KR101578188B1 - Apparatus and Method for post processing of color board - Google Patents
Apparatus and Method for post processing of color board Download PDFInfo
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- KR101578188B1 KR101578188B1 KR1020150078608A KR20150078608A KR101578188B1 KR 101578188 B1 KR101578188 B1 KR 101578188B1 KR 1020150078608 A KR1020150078608 A KR 1020150078608A KR 20150078608 A KR20150078608 A KR 20150078608A KR 101578188 B1 KR101578188 B1 KR 101578188B1
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- mdf
- color board
- paint
- unit
- color
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
The present invention relates to a post-processing apparatus and method for a color board, and more particularly, to a method and apparatus for post-processing a color board, And more particularly, to a post-processing apparatus and method for a color board capable of manufacturing an MDF color board having enhanced permeability and water resistance through a process.
As is known, MDF (Medium Density Fiberboard) is made by joining wood fiber obtained by high-temperature heat treatment (softening with steam after making chips) with synthetic resin adhesive by using molding material and hot pressure It is a wood-based plate product with a density of 0.4-0.8g / cm 3 , which can be produced from 3.0mm to 30mm in thickness.
It is possible to carry out complicated machining operations with uniform fiber distribution over the entire thickness without complicated machining operations without rupture of the side or sides. Therefore, MDF is used for table top plate, door, drawer front etc. do.
It is also well suited for smoothing, firm, and overlaying or painting decorative films or veneers. Due to its excellent stability, machinability and high strength, it can be used in place of ordinary wood for drawer sides, cabinet rails, mirror frames, and modeling.
Meanwhile, the MDF color board that forms the color in the above MDF is similar to the general MDF sheet manufacturing process. The process of manufacturing the MDF color board is similar to that of the general MDF sheet manufacturing process. The color is formed by putting it in the dyeing process, and the chip formed with the color is laminated and compressed by adhering with the adhesive.
The MDF color board made in this way is able to realize the strong performance against discoloration, flame retardation, moisture and waterproofing by the exposure of direct sunlight which is a disadvantage of MDF, and it is possible to realize smooth and beautiful color of the primary color pastel tone without additional painting, It is various, and it keeps uniform color from the surface to the inner part, so it can be processed even if it is cut in any place, so it is easy to process, and uniform color is obtained without separate edge processing And its use is expanding by combining color-specific boards according to design.
In other words, MDF color boards have unique colors and textures, so they are molded, doors, wall panels, children's props and interiors, small furniture. It is widely used for interior and furniture applications. In addition, the density of the MDF color board is about 20 to 30%, which is about 750 g / cm 3 to 820 g / cm 3, compared with the density of general MDF of 650 g / cm 3 to 750 g / cm 3.
However, in the case of a general untreated color board as described above, the dye itself is vulnerable to moisture because of its low water resistance, and when the water drops are splashed or dropped on the surface of the board, the color changes.
In order to solve these problems, the product performance is further added by adding a post-treatment process such as painting on MDF color board for the purpose of flame proofing, scratch prevention, prevention of contamination, prevention of moisture penetration.
However, existing UV coating, poly-film coating or urethane coating method is not environment-friendly and is not free from harmful substances such as T-VOC. When it is coated on MDF color board surface, the coating is placed on the board and hardened. And the coating is cured in the state of being immersed in the surface of the color board so that it is bundled and the pastel texture of the fine and soft particles is changed into an artificial texture like a plastic surface to significantly reduce the value of the product.
In addition, the cured coating film is hard and it has a disadvantage in that it can not express clear texture because it is cracked or crushed when various indentations are formed after painting.
That is, the surface-treated color board has another problem that the texture and color completely change when the conventional UV coating, poly-film coating or urethane coating is performed.
On the other hand, a conventional method of manufacturing a general MDF color board is disclosed in Korean Patent Registration No. 1424800.
A method of manufacturing a conventional MDF color board is a method of forming a convex pattern on a board by passing a board through a rolling roller having a convex pattern formed on a surface of the board, The pattern is partially peeled off or scratched to form a pattern on the board in the shape of a pattern layer formed on the rolling roller.
Thus, when the surface of the board is rolled, the patterned layer of the rolling roller partially scratches or scratches the UV coating layer formed on the board surface (scratching phenomenon) , So that the scratch marks of the UV coating layer remain and appear to form a pattern on the board.
Further, when the UV coating layer formed in the conventional MDF processing method is partially peeled off or defective, it is regarded as a defective product and is discarded. By using the scratch portion of the UV coating layer in reverse, the MDF It is used to form the pattern of the color board.
However, even in the case of the method of manufacturing the MDF color board in which the conventional pattern is formed as described above, the UV coating layer is assumed as a premise, so that the portion pressed by the roller is bundled.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide an MDF color board in which a paint is sprayed on a surface by a paint spraying part, And an object of the present invention is to provide a post-processing apparatus and method for a color board that can automatically and continuously manufacture an MDF color board having excellent permeability and water resistance through a series of processes.
Other objects of the present invention will become apparent as the description proceeds.
According to an aspect of the present invention, there is provided a post-processing apparatus for a color board, wherein the MDF color board is mounted on one side of the stacking unit so that the MDF color boards can be fed one by one in all directions, A paint dispenser provided at a front of the dispenser to dispense a paint supplied from the paint dispenser to the surface of the MDF color board being transported and being installed on one side of the dispenser, The MDF color board is mounted on a surface of the MDF color board at room temperature so that the paint penetrates into the MDF color board. The MDF color board is mounted on one side of the easy- A drying unit provided to be able to be heated and dried while being conveyed by using a quenching member; And a cooling unit provided to cool the dried MDF color board using cooling air supplied from a cooling fan for packaging.
Here, between the loading unit and the paint spraying unit, foreign substances adhered to the surface of the MDF color board being fed are supplied by the supplying unit, and the paint sprayed from the paint spraying unit is rapidly introduced into the MDF color board A heating unit is further provided so as to be heated by using a heating heater.
In addition, a reconstruction unit is further provided between the drying unit and the cooling unit so that the dried MDF color board, which is dried and conveyed through the drying unit, can be re-dried by using a reclamation and humidification unit.
According to another aspect of the present invention, there is provided a post-processing method of a color board, wherein a MDF color board mounted on a loading unit is vacuum-sucked and supplied one sheet at a time by a supply unit that drives the control unit Uniformly spraying the paint supplied from the paint supply unit onto the surface through a plurality of paint spray nozzles provided in the paint spraying unit while the MDF color board supplied by the step is being conveyed; A step of applying a paint to the interior of the MDF color board to which the paint is sprayed while transferring the paint to the interior of the MDF color board at room temperature; Drying the MDF color board, and cooling the MDF color board, It characterized in that made in a cooling step of cooling using.
Between the supplying step and the paint spraying step, foreign matter adhering to the surface of the MDF color board to be supplied is removed, and the paint sprayed in the paint spraying step is rapidly sprayed into the MDF color board And a preliminary heating step capable of heating by using a heating heater is further provided.
Also, between the drying step and the cooling step, a re-drying step is carried out so that the MDF color board conveyed while being dried through the drying step can be completely dried to the inside of the MDF using the reconstruction unit of the reconstruction unit during transportation .
As described above, according to the post-processing apparatus and method of a color board according to the present invention, the paint is sprayed on the surface by the paint spraying part as the MDF color board is supplied through the supply part, and the MDF color board, The MDF color board having excellent permeability and water resistance can be automatically and continuously produced through a series of processes that are dried through the drying unit, so that a post-processed MDF color board can be manufactured in a large amount in a short time, There is an effect that can be.
1 is a schematic view of a post-processing apparatus of a color board according to the present invention in a side view.
2 is a view showing a supply unit of a post processing apparatus for a color board according to the present invention.
3 is a flowchart for explaining a post-processing method of a color board according to another embodiment of the present invention.
Hereinafter, an embodiment of a post-processing apparatus and method of a color board according to the present invention will be described in detail.
First, it should be noted that, in the drawings, the same components or parts have the same reference numerals as much as possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as not to obscure the gist of the invention.
First, as shown in the drawing, the post-processing apparatus of a color board according to the present invention is configured to automatically and continuously produce an MDF color board having excellent permeability and water resistance through a series of processes.
That is, the
Between the loading unit A and the
The MDF color board, which is dried and conveyed through the
Hereinafter, the post-processing apparatus of a color board according to the present invention will be described in detail with reference to the accompanying drawings.
2, the MDF color board B stacked on the stacking unit A is stacked one by one on the stacking unit A, as shown in FIG. 2, 160).
That is, the
One end of the MDF color board B is fixed to one side of the other end of the moving
In the above-described example, the
That is, the example of the above-described example is that the
As shown in FIG. 1, the
That is, the
A
Here, the above-mentioned paint is mixed with 42 to 56% by weight (preferably 45 to 55% by weight) of emulsion and 0.5 to 2% by weight (preferably 0.9 to 1.1% by weight) of anti-foaming agent And 42.5 to 57.5% by weight (preferably 44 to 56% by weight) of urethane is further mixed therewith.
The emulsion may be a water-based acrylic emulsion, but may be a PUD (Polyurethane Dispersion) or a silicone emulsion. However, in case of the PUD, the color becomes excessively dark, The water resistance is somewhat weak. In the case of other emulsions, it is too expensive and not suitable for boards.
The polyurethane is preferably a urethane obtained by mixing a polyol and an isocyanate in a ratio of 4: 1, and most preferably, the polyol is a water-based acrylic polyol, The isocyanate is a water-soluble isocyanate, and it is preferably the urethane-based urethane.
Further, the amount of the defoaming agent may be a general amount of the filler which does not cause foaming during packaging, and does not affect the physical properties so much, so there is no great problem.
On the other hand, when the amount of the urethane is relatively small relative to the amount of the emulsion, the water resistance is deteriorated and the problem of sticking to the paper surfaces due to the drying failure due to the drying failure occurs, and the amount of the urethane is relatively larger than the amount of the emulsion There is a problem that the paint film breaks due to overdrying and the color of the board itself becomes dark.
The mixing ratio of the paint and water is 1: 0.7 to 1.4 (preferably 1: 1). If the water content is less than 0.7, a non-permeable coating film is formed due to excessive coating film, which may result in delayed drying and gloss unevenness. On the other hand, when diluting excess water of 1.4 or more, the crosslinking density of the coating film is low and the water resistance is deteriorated.
1, one end is connected to the
At this time, the conveyance speed of the MDF color board conveyed by the paint
On the other hand, when the conveyance speed of the MDF color board on which the paint is sprayed to the surface is 3 m / min or less, a long time is required for post processing of the color board. When the conveyance speed is more than 4.5 m / min, It is preferably conveyed at the above-mentioned speed of 3 to 4.5 m / min since it is conveyed to the drying unit side without being completely penetrated into the inside of the board.
As shown in FIG. 1, the drying
That is, the drying
At this time, the conveying speed of the MDF color board, which is drawn into the inside of the drying
Meanwhile, the conveying speed and temperature of the MDF color board in which the above-mentioned paint penetrates are not required to take much time for post-processing of the color board, and when the MDF color board, It is a condition for drying while preventing it.
The reconstructing
That is, as shown in FIG. 1, the
At this time, the conveying speed of the dried MDF color board drawn into the inside of the housing for rebuilding 171 is 3 to 4.5 m / min, and the internal temperature of the drying
Meanwhile, the conveying speed and temperature of the dried MDF color board do not require a long process time for post-processing of the color board. In addition, the MDF color board is prevented from being bent Is a condition for completely drying the paint remaining inside the MDF color board.
1, one end of the
3, the method of post-processing a color board according to the present invention includes the steps of vacuum-adsorbing the MDF color board one sheet at a time by a supply unit for driving the MDF color board corresponding to the control of the control unit A step S220 of uniformly spraying the paint supplied from the paint supply unit onto the surface through the plurality of paint spray nozzles provided in the paint spraying unit during the feeding of the MDF color board supplied in step S210, (S230), in which the paint penetrates into the MDF color board while transferring the MDF color board on which the paint is sprayed at the normal temperature by the step S220, and a step S230 in which the paint is penetrated into the interior by the step S230. (S240) of heating and drying the MDF color board using a drying unit for drying during the conveyance of the MDF color board, and cooling the MDF color board By using a cold air supplied from a fan comprises a cooling step of cooling (S250).
Between the supply step S210 and the paint spraying step S220, the foreign matter adhering to the surface of the MDF color board to be supplied is removed, and the paint sprayed in the paint spraying step S220 penetrates into the MDF color board Heating step (S215) in which heating is possible using a heater for heating the heating part of the heating part so that the heating step can be performed quickly.
Between the drying step (S240) and the cooling step (S250), the MDF color board conveyed while being dried through the drying step (S240) is conveyed to the inside And a re-drying step (S245) is further provided so as to be drivable.
In the supplying step S210, the leading end of the loaded MDF color board is mounted on a moving member moving in one direction and the other direction along a moving rail member provided at one side of the loading part, and the front end of the loaded MDF color board is vacuum- A step S212 of moving the seating member forward due to the suction of the MDF color board by the step S211 and a step S212 of moving the seating member forward by the step S212, (S213) in which the MDF color board is detached from the pair of vacuum adsorption pad members and is seated on the seating member; and a step of moving the MDF color board by moving the moving member as the MDF color board is seated on the seating member by the step (S213) (S214).
In the case of post-processing the MDF color board using the after-treatment apparatus of the color board according to the present invention, as shown in FIGS. 1 and 2, the
That is, when the apparatus is driven, the
When the pair of vacuum
Thereafter, the inner wear cylinder moves forward by driving the
When the
When the MDF color board is seated on the upper surface of the
When the MDF color board B is supplied by the
When the MDF color board B is conveyed to the
The MDF color board B on which the paint is sprayed on the surface through the
When the MDF color board B dried on the
The dried MDF color board conveyed to the
Since post-processing of the MDF color board is performed through a series of processes, a large amount of post-processed MDF color boards can be manufactured in a short time, and the defect rate can be minimized.
The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.
100; A color
120; A
140; A drying
160; An
A; Loading part B; MDF color board
Claims (12)
A supply unit 110 installed at one side of the loading unit A so as to be able to feed the MDF color boards B loaded in the loading unit A one by one in all directions and drivable in one direction and the other direction;
A paint spraying unit 120 provided in front of the supply unit 110 and supplied with a paint supplied from the paint supply unit 123 to the surface of the MDF color board B being transported;
A paint penetration facilitating part 130 installed at one side of the paint spraying part 120 and provided so that paint sprayed on the surface of the MDF color board B at room temperature during transportation is permeable into the MDF color board;
A drying unit 140 installed on one side of the paint penetration facilitating part 130 and capable of being heated and dried while the MDF color board transferred by permeation of the paint penetrates into the inside and being conveyed using the drying water heating member 143; ;
A cooling unit 150 installed on one side of the drying unit 140 and capable of cooling the MDF color board using a cool air supplied from a cooling fan 151 for packaging,
Wherein the color image forming apparatus further comprises:
Between the loading part A and the paint spraying part 120, a foreign substance adhered to the surface of the MDF color board B being fed by the supplying part 110 is removed, Wherein the heating unit (160) is further provided so as to be heated by using the heater (163) for heating so that the paint can be promptly introduced into the MDF color board (B).
The MDF color board is transferred between the drying unit 140 and the cooling unit 150 through the drying unit 140. The MDF color board is transported through the drying unit 140, (170) is further provided on the surface of the color board.
The supplying unit 110 includes a moving rail member 111 provided at one side of the loading unit A and a moving rail member 111 having one end mounted on the upper surface of the moving rail member 111, A moving member 112 provided so as to be reciprocatable in one direction and the other direction along the rail member 111 and a suction piston 113a fixed to the other end of the moving member 112 under the control of the control unit, A suction cylinder 113 provided at both ends of a lifting plate 114 having a top center portion fixed to a suction piston 113a of the adsorption cylinder 113, A pair of vacuum adsorption pad members 115 provided so as to vacuum adsorb the front end portion of the loaded MDF color board B according to the downward movement of the movable member 112, Fixed on the bottom surface of the fixed plate 116, (Not shown) such that the inner cylinder (117) is fixed to the inner cylinder of the inner cylinder (117), so that the inner cylinder (117) is driven The moving member 112 moves along the moving rail member 111 when the front end of the MDF color board B is removed from the pair of vacuum adsorption pad members 115 and the MDF color board B And a seating member (118) provided so as to be able to push and move the pressing member (118).
One end of the MDF color board B is fixed to one end of the other end of the moving member 112 and the other end of the MDF color board B is seated on the seating member 118 to support the side surface of the MDF color board B Further comprising an auxiliary support member (119) for stable movement.
The paint spraying unit 120 may include a paint use housing 121 connected to one side of the heating unit 160 and having an inlet and an outlet formed on one side and the other side and a projection window formed on the front side, A coating material use conveyor 122 provided at the same height as the heating unit conveyor 161 of the heating unit 160 and provided so as to be able to be driven in response to the control of the control unit in the use housing 121, A pair of guide rails fixed to the conveyor 122 in the longitudinal direction so as to be spaced apart from each other so as to be spaced apart from each other so as to be rotatable relative to each other by hydraulic pressure or pneumatic pressure supplied correspondingly to the control of the control unit, And the paint supplied from the paint supply unit 123 is filtered through a filter and then uniformly sprayed on the surface of the MDF color board being transported. After processing apparatus of the collar, it characterized in that the board is configured as a paint spray nozzle (124).
A collecting part 126 for collecting the paint by the suction fan 125 is further provided in the lower part of the paint powder using conveyor 122 to prevent the paint sprayed through the paint spray nozzle part 124 from being blown to the outside Wherein the post-processing unit of the color board includes a plurality of post-
The heating unit 160 includes a heating unit conveyor 161 that is drivable by driving a driving motor on one side of the loading unit A and a fixing unit 170 fixed to the upper part of the heating unit conveyor 161 An air spraying part 162 provided inside the case and driven so as to correspond to the control of the control part so as to remove foreign matter adhering to the surface of the MDF color board B being conveyed by spraying air, (163) installed at one side of the MDF color board (162) for applying heat to the MDF color board (B) and allowing the paint sprayed from the paint sprayer (120) to be rapidly introduced into the MDF color board Wherein the post-processing unit of the color board is provided with a post-processing unit.
A step (S210) of vacuum-chucking and supplying the MDF color boards stacked one by one by a supply unit which drives the MDF color boards mounted on the stacking unit in accordance with the control of the control unit;
(S220) uniformly spraying the paint supplied from the paint supply unit on the surface through the plurality of paint spray nozzles provided in the paint spraying unit during the feeding of the MDF color board supplied in step S210;
A step S230 of applying a paint to the inside of the MDF color board in which the paint is sprayed onto the surface of the MDF color board at a normal temperature by the step S220;
A step (S240) of heating and drying the MDF color board through which the paint penetrates into the interior of the drying unit by using the dry heating unit during the step S230;
In the cooling step (S250) for cooling the MDF color board heated and dried by the step S240 using the cooling air supplied from the cooling fan of the cooling unit
Wherein the method comprises the steps of:
Between the supplying step S210 and the paint spraying step S220, the foreign matter adhering to the surface of the MDF color board to be supplied is removed, and the paint sprayed in the paint spraying step S220 is rapidly infiltrated into the MDF color board (S215) in which heating is possible by using an example heating heater of the heating unit in order to perform heating of the color board.
Between the drying step (S240) and the cooling step (S250), the MDF color board conveyed while being dried through the drying step (S240) is completely dried to the inside which is not dried by using the reconstruction unit of the reconstruction unit (S245) for re-drying the color board.
The supplying step S210 is a step of vacuum adsorbing the leading end of the loaded MDF color board to a pair of vacuum adsorption pad members installed on a moving member moving in one direction and the other direction along a moving rail member installed at one side of the stacking unit A step S212 in which the seating member moves forward as the MDF color board is sucked by the step S211, and a step S212 in which the seating member is moved forward by the step S212. A step S213 of placing the MDF color board on the seating member after the MDF color board is removed from the absorption pad member and a step of moving the MDF color board by forward movement of the moving member as the MDF color board is seated on the seating member by the step S213, (S214). ≪ / RTI >
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Citations (5)
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KR20020085502A (en) * | 2001-05-08 | 2002-11-16 | 학교법인주성학원 | Automated Manufacturing method of ceramic coating on cone paper of a speaker |
KR20050058555A (en) * | 2003-12-12 | 2005-06-17 | 한미반도체 주식회사 | Dry system of semiconductor package |
KR20110034446A (en) * | 2009-09-28 | 2011-04-05 | 현대제철 주식회사 | Ladle refining apparatus |
KR20130099782A (en) * | 2012-02-29 | 2013-09-06 | (주)제이티 | Semiconductor device inspection apparatus |
KR101424800B1 (en) | 2014-01-03 | 2014-08-01 | 주식회사 포레스코 | Producing method for MDF color board being formed a pattern |
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2015
- 2015-06-03 KR KR1020150078608A patent/KR101578188B1/en active IP Right Grant
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Publication number | Priority date | Publication date | Assignee | Title |
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KR20020085502A (en) * | 2001-05-08 | 2002-11-16 | 학교법인주성학원 | Automated Manufacturing method of ceramic coating on cone paper of a speaker |
KR20050058555A (en) * | 2003-12-12 | 2005-06-17 | 한미반도체 주식회사 | Dry system of semiconductor package |
KR20110034446A (en) * | 2009-09-28 | 2011-04-05 | 현대제철 주식회사 | Ladle refining apparatus |
KR20130099782A (en) * | 2012-02-29 | 2013-09-06 | (주)제이티 | Semiconductor device inspection apparatus |
KR101424800B1 (en) | 2014-01-03 | 2014-08-01 | 주식회사 포레스코 | Producing method for MDF color board being formed a pattern |
Non-Patent Citations (1)
Title |
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발명의 명칭: 문양을 형성한 MDF 컬러보드의 제조방법 |
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