KR101584307B1 - Manufacturing apparatus for a embossed pattern insulation material and the embossed pattern insulation material produced by this - Google Patents
Manufacturing apparatus for a embossed pattern insulation material and the embossed pattern insulation material produced by this Download PDFInfo
- Publication number
- KR101584307B1 KR101584307B1 KR1020150147286A KR20150147286A KR101584307B1 KR 101584307 B1 KR101584307 B1 KR 101584307B1 KR 1020150147286 A KR1020150147286 A KR 1020150147286A KR 20150147286 A KR20150147286 A KR 20150147286A KR 101584307 B1 KR101584307 B1 KR 101584307B1
- Authority
- KR
- South Korea
- Prior art keywords
- roller
- embossing
- film
- rollers
- sheet
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000012774 insulation material Substances 0.000 title description 19
- 238000004049 embossing Methods 0.000 claims abstract description 87
- 239000004744 fabric Substances 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 239000012212 insulator Substances 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims 1
- 239000011810 insulating material Substances 0.000 abstract description 22
- 238000009413 insulation Methods 0.000 description 11
- 241000209094 Oryza Species 0.000 description 6
- 235000007164 Oryza sativa Nutrition 0.000 description 6
- 235000009566 rice Nutrition 0.000 description 6
- 239000010902 straw Substances 0.000 description 6
- 229920003002 synthetic resin Polymers 0.000 description 5
- 239000000057 synthetic resin Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000005026 oriented polypropylene Substances 0.000 description 2
- 239000012782 phase change material Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009751 slip forming Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The present invention relates to a frame (100); A fabric roller 200 installed on one side of the frame 100 in the longitudinal direction thereof and wound with the fabric 10; A film roller 300 installed on the other side of the frame 100 in the longitudinal direction and on which the film 20 is wound; And a pressing roller which is installed between the farther rollers 200 and the film rollers 300 in the frame 100 and presses the fabric 10 conveyed from the farther rollers 200 toward the embossing rollers 600 (400); A blanket 500 installed at a lower side of the pressure roller 400 and spouting and heating a flame toward the raw material 10 wound on the pressure roller 400; And a pressing roller 400 disposed between the farther rollers 200 and the film rollers 300 in the frame 100 and partially pressing the film 20 transferred from the film rollers 300 toward the pressing roller 400 And an embossing roller (600) for forming a sheet having the fabric (10) and the film (20) attached to each other, wherein an embossing pattern is formed on an outer circumferential surface to form an embossing pattern on one side of the sheet To an apparatus 1000 for manufacturing a heat insulating material.
Description
The present invention relates to an apparatus for manufacturing an embossed pattern insulator for an aesthetic interior effect and insulation between an inner wall and an outer wall of a building, an inner wall, an outer wall, a floor and a ceiling, and an embossed pattern insulator produced thereby.
Generally, the insulation is applied to the inner wall and the outer wall of the building, and it is installed in the inner wall or the outer wall to delay and block the heat transfer inside and outside the room due to conduction, convection, and radiation, thereby minimizing energy consumption for cooling and heating It is building material with insulation function.
Such a heat insulating material is mainly a foamed resin of various organic materials such as polystyrene foam and polypropylene foam or an inorganic fiber type nonwoven fabric such as an organic fiber type nonwoven fabric using polypropylene fiber or a felt type heat insulating material such as glass fiber or glass wool, Felt-type insulation is used.
In addition, heat reflecting materials such as aluminum, titanium, and silver that reflect heat are adhered to the heat insulating material through an adhesive or the like to give a higher heat insulating effect to the heat insulating material, and this is called heat reflecting heat insulating material.
On the other hand, insulating materials are mainly used for insulating effect, but recently, there has been developed a heat insulating material having an embossing pattern for aesthetic appearance on the outside due to a demand of a consumer demanding a good appearance.
As a related art, Korean Patent Laid-Open Publication No. 2004-0060336 discloses a method for manufacturing sound insulation, dustproofing, and insulation of a building, which comprises extruding a synthetic resin sheet for sound insulation and waterproofing (hardness of 40 ㅀ or more) through a No. 1 extruder, A step of spraying a synthetic resin solution onto a top surface of a synthetic resin sheet after cutting to a predetermined length, a step of removing moisture from the drying chamber at a temperature of 100 to 200 ° C, removing 50.0% of rice straw, sterilized rice straw, 36.0% of a thermoplastic resin, And a foaming agent in an amount of 2.0% and a foaming agent (2.0%) to prepare a rice straw mixture, a step of extruding the rice straw mixture with a pressurizer and joining the rice straw mixture to the upper surface portion of the synthetic resin sheet, After spraying, the synthetic resin sheets for sound insulation and waterproofing (hardness of 40 ㅀ or more) were extruded from the No. 2 extruder and adhered to the upper surface of the rice straw sheet, A step of continuously foaming the heated and compressed sheet by charging it into a high temperature tenter at an internal temperature of 150 to 200 DEG C, a step of standardizing the foamed sheet by side cutting, To form an embossed pattern insulator having a specific pattern on the surface of the sheet.
However, in the prior art, the sheet is put into the press to form the embossed pattern heat insulating material, and then another sheet is put into the press to form the embossed pattern heat insulating material. As a result, the section where the embossing pattern is stamped by the press is limited, There is a problem in that it is impossible to continuously form a plurality of semiconductor devices.
Accordingly, the conventional art has a problem in that the manufacturing time and cost of the embossed-pattern heat-insulating material increase and mass production of the embossed-pattern heat-insulating material is impossible.
Therefore, it is necessary to develop an apparatus for manufacturing an embossed-pattern heat insulating material to solve the above-mentioned problems.
It is an object of the present invention to provide an embossing pattern capable of continuously producing an embossing pattern thermal insulator and minimizing the manufacturing time and cost of the embossing pattern insulator and capable of mass production of the embossing pattern insulator. And to provide an apparatus for manufacturing a heat insulating material.
An
The embossing thermal insulation
In addition, the embossing patterns are formed in a lattice structure in a predetermined region where concave and convex portions are formed on the outer circumferential surface of the
The embossing thermal insulation
The embossing pattern
The embossing pattern
Accordingly, the apparatus for manufacturing an embossed thermal insulation material according to the present invention is capable of continuously producing the embossed thermal insulation material, minimizing the manufacturing time and cost of the embossed thermal insulation material, and mass-producing the embossed thermal insulation material.
1 is a perspective view of an apparatus for manufacturing an embossed thermal insulation material according to the present invention;
2 is an enlarged perspective view showing a pressurizing roller and an embossing roller of an apparatus for manufacturing an embossed thermal insulation material according to the present invention.
3 is an actual photograph showing the pressing roller and the embossing roller of the embossed pattern insulator according to the present invention
Fig. 4 is a conceptual view showing a driving mechanism of the embossed pattern insulator according to the present invention
5 is a perspective view of another embodiment of the apparatus for manufacturing an embossed-
6 is a conceptual diagram of a film according to the present invention
7 is a photograph of the embossed pattern insulator produced by the apparatus for manufacturing the embossed insulator according to the present invention
Hereinafter, the technical idea of the present invention will be described more specifically with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are included to provide a further understanding of the technical concept of the present invention, are incorporated in and constitute a part of the specification, and are not intended to limit the scope of the present invention.
In the direction display of the present invention, the upper side of the figure is defined as the upper side, the lower side of the figure is defined as the lower side, and the longitudinal direction of the figure is defined as the longitudinal direction.
2 is an enlarged perspective view showing a pressurizing roller and an embossing roller of an apparatus for manufacturing an embossed thermal insulation material according to the present invention, FIG. 3 is an enlarged perspective view of an embossing-pattern heat insulating material according to the present invention, FIG. FIG. 4 is a conceptual view showing a driving mechanism of the embossed pattern insulator according to the present invention. FIG.
1 to 4, an
The
The
At this time, the
The
At this time, the
The
At this time, the
The
In addition, the
The
At this time, the
Meanwhile, the blanks (500) are filled with casting and can transmit the heat of the casting to the fabric (10) wound on the pressure roller (400).
The
Conventionally, a sheet is put into a press to form an embossing pattern heat insulating material, and then another sheet is put into a press to form an embossing pattern heat insulating material, so that the embossing pattern heat insulating material is continuously As shown in Fig.
In the past, when the embossed pattern heat insulating material is made of a plurality of pieces and the width (horizontal width and vertical width) of the wall surface on which the embossed pattern heat insulating material is to be applied is longer than the piece width (horizontal width and vertical width) of the embossed pattern heat insulating material, A process of bonding the pieces of the heat insulating material to each other was required.
However, the
The
In addition, the embossed pattern insulator manufactured by the embossing pattern
Meanwhile, the
The sheet transferred from the
The embossing pattern
The
As a result, the sheet is further brought into close contact with the
In addition, at both ends of the pulling
The
The pulling
Meanwhile, the embossing patterns may be arranged in a lattice structure in a predetermined area in which the concave and convex portions are formed on the outer circumferential surface of the
At this time, the predetermined area where the unevenness is formed on the outer circumferential surface of the
5 is another perspective view of an
As shown in FIG. 5, the
The pressurizing
Accordingly, the sheet is further brought into close contact with the
The pressurizing
6 is a conceptual diagram of a
6, the embossing pattern
At this time, when a sheet having the
Meanwhile, a phase change material for heat insulation may be accommodated in the
At this time, the phase change material functions to prevent a sudden increase in the volume of the
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
10: Fabric
20: Film
21:
30: Motor
1000: Apparatus for manufacturing an embossed pattern insulator according to the present invention
100: frame
200: fabric rollers
300: film rollers
400: pressure roller
450: Pressurized cooling pipe
500: fire
510: Pneumatic cylinder
600: Embossing roller
710: pulling roller
715: Pulling band
720: tension roller
800: storage roller
910: Pressurized cylinder
920: Cylinder actuator
Claims (7)
A fabric roller 200 installed on one side of the frame 100 in the longitudinal direction thereof and wound with the fabric 10;
A film roller 300 installed on the other side of the frame 100 in the longitudinal direction and on which a film 20 on which a specific image is printed is wound;
And a pressing roller which is installed between the farther rollers 200 and the film rollers 300 in the frame 100 and presses the fabric 10 conveyed from the farther rollers 200 toward the embossing rollers 600 (400);
A blanket 500 installed at a lower side of the pressure roller 400 and spouting and heating a flame toward the raw material 10 wound on the pressure roller 400; And
The film 20 installed between the farther rollers 200 and the film rollers 300 in the frame 100 is pressed toward the pressure roller 400 while partially winding the film 20 transferred from the film rollers 300, An embossing roller 600 forming an embossing pattern on the outer surface of the sheet 10 and forming the embossing pattern on one side of the sheet 20;
The sheet wound on the embossing roller 600 is pressed against the outer circumferential surface of the embossing roller 600 as much as possible by pulling the sheet conveyed from the embossing roller 600 in the longitudinal direction, 710 < / RTI > And
And a tension roller (720) around which the sheet transferred from the pulling roller (710) is wound.
Wherein the embossing roller (600) has a predetermined area on the outer circumferential surface of which the concavo-convex is formed, arranged in a lattice structure.
And a pressure cylinder (910) installed on the upper side of the embossing roller (600) and pressing the sheet toward the embossing pattern of the embossing roller (1000).
And a cylinder actuator (920) connected to both ends of the pressurizing cylinder (910) and coupled to the frame (100) to move the pressurizing cylinder (910) in an up and down direction. The embossing heat insulator Manufacturing apparatus (1000).
Characterized in that an application portion (21) in which the same component as the raw material (10) is applied in a resin state is formed on the adhesion surface of the film (20) to the raw material (10).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150147286A KR101584307B1 (en) | 2015-10-22 | 2015-10-22 | Manufacturing apparatus for a embossed pattern insulation material and the embossed pattern insulation material produced by this |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150147286A KR101584307B1 (en) | 2015-10-22 | 2015-10-22 | Manufacturing apparatus for a embossed pattern insulation material and the embossed pattern insulation material produced by this |
Publications (1)
Publication Number | Publication Date |
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KR101584307B1 true KR101584307B1 (en) | 2016-01-11 |
Family
ID=55169901
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Application Number | Title | Priority Date | Filing Date |
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KR1020150147286A KR101584307B1 (en) | 2015-10-22 | 2015-10-22 | Manufacturing apparatus for a embossed pattern insulation material and the embossed pattern insulation material produced by this |
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KR (1) | KR101584307B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101725102B1 (en) * | 2016-09-23 | 2017-04-10 | 채수찬 | Manufacturing apparatus for a embossed pattern insulation material and the method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100199893B1 (en) * | 1996-10-14 | 1999-06-15 | 김연세 | Method for manufacturing of reflection adiabatic material |
JP2002087657A (en) * | 2000-09-07 | 2002-03-27 | Toray Ind Inc | Device for manufacturing sheet roll body |
KR200344271Y1 (en) * | 2003-12-10 | 2004-03-10 | (주)소프트백코리아 | Soft foil used as thermal insulator |
KR20040060336A (en) | 2002-12-30 | 2004-07-06 | 주식회사 진명하이텍 | Manufacturing method of sound insulation, antivibration, adiabatic material for construction |
KR100908012B1 (en) * | 2008-12-03 | 2009-07-16 | 주식회사 폴리쉘 | The foam sheet and an apparatus for manufacturing the same |
-
2015
- 2015-10-22 KR KR1020150147286A patent/KR101584307B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100199893B1 (en) * | 1996-10-14 | 1999-06-15 | 김연세 | Method for manufacturing of reflection adiabatic material |
JP2002087657A (en) * | 2000-09-07 | 2002-03-27 | Toray Ind Inc | Device for manufacturing sheet roll body |
KR20040060336A (en) | 2002-12-30 | 2004-07-06 | 주식회사 진명하이텍 | Manufacturing method of sound insulation, antivibration, adiabatic material for construction |
KR200344271Y1 (en) * | 2003-12-10 | 2004-03-10 | (주)소프트백코리아 | Soft foil used as thermal insulator |
KR100908012B1 (en) * | 2008-12-03 | 2009-07-16 | 주식회사 폴리쉘 | The foam sheet and an apparatus for manufacturing the same |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101725102B1 (en) * | 2016-09-23 | 2017-04-10 | 채수찬 | Manufacturing apparatus for a embossed pattern insulation material and the method thereof |
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