KR101562766B1 - vapor plume preventing cooling-tower system capable of using the existing cooling tower structure - Google Patents
vapor plume preventing cooling-tower system capable of using the existing cooling tower structure Download PDFInfo
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- KR101562766B1 KR101562766B1 KR1020150057762A KR20150057762A KR101562766B1 KR 101562766 B1 KR101562766 B1 KR 101562766B1 KR 1020150057762 A KR1020150057762 A KR 1020150057762A KR 20150057762 A KR20150057762 A KR 20150057762A KR 101562766 B1 KR101562766 B1 KR 101562766B1
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- temperature
- cooling water
- cooling tower
- cooling
- tower
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
- F28C1/02—Direct-contact trickle coolers, e.g. cooling towers with counter-current only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
- F28C1/16—Arrangements for preventing condensation, precipitation or mist formation, outside the cooler
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F25/00—Component parts of trickle coolers
- F28F25/02—Component parts of trickle coolers for distributing, circulating, and accumulating liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
- F28C2001/006—Systems comprising cooling towers, e.g. for recooling a cooling medium
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- General Engineering & Computer Science (AREA)
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Abstract
Description
The present invention relates to an anti-whitening cooling tower system, and more particularly, to an anti-whitening cooling tower system capable of eliminating the need to install a separate facility for preventing white smoke within a cooling tower structure, To a new type of anti-whitening cooling tower system capable of utilizing a cooling tower structure.
Chemical power plants, etc., and semiconductor or chemical plants require a large amount of cooling water. Since it is difficult to continuously supply high-quality industrial water in large quantities, once the temperature is raised by using the cooling water, Use it again. Such a cooling tower reuses the cooling water by exchanging heat with the outside air to recycle the water whose temperature has risen after being used as cooling water in a refrigerator or a heat exchanger (in particular, an industrial heat exchanger) as cooling water.
In the operation of the cooling tower, the occurrence of white smoke is a problem. The white smoke is generated by the condensation of the water contained in the saturated wet steam in the process of mixing the high temperature saturated wet steam with the low temperature atmosphere after cooling water and evaporative heat exchange in the cooling tower. More specifically, as shown in FIG. 1, when the outside air state point and the cooling tower outlet air state point are straight lines in the humidifier diagram, white smoke is generated as much as the surplus area when passing over the saturation curve to the saturated region. Therefore, as the outside air temperature is lower, the relative humidity is higher, and the outlet temperature of the cooling tower is higher, more white smoke is generated. Even in the winter when the outdoor temperature is low or the outdoor temperature is relatively high, it can be a condition for the occurrence of white smoke in a high relative humidity day.
The above-mentioned white smoke is virtually pure water vapor, which causes problems such as visually impairment due to pollution or smoke due to fire or the like even though it is not harmful to the environment or human body. For this reason, many methods for preventing white smoke have been conventionally proposed. These conventional methods include an induction air heating method for lowering the relative humidity of the air outlet by heating the attracted air, a reheating coil at the air discharge side for lowering the relative humidity A reheat and bypass method, and a cooling water pre-cooling method in which the cooling water first passes through the cooling tower discharging portion to lower the cooling water temperature first.
As shown in FIG. 2, the induction air heating system uses a cooling tower having an upper portion of a heat exchanging device for heating the attracting air with hot water. In the humidifier diagram shown in Fig. 3, white smoke occurs as much as a hatched portion in the case of two points which are the outlet state points directly from the outdoor air state point. However, the attracted air is heated in advance using the heat exchanger, , The air changes from 1 point to 2 points and from 1 point to 3 points. As a whole, the air condition changes from 1 point to 4 points, and the overall air condition change occurs below the saturation curve. So that the white smoke does not occur. The cooling tower which adopts this method can prevent the white smoke but it is impossible to apply the existing cooling tower due to the increase of the total height and installation cost by the addition of the heat exchanger and the efficiency is decreased due to unnecessary devices such as heat exchanger in summer There is a disadvantage that the ratio is increased and the maintenance point is increased.
As shown in FIG. 4 and FIG. 5, when reheating and bypassing are performed from point (1) to point (2) as shown in FIG. 4 and FIG. 5, white smoke occurs as much as the hatched portion. ②) is heated to ② -> ③ using reheat coil, it becomes ① -> ③ as a whole, and it moves under the saturation curve of the humidifier line and does not cause white smoke. The cooling tower adopting such a method can prevent the white smoke, but the total height and installation cost of the reheat coil or the heat exchanger are increased, which makes it impossible to apply the existing cooling tower, There is a disadvantage that the static pressure rises, the operation ratio increases, and the maintenance point also increases.
As shown in FIG. 6 and FIG. 7, when the cooling water pre-cooling system is located at the point (2) immediately from the point (1), which is the outside air state point, white smoke is generated as much as the hatched portion, ) Is reheated using cooling water, the cooling water is reduced in load by pre-cooling, and the relative humidity of the discharged air is lowered to ② -> ③ so that it becomes ① -> ③ overall and moves under the saturation curve of the humidity line No white smoke occurs. Cooling tower cooling cooling tower can prevent white smoke in substantially the same manner as the reheat and bypass system but only the treatment method of cooling water is different. However, the total height and installation cost are increased, and the application of the existing cooling tower In the summer, unnecessary coils increase the static pressure, increase the operating cost, and increase maintenance points.
SUMMARY OF THE INVENTION The object of the present invention is to prevent white smoke by controlling only the temperature of the cooling water supplied to the cooling tower according to the outside temperature and humidity conditions without structural change of the cooling tower itself, A cooling tower system having a cooling tower.
According to an aspect of the present invention, there is provided a cooling tower system capable of suppressing white smoke at the outlet of a cooling tower, wherein the cooling tower system comprises: a cooling tower for receiving cooling water having a temperature raised from an external heat exchanger; A cooling water supply line for allowing the cooling water to be supplied from the heat exchange device to the cooling tower; A cooling water discharge line which permits discharge of cooling water cooled in the cooling tower from the water tank of the cooling tower to the heat exchange apparatus, and constitutes a cooling water circulation line together with the cooling water supply line; A cooling water circulation pump installed in the circulation line for circulating the cooling water from the heat exchange device to the cooling tower and from the cooling tower to the heat exchange device at the time of operation; A bypass line that bypasses the cooling tower to allow cooling water from the heat exchange apparatus to flow to the cooling water discharge line; A first temperature sensor installed in the cooling water discharge line to measure the temperature of the cooling water entering the heat exchange device; The opening amount is adjusted based on the temperature of the cooling water measured by the first temperature sensor so that the temperature of the cooling water entering the heat exchanging device is controlled by mixing the cooling water whose temperature has risen through the heat exchanging device and the cooling water whose temperature has been lowered by the cooling tower Temperature control valve; And a whitening prevention unit for suppressing the whitening of the cooling tower without changing the structure of the cooling tower by controlling the temperature of the cooling water supplied to the cooling tower, wherein the whitening prevention unit comprises: a whitening prevention bypass which connects the water tank of the cooling tower to the cooling water supply line An anti-whitening anti-freeze water pump for activating the anti-whitening bypass pipe to control the temperature of the cooling water supplied to the cooling tower by allowing the cooling water in the water tank of the cooling tower to flow into the cooling water supply line, And a controller for calculating a target temperature of the cooling water supplied to the cooling tower and controlling the cooling water temperature supplied to the cooling tower to the target temperature or lower.
According to one embodiment, the cooling water supply line includes a second temperature sensor for measuring the temperature of the cooling water whose temperature has risen in the heat exchanging apparatus, and a second temperature sensor for controlling the temperature of the cooling water introduced through the bypass pipe, The second temperature sensor is provided at a rear end of the heat exchanging device and the third temperature sensor is provided between the cooling water inflow portion of the cooling tower and the joining point, The water tank is provided with a fourth temperature sensor for measuring the temperature of the cooling water discharged from the water tank. The controller controls the temperature of the outside air and the temperature of the cooling water measured by the second temperature sensor, the third temperature sensor, The temperature and the amount of the cooling water flowing into the cooling water supply line through the bypass pipe are controlled by using the temperature information, The temperature of the cooling water supplied to the cooling tower is controlled to a temperature for preventing white smoke.
According to one embodiment, the controller controls the fan provided in the cooling tower and the anti-whitening cooling water pump for controlling the temperature of the cooling water flowing into the cooling water supply line.
According to one embodiment, the cooling tower system includes a cooling water inducing line for preventing freezing of the cooling water from the front end of the cooling tower in the cooling water supply line to the water tank in the cooling tower, and a temperature control valve for preventing freeze from being installed on the cooling water induction line for preventing freezing .
According to another aspect of the present invention, there is provided a method for controlling the prevention of white smoke in a cooling tower system as described above, the method including the steps of: acquiring outside air temperature and outside air humidity around the cooling tower; Calculating a target temperature to a limit of a temperature capable of suppressing white smoke when the cooling tower is supplied to the cooling tower in an ambient air condition including the obtained outside air temperature and outside air humidity; Comparing the cooling water temperature supplied to the cooling tower with the target temperature; And controlling the temperature of the cooling water supplied to the cooling tower to be lower than the target temperature when it is determined that white smoke occurs when the cooling water temperature supplied to the cooling tower exceeds the target temperature, The temperature and the amount of the cooling water flowing into the cooling water supply line through the bypass pipe are controlled.
Determining whether the atmospheric condition including the outside air temperature and the outside air humidity is a condition in which white smoke occurs, after the step of acquiring the outside air temperature and the outside air humidity around the cooling tower; And activating the anti-whitening unit by activating the anti-whiteout preventing cooling water pump when the outdoor air condition is a condition causing white smoke.
According to another aspect of the present invention, there is provided a method of controlling a cooling tower system, comprising: obtaining an outside air temperature and an outside air humidity around the cooling tower; Calculating a target temperature to a limit of a temperature capable of suppressing white smoke when the cooling tower is supplied to the cooling tower in an ambient air condition including the obtained outside air temperature and outside air humidity; Comparing the cooling water temperature supplied to the cooling tower with the target temperature; And controlling the temperature of the cooling water supplied to the cooling tower to be lower than the target temperature when it is determined that white smoke occurs when the cooling water temperature supplied to the cooling tower exceeds the target temperature, And controlling the temperature of the water in the cooling tower by controlling the fan of the cooling tower when the temperature of the water in the cooling tower is lower than the target temperature and the fan of the cooling tower is off, The temperature control valve for preventing freezing is set so as to increase the temperature of the water tank in the cooling tower by guiding the cooling water from the front end of the cooling tower to the water tank in the cooling tower when the temperature is lower than the worst- .
The cooling tower system according to the present invention is advantageous in that it can prevent white smoke by controlling only the temperature of the cooling water supplied to the cooling tower without structural change of the cooling tower itself, and has excellent anti-whitening performance while utilizing the existing cooling tower structure as it is. In addition, since the cooling tower system according to the present invention does not require unnecessary facilities such as a heating coil in a cooling tower, it is possible to prevent the occurrence of white smoke, especially in the summer, by using unnecessary facilities such as heating coils, Solve the problem of preventing cooling tower. In addition, the cooling tower system according to the present invention has the additional advantage that it has less maintenance points compared to the prior art.
FIG. 1 is a graph for explaining the general principle of the occurrence of white smoke during operation of a cooling tower, using a humidifier diagram.
FIG. 2 is a view showing a prior art cooling tower having a heat exchanging device for heating attracted air with hot water.
FIG. 3 is a schematic diagram of a humidifier for explaining the principle of suppressing the occurrence of white smoke in the conventional cooling tower shown in FIG. 2. FIG.
4 is a view for explaining a conventional cooling tower using a reheat and bypass method for preventing white smoke.
FIG. 5 is a schematic diagram of a humidifier for explaining the principle of suppressing the occurrence of white smoke in the conventional cooling tower shown in FIG. 4. FIG.
6 is a view for explaining a conventional cooling tower using a cooling water pre-cooling method for preventing white smoke.
7 is a view for explaining the principle of suppressing the occurrence of white smoke in the cooling tower shown in Fig.
8 is a view illustrating a cooling tower system capable of preventing white smoke without changing the basic structure of the cooling tower according to the present invention.
FIG. 9 is a graph for explaining the anti-whitening effect of the cooling tower system according to the present invention, using a humidifier diagram.
10 is a flowchart for explaining an embodiment of a control method of a cooling tower system according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings and the description thereof are intended to aid those of ordinary skill in the art in understanding the present invention. Accordingly, the drawings and description are not to be construed as limiting the scope of the invention.
FIG. 9 is a graph for explaining the anti-whitening effect of the cooling tower system according to the present invention with a humidifier diagram, and FIG. 10 is a graph illustrating the control of the cooling tower system according to the present invention ≪ RTI ID = 0.0 > flowchart < / RTI >
Referring to FIG. 8, a cooling tower system according to the present invention includes a
The
The cooling tower system is directly connected to the cooling
The
The
In addition, the cooling tower system includes a
The cooling
The cooling
The white
The cooling tower system according to the present embodiment is a constitutional element for preventing the cooling water from being frozen and the flow of cooling water from the front end of the
On the other hand, the above-described
The temperature of the cooling water supplied to the
The outside air temperature measured by the outside air temperature sensor is -5 DEG C and the humidity of the outside air measured by the outside air humidity sensor is 40%. The cooling tower discharge temperature of the cooling water measured in the
Therefore, it is possible to prevent white smoke by supplying cooling water to the cooling tower at an optimum temperature that does not cause white smoke, depending on the temperature and humidity of the outside air. The cooling water supply temperature at which white smoke does not occur, that is, the target temperature Tt, can be obtained in real time by the
A control method for preventing white smoke in the cooling tower system described above with reference to FIG. 10 will be described below.
Referring to FIG. 10, the white smoke prevention control method of the cooling tower system includes the steps of acquiring outside-air condition information (S1) for acquiring outside-air condition information, and acquiring outside-air condition information (S1) (S3) of activating the anti-whitening unit (600) by activating the anti-whiteout preventing cooling water pump (620) when the outdoor air condition is a condition in which the whiteout occurs, a step (S3) A target temperature calculation step S4 for calculating a target temperature Tt of the cooling water which can prevent white smoke when the cooling water is supplied to the cooling tower in a certain outside air condition in which white smoke may occur, (S5) of determining whether or not the cooling water temperature is equal to or lower than the target temperature Tt when the temperature of the cooling water exceeds the target temperature Tt; The cooling water temperature supplied to the cooling water supply temperature adjustment and a step (S6) of adjusting to be below the target temperature (Tt).
In step S1, the temperature (To) and humidity (RHo) of the outside air measured using the outside air temperature sensor and the outside air humidity sensor are provided to the
In step S2, the
The control method further includes a step S7 of determining whether the water bath temperature T4 is lower than the target temperature Tt and if the water bath temperature T4 is less than the target temperature Tt, , The
100: Cooling tower 1000: Heat exchanger
200: circulation line 210: cooling water supply line
220: cooling water discharge line 600: cold-rolled prevention unit
610: Bypass piping 620: Anti-white smoke coolant pump
660: Controller
Claims (7)
And a cooling water discharging portion disposed on the upper side of the pillar with a filler interposed therebetween, and an outer air inflow portion disposed below the pillar, and a water tank for collecting the cooling water dropped through the filler after being sprayed by the cooling water spraying portion, A cooling tower in which cooling water having a temperature rising from an external heat exchanger is injected from the cooling water spraying part, cooled by outside air in the filler, and then collected in the water tank;
A cooling water supply line for allowing cooling water whose temperature has risen in the heat exchanger to be supplied to the cooling water spray portion of the cooling tower;
A cooling water discharge line which permits discharge of cooling water cooled in the cooling tower from the water tank of the cooling tower to the heat exchange apparatus, and constitutes a cooling water circulation line together with the cooling water supply line;
A cooling water circulation pump installed in the circulation line for circulating the cooling water from the heat exchange device to the cooling tower and from the cooling tower to the heat exchange device at the time of operation;
A bypass line that bypasses the cooling tower to allow cooling water from the heat exchange apparatus to flow to the cooling water discharge line;
A first temperature sensor installed in the cooling water discharge line to measure the temperature of the cooling water entering the heat exchange device;
The amount of opening based on the temperature of the cooling water measured by the first temperature sensor is adjusted so that the temperature of the cooling water entering the heat exchanger is controlled by mixing the cooling water whose temperature has risen through the heat exchanger and the cooling water whose temperature has risen by the cooling tower TCV valves; And
And a white smoke prevention unit for suppressing white smoke without changing the structure of the cooling tower through the temperature control of the cooling water supplied to the cooling water spray unit of the cooling tower,
The anti-whitening unit includes: a whitening prevention bypass pipe connecting the water tank of the cooling tower and the cooling water supply line; and a cooling water supply pipe An anti-white smoke cooling water pump for controlling the temperature of the cooling water supplied to the cooling tower by mixing the cooling water from the cooling tower water tank and the cooling water from the heat exchange apparatus in the cooling water supply line, And a controller for controlling the temperature of the cooling water supplied to the cooling tower to a target temperature or lower, wherein the cooling water supply line includes a second temperature sensor for measuring a temperature of the cooling water whose temperature has risen in the heat exchanger, And a bypass pipe And a third temperature sensor for measuring the temperature of the cooling water finally supplied to the cooling tower after the temperature is controlled by the cooling water, and the second temperature sensor is provided between the junction point where the bypass pipe joins and the heat exchange apparatus The third temperature sensor is provided between the cooling water inflow portion of the cooling tower and the confluence point and a fourth temperature sensor for measuring the temperature of the cooling water discharged from the water tank through the bypass pipe or the cooling water discharge line, Wherein the controller uses temperature information of the cooling water measured by the second temperature sensor, the third temperature sensor, and the fourth temperature sensor to detect the temperature of the cooling water flowing into the cooling water supply line through the bypass pipe And controlling the temperature of the cooling water supplied to the cooling tower to a temperature for preventing white smoke, The controller controls the fan provided in the cooling tower and the anti-whitening anti-cold water pump for controlling the temperature of the cooling water flowing into the cooling water supply line, and controls the cooling water supply line Further comprising a cooling water inducing line for preventing the cooling water from flowing into the cooling water supply line and the water tank in the cooling tower, and a cooling water preventing temperature control valve installed on the cooling water inducing line for preventing freezing.
Obtaining outdoor air temperature and outdoor air humidity around the cooling tower;
Calculating a target temperature to a limit of a temperature capable of suppressing the white smoke upon supply to the cooling tower in an ambient air condition including the obtained outside air temperature and outside air humidity;
Comparing the cooling water temperature supplied to the cooling tower with the target temperature;
And controlling the temperature of the cooling water supplied to the cooling tower to be lower than the target temperature when it is determined that white smoke occurs when the cooling water temperature supplied to the cooling tower exceeds the target temperature,
When the temperature of the water in the cooling tower is lower than the target temperature and the fan of the cooling tower is off, the temperature of the water in the cooling tower is controlled by controlling the fan of the cooling tower, The temperature of the water tank in the cooling tower is increased by introducing the cooling water from the front end of the cooling tower in the cooling water supply line to the water tank in the cooling tower when the temperature of the water tank is lower than the pre- And the temperature control valve for preventing freezing is controlled.
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KR1020150057762A KR101562766B1 (en) | 2015-04-24 | 2015-04-24 | vapor plume preventing cooling-tower system capable of using the existing cooling tower structure |
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KR1020150057762A KR101562766B1 (en) | 2015-04-24 | 2015-04-24 | vapor plume preventing cooling-tower system capable of using the existing cooling tower structure |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109163599A (en) * | 2018-10-31 | 2019-01-08 | 上海大众祥源动力供应有限公司 | A kind of cooling tower monitoring system and its application |
CN110243206A (en) * | 2019-05-19 | 2019-09-17 | 南京汇科高分子材料有限公司 | For producing the cooling equipment of modified isocyanate |
KR102132672B1 (en) | 2019-11-19 | 2020-07-13 | (주)풍천엔지니어링 | Photoelectric Detection Device of White Smoke |
KR102250065B1 (en) * | 2020-05-14 | 2021-05-10 | (주)와이엠테크 | Operation control method and operation control system of cooling tower capable of saving energy based on variation of air temperature, and cooling tower comprising the same |
CN116538830A (en) * | 2023-06-27 | 2023-08-04 | 山东蓝想环境科技股份有限公司 | Defogging cooling tower with cold and hot adjustable air distribution condensation module |
-
2015
- 2015-04-24 KR KR1020150057762A patent/KR101562766B1/en active IP Right Grant
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109163599A (en) * | 2018-10-31 | 2019-01-08 | 上海大众祥源动力供应有限公司 | A kind of cooling tower monitoring system and its application |
CN110243206A (en) * | 2019-05-19 | 2019-09-17 | 南京汇科高分子材料有限公司 | For producing the cooling equipment of modified isocyanate |
KR102132672B1 (en) | 2019-11-19 | 2020-07-13 | (주)풍천엔지니어링 | Photoelectric Detection Device of White Smoke |
KR102250065B1 (en) * | 2020-05-14 | 2021-05-10 | (주)와이엠테크 | Operation control method and operation control system of cooling tower capable of saving energy based on variation of air temperature, and cooling tower comprising the same |
CN116538830A (en) * | 2023-06-27 | 2023-08-04 | 山东蓝想环境科技股份有限公司 | Defogging cooling tower with cold and hot adjustable air distribution condensation module |
CN116538830B (en) * | 2023-06-27 | 2023-12-08 | 山东蓝想环境科技股份有限公司 | Defogging cooling tower with cold and hot adjustable air distribution condensation module |
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