KR101534793B1 - Air pole production method using the space fabric and tent having the air pole - Google Patents

Abstract

The present invention relates to an air pole manufacturing method using a space fabric and a tent having an air pole manufactured by using the method. More specifically, the air pole manufactured by using the space fabric is used as a pillar of the tent so that the tent may be easily installed only by injecting air into the air pole. Particularly, a reinforcing fabric or a reinforcing element is included in the air pole having a linear shape in order to allow a changing part of the air pole to be smoothly changed without any damage such as a crack or the like. Also, the shape of the air pole is supported by a supporting gauze inside the space fabric included in the air pole, thereby stably maintaining the shape of the air pole when the tent is unfolded. Accordingly, the present invention may variously modify the size and shape or the like of the tent in accordance with various purposes to make a product. Therefore, reliability and competitiveness may be improved in a manufacturing field for a leisure and leisure equipment for leisure time amusement, particularly, a tent manufacturing field, and also a similar or related field.

Description

TECHNICAL FIELD [0001] The present invention relates to a method of manufacturing an air pole using a space and a tent having an air pole manufactured using the same,

The present invention relates to a method of manufacturing an airfoil using a space and a tent having the airfoil manufactured using the airfoil. More particularly, the present invention relates to a method of manufacturing an airfoil using air pockets, (Air) is injected.

In particular, the present invention is characterized in that a reinforcing fabric or a reinforcement is formed on a straight air pole to naturally deform the deformed portion without damaging cracks or the like, thereby making it possible to manufacture a tent of various shapes and sizes through a simple manufacturing process The present invention relates to a method of manufacturing an air pole and a tent having the air pole manufactured using the method.

Generally, a tent is used for resting or sleeping in outdoor activities such as leisure, and a certain structure is combined with a waterproof cloth to form a certain space inside.

More specifically, it is composed of a skin (skin) made of a waterproof material, a pole of an elastic material, a fixing pin, a rope, etc., and a pole constituting a framework of the tent is assembled and joined to the outer skin, And fixedly used.

However, such a general tent may require a long time for the user to install the tent, which is troublesome to install, and the tent may not be installed for the unskilled person.

Further, it is difficult not only to remove the tent after use but also to increase the volume and weight due to the configuration of the pole, the fixing pin and the rope in carrying the tent, .

In order to solve such a problem of a general tent, Korean Patent Registration No. 10-1279006 'Air tent' (hereinafter, referred to as 'Prior Art'), which is a prior art document described below, Thereby making installation quick and easy.

However, the prior art has encountered the following problems.

First, it is difficult to process a tube in a specific shape. In general, a straight tube is easy to manufacture, but it is very difficult to process it in a curved shape as shown in the prior art drawings. Particularly, considering the characteristics of a tent mainly used in the outdoors, restrictions are also imposed on a material that can be processed into a curved shape.

Second, since the air poles are in the form of tubes, they are easily deformed, making it difficult to keep the outline stable when the tent is deployed.

Third, when the air poles are excessively folded, a crack is generated in the folded portion, so that the appearance of the tent is restricted when the tent is deployed. Specifically, it is limited to hemispheres as shown in the drawings of the prior art. Therefore, the overall shape of the tent is limited to the shape (cylindrical shape) in which the cylindrical tube is cut in the longitudinal direction.

Due to these problems, it has been difficult to commercialize air tents which have been known up to now, including the prior art, by varying the size and shape of the tent to suit various purposes.

Korean Patent Registration No. 10-1279006 'Air tent'

In order to solve the above problems, the present invention uses an air pole manufactured using a space paper as a support of a tent, so that the shape of an air pole is supported by a support yarn inside the space, The present invention provides a method of manufacturing an airfoil using a space that allows a shape to be stably maintained, and a tent having an air pole manufactured using the space.

Particularly, the present invention is characterized in that reinforcing fabric or reinforcing member is formed in a straight air pole to naturally deform the deformed portion without damaging cracks or the like, thereby making it possible to manufacture air pockets of various shapes and sizes through a simple manufacturing process And to provide a tent having the air pole manufactured using the method.

Accordingly, it is an object of the present invention to provide a method of manufacturing an air pole using a space that can be manufactured by variously changing the size and shape of the tent to suit various purposes, and a tent having the air pole manufactured using the method have.

In order to achieve the above-mentioned object, a method of manufacturing an airfoil using a space according to the present invention is a method of manufacturing an airfoil using a space paper 110 in which a distance between a pair of the fabrics 111 is supported by a supporting yarn 112 A step S100 of cutting off the tent T in the longitudinal direction corresponding to the contour when the tent is deployed; An intermediate air pole manufacturing step (S200) of manufacturing the intermediate air pail (100a) by attaching the sealing fabric (120) to both sides of the cut space (110); (S300) of confirming a deformation direction and a position of the intermediate air pole (100a) corresponding to a position to be provided in the target tent (T); And a reinforcing portion forming step S400 of attaching a reinforcing fabric 130 to the intermediate air pole 100a or a reinforcing fitting in a width direction of the bent portion of the intermediate air pole 100a based on the shape deformation information, ).

The reinforcing portion forming step S400 may include a step of forming the reinforcing web 130 on the bent portion of the intermediate air pole 100a according to the shape deformation information, Direction.

In addition, the reinforcing portion forming step S400 may attach the reinforcing fabric 130 between the sealing cloths 120 of the intermediate air poles 100a.

In addition, in the reinforcing portion forming step S400, the reinforcing cloth 130 may be attached to the inner surface of the intermediate air pole 100a bent according to the shape deformation information.

The reinforcing fabric 130 may have a lower degree of expansion than at least one of the pair of fabric 111 and the sealing fabric 120 formed in the space 110.

The reinforcing portion forming step S400 may further attach the auxiliary reinforcing fabric 131 having a higher degree of expansion to the reinforcing fabric 130 than the outer surface of the intermediate air plow 100a where the intermediate air plow 100a is bent .

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In addition, the step S100 of cutting the space includes a step of cutting the support yarn 112 corresponding to the bending portion of the intermediate air pole 100a according to the shape deformation information, In the forming step S400, the reinforcement hole may be engaged in the width direction of the intermediate air pole 100a at the position where the supporting yarn 112 is cut.

Further, the method may further include a step S500 of attaching a final fabric 150 to at least a part of an outer surface of the intermediate air pole 100a having at least one of the reinforcing fabric 130 and the reinforcement. .

A tent having an air pole using the space according to the present invention is characterized in that the tent includes a space 110 in which a pair of ends 111 are supported by a supporting yarn 112, A plurality of air poles (100) having a fabric (120) attached thereto and being airtight and configured with at least one of reinforcing fabric (130) and reinforcing members based on shape deformation information corresponding to the contour at the time of development of the target tent (T); An air supply module 200 for supplying air to the air poles 100 when the target tent is deployed; And a tent skin (300) at least a part of which is fitted to one side of the air pole (100) and forms an outline of the target tent (T) upon deployment.

Also, the air supply module 200 may include a plurality of open / close valves 210 each formed in the plurality of air poles 100; A plurality of air supply lines 220 respectively connected to the plurality of on / off valves 210; And an air pump 230 for supplying air to the air supply line 220 when the target tent T is deployed.

In addition, the air pole 100 includes a main air pole 100 'and an auxiliary air pole 100', wherein the main air pole 100 ' When the main air pole 100 'of one of the two main air poles 100' is damaged, the open / close valve 210 of the main air pole 100 'is closed, And the contour of the target tent T can be maintained by the other main air pole 100 'when the target tent T is deployed.

In addition, the reinforcing fabric 130 may be attached to the inner surface of the air pole 100 bent according to the shape deformation information.

The reinforcing fabric 130 may be made of a material having a lower degree of expansion than that of at least one of the pair of fabrics 111 and the sealing fabric 120 formed in the space 110. [

According to the shape deformation information, the supporting yarn 112 corresponding to the bending portion of the air pole 100 is cut, and the reinforcing member is inserted into the air pole 100 at a position where the supporting yarn 112 is cut, As shown in FIG.

According to the above-described solution, the tent can be easily installed only by injecting air (air) into the air pole when the tent is deployed, and the tent can be easily recovered .

Further, since the present invention does not use a metal pole, it has an advantage of being easy to store and transport.

In addition, the present invention has an advantage that the shape of the air pole can be stably maintained when the tent is deployed by manufacturing the air pole using the space paper and supporting the shape of the air pole by the supporting paper in the space paper.

Particularly, the present invention is advantageous in that air pawls having various shapes and sizes can be manufactured through a simple manufacturing process by forming reinforcing fabric or reinforcement in a linear air pawl so that the deformed parts are naturally deformed without damages such as cracks have.

Accordingly, the present invention is advantageous in that the size and shape of the tent can be variously modified to suit various purposes.

Further, the present invention can be applied not only to leisure tents but also to various structures (for example, a small greenhouse for vinyl houses, a simple shower room, a simple circular compartment, and a simple cabin) in which installation and collection are repeated There is an effect that can be utilized in.

Accordingly, it is possible to improve reliability and competitiveness in the field of leisure and leisure goods, particularly in the tent field as well as in similar or related fields.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flowchart showing an embodiment of a method of manufacturing an air pole using a space according to the present invention.
Figs. 2 to 10 are views showing a concrete embodiment of the air pole manufacturing method shown in Fig. 1. Fig.
Fig. 11 is a view for explaining the coupling relationship between the air pole and the air supply module manufactured by the method shown in Fig.
12 is a perspective view showing an embodiment of a tent manufactured by the method shown in Fig.

The method of manufacturing an air pole using the space according to the present invention and the example of the tent having the air pole manufactured using the method can be variously applied. .

FIG. 1 is a flow chart showing an embodiment of a method of manufacturing an airfoil using a space according to the present invention, and FIGS. 2 to 10 are views showing a specific embodiment of the airfoil manufacturing method shown in FIG.

Referring to FIG. 1, the space 110 is cut in the longitudinal direction corresponding to the contour at the time of developing the target tent T (S100).

As shown in FIG. 2, the space 110 includes a raw fabric 111 and a supporting yarn 112. The supporting yarn 112 is separated from the pair of raw fabrics 111 by a predetermined distance (Keep the separation distance).

Therefore, the airfoil 100 of the present invention does not excessively inflate a specific portion when air is injected, and its external shape can be stably maintained.

When the space 110 is cut to a predetermined length, the airtight fabric 120 is attached to both sides of the space 110 as shown in FIG. 3 to manufacture a sealed intermediate air pail 100a (S200).

The sealing fabric 120 may be made of the same or similar material as the fabric 111 of the space 110 and may be adhered to the fabric 111 along the longitudinal edges of the fabric 111 in a fusing manner.

When the straight airfoil 100a is manufactured, the deformation direction and the position of the intermediate airfoil 100a corresponding to the position of the airfoil 100 in the shape of the target tent T to be manufactured And the shape modification information including the shape is confirmed (S300).

For example, the shape deformation information is formed such that the entire shape of the airfoil 100 surrounds the outside of the tent, while the side portion is deformed (warped) into a curve that is close to a straight line, And the portion to which the side portion and the upper portion are connected may be deformed (bent) at an angle close to the vertical direction in the inward direction.

It goes without saying that such shape deformation information can be set for the air poles 100 to be configured at the center of the target tent T and for the air poles 100 to be configured at the edges, respectively.

As described above, the reinforcing cloth 130 is attached to the intermediate air pole 100a or the reinforcement is combined with the intermediate air pole 100a based on the shape deformation information according to the position of the air pole 100 to be formed in the target tent T to be manufactured (S400). Here, the reinforcing member may include a band-shaped reinforcing member 141 as shown in FIG. 9 or a mold-like reinforcing member 142 of a soft material as shown in FIG.

The reinforcing fabric 130 is attached to a portion where the degree of deformation is gentle and can be attached to the bending portion of the intermediate air pole 100a in the longitudinal direction of the intermediate air pole 100a have.

More specifically, the reinforcing fabric 130, which has a lower degree of expansion compared to at least one of the pair of fabric 111 and the sealing fabric 120 formed in the space 110, is shown in Figs. 4A and 4B, When air is injected into the air pole 100 in a state where it is attached to the lower portion of the intermediate air pole 100a as shown in FIG. 4 (c), the air pole 100 can be bent in an upward direction with a relatively high degree of expansion .

As a result, the reinforcing fabric 130 can be attached to the inner side (lower surface in Fig. 4 (c)) where the intermediate air pole 100a is bent according to the deformation information.

5A, the reinforcing fabric 130 is sandwiched between the sealing fabrics 120 of the middle air pole 100a, that is, the portion where the fabric 111 of the space 110 is exposed It is preferable that the air pawl 100 to which the reinforcing fabric 130 is attached does not have a protruding portion or a groove portion.

5 (b), the auxiliary reinforcement fabric 131 having a higher degree of expansion than the reinforcing fabric 130 is attached to the upper portion of the air pole 100, The pole 100a can be further attached to the bent outer surface. Here, it is preferable that the degree of expansion of the auxiliary reinforcement raw fabric 131 is determined to be the same or slightly higher than that of the raw fabric 111 of the void 100.

The side edges and the center portion of the air pole 100 corresponding to the side surface and the ceiling of the target tent T can be deformed by the method shown in Figs.

Hereinafter, a method of forming the reinforcement portion at a portion where the air pole 100 is bent (for example, a corner portion between the side surface of the target tent T and the ceiling) will be described.

First, as shown in FIG. 2, depending on the degree of bending of the air poles 100, based on the shape deformation information in a state where the space 110 is cut, 112 can be cut.

In other words, after cutting the supporting yarn 112 corresponding to the folded portion of the intermediate air pole 100a according to the shape deformation information, the reinforcing fabric 130 is attached to form a part of the supporting yarn 112 The intermediate air pole 100a can be manufactured.

The spacing distance between the pair of ends 111 of the space 110 is maintained by the supporting yarn 112. When a part of the supporting yarn 112 is cut, As the cut portion is expanded, a bending deformation may occur.

Therefore, it is possible to naturally deform the bent portion of the deformed shape of the airfoil 100.

However, excessive expansion may occur at the cut portion of the support yarn 112 depending on the degree of bending, so that the support yarn 112 is cut in the widthwise direction of the intermediate air pole 100a It is possible to prevent the air pole 100 from being excessively swollen or cracked by engaging the band-shaped reinforcing tool 141.

It is also possible to bend the band-shaped reinforcing tool 141 formed in the deformed shape to the corresponding portion without cutting the supporting yarn 112 of the space 110 according to the shape deformation information, .

As a result, the air pole 100 can be deformed without cutting the supporting yarn 112 according to the shape deformation information, and if necessary, a part of the supporting yarn 112 can be cut So that the air pole 100 can be deformed.

As shown in Fig. 9, the band-shaped reinforcement hole 141 described above is formed in a case where the bent area is narrow as in the case of bending in the direction of forming the thickness of the air pole 100 (left upper direction in Fig. 9) .

If a large area is bent according to the direction of bending, for example, when the airfoil 100 is bent in the direction of forming the width of the airfoil 100 (left direction in FIG. 10) as shown in FIG. 10, A more rigid supporting force may be required.

Accordingly, as shown in FIG. 10, when the airfoil 100 is bent in the width direction, it is preferable that a mold-like reinforcing member 142 of a soft material be combined.

Finally, as shown in FIG. 1, the finishing fabric 150 may be attached to at least a part of the outer surface of the intermediate air pail 100a having at least one of the reinforcing fabric 130 and the reinforcing fabric (S500).

These finishing fabrics 150 may be adhered to the needs of those skilled in the art and may be attached to enhance the external image of the tent to be ultimately produced.

As described above, the method of manufacturing the air pawl 100 having various deformed shapes using the space 110 has been described.

Hereinafter, a method of manufacturing the target tent T using the air pole 100 will be described.

FIG. 11 is a view for explaining a connection relationship between the air pole and the air supply module manufactured by the method shown in FIG. 1, and FIG. 12 is a perspective view showing an embodiment of a tent manufactured by the method shown in FIG.

Referring to FIG. 11, a plurality of air pawls 100 manufactured by the process of FIG. 1 are manufactured corresponding to the shape deformation information, and then arranged in correspondence with the contour at the time of developing the target tent.

An air supply module 200 for supplying air to each air pole 100 when the target tent T is deployed is provided.

11, the air supply module 200 may be disposed inside the target tent T, and air may be supplied to the air poles 100 from a lower side of the plurality of air poles 100, .

12, a plurality of air pawls 100 and an air supply module 200 may be installed on the tent skin 300 such that at least a part of the air pawl 100 is fitted to the coupling portion 321 .

The joining skin 321 forms a passage into which the air pole 100 is inserted so that the outer shape of the tent skin 300 is supported by the air pole 100. The joining skin 321 is formed in a shape corresponding to the shape and size of the target tent T And can be variously modified by those skilled in the art.

12, the tent skin 300 may be composed of a bottom skin 310 and a body skin 320, and a terminating portion of the air pawl 100 may be formed at a joint portion 311 of the bottom skin 310, And can be installed in the tanned skin 300.

The air supply module 200 shown in FIG. 11 includes a plurality of open / close valves 210 each formed at one end portion (lower portion of the target tent) of the plurality of air poles 100, And an air pump 230 for supplying air to the air supply line 220 and the air supply line 200. [

Accordingly, when air is supplied from the air pump 230 to the air supply line 220 when the target tent T is deployed, air is simultaneously supplied to the plurality of air poles 100 through the respective open / close valves 210 .

On the other hand, when the air poles 100 are disposed on the indoor side of the target tent T, it is possible to prevent the air poles 100 from being damaged due to external factors, but the indoor space becomes narrow.

In this case, if the air pole 100 is damaged due to an external factor, the target tent T may be damaged, There is a problem in that it can not be used.

Hereinafter, a method of keeping the airfoil 100 on the outdoor side of the target tent T while maintaining the shape of the target tent T will be described in detail.

Referring to FIG. 12, the air poles 100 installed in the target tent T may include a main air pole 100 'and a secondary air pole 100' '.

At this time, the main air pole 100 'has the dual structure of the two air poles 100, and the on-off valve 210 formed in each main air pole 100' has a state in which the target tent T is deployed And can be individually opened and closed when necessary.

Therefore, when damage occurs to one of the two main air poles 100 ', the open / close valve 210 of the corresponding main air pole 100' is closed and the other one of the two main air poles 100 ' The outer shape of the target tent T is maintained when the target tent T is deployed by the main air pole 100 ', so that stable use can be made even if unintentional damage occurs during use of the target tent T.

The airfoil manufacturing method using the space paper according to the present invention and the tent having the air pole manufactured using the space paper have been described above. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

It is to be understood, therefore, that the embodiments described above are in all respects illustrative and not restrictive.

T: Target tent
100: Air pole 100a: Medium air pole
100 ': Main air pole 100'': Auxiliary air pole
110: space 111: fabric
112:
120: sealing fabric
130: reinforcement fabric 131: auxiliary reinforcement fabric
140: Reinforcement hole
141: Band type reinforcing member 142: Mold type reinforcing member
150: Cloth Cloth
200: air supply module 210: opening / closing valve
220: air supply line 230: air pump
300: Tent skin

Claims (15)

A step S100 of cutting the space 110 between the pair of the fabrics 111 in the longitudinal direction corresponding to the contour of the target tent T when the spacing distance between the pair of the fabrics 111 is supported by the supporting yarn 112, );
An intermediate air pole manufacturing step (S200) of manufacturing the intermediate air pail (100a) by attaching the sealing fabric (120) to both sides of the cut space (110);
(S300) of confirming a deformation direction and a position of the intermediate air pole (100a) corresponding to a position to be provided in the target tent (T); And
(S400) of attaching a reinforcing fabric (130) to the intermediate air pole (100a) or inserting a reinforcing hole in a width direction of the bent portion of the intermediate air pole (100a) based on the shape deformation information, Wherein the method comprises the steps of:
The method according to claim 1,
In the reinforcement forming step S400,
Wherein the reinforcing fabric (130) is attached in the longitudinal direction of the intermediate air pole (100a) to the bent (bent) portion of the intermediate air pole (100a) according to the shape deformation information How to make poles.
3. The method of claim 2,
In the reinforcement forming step S400,
Wherein the reinforcing fabric (130) is attached between the sealing fabric (120) of the intermediate air pole (100a).
3. The method of claim 2,
In the reinforcement forming step S400,
Wherein the reinforcing fabric (130) is attached to an inner surface of the intermediate air pole (100a) bent according to the shape deformation information.
5. The method of claim 4,
The reinforcing fabric (130)
Wherein a degree of swelling is lower than that of at least one of the pair of fabric (111) and the sealing fabric (120) configured in the space (110).
6. The method of claim 5,
In the reinforcement forming step S400,
Wherein the auxiliary reinforcing fabric (131) having a higher degree of expansion than the reinforcing fabric (130) is further attached to the outer surface of the intermediate air pole (100a) to which the intermediate air pole (100a) is bent.
delete 8. The method of claim 7,
In the step S100,
And cutting the support yarn (112) corresponding to the bent portion of the intermediate air pole (100a) according to the shape deformation information,
In the reinforcement forming step S400,
Wherein the reinforcing member is engaged in a width direction of the intermediate air pole (100a) at a position where the support yarn (112) is cut.
The method according to any one of claims 1 to 6 and 8,
(S500) of attaching a finishing fabric (150) to at least a part of the outer surface of the intermediate air pail (100a) provided with at least one of the reinforcing fabric (130) and the reinforcement A method of manufacturing an air pole using a space.
A pair of fabrics 111 are supported by a supporting yarn 112 and a sealing fabric 120 is attached to both sides of the space 110 to seal the fabric. A plurality of air poles (100) constituted by at least one of reinforcing fabric (130) and reinforcing members based on shape deformation information corresponding to the outline shape;
An air supply module 200 for supplying air to the air poles 100 when the target tent is deployed; And
And a tent skin (300) at least a portion of the air pole (100) being fitted on one side and forming an outer shape of the target tent (T) upon deployment.
11. The method of claim 10,
The air supply module (200)
A plurality of on-off valves (210) each formed in the plurality of air poles (100);
A plurality of air supply lines 220 respectively connected to the plurality of on / off valves 210; And
And an air pump (230) for supplying air to the air supply line (220) when the target tent (T) is deployed.
12. The method of claim 11,
The air pole (100)
A main air pole 100 'and a secondary air pole 100 "
The main air pole 100 '
When two main air poles 100 'are configured in a dual structure and one main air pole 100' of two main air poles 100 'is damaged, the main air pole 100' Closing valve 210 is closed and the outer shape of the target tent T is maintained by the other main air pole 100 'when the target tent T is deployed.
13. The method according to any one of claims 10 to 12,
The reinforcing fabric (130)
Wherein the air pole (100) is attached to an inner side surface of the air pole (100) according to the shape deformation information.
14. The method of claim 13,
The reinforcing fabric (130)
Wherein the tent is made of a material having a lower degree of expansion than that of at least one of the pair of fabrics (111) and the sealing fabric (120) formed in the space (110).
13. The method according to any one of claims 10 to 12,
The support yarn 112 corresponding to the folded portion of the airfoil 100 is cut according to the shape deformation information,
The reinforcing member
Wherein the support pawl (112) is coupled to the air pole (100) in a widthwise direction at a cut position.

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