KR101539866B1 - Diamond Cutting Tool and Manufacturing Method Thereof - Google Patents

Abstract

The present invention relates to a diamond cutting tool and a method of manufacturing the diamond cutting tool, and more particularly, to a diamond cutting tool and a method of manufacturing the diamond cutting tool and a method of manufacturing the diamond cutting tool. Encapsulated into diamond granules having an average particle diameter of 0.7 to 3.0 mm, filling the encapsulated diamond granules into a mold, pressing and sintering the diamond granules into a plurality of regularly arranged segments of diamond particles, The diamond cutting tool is manufactured by attaching to a part to be used as a cutting edge of a main body made of a steel material.

Description

Technical Field [0001] The present invention relates to a diamond cutting tool,

The present invention relates to a diamond cutting tool and a manufacturing method thereof, and more particularly, to a diamond cutting tool capable of shortening a manufacturing time and extending the service life by regularly arranging diamond particles in a segment and a manufacturing method thereof.

Generally, diamond cutting tools are widely used for cutting solid materials such as stone, metal, concrete and asphalt in the fields of construction and civil engineering.

The diamond cutting tool may be manufactured by welding a plurality of segments around a body of steel.

In the conventional segment, the diamond particles and the metal powder particles are irregularly mixed, and the molding and sintering are performed by putting the diamond particles and the metal powder particles into the mold at one time, so that the arrangement of the diamond particles in the segments as a whole can be irregular. For example, the segment may have a different number of diamond particles per zone, such that only one diamond particle is disposed in a part of the segment, and two or more diamond particles are disposed in the other part of the segment.

When cutting tools are used, the diamond particles are responsible for cutting. Therefore, if the segments are continuously attached to the periphery of the main body, the portion where the diamond particles are arranged at a small amount is relatively worn out due to the relatively large force as compared with the portion where the diamond particles are arranged in large numbers, shortening the service life of the cutting tool.

In order to solve such a problem, a method of manufacturing a segment by separately constituting a diamond particle pick-up unit including a diamond receiving tray and a jig and a metal powder particle supplying unit is disclosed.

The method for manufacturing a segment is a method in which metal powder particles are first supplied to a metal mold using a metal powder particle feed unit, diamond particles are sequentially distributed on the diamond pick-up unit, and then the segments are formed through molding and sintering. The arrangement of the diamond particles formed on the segments can be regularly arranged.

However, since the above-described segment manufacturing method requires two supply units for supplying diamond particles and metal powder particles, the equipment cost and the maintenance cost of the manufacturing apparatus can be increased, and the metal powder particles and the diamond particles are alternately supplied to the mold There has been a problem that a lot of working time is required for manufacturing a plurality of segments as a method of manufacturing segments.

The following Patent Document 1 discloses a diamond cutting tool for adhering diamond-coated diamond particles to a main body by electrodeposition and a manufacturing method thereof.

Domestic public patent 2006-0119425

The present invention has been made in view of the above-mentioned problems of the prior art, and it is an object of the present invention to provide a diamond cutting tool capable of shortening a manufacturing time and extending the service life by regularly arranging diamond particles in a segment, There is a main purpose in providing.

In order to achieve the above object, the first coating liquid is prepared by mixing 95.6 to 97.5 wt% of metal powder, 2.4 to 3.9 wt% of alcohol and 0.1 to 0.5 wt% of catalyst at 90 to 100 캜 , 95.6 to 97.5 wt% of a metal powder, 2.4 to 3.9 wt% of an alcohol, and 0.1 to 0.5 wt% of a catalyst at 75 to 85 캜 to prepare a second coating solution; Coating a surface of a plurality of diamond particles with the first coating liquid; Encapsulating each of the diamond particles coated with the first coating solution with the second coating solution to form diamond granules having an average particle diameter of 0.7 to 3.0 mm; Filling the encapsulated diamond grains into a mold, pressing and sintering the press with a press to form a plurality of segments in which diamond particles are regularly arranged; And attaching the segments to a portion to be used as a cutting edge of a body made of a steel material; The present invention also provides a method of manufacturing a diamond cutting tool.

In one embodiment of the present invention, the diamond particles coated with the first coating liquid may have an average particle diameter of 0.4 to 0.5 mm.

In one embodiment of the invention, the metal powder of the first or second coating liquid may be one or a mixture of two or more of tin, brass, bronze, copper, silver, cobalt, nickel and iron.

In one embodiment of the present invention, the alcohol may be IPA (isopropyl alcohol) or PEG (polyethylene glycol).

According to another aspect of the present invention, there is provided a machine tool comprising: a body for coupling to a machine tool; And a plurality of segments attached to the periphery of the body and comprising a metal powder and a plurality of diamond granules, wherein the diamond granules of the segments comprise 95.6 to 97.5% by weight of metal powder, 2.4 to 3.9% 0.1 to 0.5% by weight of a catalyst is mixed at 90 to 100 캜 to prepare a first coating solution, and a first coating solution is coated on the surface of the first coating solution so that the average particle diameter of the coated diamond particles is 0.4 to 0.5 mm. A metal coating layer; And a second coating liquid prepared by mixing 95.6 to 97.5 wt% of metal powder, 2.4 to 3.9 wt% of alcohol and 0.1 to 0.5 wt% of catalyst at 75 to 85 캜 after drying the first metal coating layer And a second metal coating layer formed on the surface of the first metal coating layer such that an average particle diameter of the diamond particles coated up to the second coating liquid is 0.7 to 3.0 mm.

According to one embodiment of the present invention, the encapsulated diamond granules are filled in a mold, compressed and sintered into a plurality of segments, and then the segments are attached to a portion to be used as a cutting edge of a body made of a steel, Since only one supply unit for supplying the encapsulated diamond granules to the mold is required, it is possible to shorten the manufacturing cost and the maintenance cost as well as the manufacturing time of the manufacturing apparatus, and the encapsulated diamond granules have an average particle size of 0.7 to 1.5 mm The distribution of the diamond particles can be precisely adjusted during filling of the mold and the arrangement can be arranged. Therefore, when the cutting tool is used, the force received as a whole is constant and the segments are worn out with the same numerical value. The effect of extending life The.

Therefore, it is possible to reduce the work time of the user and the noise and dust generated in the work environment by improving the machinability, and it is possible to save resources by reducing the amount of shank consumption by extending the life of the product.

1 is a perspective view schematically showing a diamond cutting tool according to an embodiment of the present invention.
2 is a flowchart of a method of manufacturing a diamond cutting tool according to an embodiment of the present invention.
3 is a cross-sectional view of an apparatus for manufacturing diamond granules according to an embodiment of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Prior to the description of the present invention, the following specific structure or functional description is merely illustrative for the purpose of describing an embodiment according to the concept of the present invention, and embodiments according to the concept of the present invention may be embodied in various forms , And should not be construed as limited to the embodiments described herein.

In addition, since the embodiments according to the concept of the present invention can make various changes and have various forms, specific embodiments are illustrated in the drawings and described in detail herein.

However, it should be understood that the embodiments according to the concept of the present invention are not intended to limit the present invention to specific modes of operation, but include all modifications, equivalents and alternatives falling within the spirit and scope of the present invention.

In addition, to include an element throughout the specification does not exclude other elements unless specifically stated otherwise, but may include other elements.

Diamond cutting tool

Referring to FIG. 1, a diamond cutting tool 10 according to an embodiment of the present invention is widely used for cutting hard materials such as stone, metal, concrete, and asphalt in the fields of construction and civil engineering.

The diamond cutting tool 10 is a shank 11 that serves as a body of the tool and serves to couple the tool to a machine tool or the like, and a part to be used as a cutting edge of the main body, for example, a wheel saw And a plurality of segments (12) attached around the shank (11). At this time, the segment 12 has a plurality of diamond granules 13 having an average particle diameter of 0.7 to 3.0 mm uniformly arranged and coated with a first metal coating layer and a second metal coating layer, Welding or the like.
Here, the first metal coating layer is prepared by mixing 95.6 to 97.5 wt% of metal powder, 2.4 to 3.9 wt% of alcohol and 0.1 to 0.5 wt% of catalyst at 90 to 100 캜, Is coated on the surface of the diamond particles so that the average particle diameter of the diamond particles coated with the diamond particles is 0.4 to 0.5 mm,
The second metal coating layer is formed by drying the first metal coating layer, and then drying the first metal coating layer. The second metal coating layer is formed by mixing 95.6 to 97.5 wt% of metal powder, 2.4 to 3.9 wt% of alcohol and 0.1 to 0.5 wt% Coating layer is formed on the surface of the first metal coating layer such that the average particle size of the diamond particles coated to the second coating liquid is 0.7 to 3.0 mm.

Manufacturing method of diamond cutting tool

Hereinafter, a method of manufacturing a diamond cutting tool according to an embodiment of the present invention will be described with reference to FIG.

First, first and second coating liquids are prepared in a slurry form (S1).

The first coating liquid may include a metal powder, an alcohol, and a catalyst, and may be prepared by mixing a mixture of 95.6 to 97.5 wt% of metal powder, 2.4 to 3.9 wt% of alcohol, and 0.1 to 0.5 wt% These materials may be mixed and prepared. At this time, since the alcohol and the catalyst are impurities which must be removed after the formation of the particles, it is advantageous to apply as little as possible within a range that does not hinder the growth of the particles.

The metal powder may be a main component of the first coating liquid for coating the surface of the diamond particles. When the blending ratio is less than 95.6 wt%, the particle growth rate may be slow. When the blending ratio exceeds 97.5 wt% Or the particles may be irregularly formed.

The alcohol serves as a solvent in the first coating solution. When the blending ratio is less than 2.4 wt.%, The particle growth rate may be too slow. When the blending ratio exceeds 3.9 wt%, the amount of metal powder There may be a problem of shrinkage.

If the compounding ratio is less than 0.1 weight, the catalyst may have a problem that the particle growth rate is slow. If the compounding ratio is more than 0.5 weight%, the particle size may be increased or the particles may be irregularly formed.

If the mixing temperature is less than 90 ° C, the particle growth rate becomes slow and the particles may not be mixed properly. When the mixing temperature is higher than 100 ° C, Or the particles may be irregularly formed.

The second coating liquid may be prepared by mixing 95.6 to 97.5% by weight of metal powder, 2.4 to 3.9% by weight of alcohol and 0.1 to 0.5% by weight of catalyst at 75 to 85 ° C.

If the mixing temperature is less than 75 ° C, the particle growth rate becomes slow and the particles may not be mixed properly. If the mixing temperature exceeds 85 ° C, the particle size becomes large Or the particles may be irregularly formed.

The compounding ratio of the first and second coating liquids and the mixing temperature are obtained through repeated experiments. Particularly, in the case of coating the diamond particles with the first and second coating liquids prepared within the range of the compounding ratio, due to the density between the metal powder and the diamond Thereby further lowering the loss rate and obtaining sufficient adhesion strength between the metal powder and the diamond.

At this time, the metal powder of the first or second coating liquid may be one or a mixture of two or more of metals having excellent magnetic properties such as tin, brass, bronze, copper, silver, cobalt, nickel and iron, The invention is not limited thereto.

In addition, the alcohol may be isopropyl alcohol (IPA) or polyethylene glycol (PEG) having excellent self-viscosity and particle growth rate, which dissolves a non-polar substance and easily evaporates without leaving magnetic stains However, the present invention is not limited thereto.

Although the catalyst is not necessarily required, acrylic polymers can be used in various ways. As a commercially available product, it is preferable to use a product (product name: DIANAL BR-118) of Mitsubishi Rayon.

Next, the periphery of the diamond particles is coated with the first coating liquid (S2).

The diamond particles may be a generally used 40/45 Mesh (mesh) or 35/40 TI size, but the present invention is not limited thereto. Here, TI represents diamond particles coated with titanium on the surface.

Referring to FIG. 3, the coating method comprises the steps of: (a) introducing a plurality of diamond particles 210 into an accommodation space 110 of a mixing vessel 100 having an upper surface opened and having an inner accommodation space 110, Air of 0.3 to 0.4 Mpa intensity is supplied in the direction of? To the accommodation space 110 of the mixing vessel 100 by using the air pump 120 at the lower end of the mixing chamber 100 to form diamond particles 210 To be floated in the receiving space 110 of the mixing vessel 100. [ At this time, if the intensity of the air supplied to the air pump 120 is less than 0.3 Mpa, some of the diamond particles 210 may sink to the bottom of the mixing vessel 100, May collide with each other.

Thereafter, the first coating liquid 220 is injected into the accommodation space 110 of the mixing vessel 100 as shown by (ii). The first coating liquid 220 is preferably injected through a supply tube 120 or the like extending to a lower portion of the containing space 110 of the mixing vessel 100. The first coating liquid 220 injected in this way is injected into the mixing space 100 of the mixing vessel 100 by the operation of the coating fan 130 installed on the shaft 121 And is coated on the surfaces of the respective diamond particles 210 by contacting the diamond particles 210 floating in the accommodation space 11 of the mixing vessel 100 while flowing.

At this time, the rotation speed of the coating pan 130 may be 50 to 80 RPM, preferably about 70 RPM, and the present invention is not limited thereto.

In addition, the work may be performed for 10 to 20 minutes, but the present invention is not limited thereto. The working time may be changed according to conditions such as the type of the metal powder used and the temperature and humidity of the work place have.

At this time, the diamond particles coated with the first coating liquid may have an average particle diameter of 0.4 to 0.5 mm. This is because when the diamond of 40/45 mesh is used, the size of the diamond particles becomes about 0.35 mm, and the first coating solution is applied to the surface of the diamond particles with a thickness of 0.025 to 0.075 mm. The average particle diameter of the diamond particles coated with the first coating liquid may be variously changed depending on the size of the diamond particles used. In the present embodiment, when a part of the coated diamond particles is sampled and the size thereof is measured and the average particle size is satisfied, the coating operation is stopped. After that, the alcohol component contained in the first coating solution is removed .

Next, the diamond particles coated with the first coating liquid are encapsulated with the second coating liquid to obtain spherical diamond granules having an average particle size of 0.7 to 3.0 mm (S3). At this time, the drying process may be performed at a room temperature for a predetermined time so that the first coating liquid coated on the surface of the diamond particles is completely dried.

The reason why the average grain size of the diamond grains is 0.7 mm or more is that the minimum strength required for cutting can be ensured regardless of the material to be used. When the upper limit of the average grain size is 3.0 mm, Because it can be too large to use.

On the other hand, the tolerance range of the average diameters of the diamond grains used at one time is preferably within ± 1.1 mm so that the distribution of the diamond grains can be precisely arranged. If the tolerance range of the mean diameters of the diamond grains exceeds ± 1.1, it may be difficult to match the distribution of the diamond grains in the design. For example, the average diameters of the diamond grains used in the same mold may be 0.7 to 0.8 mm, 1.0 to 1.1 mm, and the like, and 1.0 to 1.3 mm may be inadequate to be used together when considering the distribution of the diamond grains.

Here, encapsulation means coating the periphery of the diamond particles with a second coating liquid to form diamond granules encapsulated in the form of spherical granules having a larger mean particle size and a more uniform particle size. According to this embodiment, as the encapsulation of the diamond particles progresses, the strength of the particles is improved, and it is possible to prevent a part of the diamond particles from being broken by press-pressing when the segment is formed.

In the present embodiment, the method of coating diamond particles during encapsulation is similar to that of diamond particle coating method using the first coating solution described above and the average grain size of the coating solution and finished diamond granules, so avoid duplication A detailed description thereof will be omitted.

According to the diamond particle coating method of the present embodiment, the diamond particles are subjected to a first coating step with the first coating liquid and a second encapsulation step with the second coating liquid. If the primary coating process is omitted and the metal powder coating thickness of the desired thickness is obtained only by the secondary encapsulation by increasing the working time under the condition of merely forming the secondary encapsulation, There arises a problem that not only the time is very delayed but also the result is also very irregular.

In this embodiment, the composition ratio of the first and second coating liquids and other coating conditions are differently applied and the coating is performed in two steps, so that more uniform particle formation is possible and the working time can be shortened.

Next, a plurality of encapsulated diamond grains are charged so as to be distributed uniformly in a mold, pressed by a press, and then sintered to produce a plurality of segments (S4).

Assuming that the encapsulated diamond granules are filled with an average particle diameter of 0.7 mm or more in a certain size of the mold, the amount of diamond particles to be filled in the mold and the weight of the metal powder to be filled in the mold can be generally calculated.

In addition, the encapsulated diamond granules have an average particle diameter of 0.7 mm or more, which is larger in size than the diamond particles before coating and encapsulation process, and can be regularly grown into regular spherical particles.

Therefore, it is easy to precisely control the distribution of the diamond particles upon charging the metal mold, and thus a segment in which diamond particles are regularly arranged can be manufactured.

In general, the performance of a diamond cutting tool largely depends on the concentration and distribution of diamond particles in the segment and the selection of a suitable metal powder.

When the conventional coated diamond particles are injected into the metal powder particles and the metal mold through separate supply units to produce segments, since the two supply units must be used, not only the production speed is slow, but also between the metal powder particles and the diamond particles The error of the arrangement of the diamond particles and the weight of the formed segment frequently occurred due to the difference in particle size distribution.

However, in the case of this embodiment, the diamond particles coated with the metal powder are further coated (encapsulated) with a metal powder having a content different from that used in the coating, to form diamond particles , A conventional metal powder granulation process (also called a granulation process) is not required, and only one feeder is required for forming a segment.

Of course, according to the present embodiment, an additional encapsulation process is required. However, since this process can process a large amount at a time, the processing efficiency is increased as compared with the conventional method.

In other words, in the present embodiment, compared with the conventional method in which metal powder particles and diamond particles are respectively supplied to a metal mold with two supply units, the encapsulated diamond granules, which are produced in large amounts at once, Therefore, the molding speed of the segment can be improved and productivity can be secured.

In addition, since the diamond coating has one diamond grain per granulated diamond granule, the accuracy of the arrangement can be ensured naturally when the segment is formed.

Thereafter, the sintering process is performed. In the sintering process, impurities including alcohol are completely removed. Sintering starts at 350 ° C and maintains 400-450 ° C for a period of time to remove impurities and obtain desired properties at 700-1000 ° C.

Next, the segments are attached to a portion to be used as a cutting edge of a body made of a steel material to complete a diamond cutting tool (S5). For example, if the diamond cutting tool is in the form of a wheel saw, the body is formed of a disc-shaped shank so that the segments can be attached to the periphery of the body in the same manner as welding.

By this process, the diamond particles of the segment are regularly arranged, so that when the cutting tool is used, the overall force is constant and the segments are worn down to the same value, so that the life of the cutting tool can be prolonged.

Experiments on the change of diamond granule according to the change of coating fan speed

Experiments were conducted to investigate how the shape and size of the diamond granules change with the speed of the coating fan during encapsulation.

Diamond particles of 40/45 mesh or 35/40 TI size were used, and coating and encapsulation were carried out by placing 1,000 cts at a time in a mixing vessel.

7 kg of cobalt and 1 kg of silver were used as the metal powder of the first coating solution, 300 g of PEG (# 600) and 10 g of DIANAL BR-118 of Mitsubishi Rayon were used as a solvent. The first coating solution was prepared in the form of a slurry by mixing the metal powder, the solvent and the catalyst at 95 ± 5 ° C. for about 40 minutes.

Thereafter, the diamond particles and the first coating solution prepared in advance were placed in a mixing vessel, and the coating was performed on the surfaces of the diamond particles at an injection pressure of 0.4 MPa for about 15 minutes, and about 80% Diamond particles having a primary coating layer were obtained.

Hereinafter, the encapsulation was carried out using the diamond particles thus produced.

Primary Encapsulation Experiment: 300 g of PEG (# 600) was used as the solvent, DIANAL BR-118 of Mitsubishi Rayon was used as the first coating liquid preparation And 50 g was used. The second coating solution was prepared in the form of a slurry by mixing the metal powder, the solvent and the catalyst at about 80 ° C for about 40 minutes.

Then, the diamond particles and the second coating liquid were placed in a mixing vessel, the jet pressure of the air pump was set to 1.6 kgf / cm 2, the speed of the fan was set to 80 RPM, and the surface of the diamond particles was coated on the surface of the diamond particles for about 60 minutes to obtain an encapsulated diamond granule having an average particle diameter of 0.7 to 0.8 mm. At this time, the second coating liquid was poured into the mixing vessel after the fan was idled for 3 minutes for uniform application, and the encapsulated diamond granules were further dried for about 12 hours in a drying oven.

Second Encapsulation Experiment: The process was performed under substantially the same conditions as the first encapsulation, and the speed of the coating pan was changed to 50 RPM. As a result, there was observed a phenomenon in which the particles were partially aggregated while the spraying area of the second coating liquid was widened, and there was a lump-shaped coating liquid which did not pass through the mesh net after drying and seving. Therefore, it is desirable to set the speed of the fan at a speed intermediate between the first experiment and the second experiment.

Third Encapsulation Experiment: It was conducted under substantially the same conditions as the first encapsulation, and the coating pan speed was changed to 70 RPM. As a result, the particle growth (coating) speed was reduced to 50 minutes, and the particle growth recovery rate was also increased by about 3%.

Experiment of change of diamond granule according to composition and content of second coating solution

Experiments were conducted to investigate how the surface shape and size of the diamond granules vary depending on the components and contents of the second coating liquid. The first coating of the diamond particle and the basic encapsulation conditions are comparable to the third encapsulation experiment.

Fourth Encapsulation Experiment: The fourth encapsulation experiment is to compare the particle growth rate and recovery rate according to the composition and content of the second coating liquid compared to the mixture composition of the coating liquid of the third encapsulation experiment.

The second coating solution was composed of 4 kg of cobalt, 4 kg of nickel, 1 kg of iron and 1 kg of silver, and the solvent was 300 g of PEG (# 600), the catalyst was Mitsubishi Rayon Of DIANAL BR-118 was used. As a result, the particle encapsulation experiment and particle growth rate and recovery rate of diamond granules did not change much. Therefore, it can be understood that even if nickel content is increased and silver is added instead of cobalt, there is no great problem.

5th Encapsulation Experiment: The 5th encapsulation experiment is to compare the particle growth rate and the recovery rate according to the composition and content of the second coating liquid as compared with the mixture composition of the coating liquid of the third encapsulation experiment.

The second coating solution was composed of 3 kg of cobalt, 2 kg of nickel, 4 kg of iron and 1 kg of silver. The solvent was 300 g of PEG (# 600), the catalyst was Mitsubishi Rayon Of DIANAL BR-118 was used. In addition, the coating pan speed was changed to 60 RPM and the air pump injection pressure to 1.4 kg.f / cm < 2 >. As a result, the particle encapsulation experiment and particle growth rate and recovery rate of diamond granules did not change much.

Cutting speed experiment

Hereinafter, an embodiment of the present invention and a cutting speed were experimented by using a diamond cutting tool having a segment formed by putting diamond particles and metal powder particles irregularly mixed in a mold at one time.

The concrete block used in the cutting speed test was made using ready mixed concrete. In the ready mixed concrete, the maximum size of the coarse aggregate is 25 mm, the slump or slump flow is 120 mm, the nominal strength is 21 Mpa, the air content is 4.5 ± 1.5%, and the chloride content is 0.3 kg / m 3 or less.

Ready-mixed concrete with the above specification was inserted in a width of more than 2400mm, more than 1200mm and more than 400mm in height and a concrete reinforcing bar having a diameter of 20mm or more at a distance of about 10mm in the lateral direction, wetting the curing bale and spraying it on the mold for 7 days, And the concrete block was manufactured. At this time, the surface of concrete was coated with a curing agent to prevent evaporation.

Diamond wheel saws having segments manufactured according to the above-described Comparative Examples and Examples were mounted on an engine concrete cutter (K1260, Husquana), respectively, and the rotational speed of the engine concrete cutter was set at 4700 rpm. The cut time of the concrete block for cutting speed test was measured, and after the completion of the test, the diamond wheel saw was found to be deformed or damaged.

As a result, the cutting speed of the comparative example was 0.7 m / min and the cutting speed of the embodiment was 1.1 m / min, which was higher than that of the comparative example. It was confirmed that the cutting ability was relatively good.

The present invention is not limited by the above-described embodiment and the accompanying drawings, but is intended to be limited by the appended claims. It will be apparent to those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. something to do.

10; Cutting tool 11; Shank
12; Segment 13; Diamond granule

Claims (5)

From 95.6 to 97.5% by weight of a metal powder, from 2.4 to 3.9% by weight of an alcohol and from 0.1 to 0.5% by weight of a catalyst at 90 to 100 占 폚 to prepare a first coating solution; 95.6 to 97.5% 3.9 wt% of alcohol and 0.1 to 0.5 wt% of catalyst are mixed at 75 to 85 캜 to prepare a second coating solution;
Coating each of the plurality of diamond particle surfaces with the first coating liquid;
Encapsulating each of the diamond particles coated with the first coating solution with the second coating solution to form diamond granules having an average particle diameter of 0.7 to 3.0 mm;
Filling the encapsulated diamond grains with a predetermined pattern in a mold, pressing and sintering the pressed diamond grains to form a plurality of segments in which diamond grains are regularly arranged; And
Attaching the segments to a part to be used as a cutting edge of a body made of a steel material; Of the diamond cutting tool. The method of claim 1, wherein the diamond particles coated with the first coating liquid have an average particle diameter of 0.4 to 0.5 mm. The method of claim 1, wherein the metal powder is one or a mixture of two or more of tin, brass, bronze, copper, silver, cobalt, nickel and iron. The method of manufacturing a diamond cutting tool according to claim 1, wherein the alcohol is isopropyl alcohol (IPA) or polyethylene glycol (PEG). A body for coupling to a machine tool; And
A plurality of segments attached to the periphery of the body and including a metal powder and a plurality of diamond granules,
The diamond granules of the segment may be,
An average of diamond particles coated with the first coating solution using a first coating solution prepared by mixing 95.6 to 97.5 wt% of metal powder, 2.4 to 3.9 wt% of alcohol and 0.1 to 0.5 wt% of catalyst at 90 to 100 캜 A first metal coating layer coated on the diamond particle surface such that the particle diameter is 0.4 to 0.5 mm; And
After drying the first metal coating layer, a second coating solution prepared by mixing 95.6 to 97.5 wt% of metal powder, 2.4 to 3.9 wt% of alcohol and 0.1 to 0.5 wt% of catalyst at 75 to 85 캜, A second metal coating layer formed on the surface of the first metal coating layer such that an average particle diameter of the diamond particles coated to the second coating liquid is 0.7 to 3.0 mm; A diamond cutting tool

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