 and 2420 for moving the mold forward and backward by the operation of the ejection rod of the injection molding machine and discharging the scrap formed in the cavity by the Hollister blocker portion, .

Accordingly, when the seesaw bar 1200 rotates counterclockwise in FIG. 1 with respect to the hinge point S, the hole sleeve cutter 1320 is guided by the sleeve pin 1330 to rise toward the cavity C A hole H corresponding to the product 3000 is formed in the cavity C by advancing to a later-described cutting hidden protrusion 1340 formed in the upper cavity core 2110.

The hole sleeve cutter 1320 is formed at an end of the inner hole 1321 in which the sleeve pin 1330 protrudes to form an inclined face 1322 with a diameter of 40 to 50 degrees do.

Therefore, when the hole sleeve cutter 1320 is lifted up to the upper cavity core 2110, the resin filled in the cavity is pressed to facilitate the battery toward the cutting hidden protrusion 1340 formed in the upper cavity core 2110.

The hole sleeve cutter 1320 is provided with a flat surface 1323 which is perpendicular to the axial direction at an end portion where the sleeve pin 1330 protrudes.

Therefore, the leading end of the hole sleeve cutter 1320 is not easily broken by the flat surface 1323, and the lifetime of the hole sleeve cutter 1320 is maintained for a long time.

Meanwhile, stoppers 2810 and 2820 are provided inside the mold to which the air cylinder 1100 and the seesaw bar 1200 are connected. The stoppers 2810 and 2820 are provided to control the rotation angle of the seesaw bar 1200.

That is, the air cylinder 1100 is installed on one side of the air cylinder mounting unit 2900 having the seeside bar mounting groove 2910 formed therein, and the bracket 2920 fastened to the other surface of the air cylinder mounting unit 2900 is fastened A stopper 2810 is provided to restrict the air cylinder rod 1110 of the air cylinder 1100 from falling downward.

The stopper 2820 fixed to the lower plate 2200 restricts the rotation of the seesaw 1200 in the clockwise direction when the air cylinder rod 1110 of the air cylinder 1100 rises.

On the other hand, the protrusion is protruded toward the hole sleeve cutter 1320 on the surface of the upper cavity core 2110 or the surface of the lower cavity core 2210 on which the hole sleeve cutter 1300 is not provided, and corresponds to the shape of the hole rib cutter 1320 The cut hidden protrusion 1340 of FIG. 4 is formed to be larger.

Therefore, since the cut line of the hole sleeve cutter 1320 is not seen on the surface of the product by the cutting hidden protrusion 1340 and the cut line is formed in the hole H of the product, the outer surface of the product becomes excellent.

When the hole sleeve cutter 1320 and the cutting hidden protrusion 1340 are formed with minute mics, the tip of the hole sleeve cutter 1320 is not damaged further, and the sleeve pin 1330 and the eject pin 2501, The scrap and the product are easily separated from the scrap and the product when the product is ejected.

Therefore, in the present invention, the process of forming the holes in the cavity automatically cuts the holes in the molds without any additional time, so that the productivity is improved. In addition, The mold structure can be established and the standardization of the cutting die in the mold can be established.

Hereinafter, as shown in FIGS. 1 to 6, a method of molding a product without a weld line according to the present invention will be described with reference to FIGS. 1 to 6, wherein a mold 2000 is formed in an injection molding machine 100, (S2) of starting a filling of the cavity (C) through the cavity (C) through the cavity (C) and sending a signal that the injection is started in the injection molding machine to a sequence time controller (200) connected to the periphery of the injection molding machine (S3) of supplying air to the mold through a one-way valve of a solenoid valve unit (300) installed in a mold at a time controller or around a mold, and a step A step S4 of operating the air cylinder rod 1110 of each air cylinder 1100 in one direction and a seesaw 1200 installed rotatably by the operation of the air cylinder rod The hole sleeve cutter portion 1300 provided at the other end of the seesaw bar rotates with respect to the hinge point S by the operation of the cylinder rod and presses it before the cavity C provided in the mold is solidified, (S5) forming a hole (H) in the mold by cutting off the resin to be supplied, applying a holding pressure to the product of the cavity in the injection molding machine after the step of forming the hole (S6) A step S8 of cooling the product after applying the holding pressure to the molds, a step S8 of opening the mold by opening the mold of the movable part in the injection molding machine in the injection molding machine, and operating the ejection rod in the injection molding machine, (S9) of discharging the hole scrap and the product with the sleeve pin (2500) and the eject pin (2501) installed in the solenoid valve unit (2420), and the air cylinder rod is moved in the other direction Operating stage (10), and the seesaw bar (1200) is rotated with respect to the hinge point (S) by operating in the other direction of the air cylinder rod, and the hole sleeves cutter portion (1300) provided at the other end of the seesaw bar (Step S11).

Therefore, the mold 2000 equipped with the Hollis-Bloccher unit 1300 of the present invention is configured such that the sequence time controller 200 receiving a signal for filling the injection resin in the injection molding machine 100 supplies the solenoid valve unit The air cylinder 1100 of the air cylinder 1100 of the air cylinder 1100 is operated by pushing the seesaw bar 1200 to open the hole sleeve cutter 1320 Is pressed before the cavity (C) provided in the mold (2000) is solidified to press the hole (H) corresponding to the product (3000), and the product is cooled by applying a holding pressure, The hole sleeve cutter 1320 is formed in the cavity corresponding to the hole H of the product 3000 after the cavity C in the mold 2000 is filled with resin, Line is not formed.

At this time, in the present invention, the hole sleeve cutter 1320 automatically cuts the holes in the mold without additional time in the process of forming the holes in the cavity, so that productivity is improved.

Here, in the step of supplying air to the one-way valve of the solenoid valve unit 300 in the sequence time controller 200, after a predetermined time has elapsed according to the product shape and size of the cavity, And sends a signal for supplying air.

Accordingly, the sequence time controller 200 sends a signal for supplying air to the one-way valve of the solenoid valve unit after a predetermined time has elapsed in consideration of the amount of resin filled in accordance with the shape and size of the product, It becomes easy to apply it to each product.

The air cylinder rod 1110 is retracted and the seesaw bar 1200 is rotated clockwise to move backward the hole sleeve cutter 1320 to return to the standby state in which the injection molding is performed.

The embodiments of the present invention described above and shown in the drawings should not be construed as limiting the technical idea of the present invention. The scope of protection of the present invention is limited only by the matters described in the claims, and those skilled in the art will be able to modify the technical idea of the present invention in various forms. Accordingly, such improvements and modifications will fall within the scope of the present invention if they are apparent to those skilled in the art.

C: cavity H: hole
S: Hinge point 100: Injection molding machine
200: Sequence time controller 300: Solenoid valve unit
1100: air cylinder 1110: air cylinder rod
1200: Seesaw bar 1210: Seesaw bar hinge hole
1300: hole sleeve cutter part 1310: hole sleeve cutter fixing block
1320: Hole sleeve cutter 1321: Inner hole
1322: sloped surface 1323: flat surface
1330: Sleeve pin 1340: Cutting hidden projection
2000: mold 2100: top plate
2110: upper cavity core 2200: bottom plate
2210: Lower cavity core 2300: Hinge block
2310: Hinge holes 2410, 2420:
2700: Hinge pin 2810, 2820: Stopper
3000: Products

Claims (10)

The air cylinder rod 1110 is operated in one direction by the air supplied to the one-way valve and the air cylinder rod 1110 is operated by the air supplied to the other directional valve, )Wow,
A sipe installed inside the mold 2000 so as to be pivotable in one direction with respect to the hinge point S by one-directional operation of the air cylinder rod and to rotate in the other direction by operating in the other direction of the air cylinder rod Bar 1200,
The seesaw bars are rotated and pressed in one direction before the cavities C formed by the upper and lower cavity cores 2110 and 2210 fixed to the upper and lower plates 2100 and 2200 in the mold 2000 are solidified, And a hole sleeve cutter 1300 for forming a hole of the product in the mold by removing the resin supplied to a position where the hole of the cavity is formed while rotating with respect to the hinge point, Molding mold of the product without.
The method according to claim 1,
The seesaver 1200 includes:
Wherein a length of the hinge point connected to the air cylinder rod is longer than a length of the hinge point connected to the hole sleeve cutter part (1300).
The method according to claim 1,
The hinge point (S)
A hinge block 2300 formed inside the mold by forming a hinge hole 2310 so that the seesick bar 1200 is inserted and rotatably installed,
Wherein the seesaw bar is rotatable by a hinge pin formed in a hinge block and a hinge pin (2700) fitted in a seesaw bar hinge hole (1210) formed in a seesaw bar.
The method according to claim 1,
The hole sleeve cutter unit 1300 includes:
A hole sleeve cutter fixing block 1310 fixed to the other end of the seesaw bar,
A hole is formed in the cavity in the mold by pressing and blocking the hole forming portion of the cavity before the cavity is solidified by being fitted in the hole sleeve cutter fixing block and the hole sleeve configured to move backward by rotating the seesaver in the other direction A cutter 1320,
And is disposed on the mold plates 2410 and 2420 of the mold sleeve and is moved forward and backward by the operation of the ejection rod of the injection molding machine to discharge the scraps formed in the cavities by the Hollis- And a sleeve pin (1330).
5. The method of claim 4,
The hole sleeve cutter 1320 includes:
Wherein an inclined surface (1322) is formed at an angle of 40 to 50 degrees at an end of the inner hole (1321) where the sleeve pin (1330) protrudes from the inner diameter to the tip.
6. The method of claim 5,
The hole sleeve cutter 1320 includes:
And a flat surface (1323) perpendicular to the axial direction is provided at an end of the sleeve pin (1330) protruding from the sleeve pin (1330).
The method according to claim 1,
And a stopper (2810, 2820) installed to control the angle of rotation of the seesaw bar in the interior of the mold to which the seesaver is connected.
The method according to claim 1,
And protrudes toward the hole sleeve cutter 1320 on the side of the upper cavity core 2110 or the lower cavity core 2210 on which the hole sleeve cutter 1300 is not provided, Further comprising a cutting hidden protrusion (1340) formed in the mold.
A step S1 of starting injection of the resin into the cavity C through the runner and the gate of the mold by the injection signal after the mold 2000 is formed in the injection molding machine 100,
A step (S2) of sending a signal indicating that the injection is started in the injection molding machine to the sequence time controller 200 connected to the periphery of the injection molding machine,
A step (S3) of supplying air to the solenoid valve unit (300) installed in the mold in the sequence time controller or around the mold,
A step S4 of operating the air cylinder rod 1110 of each of the air cylinders 1100 provided in the mold by the air supplied to the one-way valve of the solenoid valve unit in one direction,
The seesaw bar 1200 rotatably installed by the operation of the air cylinder rod is rotated by the air cylinder rod to rotate about the hinge point S and the hole sleeve cutter 1300 provided at the other end of the seesaw bar is rotated, (S5) of forming a hole (H) in a mold by pressing the resin before the cavity (C) provided in the mold is solidified to block the resin supplied to the hole,
A step (S6) of applying a holding pressure to the product of the cavity in the injection molding machine after the step of forming the hole,
A step (S7) of cooling the product after applying the holding pressure to the product (3000)
A step (S8) of opening the mold by spreading the template of the movable part in the injection molding machine at the fixing part,
A step (S9) of operating the ejection rod in the injection molding machine to discharge the hole scrap and the product with the sleeve pin (2500) and the eject pin (2501) provided on the plate (2410, 2420)
A step S10 of operating the air cylinder rod in the other direction by air supplied to the other directional valve of the solenoid valve unit,
By operating in the other direction of the air cylinder rod, the seesaw bar 1200 rotates with respect to the hinge point S, and the Holsley sub-cutter portion 1300 provided at the other end of the seesaw bar is withdrawn rearward (S11). ≪ RTI ID = 0.0 > 11. < / RTI >
10. The method of claim 9,
In the step of supplying air to the one-way valve of the solenoid valve unit (300) in the sequence time controller (200), after a predetermined time has elapsed according to the product shape and size of the cavity, the sequence time controller And a signal for supplying the weld line-free product.
KR1020150048303A 2015-04-06 2015-04-06 No weld in mold KR101594801B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020150048303A KR101594801B1 (en) 2015-04-06 2015-04-06 No weld in mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020150048303A KR101594801B1 (en) 2015-04-06 2015-04-06 No weld in mold

Publications (1)

Publication Number Publication Date
KR101594801B1 true KR101594801B1 (en) 2016-02-18

Family

ID=55458062

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020150048303A KR101594801B1 (en) 2015-04-06 2015-04-06 No weld in mold

Country Status (1)

Country Link
KR (1) KR101594801B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200089804A (en) * 2019-01-18 2020-07-28 윤봉남 method of manufacturing Cover plate for electrical apparatus and Cover plate for electrical apparatus manufactured thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930003660Y1 (en) * 1990-11-27 1993-06-21 현대전자산업 주식회사 Gate for injection molding articles
JPH0560822U (en) * 1992-01-31 1993-08-10 エヌオーケー株式会社 Injection mold
JP2007283497A (en) * 2006-04-12 2007-11-01 Kanto Itami Denki Kk Mold, method for molding resin product, and resin product
KR101456999B1 (en) * 2014-07-22 2014-11-04 경성정밀주식회사 Controlling method of injection molding which having groove in surface without weldline

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930003660Y1 (en) * 1990-11-27 1993-06-21 현대전자산업 주식회사 Gate for injection molding articles
JPH0560822U (en) * 1992-01-31 1993-08-10 エヌオーケー株式会社 Injection mold
JP2007283497A (en) * 2006-04-12 2007-11-01 Kanto Itami Denki Kk Mold, method for molding resin product, and resin product
KR101456999B1 (en) * 2014-07-22 2014-11-04 경성정밀주식회사 Controlling method of injection molding which having groove in surface without weldline

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200089804A (en) * 2019-01-18 2020-07-28 윤봉남 method of manufacturing Cover plate for electrical apparatus and Cover plate for electrical apparatus manufactured thereof
KR102147643B1 (en) 2019-01-18 2020-08-25 윤봉남 method of manufacturing Cover plate for electrical apparatus and Cover plate for electrical apparatus manufactured thereof

Similar Documents

Publication Publication Date Title
KR101594801B1 (en) No weld in mold
KR101591980B1 (en) Method and apparatus gate auto cutting, and molding apparatus using it
JP2000334760A (en) Mold apparatus for molding resin and resin molding apparatus equipped therewith
CN110181776B (en) Injection mold capable of automatically cutting materials in mold
CN105751436A (en) Injection-molding mould for television plastic housing
JP5151649B2 (en) LAMINATED MOLDING DEVICE AND MOLDING METHOD
KR100645450B1 (en) Injecting mold having structure of auto-cutting of gate and double injection system using the same
JP5776299B2 (en) Injection molding method and injection mold used therefor
JP3240605B2 (en) Insert molding method
WO2012172669A1 (en) Molding device for injection molding and injection molding machine
JPH09207178A (en) Injection molding apparatus
JP2009143051A (en) Ejection mechanism of injection molding machine
JP2018012137A (en) Tilt-type gravity casting apparatus and tilt-type gravity casting method
KR100967875B1 (en) Injection Molding Apparatus
JP2008100403A (en) Injection molding machine and injection molding method
KR20090094949A (en) Cutting machine for solidification materials injection road of injection mold
JP6199346B2 (en) Molding method and injection molding machine characterized by extrusion of molded product
KR101048625B1 (en) Injection Molding with Weldless Process
JP2011183603A (en) Molding apparatus
KR100331347B1 (en) Manufacturing method of diskgate and the apparatus
JP3278104B2 (en) Method for producing resin molded article having hollow portion
JP3701229B2 (en) Injection molding equipment
JP2003080569A (en) Mold for injection molding
JP2006181161A (en) Assist grip for vehicles and its manufacturing method
JP2001138373A (en) Injection molding method and injection mold

Legal Events

Date Code Title Description
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20190212

Year of fee payment: 4