KR101558171B1 - Moisture-permeable waterproof film laminate including breathable hot-melt adhesive layer and manufacturing mehtod thereof - Google Patents
Moisture-permeable waterproof film laminate including breathable hot-melt adhesive layer and manufacturing mehtod thereof Download PDFInfo
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- KR101558171B1 KR101558171B1 KR1020150064735A KR20150064735A KR101558171B1 KR 101558171 B1 KR101558171 B1 KR 101558171B1 KR 1020150064735 A KR1020150064735 A KR 1020150064735A KR 20150064735 A KR20150064735 A KR 20150064735A KR 101558171 B1 KR101558171 B1 KR 101558171B1
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- adhesive layer
- melt adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
Abstract
The present invention provides a breathable thermoplastic hot-melt adhesive layer which is flexible, excellent in moisture-permeable and waterproofing property while maintaining bondability between excellent substrates, and capable of providing a fragrance-dissipating function for a long time when applied to a human body, Layered breathable waterproof film laminate and a method of manufacturing the same. According to the present invention, a moisture permeable base layer; A breathable thermoplastic hot-melt adhesive layer laminated on one surface of the moisture-permeable base layer; And a moisture permeable film layer made of a polyurethane resin laminated on one surface of the thermoplastic hot-melt adhesive layer. The multilayer breathable waterproof film laminate is provided with a breathable thermoplastic hot-melt adhesive layer.
Description
The present invention relates to a multilayer breathable and waterproof film laminate having a breathable thermoplastic hot-melt adhesive layer and a method of manufacturing the multilayer breathable waterproof film laminate. More particularly, the present invention relates to a multilayer breathable waterproof film laminate having a breathable thermoplastic hot- The present invention relates to a multilayer breathable waterproof film laminate having a breathable thermoplastic hot-melt adhesive layer capable of providing a fragrance-dissipating function for a long period of time when applied to a product employed in a human body, and a method for manufacturing the multilayer breathable waterproof film laminate.
Sports wear such as shoes and mountaineering clothes such as hiking boots and running shoes are generally required to have excellent breathability and waterproofness in addition to activity and light weight at the time of wearing.
"Waterproof and breathable" refers to the property of passing water droplets, such as water vapor, which does not pass water but evaporates sweat and water droplets. The principle of obtaining such "moisture permeability" and "waterproofness" is that the size of water vapor and the size of water droplets (the diameter of water droplets is 1 mm or more and the diameter of water vapor is 0.0004 μm or less) Is formed on the surface of the fabric, water vapor or carbon dioxide molecules coming out from the skin are emitted to the outside through the space between the fibers and the water droplets can not penetrate into the inside.
As a technical method for manufacturing such a moisture-proof foam, there are a method of processing a high-density fabric using ultrafine fibers, a method of laminating a fine porous film to a fabric, or a method of coating a moisture-permeable and waterproof resin directly. Among these, the most active research result in the production of moisture-proof tarpaulins is that a resin is coated on a release paper to prepare a hydrophilic non-porous or porous film, and then this is laminated with a fabric with an adhesive to produce a moisture-proof tarpaulin. In this case, there are two methods of bonding, dot bonding and front bonding, but dot bonding is mainly used for products requiring high functionality (high moisture permeability, soft touch).
In a laminate in which a plurality of substrates are laminated by the dot-to-line bonding method, the contact strength between the substrate and the adhesive is usually very small, so that sufficient sufficient bonding strength can not be maintained (normal state) . Particularly, when clothes or the like prepared by the above method are washed with water, the adhesive strength of the adhesive significantly decreases due to the influence of water or a detergent, and as a result, peeling between the substrates occurs.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made to solve the above-mentioned problems occurring in the prior art, and it is an object of the present invention to provide a flexible adhesive which is superior in moisture permeability and water resistance, Layered breathable waterproof film laminate having a breathable thermoplastic hot-melt adhesive layer capable of providing an incense-dissipating function for a long time, and a method of manufacturing the same.
The present invention has been made in view of the above problems, and it is an object of the present invention to provide an apparatus and method for controlling the same.
According to an aspect of the present invention for achieving the above objects and other features, there is provided a moisture permeable base layer, A breathable thermoplastic hot-melt adhesive layer laminated on one surface of the moisture-permeable base layer; And a moisture permeable film layer made of a polyurethane resin laminated on one surface of the thermoplastic hot-melt adhesive layer. The multilayer breathable waterproof film laminate is provided with a breathable thermoplastic hot-melt adhesive layer.
In one aspect of the present invention, the moisture permeable base layer is made of a fabric, and the hot-melt adhesive layer has a melting point of 70 to 150 ° C.
(A) 45 to 55% by weight of a hydrophilic polyether polyol (a mixture of one or two selected from the group consisting of Polyethylene Glycol, Polytetramethylene Glycol and Polypropylene Glycol), (b) 5-15% by weight of a mixture of one or two selected from the group consisting of 1,4BD, 1,6HD, 1,5PD, HQEE, CHDM, MEG, DEG and MPD, 50 to 30% by weight of diphenyl methane diisocyanate is reacted in an amount such that the index of the molecular weight ratio of (c) to (a) + (b) is from 0.90 to 1.01, A thermoplastic polyurethane resin having a solid content of 100% molded at a low melting point of -14O < 0 > C, and 5 to 10% of polyethylene glycol (PEG) having a molecular weight of 2,000 to 6,000 and 0.5 to 2% of hydrophilic fumed silica are added to the thermoplastic polyurethane resin And is a film formed by extrusion with a resin added, mixed and pelletized. The breathable film layer preferably contains an antistatic agent.
In one aspect of the present invention, the multilayer breathable waterproof film laminate further comprises incense-emitting fine particles, wherein the incense-emitting fine particles comprise i) 2.5-3.0 parts by weight of sodium stearate; 40 to 60 parts by weight of d-limonene; 25 to 30 parts by weight of 3-MMB and 10 to 22 parts by weight of a fragrance oil, and (ii) 95 to 50 parts by weight of a water-based gel fragrance or an aqueous gel fragrance, 50 parts by weight.
In one aspect of the present invention, the thermoplastic hot-melt adhesive layer has a thickness of 10 to 150 μm, and the moisture permeable film layer has a thickness of 10 to 30 μm.
According to the multilayer breathable and waterproof film laminate having the breathable thermoplastic hot-melt adhesive layer of the present invention and the method for producing the same, the flexible adhesive material can be used in place of the solvent-based adhesive agent while maintaining superior bonding force between the substrates, It is possible to provide an incense emitting function for a long time.
The effects of the present invention are not limited to those mentioned above, and other solutions not mentioned may be clearly understood by those skilled in the art from the following description.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view schematically showing the structure of a multilayer breathable and waterproof film laminate constituted by an air-permeable thermoplastic hot melt according to the present invention; Fig.
FIG. 2 is a schematic view showing a process of a combination of a top-down T-die extrusion and laminating line as an example of a process for producing a multilayer breathable and waterproof film laminate having an air-permeable thermoplastic hot melt adhesive layer according to the present invention.
Further objects, features and advantages of the present invention will become more apparent from the following detailed description and the accompanying drawings. In the following description of the present invention with reference to the accompanying drawings, the same components are denoted by the same reference numerals regardless of the reference numerals, and redundant explanations thereof will be omitted. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail.
Hereinafter, a multilayer breathable and waterproof film laminate having a breathable thermoplastic hot-melt adhesive layer according to the present invention and a method of manufacturing the same will be described.
First, a multilayer breathable and waterproof film laminate having a breathable thermoplastic hot-melt adhesive layer according to the present invention will be described with reference to Figs. 1 and 2. Fig. FIG. 1 is a cross-sectional view schematically showing the structure of a multilayer breathable and moistureproof film laminate constituting an adhesive layer with a breathable thermoplastic hot melt according to the present invention. FIG. 2 is a cross-sectional view schematically showing the structure of a multilayer breathable waterproof film FIG. 2 is a schematic view showing a process of a top-down T-die extrusion and laminating composite line as an example of a process for producing a laminate.
The multilayer breathable waterproof film laminate having the breathable thermoplastic hot-melt adhesive layer according to the present invention comprises, as shown in Fig. 1, a moisture
The moisture permeable base layer (1) is not particularly limited to any type of fabric such as nonwoven fabric, woven fabric, and knitted fabric, but the type of the fabric is not particularly limited. More specifically, the fabric is a nonwoven fabric, a cotton fabric, May be one piece of paper.
In the case where the moisture-
The breathable thermoplastic hot-melt
(A) has an average molecular weight of about 2000 and uses 45 to 55% by weight of a hydrophilic polyol to form a soft segment portion in reaction with isocyanate in the polyurethane chemical structure. Therefore, It is possible to have a good physical property and extrusion processability suitable for hot melt.
(B) 1,4-butane diol, 1,6hexane diol, 1,5-pentane diol, HQEE (hydroquinonedi- (ß-hydrozyethyl) ether) One or two or more types selected from the group consisting of CHDM (Cyclohexanedimethanol), MEG (Ethylene Glycol), DEG (Diethylene Glycol) and MPD (3-
Also, the diisocyanate (c) in the composition is used in the production of a polyurethane, and in particular, a polyisocyanate containing a toluene diisocyanate, 4,4'-diphenylmethane diisocyanate and 2,4'-diphenylmethane diisocyanate in an aromatic diisocyanate Or a mixture of two or more thereof.
In order to further increase the moisture permeability of the thermoplastic hot-melt
The resin pelletized in the compounding machine is a single screw T-die extrusion and laminating composite line of the type in which the rollers are formed of two rollers and the substrate to be deposited is simultaneously introduced on both sides thereof on the basis of the film to be melted and extruded
More specifically, when a raw material for the air-permeable thermoplastic hot-melt adhesive layer (2) is put into an extruder hopper in a dehumidified and dried state, the raw material is divided into 3 to 6 zones to control the temperature for each zone; An adapter connected to the cylinder and connected to the T-
Next, the multilayer breathable and moistureproof film laminate constituting the adhesive layer with the breathable thermoplastic hot melt is wound in a roll state in the
Next, the moisture
On the other hand, the multilayer breathable waterproof film laminate of the present invention further comprises the fragrance-dispersible fine particles. The incense-emitting fine particles are included in at least one of the moisture-permeable base layer (1), the thermoplastic hot-melt adhesive layer (2) and the water-permeable film layer (3) and are provided therebetween, i) 2.5-3.0 parts by weight of sodium stearate; 40 to 60 parts by weight of d-limonene; 25 to 30 parts by weight of 3-MMB and 10 to 22 parts by weight of a fragrance oil, and (ii) 95 to 50 parts by weight of a water-based gel fragrance or an aqueous gel fragrance, 50 parts by weight.
The fragrance capsule may be a natural polymer or polyurethane system; Melamine type; Epoxy-based polymer resin, 0.5 to 2 parts by weight of sodium hydroxide and 40 to 50 parts by weight of water, 30 to 40 parts by weight of a perfume oil is added and emulsified, and then 4 to 5 parts by weight of formalin, 0.1 to 5 parts by weight of sodium hydroxide 0.1 , 2 to 3 parts by weight of melamine and 2 to 4 parts by weight of triethylamine, and stirring the mixture while heating to 40 to 80 캜.
As described above, it is possible to produce a multilayer breathable and waterproof film laminate having an adhesive layer made of breathable thermoplastic hot melts having various thicknesses and appearance.
On the other hand, the moisture permeable base layer (1); A breathable thermoplastic hot-melt adhesive layer (2) bonded to one surface of the moisture permeable base layer (1); And a moisture
First, as described above, there is a method of melt-extruding an air-permeable thermoplastic hot-melt
Secondly, in addition to the above-mentioned method, if there is a problem in the equipment, the breathable thermoplastic hot-melt
Thirdly, the breathable thermoplastic hot-melt adhesive layer (2) is extrusion-laminating first on the release paper (PP, PE, PET, and silicone release treated paper) supplied from one of the release rollers, (3), which is made of polyurethane resin, is dry-laminated on a dry lamination machine equipped with a heating device on one side of the polyurethane resin, and then the laminate is peeled off. Is most preferable because it can reduce the process cost and the additional process cost, and the additional cost of using the release paper.
Hereinafter, examples and test examples according to the experimental results of the present invention will be described. The following examples are only illustrative of the present invention and are not intended to limit the scope of the present invention.
Example
According to the process shown in Fig. 2, a multilayer breathable and waterproof film laminate having an adhesive layer made of breathable thermoplastic hot melt was produced. More specifically, the moisture-
At this time, the
The extruder was extruded with an air-permeable thermoplastic hot melt having a screw RPM of 10 rpm / min and a line speed of 12 m / min, and the line speed was changed to 24 m / min to form a 50 mm thick, breathable thermoplastic hot melt adhesive layer Was extruded.
Next, the multilayer breathable and moistureproof film laminate constituting the adhesive layer with the breathable thermoplastic hot melt is wound in a roll state in the rewinder (10) through a cooling roll (9) to form a multilayer breathable waterproof film laminate product constituting an adhesive layer with breathable thermoplastic hot melt . At this time, a dense plain weave woven with Nylon 20 denier was used as the moisture permeable base layer (1).
As the moisture
Test Example
The moisture permeability was measured according to ASTM E96-2000, INVERTED CUP WATER METHOD, and the water pressure was measured in accordance with JISL1092B, and the result was compared with that of the multilayer breathable waterproof film laminate having the adhesive layer made of the breathable thermoplastic hot melt prepared in the above- The results are shown in Table 1 below.
Thickness (um)
(mm / H2O)
As shown in Table 1, it was confirmed that the multilayer breathable and waterproof film laminate comprising the breathable thermoplastic hot melt adhesive layer according to the embodiment of the present invention has excellent water pressure resistance and moisture permeability.
As described above, the multilayer breathable and waterproof film laminate constituting the adhesive layer with the breathable thermoplastic hot melt according to the present invention is flexible in place of the solvent-type adhesive facing the VOC regulation, and has various effects of excellent adhesive strength and moisture permeability. In addition, since it has excellent air permeability even in a thick adhesive layer of about 150 um, it can be very usefully applied to a field where a breathable hot-melt film having a considerable thickness, such as footwear, is required in addition to a product requiring a thin film such as clothing.
The embodiments and the accompanying drawings described in the present specification are merely illustrative of some of the technical ideas included in the present invention. Accordingly, the embodiments disclosed herein are for the purpose of describing rather than limiting the technical spirit of the present invention, and it is apparent that the scope of the technical idea of the present invention is not limited by these embodiments. It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
1: moisture-permeable base layer
2: breathable thermoplastic hot-melt adhesive layer
3: moisture permeable film layer
4: First take-up roller
5: Second take-up roller
6: T-die
7: Elastic touch roll
8: Cooling / patterned roll
9: cooling roll
10:
Claims (5)
A breathable thermoplastic hot-melt adhesive layer (2) laminated on one side of the moisture permeable base layer (1); And
And a moisture permeable film layer (3) made of a polyurethane resin laminated on one surface of the thermoplastic hot-melt adhesive layer (2)
The thermoplastic hot-melt adhesive layer (2)
(a) hydrophilic polyether polyols 45 to 55 composed of a mixture of at least one selected from the group consisting of polyethylene glycol, polytetramethylene glycol, and polypropylene glycol; (B) 1,4-butane diol, 1,6hexane diol, 1,5-pentane diol, hydroquinone di- Hydroquinonedi- (ß-hydrozyethyl) ether, cyclohexanedimethanol, ethylene glycol, diethylene glycol, 3-methyl 1,5-pentanediol (3- Methy 1,5-pentanediol), (c) 5 to 15% by weight of diphenyl methane diisocyanate (diphenyl methane diisocyanate) 50 to 30% by weight, (% By weight) of the (a) + (b) is from 0.90 to 1.01 A thermoplastic polyurethane resin having a pervious physical property and having a solid content of 100% molded at a low melting point of 130 to 140 캜; And a film formed by extruding the thermoplastic polyurethane resin with 5 to 10% of polyethylene glycol having a molecular weight of 2,000 to 6,000 and 0.5 to 2% of hydrophilic fumed silica by a resin mixed and pelletized In addition,
The moisture permeable film layer (3) comprises an antistatic agent
A breathable waterproof film laminate comprising a breathable thermoplastic hot melt adhesive layer.
The moisture permeable base layer (1) is made of a fabric,
The hot-melt adhesive layer (2) has a melting point of 70 to 150 ° C
A breathable waterproof film laminate comprising a breathable thermoplastic hot melt adhesive layer.
Wherein the multilayer breathable waterproof film laminate further comprises incense-emitting fine particles,
I) 0.5 to 3.0 parts by weight of sodium stearate; 40 to 60 parts by weight of d-limonene; 25 to 30 parts by weight of 3-MMB and 10 to 22 parts by weight of a fragrance oil, and (ii) 95 to 50 parts by weight of a water-based gel fragrance or an aqueous gel fragrance, 50 parts by weight
A breathable waterproof film laminate comprising a breathable thermoplastic hot melt adhesive layer.
The thermoplastic hot-melt adhesive layer (2) has a thickness of 10 to 150 탆,
The moisture permeable film layer (3) has a thickness of 10 to 30 mu m
A breathable waterproof film laminate comprising a breathable thermoplastic hot melt adhesive layer.
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KR1020150064735A KR101558171B1 (en) | 2015-05-08 | 2015-05-08 | Moisture-permeable waterproof film laminate including breathable hot-melt adhesive layer and manufacturing mehtod thereof |
PCT/KR2015/011071 WO2016182144A1 (en) | 2015-05-08 | 2015-10-20 | Multilayer moisture-permeable waterproof film laminate comprising air-permeable thermoplastic hot-melt adhesive layer, and preparation method therefor |
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KR1020150064735A KR101558171B1 (en) | 2015-05-08 | 2015-05-08 | Moisture-permeable waterproof film laminate including breathable hot-melt adhesive layer and manufacturing mehtod thereof |
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Cited By (4)
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KR101929840B1 (en) * | 2018-01-05 | 2018-12-18 | 주식회사 영우티피 | Upper for Shoes with moisture permeability and water-proof properties |
KR101929841B1 (en) * | 2018-01-05 | 2018-12-18 | 주식회사 영우티피 | Textile fabric for cloths with moisture permeability and water-proof properties |
KR20200018755A (en) | 2018-08-10 | 2020-02-20 | 이정운 | Upper for shoes with protected high water-pressure and moisture permeability properties |
KR20200026463A (en) * | 2018-09-03 | 2020-03-11 | 주식회사 한길엔씨티 | Thermal-reactive adhesive film for adhesion process of recycling upper leathers |
Families Citing this family (2)
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KR102617505B1 (en) * | 2017-08-10 | 2023-12-22 | 주식회사 쿠라레 | Polyurethane hot melt adhesive, laminate using the same and method for manufacturing the laminate |
CN115044182A (en) * | 2022-06-06 | 2022-09-13 | 广东汇齐新材料有限公司 | Degradable bio-based moisture-permeable waterproof film and preparation method thereof |
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KR101320488B1 (en) * | 2013-07-05 | 2013-10-29 | 성일산업 주식회사 | Two way stretch knittig, and water-proof and moisture-permeable fabic prepared by using the same |
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KR20090041581A (en) * | 2007-10-24 | 2009-04-29 | 강영봉 | Method of water-proof fabric printed a various pattern with various color and printing method used thereby |
KR20120140009A (en) * | 2011-06-20 | 2012-12-28 | 성일산업 주식회사 | The manufacturing method of circular knitted fabrics using aramid and high ternacity polyester draw textured yarn and water proof moisture permeable fabrics |
KR20130083281A (en) * | 2012-01-12 | 2013-07-22 | 주원테크 주식회사 | Excellence di-lamination adhesive, adhesive layer thermoplastic polyurethane resin and excellent burning resistance protect layer thermoplastic polyurethane resin to use this, manufacture the film and method |
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- 2015-05-08 KR KR1020150064735A patent/KR101558171B1/en active IP Right Grant
- 2015-10-20 WO PCT/KR2015/011071 patent/WO2016182144A1/en active Application Filing
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KR101320488B1 (en) * | 2013-07-05 | 2013-10-29 | 성일산업 주식회사 | Two way stretch knittig, and water-proof and moisture-permeable fabic prepared by using the same |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101929840B1 (en) * | 2018-01-05 | 2018-12-18 | 주식회사 영우티피 | Upper for Shoes with moisture permeability and water-proof properties |
KR101929841B1 (en) * | 2018-01-05 | 2018-12-18 | 주식회사 영우티피 | Textile fabric for cloths with moisture permeability and water-proof properties |
KR20200018755A (en) | 2018-08-10 | 2020-02-20 | 이정운 | Upper for shoes with protected high water-pressure and moisture permeability properties |
KR20200026463A (en) * | 2018-09-03 | 2020-03-11 | 주식회사 한길엔씨티 | Thermal-reactive adhesive film for adhesion process of recycling upper leathers |
KR102174657B1 (en) | 2018-09-03 | 2020-11-05 | 주식회사 한길엔씨티 | Thermal-reactive adhesive film for adhesion process of recycling upper leathers |
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