KR101576239B1 - Skirt apparatus for preventing double injection - Google Patents

Skirt apparatus for preventing double injection Download PDF

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Publication number
KR101576239B1
KR101576239B1 KR1020150091008A KR20150091008A KR101576239B1 KR 101576239 B1 KR101576239 B1 KR 101576239B1 KR 1020150091008 A KR1020150091008 A KR 1020150091008A KR 20150091008 A KR20150091008 A KR 20150091008A KR 101576239 B1 KR101576239 B1 KR 101576239B1
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KR
South Korea
Prior art keywords
molten metal
mold
connecting member
support bar
power
Prior art date
Application number
KR1020150091008A
Other languages
Korean (ko)
Inventor
윤상원
한성오
조창희
이창호
Original Assignee
(주)캐스텍코리아
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Application filed by (주)캐스텍코리아 filed Critical (주)캐스텍코리아
Priority to KR1020150091008A priority Critical patent/KR101576239B1/en
Application granted granted Critical
Publication of KR101576239B1 publication Critical patent/KR101576239B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D37/00Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D46/00Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

The present invention relates to a skirt apparatus to prevent double injection which is prepared in a casting machine including a pouring machine to provide molten metal and a mold moved horizontally on a bottom of the pouring machine. The present invention relates to the skirt apparatus to prevent double injection comprising: a body part installed in an upper side of a mold by being separated in a fixated interval; a blocking member installed in one plane of the body part, blocking a movement of the molten metal flowed from the pouring machine when the blocking member contacts the mold; a dynamic power delivery part which delivers a rotary force to the body part by having one end connected to the body part; and a dynamic power providing part connected to an other end of the dynamic power delivery part, providing dynamic power to the dynamic power delivery part.

Description

[0001] SKIRT APPARATUS FOR PREVENTING DOUBLE INJECTION [0002]

The present invention relates to a double injection preventing skirt device, and more particularly, to a dual injection preventing skirt device for preventing molten metal supplied from a pouring device from being injected into a mold other than a desired mold.

Generally, a casting product is made by dissolving steel or the like, injecting the molten metal thus produced into a mold, and then cooling and post-treating the molten metal. Such a process may be performed manually by a worker in the case of a small amount of product, but in the case of a mass produced product, the product is usually produced by an automated die casting facility so as to produce a large number of pieces in a short time.

In this automated mold casting facility, the process of pouring the molten metal into the mold can be accomplished by various methods. Among them, a method of moving the mold using the driving force of a motor and injecting the molten metal into the molten metal inlet port provided in the mold It is mainly used. So that a plurality of molds can be sequentially moved, thereby reducing the work force of the worker.

However, in this mold casting facility, since the molds are continuously connected, in order to accurately inject the molten metal into the desired molten metal injection port, the molten metal injection port must be accurately moved to the molten metal position and the opening and closing of the molten metal must be performed at the correct timing. However, in spite of studies to control and control it, the molten metal is often not injected into the injection port of the desired mold frequently.

When the molten metal can not be accurately injected into the molten metal injection port for the reason described above, double injection phenomenon occurs. The molten metal flows to the periphery of the molten metal inlet port, and the molten metal flows into the other molten metal inlet port other than the desired molten metal inlet port, whereby the molten metal is injected into a single molten metal inlet port. Such double injection phenomenon may significantly degrade the quality of the products produced thereby, and it is necessary to prevent such problems that cause serious problems in productivity.

KR 1020040062401 A KR 1020110011861 A

It is an object of the present invention to provide a double injection preventing skirt device capable of preventing double injection of molten metal and controlling the length of the mold according to the size of the mold .

According to an aspect of the present invention, there is provided a casting apparatus including a casting apparatus including a casting apparatus supported by a casting support bar and provided with a molten metal, and a mold moved horizontally below the casting apparatus, The skirt device according to claim 1, further comprising: a body support bar provided on the main bath support bar; a body part rotatably mounted on an end of the body support bar and spaced apart from the mold at a predetermined interval; A stop member provided on the body portion through a support rod installed on the body portion and slidably supported on both sides of the length adjustment member and slidably supported by the body portion; A refractory member detachably installed on a front surface of the member; And a power supply unit connected to the other end of the power transmission unit and provided on the main water heater support bar to supply power to the power transmission unit, wherein the power supply unit rotates the shutoff member through the power supply unit, And the molten metal can be prevented from flowing along the upper surface of the mold from which molten metal is injected from the molten metal to the molten metal injection path between the molten metal injection port into which the molten metal is injected and the molten metal injection port adjacent to the molten metal injection port. .

The power transmitting portion may include a first connecting member and a second connecting member connected at one end with the first connecting member, wherein the first connecting member is connected to the power supplier, and the second connecting member is connected to the power source, And is connected to the main body.

The length adjusting member may have a shape of a bolt having one end connected to the blocking member so as to be rotatable in an axial direction and the other end connected to a female thread formed on the body, And the distance between the body and the blocking member is adjusted.

The skirting device for preventing double injection according to the present invention has the following effects.

A blocking member for blocking the flow of the molten metal is provided so that the molten metal can be prevented from being injected into the molten metal injection port other than the desired molten metal injection port during the pouring process.

In addition, a blocking member capable of adjusting the distance from the body part can be provided to cope with various shapes and sizes of the mold.

In addition, the main body and the power transmitting portion are provided at a position spaced apart from the hot water pouring machine, thereby facilitating maintenance.

1 is a side view of a skirting device for preventing double injection according to an embodiment of the present invention installed in a casting facility.
2 is a perspective view of a skirting device for preventing double injection according to an embodiment of the present invention;
3 is a plan view of a body portion and a blocking member of a skirting device for preventing double injection according to an embodiment of the present invention.
FIG. 4 is a side view of a body portion and a blocking member of a skirting device for preventing double injection according to an embodiment of the present invention. FIG.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. Brief Description of Drawings FIG. 1 is a block diagram of a computer system according to an embodiment of the present invention; FIG. 2 is a block diagram of a computer system according to an embodiment of the present invention; FIG.

FIG. 1 is a side view of a skirting device for preventing double injection according to an embodiment of the present invention, and FIG. 2 is a perspective view of a skirting device for preventing double injection according to an embodiment of the present invention.

Referring to FIGS. 1 and 2, a skirt device for preventing double injection according to an exemplary embodiment of the present invention includes a body 200 installed at a predetermined distance apart from the mold 3, A shutoff member 200 installed at the mold 3 to block the movement of the molten metal flowing out of the municipal water boiler 1 when the mold 3 is in contact with the mover 3, And a power supplier 300 coupled to the other end of the power transmission unit 400 to provide rotational force to the body unit 200. [ Hereinafter, the illustrated configurations will be described.

The pouring machine support bar 2 is a support member for supporting the weight of the pouring machine 1. The pouring machine support bar 2 is a support member for supporting the weight of the pouring machine 1, Refers to a mold for forming a cavity with a molten metal injection port 4 and a cavity therein. The casting machine 1, the casting support bar 2, the mold 3 and the casting inlet 4 are generally used in a casting facility, and a detailed description thereof will be omitted.

First, the body part 200 serves as a rotation center for rotating the blocking member 100 connected to the body part 200. The body part 200 may be disposed above the mold 3 at a predetermined interval.

Particularly, the body part 200 may be rotatably connected to a body supporting bar 10 installed on the main water bath supporting bar 2, as shown in the figure. For this purpose, the body part 200 is provided with a body pin 201, The rotation bosses 200b can be formed.

At this time, the body supporting bar 10 is for supporting the body part 200 and has a rod shape, one end part is connected to the upper water main supporting bar 2 and the other end part is connected to the body part 200, .

The body pin 201 rotatably connects the body support bar 10 and the body part 200 and may have a taper pin shape. This allows the body part 200 to rotate in only one direction.

Further, the body pin 201 may be formed by bending the body support bar 10. The other end of the body support bar 10 is bent and inserted into the rotation boss 200b formed in the body 200 as shown in FIG.

The body part 200 may be supported by a support member (not shown) provided on the ground instead of being installed on the main body supporting bar 2 by the body supporting bar 10. The manner and location of the body part 200 vary depending on the design of the designer, and it will be obvious that the size and shape of the mold 3, the position of the water heater 1, and the like can be changed.

The blocking member 100 may be installed on the body 200 and may block the movement of the molten metal flowing from the municipal water tank 1 when the mover 3 is in contact with the molten metal. That is, when the body part 200 is sufficiently rotated to one side about the body pin 201, that is, when the blocking member 100 is in contact with the mold 3, the movement of the molten metal flowing from the water- And the blocking member 100 is spaced apart from the mold 3 by a predetermined distance in a state where the body 200 is rotated to the other side.

The blocking member 100 may be installed on the body 200 at a predetermined distance from the body 200. The shape of the pouring vessel (1) and the surrounding temperature are considered. That is, since the molten metal is generally made at a very high temperature and the pouring machine 1 containing the molten metal is also at a high temperature, the blocking member 100 is spaced apart from the body 200 by a predetermined distance, So that the body part 200 and the power supply 300 are located at a predetermined distance. The detailed structure of the blocking member 100 will be described later with reference to Figs.

Next, the power transmitting unit 400 transmits the power provided from the power providing unit 300, which will be described later, to the body unit 200. The power transmission unit 400 may include a first connection member 401 and a second connection member 402.

The first linking member 401 allows the power of the power distributing unit 300 to be described later to act as a rotational force for rotating the body unit 200. The first linking member 401 is connected to the power providing unit 300 at one end, And may be connected to the second connecting member 402.

The second linking member 402 rotates the body 200 together with the first linking member 401 by the power transmitted from the power distributing unit 300.

At this time, a sliding member 200a is formed at a connecting portion of the body portion 200 connected to the second connecting member 402 so that the second connecting member 402 can move only in the longitudinal direction to the body portion 200 Lt; / RTI > To transmit the power transmitted from the first connecting member 401, which moves up and down, to the body portion 200.

The power transmitting portion 400, that is, the first connecting member 401 and the second connecting member 402 allow the power supply 300 to be installed at a distance away from the main water heater 1. So that the power supply 300 is installed at a distance sufficiently away from the pouring tank 1 at a very high temperature. This ensures that the power supply 300 is smoothly operated with high durability.

In addition, the power transmitting portion 400 described above is only one embodiment for transmitting power from the power providing portion 300, and the first connecting member 401 and the second connecting member as well as the third, (Not shown) may be further added.

Next, the power supplier 300 serves to provide the power to move the first connecting member 401 up and down, and the power may be supplied by the hydraulic method. And may be fixedly installed on the barrel support bar 2 as shown in FIG. At this time, the first connecting member 401 and the second connecting member 402 constitute the power transmitting unit 400 and can transmit the rotational force to the body unit 200. Link system.

The power providing unit 300 may be configured to provide power to an electric motor (not shown) that winds up the second connecting member 402 up and down. That is, instead of providing the first connecting member 401, a wire (not shown) may be provided and the first connecting member 401 may be wound by an electric motor.

Hereinafter, a method of operating the double injection preventing skirt device according to an embodiment of the present invention will be described with reference to FIGS. 1 and 2. FIG.

Referring to FIGS. 1 and 2, the power providing unit 300 provides power for moving the first connecting member 401 in the up and down direction. The second connecting member 402 connected thereto is sequentially moved by the first connecting member 401 moving to one side. Then, the body portion 200 connected to the second connecting member 402 and the blocking member 100 are rotated together.

As a result, when the first connecting member 401 moves upward, the blocking member 100 is brought into contact with the mold 3, and the flow of the molten metal is blocked at this time. Conversely, when the first connecting member 401 moves downward, the blocking member 100 is spaced apart from the mold 3 by a predetermined distance.

1, when the body 200 is fully rotated to one side, that is, in a state in which the blocking member 100 is in contact with the mold 3, the molten metal And the blocking member 100 is spaced apart from the mold 3 by a predetermined distance when the body 200 is rotated to the other side. This prevents the molten metal from flowing into the other molten metal inlet 4 'without flowing into the desired molten metal inlet 4.

FIG. 3 is a plan view of a body 200 and a blocking member 100 of a double injection preventing skirt device according to an embodiment of the present invention. FIG. 4 is a cross- And a side view of the body 200 and the blocking member 100 of FIG. Hereinafter, the structure of the blocking member 100 will be described in detail.

The refractory member 101 is a portion directly in contact with the molten metal and may be installed on the entire surface of the shield member 100 as a refractory material resistant to heat. The molten metal refers to a molten metal in the casting operation. When the molten metal is directly contacted with the molten metal at such a high temperature, the molten metal may be damaged or melted. In order to prevent this, the refractory member 101 is installed on the front surface to enhance durability.

This refractory member 101 may be interchangeably coupled to the blocking member 100. For example, when a female screw (not shown) is formed on one surface of the refractory member 101 and fastened by a fastening bolt (not shown) to the fastening bolt (not shown) Can be replaced. This allows the skirt device to operate normally within a short period of time by simply replacing the refractory member 101 when it is deteriorated or damaged.

The blocking member 100 may be connected to the body 200 by the length adjusting member 102 and the supporting rod 103. The blocking member 100 is installed so as to be spaced apart from the body 200, and the interval is adjustable.

Here, the length adjusting member 102 is for adjusting the distance between the blocking member 100 and the body 200, and may be a bolt-like shape. One end of the length adjusting member 102 is rotatably connected to the blocking member 100 in an axial direction and the other end is coupled to a female threaded portion 200c formed on the body portion 200, The distance between the body part 200 and the blocking member 100 can be adjusted by the rotation of the body part 102. [

In addition, the length adjusting member 102 has a rod-shaped outer shape without a bolt shape, and a fastening hole (not shown) is continuously formed on a contact surface connected to the body 200 at regular intervals . (Not shown) and a corresponding fastening bolt (not shown) in the coupling with the body part 200, as shown in FIG. In other words, it can be made in a similar manner to the commonly used belt fastening method.

The supporting rod 103 is provided to support the weight of the blocking member 100 and may be spaced at equal intervals in the longitudinal direction of the blocking member 100 on both sides of the length adjusting member 102 . The support bosses 200d of the body 200 support the weight of the support rod 103 and the blocking member 100 connected to the support rod 103 so that the support rod 103 can be slid only in the axial direction . This allows the blocking member 100 to be moved back and forth only by the operation of the length adjusting member 102.

The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the claims of the invention to be described below may be better understood. The embodiments described above are susceptible to various modifications and changes within the technical scope of the present invention by those skilled in the art. These various modifications and changes are also within the scope of the technical idea of the present invention, and will be included in the claims of the present invention described below.

1: Jutanggi, 2: Jutan basin Chiba,
3: mold, 4: molten metal inlet,
4`: a molten metal inlet, 10: a body support bar,
100: blocking member, 101: refractory member,
102: length adjusting member, 103: support rod,
200: body portion, 200a: slide member,
200b: rotating boss, 200c: female thread portion,
200d: support boss, 201: body pin,
300: Power supplier, 400: Power transmission part,
401: first connecting member, 402: second connecting member

Claims (5)

A skirting device for preventing double injection is provided in a casting facility including a casting device supported by a casting support bar to provide a molten metal and a mold moved horizontally below the casting device,
A body support bar provided on the main water heater support bar,
A body portion which is rotatably installed only in one direction on the end of the body support bar and is spaced apart from the mold by a predetermined distance,
A length adjusting member for adjusting the distance between the body and the body, a support boss provided on both sides of the length adjusting member to support the body,
A refractory member detachably installed on a front surface of the blocking member,
A power transmission part having one end connected to the body part and transmitting rotational force to the body part,
And a power supply unit connected to the other end of the power transmission unit and installed in the main bath support bar to provide power to the power transmission unit,
The blocking member may be rotated through the power providing unit to block the movement path of the molten metal between the molten metal injection port into which the molten metal is injected and the adjacent molten metal injection port on the upper surface of the mold on which the molten metal is injected, Wherein the skirt device has a plurality of skirts.
The method according to claim 1,
The power transmission unit includes:
A first connecting member and a second connecting member connected to each other at one end thereof,
Wherein the first connecting member is connected to the power supply and the other end of the second connecting member is connected to the body portion.
delete The method according to claim 1,
The length-
And the other end portion is connected to the female screw portion formed on the body portion, and the rotation of the body adjusting portion causes the body portion and the cut- Wherein the distance between the two skirts is adjusted.
delete
KR1020150091008A 2015-06-26 2015-06-26 Skirt apparatus for preventing double injection KR101576239B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020150091008A KR101576239B1 (en) 2015-06-26 2015-06-26 Skirt apparatus for preventing double injection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020150091008A KR101576239B1 (en) 2015-06-26 2015-06-26 Skirt apparatus for preventing double injection

Publications (1)

Publication Number Publication Date
KR101576239B1 true KR101576239B1 (en) 2015-12-09

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KR1020150091008A KR101576239B1 (en) 2015-06-26 2015-06-26 Skirt apparatus for preventing double injection

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Payment date: 20190925

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