KR101587160B1

KR101587160B1 - Motor device improving fan structure of cooling fan

Info

Publication number: KR101587160B1
Application number: KR1020140077720A
Authority: KR
Inventors: 이기호
Original assignee: (주)모터일일사
Priority date: 2014-06-24
Filing date: 2014-06-24
Publication date: 2016-01-20
Also published as: KR20160000375A

Abstract

The present invention relates to a motor device in which the fan structure of a cooling fan is improved. More specifically, the present invention relates to a motor device having a motor housing, a stator supported inside the motor housing, And a cooling fan coupled to the rotation shaft, wherein the cooling fan includes: a circular plate-shaped rotary plate having a shaft connection hole formed at a central rotation center thereof to be axially coupled to the rotation shaft; And a plurality of fan wing members arranged radially with respect to a rotation center of the rotary plate, wherein the fan wing member is configured to guide the rotational center of the rotary plate toward the motor housing in order to increase air directionality, pressure, So as to have a tapered shape that widens toward the radially outer periphery.
According to the motor apparatus improved in the fan structure of the cooling fan proposed in the present invention, in order to increase the cross-sectional area of contact with the air compared to the conventional flat fan wing member, the inclined curved surfaces of both sides of the fan wing member are symmetrical And a cooling fan configured so that an integral air guide is further formed on each of the inclined curved surfaces is installed on a rotary shaft provided with a rotor, the air volume proportional to the cross-sectional area in contact with the air is increased, The heat generated by the motor can be effectively cooled by forced cooling.
In addition, according to the present invention, the structure of the fan blade member of the cooling fan is improved to increase the air flow rate and air directionality and pressure, so that the height of the fan blade member of the cooling fan is made lower than the height of the existing fan blade member So that the size of the cooling fan can be reduced, thereby making it possible to manufacture a compact and compact motor.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a motor device,

[0001] The present invention relates to a motor device in which the fan structure of a cooling fan is improved, more specifically, to increase the cross-sectional area of contact of the air to the fan blade member of the cooling fan in order to cool high- And more particularly to a motor device in which a fan structure of a cooling fan having a structure capable of increasing airflow is improved.

Generally, a motor is a device that converts electric energy into mechanical energy to obtain torque. These motors are widely used not only in household electric appliances but also in industrial devices, and they are mainly divided into DC motors and AC motors. In a DC motor, a motor having a brush has a function of flowing a current to the coil and rectifying it by contact between the commutator and the brush, but there is a drawback that the brush is worn. Brushless DC motors that do not use brushes are known to overcome these disadvantages. Such a BLDC motor has been used extensively in recent years because it has high torque, excellent controllability, and quickness.

Such a motor generates heat at a high temperature in the motor body when the motor is driven, resulting in energy loss due to damage to the motor component and heat generation. Further, the life of the motor is shortened and the efficiency is lowered due to the demagnetization (magnetic force reduction) due to the heat of the magnet inside the motor. In particular, small motors (less than 200 W) generate more heat, so small motors can not be realized without improving heat dissipation. Therefore, a cooling fan is installed which is coupled to the motor rotating shaft in order to forcibly cool the heat generated by the motor when the motor is driven. The cooling fan has a plurality of fan blade members formed in a radial shape on a disk-shaped rotary plate whose center of rotation is fixed to the rotary shaft.

However, in the conventional cooling fan, since the cross sectional area of the fan blade member is uniform, the air directionality toward the motor body during rotation of the cooling fan is insufficient and the air pressure for forced cooling applied to the motor body is low, . Therefore, in order to increase the air pressure of the cooling fan, the height of the fan blade member must be increased. In such a case, the size of the cooling fan is increased and it is impossible to realize a small motor. In order to solve such a problem, Korean Patent Registration No. 10-1312721 (registered on March 23, 2013) is disclosed as a prior patent document, wherein the prior patent document discloses a fan structure of a cooling fan applied and registered by the present applicant In the motor device. The applicant of the present application intends to propose a motor device having a new structure that further improves the motor device in which the fan structure of the cooling fan previously registered by the present applicant is improved to further increase the air volume.

The present invention has been proposed in order to solve the above-mentioned problems of the previously proposed methods. It is an object of the present invention to provide a fan blade unit, in which an inclined curved surface of both sides of a fan- The air flow amount proportional to the cross-sectional area of contact with the air is increased, and the air flow direction of the air flow direction is increased, And a motor device in which the fan structure of the cooling fan is improved so that the heat generated in the motor can be effectively cooled by the increased pressure.

In addition, the present invention is configured to improve the structure of the fan blade member of the cooling fan to increase the air flow rate and air directionality and pressure, so that the height of the fan blade member of the cooling fan is made lower than the height of the existing fan blade member It is another object of the present invention to provide a motor device in which the size of a cooling fan can be reduced and thus a compact and compact motor can be manufactured, thereby improving the fan structure of the cooling fan.

According to an aspect of the present invention, there is provided a motor apparatus improved in a fan structure of a cooling fan,

1. A motor device comprising a motor housing, a stator supported inside the motor housing, a rotor positioned inside the stator and having a rotation shaft pushed in at its center, and a cooling fan coupled to the rotating shaft,

The cooling fan includes:

A disk-shaped rotary plate having a shaft coupling hole axially coupled to the rotary shaft at a center of rotation; And

And a plurality of fan blade members arranged radially with respect to a rotation center of the rotary plate,

The fan-

And has a tapered shape that widens toward the radially outer circumferential edge with respect to the rotation center of the rotary plate for increasing the air directionality, pressure, and air flow toward the motor housing.

Preferably, the fan wing member includes:

The inner side portion of the rotation center side of the rotary plate is narrow and the outer side portion of the outer peripheral direction facing the radial direction is formed to be wide so that the inclined curved surfaces formed on both side portions are formed in a symmetrical structure tapered and the sectional area of the air contact of the inclined curved surfaces is increased Can be configured.

More preferably, the fan wing member includes:

An integral air guide may be further formed on each of the inclined curved surfaces formed on both side portions to further increase the cross-sectional area of contact with the air.

More preferably, the air guide includes:

And functions to guide the directionality of the air toward the motor housing side.

More preferably, the fan wing member includes:

Wherein when the cooling fan is rotated in the clockwise direction (CW), an inclined curved surface of one side portion positioned in the clockwise direction of the fan blade member and an air guide formed on the inclined curved surface increase the air directionality and pressure toward the motor housing .

More preferably, the fan wing member includes:

Wherein the cooling fan has an inclined curved surface of the other side portion positioned in the counterclockwise direction of the fan wing member when the cooling fan rotates in the counterclockwise direction and an air direction and pressure Can be increased.

According to the motor apparatus improved in the fan structure of the cooling fan proposed in the present invention, in order to increase the cross-sectional area of contact with the air compared to the conventional flat fan wing member, the inclined curved surfaces of both sides of the fan wing member are symmetrical And a cooling fan configured so that an integral air guide is further formed on each of the inclined curved surfaces is installed on a rotary shaft provided with a rotor, the air volume proportional to the cross-sectional area in contact with the air is increased, The heat generated by the motor can be effectively cooled by forced cooling.

In addition, according to the present invention, the structure of the fan blade member of the cooling fan is improved to increase the air flow rate and air directionality and pressure, so that the height of the fan blade member of the cooling fan is made lower than the height of the existing fan blade member So that the size of the cooling fan can be reduced, thereby making it possible to manufacture a compact and compact motor.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a motor device in which a fan structure of a cooling fan according to an embodiment of the present invention is improved; FIG.
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a cooling fan,
3 is a rear perspective view of a cooling fan applied to a motor device in which a fan structure of a cooling fan is improved according to an embodiment of the present invention.
4 is an enlarged view of a fan blade portion of a cooling fan applied to a motor device in which a fan structure of a cooling fan is improved according to an embodiment of the present invention.
5 is a view showing the air direction of a fan blade member of a cooling fan applied to a motor device in which a fan structure of a cooling fan is improved according to an embodiment of the present invention.
6 is a perspective view of another example of a cooling fan applied to a motor device in which a fan structure of a cooling fan is improved according to an embodiment of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, in order that those skilled in the art can easily carry out the present invention. In the following detailed description of the preferred embodiments of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. In the drawings, like reference numerals are used throughout the drawings.

In addition, in the entire specification, when a part is referred to as being 'connected' to another part, it may be referred to as 'indirectly connected' not only with 'directly connected' . Also, to "include" an element means that it may include other elements, rather than excluding other elements, unless specifically stated otherwise.

FIG. 1 is a sectional view of a motor device in which a fan structure of a cooling fan according to an embodiment of the present invention is improved. FIG. 2 is a cross- FIG. 3 is a rear perspective view of a cooling fan applied to a motor device in which a fan structure of a cooling fan according to an embodiment of the present invention is improved. FIG. And FIG. 4 is an enlarged view of a fan blade portion of a cooling fan applied to a motor device in which a fan structure of a cooling fan according to an embodiment of the present invention is improved. 1, the motor device 100 improved the fan structure of a cooling fan according to an embodiment of the present invention includes a motor housing 110, a stator 120, a rotor 130, And a fan (140). Hereinafter, a brushless DC (BLDC) motor that does not use a brush is described as an example of the present invention. However, the present invention is not limited to this, and may be applied to a DC motor, an AC motor, And the like.

The motor housing 110 is formed in a cylindrical shape to surround the outside of the motor as in the case of a general motor, and a front cover 111 and a rear cover 113 are formed on both sides of the motor housing 110. At this time, a rotation shaft 115, which is long in the longitudinal direction of the motor housing 110, is rotatably supported at the center of the front cover 111 and the rear cover 113 by the front bearing 111a and the rear bearing 113a . The stator 120 and the rotor 130, which will be described later, may be accommodated in the motor housing 110 so that electric energy is converted into rotational force. Further, the motor housing 110 forms air holes 117 for the inflow and outflow of air into a region where the cooling fan 140 to be described later is located.

The stator 120 is a stator supported in the inner circumference of the motor housing 110. The coil 121 is wound around the stator 120. [ The stator 120 is formed in a cylindrical shape so that the rotor 130 can be received therein. Since the stator 120 corresponds to a known technique generally configured in a motor, detailed description thereof will be omitted.

The rotor 130 is a rotor that rotates inside the stator 120 and rotates under the influence of an electric field generated by a current flowing through the coil 121 of the stator 120. The rotor 130 is rotated by the Fleming left-hand rule according to the interaction with the stator 120. The rotor 130 is provided with a permanent magnet 131. In an embodiment of the present invention, a plurality of permanent magnets 131 are provided on the outer surface of the rotor 130. However, A plurality of permanent magnets 131 may be provided on the inner surface of the rotor 130. [ Further, the rotor 130 is press-fitted into the center of the rotor 130 with the rotating shaft 115. The front end and the rear end of the rotary shaft 115 are supported by the front cover 111 and the rear cover 113 of the motor housing 110 by the front bearings 111a and the rear bearings 113a. Since such a rotor 130 can be understood as a known technique generally applied to a motor, detailed description thereof will be omitted.

The cooling fan 140 is installed so as to be rotatably coupled to the rotary shaft 115 for forced cooling of the heat generated by the motor when the motor is driven. The cooling fan 140 of the present invention is a heat- A pair of windings may be installed at both ends of the rotating shaft 115 so as to increase the cooling efficiency by directly blowing strong wind directly to the coil 121 and the core and to obtain strong wind force, &Lt; / RTI > The cooling fan 140 may be made of various materials, but is preferably made of a synthetic resin material. The cooling fan 140 sucks the outside air through the air holes 117 formed in the motor housing 110 during the rotation and forces the cooling fan 140 to supply the cooling air to the motor body.

2 to 4, the cooling fan 140 includes a circular plate-shaped rotary plate 142 having a shaft coupling hole 141 axially coupled to the rotary shaft 115 at a center of rotation, And a plurality of fan blade members 143 disposed radially with respect to the rotation center of the fan blade member 143. [ At this time, the fan blade member 143 is configured to have a taper shape that widens toward the radial outer circumferential edge with respect to the rotation center of the rotary plate 142 for increasing the air direction, pressure, and air flow toward the motor housing 110 do. That is, since the inner side portion 143a on the side of the rotation center of the rotary plate 142 is narrow and the outer side portion 143b of the outer peripheral side facing the radial direction is wide, the fan blade member 143 is inclinedly curved 143c, and 143d are formed in a tapered shape in a symmetrical structure, and the cross-sectional area of air contact of the inclined curved surfaces 143c and 143d can be increased. In addition, the fan wing member 143 may further include an integral air guide 144 formed on each of the inclined curved surfaces 143c and 143d formed on both side portions thereof to further increase the cross-sectional area of contact with the air. At this time, the air guide 144 functions to guide the direction of the air toward the motor housing 110 side with an increase in cross-sectional area of the air contact. That is, the fan blade member 143 of the cooling fan 140 is disclosed in Korean Registered Patent No. 10-1312721 (registered on March 23, 2013) filed and filed by the present applicant and is improved Sectional area of air contact by the inclined curved surfaces 143c and 143d and the air guide 144 is increased so that the air volume proportional to the sectional area can be further increased.

The motor device 100 improved the fan structure of the cooling fan according to one embodiment of the present invention as described above is constructed in such a manner that the coils 121 of the stator 120 and the permanent magnets 131 of the rotor 130 The rotation shaft 115 is rotated by the interaction and the cooling fan 140 connected to the rotation shaft 115 rotates together. At this time, the cooling fan 140 sucks the outside air through the air holes 117 formed in the motor housing 110 while rotating together with the rotation shaft 115 of the motor, so that the cooling air is supplied to the inside of the motor housing 110 So that the motor body can be forcibly cooled. In the present invention, the fan structure of the cooling fan 140 is improved to increase air directionality and pressure so as to supply a large amount of air toward the motor housing 110. The fan wing member 143 of the cooling fan 140, Will be described in detail with reference to Fig.

FIG. 5 is a view showing the air direction of a fan blade member of a cooling fan applied to a motor device in which a fan structure of a cooling fan according to an embodiment of the present invention is improved. 5A is a plan view of the fan blade member 143 of the cooling fan 140. When the cooling fan 140 is rotated clockwise (CW), the fan blade member 143 is positioned in the clockwise direction of the fan blade member 143 The direction of the air direction (arrow a direction) and the pressure are increased toward the motor housing 110 by the inclined curved surface 143c of one side portion and the air guide 144 formed on the inclined curved surface 143c. 5B is a perspective view showing the inclined curved surface 143d of the other side portion positioned in the counterclockwise direction of the fan blade member 143 when the cooling fan 140 rotates counterclockwise (CCW) (Direction of arrow b) and the pressure toward the motor housing 110 by the air guide 144 formed in the air guide holes 143a and 143d. That is, the fan blade member 143 according to the present invention is configured such that the inclined curved surfaces 143c and 143d formed on the both side portions and the sectional area in which the air contacts the air guide 144 are increased and proportional to the increased sectional area The air flow rate is increased, and the air directionality (arrow a direction or b direction) is induced and the pressure of the cooling air is increased.

6 is a perspective view of another example of a cooling fan applied to a motor device in which a fan structure of a cooling fan is improved according to an embodiment of the present invention. 6 shows an example of the configuration in which the number of the fan blade members 143 of the cooling fan 140 is eight and the number of the fan blade members 143 is six in the number of the cooling fan 140 shown in FIGS. There are differences, but most of the rest are the same in configuration and function.

The motor device 100 according to the present invention improves the structure of the fan blade member 143 of the cooling fan 140 to further increase air directionality and pressure so as to supply a large amount of air toward the motor housing 110 , The heat generated by the motor is lowered, and forced cooling is performed to prevent shortening of the motor life and deterioration of efficiency due to reduction of magnetic force by the heat of the magnet. In addition, since the air direction and pressure can be increased by improving the fan structure of the cooling fan 140, the height of the fan wing member 143 can be made lower than the height of the existing fan wing member when the cooling fan is manufactured, It is possible to reduce the size of the display unit 140.

The present invention may be embodied in many other specific forms without departing from the spirit or essential characteristics and scope of the invention.

100: A motor device according to an embodiment of the present invention
110: motor housing 111: front cover
113: rear cover 115:
117: air slot 120: stator
121: coil 130: rotor
131: permanent magnet 140: cooling fan
141: shaft connecting hole 142:
143: Fan blade member 144: Air guide

Claims

A stator 120 supported inside the motor housing 110; a rotor 130, which is located inside the stator 120 and into which a rotating shaft 115 is inserted at the center, And a cooling fan (140) coupled to the rotating shaft (115) and rotating, the motor device (100)
The cooling fan (140)
A rotary plate 142 having a circular plate shape and having a shaft coupling hole 141 axially coupled to the rotary shaft 115 at a center of rotation; And
And a plurality of fan blade members (143) disposed radially with respect to a rotation center of the rotary plate (142)
The fan wing member (143)
A taper shape that widens toward the radial outer circumference with respect to the center of rotation of the rotary plate 142 for increasing air directionality, pressure, and air flow toward the motor housing 110,
The fan wing member (143)
Since the inner side portion 143a on the side of the rotation center of the rotary plate 142 is narrow and the outer side portion 143b of the outer periphery facing the radial direction is wide, the inclined curved surfaces 143c and 143d formed on both side portions are tapered So that the cross-sectional area of air contact of the inclined curved surfaces 143c and 143d is increased,
The fan wing member (143)
And an integrated air guide 144 is further formed on each of the inclined curved surfaces 143c and 143d formed on the both side portions to further increase the cross sectional area of contact with the air. One motor device.

delete

The air conditioner according to claim 1, wherein the air guide (144)
And functions to guide air directionality toward the motor housing (110) side.

The fan unit according to claim 1, wherein the fan blade member (143)
The inclined curved surface 143c of one side portion positioned in the clockwise direction of the fan wing member 143 when the cooling fan 140 rotates in the clockwise direction CW and the air guide formed on the inclined curved surface 143c 144 to increase the air direction and pressure towards the motor housing (110).

The fan unit according to claim 1, wherein the fan blade member (143)
When the cooling fan 140 rotates counterclockwise (CCW), the inclined curved surface 143d of the other side portion positioned in the counterclockwise direction of the fan wing member 143 and the inclined curved surface 143d formed on the inclined curved surface 143d Wherein the air direction and pressure are increased by the guide (144) toward the motor housing (110).