KR101513952B1 - For lifting and lowering the lift guide rollers and a method of manufacturing the same - Google Patents
For lifting and lowering the lift guide rollers and a method of manufacturing the same Download PDFInfo
- Publication number
- KR101513952B1 KR101513952B1 KR1020140146463A KR20140146463A KR101513952B1 KR 101513952 B1 KR101513952 B1 KR 101513952B1 KR 1020140146463 A KR1020140146463 A KR 1020140146463A KR 20140146463 A KR20140146463 A KR 20140146463A KR 101513952 B1 KR101513952 B1 KR 101513952B1
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- KR
- South Korea
- Prior art keywords
- circumferential surface
- lift
- outer circumferential
- connecting member
- guide roller
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/02—Guideways; Guides
- B66B7/04—Riding means, e.g. Shoes, Rollers, between car and guiding means, e.g. rails, ropes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B9/00—Kinds or types of lifts in, or associated with, buildings or other structures
- B66B9/16—Mobile or transportable lifts specially adapted to be shifted from one part of a building or other structure to another part or to another building or structure
- B66B9/187—Mobile or transportable lifts specially adapted to be shifted from one part of a building or other structure to another part or to another building or structure with a liftway specially adapted for temporary connection to a building or other structure
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Transportation (AREA)
- Automation & Control Theory (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
- Rolls And Other Rotary Bodies (AREA)
Abstract
Description
The present invention relates to a lift and descent guide roller for a lift and a method of manufacturing the same, and more particularly, to a method and a device for preventing a contact member of a thermosetting rubber material from being separated from a connecting member made of steel, It is possible to suppress the vibration and noise at the time of raising and lowering the lift and to exclude the lubricant such as grease used for increasing the driving efficiency and to prevent the environmental fault caused by the lubricant, And a manufacturing method thereof.
Lifts are used to transport cargo or people in mines, factories, and high-rise buildings. They are installed to be lifted and lowered along a hoistway installed at the construction site of a high-rise building, and used to quickly transport people or cargo to a desired location.
The lift is provided with driving means so as to be able to move up and down along the hoistway, a frame is installed at the center of the back of the lift, and a plurality of guide rollers are installed on both sides of the frame.
In addition, guide rods are provided on both sides of the hoistway along the longitudinal direction, and guide rollers of the lift are supported on the guide rods.
Therefore, when the lift is lifted and lowered along the hoistway by the driving means, the guide roller of the lift is guided along the guide rod of the hoistway to guide the lifting and lowering of the lift.
Such a lift is divided into a low-speed lift, a medium-speed lift, and a high-speed lift according to the lift-up speed. Among these lifts, the middle / high-speed lift is faster than the low-speed lift and therefore the working efficiency is also improved.
When the above-mentioned lift is applied to a high-rise building, most of the low-speed lifts have been installed and used. Recently, however, the use of the middle / high-speed lifts has been increased rather than the low-speed lift considering all factors such as work efficiency, shortening of air, safety, .
Such a conventional middle / high-speed lift has various advantages because it has a faster rise / fall speed than a low-speed lift, but safety must be considered accordingly. Particularly, it is important to consider the safety of components such as guide rods and guide rollers that guide lifts that are lifted at a high speed, and it is important to consider damage caused by noise or impact generated during high-speed lift.
However, since the conventional guide roller for lift is made of a steel material, it is not suitable for middle / high-speed lift. That is, in the conventional lift, the guide rollers made of steel are brought into contact with the guide rods made of steel and lifted and lowered. Therefore, noise and impact between the guide rollers and the guide rods are not a problem when the lift is lifted and lowered at a low speed. However, when the lift is raised or lowered at a medium or high speed, the noise and impact between them are increased in proportion to the conveying speed, so that safety and working conditions are greatly reduced. In addition, since the steel guide rollers easily rust, lubricant was regularly supplied between the guide rollers and the guide rods.
In addition, the conventional industrial urethane roller has been tried many times in the art to apply it to a guide roller for a construction lift. However, since a general industrial roller has a high hardness and a low tensile strength and elongation, And it was not applied to the lift for construction.
In view of this point, Patent Document No. 10-2006-0104447 discloses a guide roller made of urethane material for a construction lift and a manufacturing method thereof.
As shown in FIG. 1 to FIG. 4, the conventional guide roller of the urethane construction for construction lift includes a
In addition, a conventional general method for manufacturing a guide roller of a urethane material for a lift includes a first roller preparing step of forming a first roller by machining a steel material roller, a step of preparing a mixture liquid in which a urea raw material and a curing agent are mixed A first roller inserting step of inserting the first roller into a mold, a mixed liquid injecting step of injecting a mixed liquid into the mold in which the first roller is inserted, a step of injecting the mixed liquid, cooling the mixed liquid, A first aging step of aging the formed guide rollers at a temperature of 100 to 130 DEG C for 20 to 28 hours, and a second aging step of aging the formed agitated guide rollers at a temperature of 4 And a second aging step of aging again for 7 days to make a guide roller composed of a first roller of steel material and a second roller of urethane material around the first roller .
However, the conventional conventional guide roller for urethane construction for construction lift has a structure in which a first roller having a plurality of first irregularities formed on its periphery as described above, And a second roller made of a urethane material formed around the first roller by being poured into the first roller, and a second roller made of a urethane material is formed around the first roller having a smooth surface including the first irregularities, The surface of the first roller and the inner surface of the second roller are separated from each other by vibrations and heat, and thus the second roller is broken and a large accident due to the driving of the lift is generated.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide a method for manufacturing a rubber- Which is used for preventing the contact member of the thermosetting rubber material from breaking apart from the connecting member made of steel and preventing vibrations and noise when the lift is lifted and lowered, The present invention is directed to a lift guide raising and lowering guide which can eliminate the lubricant of the lift and prevent the environmental fault caused by the lubricant, and a manufacturing method thereof.
Other objects of the present invention will become apparent as the description proceeds.
According to an aspect of the present invention, there is provided a lift guide raising and lowering guide roller, wherein a through hole is formed at a central portion of the guide rail so that the engaging shaft fixed to the frame of the lift can be passed through the center, And a cover for preventing the bearing from being separated from the coupling shaft, the inner peripheral surface of which is fixed to the outer peripheral surface of the bearing of the lift, A pair of snap ring fixing grooves spaced apart from each other are formed at one end and the other end of the inner circumferential surface so as to fix the pair of snap rings and the outer circumferential surface is surface-treated with a plurality of shot balls through a surface processor, A connecting member made of a steel material, and an outer circumferential surface of the connecting member, Contact with, and is characterized in that comprising an abutment member of the thermosetting rubber materials that are adapted to be lowered W, along them.
In order to prevent the inner circumferential surface of the contact member from being separated from the outer circumferential surface of the connecting member due to use for a long time by enlarging the fixing area of the contact member of the thermosetting rubber material fixed to the outer circumferential surface of the connecting member, And a plurality of fastening grooves formed by being surface-treated with a plurality of shot balls.
According to another aspect of the present invention, there is provided a method of manufacturing a lifting guide roller for a lift, the method comprising: preparing a connecting member made of steel; Preparing a mixed liquid which is fixed to the outer circumferential surface of the connecting member and is made of a mixture of a urethane raw material and a curing agent to make a contact member which is in direct contact with the guide bar of the hoistway and which moves up and down, A step of applying an adhesive to the outer circumferential surface of the connecting member; and a step of injecting a mixed liquid into the mold after injecting the connecting member coated on the outer circumferential surface of the adhesive by the above step into the mold, The mixed liquid injected into the mold side is fixed to the outer circumferential surface of the connecting member and contacts the guide rod of the hoistway, And aging at a room temperature by curing the mixture to form a guide roller made of a steel material connecting member and a urethane material contact member on the outer circumferential surface, .
As described above, according to the present invention, the contact member of the thermosetting rubber material is cured through the adhesive on the outer circumferential surface of the connecting member made of steel, which has been pretreated with a shot ball, Since the lifting guide raising and lowering guide rollers are manufactured, it is possible to prevent the contact member of the thermosetting rubber material from being broken by being separated from the connecting member made of steel due to the use of the lift lifting guide roller for a long time, There is an effect that can be done.
In addition, since the lubricant such as grease used to suppress vibration and noise when the lift is lifted or lowered and to improve the driving efficiency is excluded, it is also possible to prevent the environmental fault caused by the lubricant.
1 is a schematic front view showing a conventional general construction lift and a tower crane.
FIG. 2 is a rear view showing a state where a guide roller is installed on a lift of a conventional construction lift and a tower crane.
Figure 3 is a partial perspective view of Figure 2;
FIG. 4 is a sectional view showing the state where the guide roller shown in FIG. 3 is installed.
5 is a cross-sectional view showing the lift and lower guide rollers according to the present invention.
FIG. 6 is a cross-sectional view showing a lift and a descent guide roller according to another embodiment of the present invention.
FIG. 7 is a flowchart for explaining a method of manufacturing a lift and descent guide roller according to another embodiment of the present invention.
Hereinafter, one embodiment of a lift and descent guide roller for a lift according to the present invention and a method of manufacturing the same will be described in detail.
First, it should be noted that, in the drawings, the same components or parts have the same reference numerals as much as possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as not to obscure the gist of the invention.
As shown in the drawings, the lift guide raising and lowering guide roller according to the present invention and its manufacturing method are manufactured by curing a contact member made of a thermosetting rubber material through an adhesive on the outer circumferential surface of a connecting member made of steel, , And a contact member made of a thermosetting rubber material for a long time can be prevented from breaking apart from the connecting member made of steel.
That is, the lifting / lowering
Hereinafter, the lift and downward guide rollers according to the present invention will be described in detail with reference to the accompanying drawings.
5, the connecting
That is, the connecting
Here, the outer circumferential surface of the connecting
Both ends of the outer circumferential surface of the connecting
The outer circumferential surface of the connecting
As shown in FIG. 5, the
At this time, the
7, the method for manufacturing a lifting / lowering guide roller according to still another aspect of the present invention includes the steps of preparing a
Also, the step S235 of preheating the mold to prevent the mixture liquid injected into the mold side from being hardened during the injecting of the
Further, after the curing step (S250), the step (S255) of re-hardening the steel sheet for 5 to 36 hours in a heating furnace having an internal temperature of 50 to 80 캜 so as to increase the binding force of the mixed solution is further included.
In the preparation of the mixed liquid (S220), the urethane raw material and the curing agent are prepared by heating at a temperature of 50 to 60 캜 so that they can be mixed well.
Hereinafter, a method of manufacturing the lift and descend guide rollers according to another embodiment of the present invention will be described in detail as follows.
In the method for manufacturing a lift and elevating guide roller according to still another aspect of the present invention, the connecting member preparing step S210 is a step of preparing the connecting
The curing step S250 is a step of curing the mixture in a mold at a temperature of 90 to 150 DEG C for 15 to 20 hours so as to have a bond.
In the case of manufacturing the elevating and lowering guide rollers according to the present invention, as shown in FIGS. 5 and 7, the hollow steel refit is cut and the surface of the cut steel member Galvanized to prevent oxidation and corrosion.
When the zinc plating process is performed, a plurality of
When the connecting
After the mixed liquid is prepared, an adhesive is applied to the outer circumferential surface of the connecting
When the
When the
When the mixed liquid is cured on the outer circumferential surface of the connecting member as described above, it is removed from the mold and re-cured for 12 hours in a furnace having an internal temperature of 70 캜 so as to increase the binding force of the mixed liquid.
When the re-curing is completed as described above, aging is performed at room temperature for 12 days to complete the manufacture of the lifting / lowering guide rollers composed of the
As shown in the test report of FIG. 8, the thus produced lift up and down guide rollers had a hardness of 94 to 97 (Shore A), a tensile strength of 43 (Mpa), an elongation of 380 (%), (kN / m), and rebound resilience of 42 (%), and all characteristics are improved compared with general industrial urethane.
Therefore, even if the elevating and lowering guide rollers according to the present invention are used for a long time with high load, high speed, high temperature, oil resistance, high pressure wheels and rollers, the contact members are not separated from the connecting members and are not damaged thereby, It is very suitable.
The foregoing description is merely illustrative of the technical idea of the present invention and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.
20; Lift up and down parts
21; Hollow shaft
22; bearing
23; cover
24; Snap ring
100; Lift winch and descent guide rollers
110; Connecting member
130; Contact member
Claims (7)
A hollow shaft 21 having a through hole 21a at its center so as to be inserted into the coupling shaft so as to penetrate the coupling shaft fixed to the frame of the lift, And a cover (23) coupled to the coupling shaft and preventing the bearing (22) from being detached from the coupling shaft, the bearing (22) of the lift and elevation and descent part (20) A pair of snap ring fixing grooves 111 spaced apart from each other are formed at one end and the other end of the inner circumferential surface so as to fix a pair of snap rings 24, A connecting member 110 made of steel and surface-treated with a plurality of shot balls;
And a contact member 130 made of a thermosetting rubber material, which is fixed to the outer circumferential surface of the connecting member 110 through an adhesive agent and contacts the guide bar of the hoistway,
The contact area 130 of the contact member 130 is fixed to the outer circumferential surface of the connecting member 110 through the adhesive agent so that the inner circumferential surface of the contact member 130 is separated from the outer circumferential surface of the connecting member 110 A plurality of fastening grooves 113 formed by surface treatment with a plurality of shot balls through a surface processor are formed so as to prevent the balls from being separated from each other,
The outer circumferential surface of the connecting member 110 is formed as a flat surface 115 so as to facilitate fabrication and formation of a plurality of fastening grooves 113 and both ends of the outer circumferential surface are contacted with the contact member 130 upon curing or after curing Further comprising a fixing protrusion (117) extending outwardly to prevent the fixing member (110) from being detached from the member (130).
Wherein the outer circumferential surface of the connecting member is formed as a concave surface 115 'having an arc shape so as to increase the surface area and increase the fixing force of the contact member 130.
Preparing a connection member 110 made of steel (S210);
When the connecting member 110 is prepared in the step S210, the urethane raw material is fixed to the outer circumferential surface of the connecting member 110 and directly contacts the guide bar of the hoistway, (S220) for preparing a mixed solution comprising a mixture of a binder and a curing agent;
A step S230 of applying an adhesive to the outer circumferential surface of the connecting member 110 when the mixed solution is manufactured in the step S220;
A step S240 of injecting a mixed solution into the mold after the connection member 110 coated on the outer circumferential surface of the mold by the step S230 is injected into the mold;
Curing the mixed liquid, which is injected to the mold side by the step S240, to be fixed to the outer circumferential surface of the connecting member 110 so as to be brought into contact with the guide rod of the elevator shaft and to be formed into the contact member 130 (S250);
(S260) of aging the mixed solution at room temperature by curing the mixed solution at step S250 to make a guide roller made of a steel material connecting member (110) and a contact member (130) made of urethane material on the outer circumferential surface,
The step S210 of preparing the connecting member 110 includes a machining step S211 of cutting the hollow steel member so as to be used as the connecting member 110 of the lift and elevating guide rollers, (S212) of electroplating to prevent oxidation and corrosion on the surface of the steel material processed by the step (S212), and a fixing area of the mixed solution adhering to the steel material plated by the step (S212) (S213) of performing surface treatment with a plurality of shot balls through a surface processor so as to be widened,
A step S235 of preheating the mold to prevent the mixture liquid injected into the mold side from hardening during injection after the connection member 110 is inserted into the mold and before the mixed liquid injection step S240,
Further comprising a step (S255) of curing the mixture for 5 to 36 hours in a heating furnace having an internal temperature of 50 to 80 DEG C so as to increase the binding force of the mixed solution after the curing step (S250) Wherein the guide rollers are moved in a clockwise direction.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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KR1020140146463A KR101513952B1 (en) | 2014-10-27 | 2014-10-27 | For lifting and lowering the lift guide rollers and a method of manufacturing the same |
PCT/KR2015/010404 WO2016068499A1 (en) | 2014-10-27 | 2015-10-01 | Up/down movement guide roller for lift and method for manufacturing same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020140146463A KR101513952B1 (en) | 2014-10-27 | 2014-10-27 | For lifting and lowering the lift guide rollers and a method of manufacturing the same |
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KR101513952B1 true KR101513952B1 (en) | 2015-04-21 |
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KR1020140146463A KR101513952B1 (en) | 2014-10-27 | 2014-10-27 | For lifting and lowering the lift guide rollers and a method of manufacturing the same |
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WO (1) | WO2016068499A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102609795B1 (en) * | 2023-07-19 | 2023-12-06 | 주식회사 디케이이엔지 | Rollers for construction lifts |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20080037386A (en) * | 2006-10-26 | 2008-04-30 | 케이엔에프중공업주식회사 | Guide roller of urethane and the process of manufacture for lift |
JP2009203030A (en) * | 2008-02-28 | 2009-09-10 | Mitsubishi Electric Corp | Roller for elevator equipment |
KR101203511B1 (en) * | 2011-07-22 | 2012-11-22 | (주)에코청진 | Block surface processing method |
KR20130053547A (en) * | 2011-11-15 | 2013-05-24 | 오티스 엘리베이터 컴파니 | Double injection molding roller for elevator |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011162284A (en) * | 2010-02-08 | 2011-08-25 | Nok Corp | Guide roller |
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- 2014-10-27 KR KR1020140146463A patent/KR101513952B1/en active IP Right Grant
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2015
- 2015-10-01 WO PCT/KR2015/010404 patent/WO2016068499A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20080037386A (en) * | 2006-10-26 | 2008-04-30 | 케이엔에프중공업주식회사 | Guide roller of urethane and the process of manufacture for lift |
JP2009203030A (en) * | 2008-02-28 | 2009-09-10 | Mitsubishi Electric Corp | Roller for elevator equipment |
KR101203511B1 (en) * | 2011-07-22 | 2012-11-22 | (주)에코청진 | Block surface processing method |
KR20130053547A (en) * | 2011-11-15 | 2013-05-24 | 오티스 엘리베이터 컴파니 | Double injection molding roller for elevator |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102609795B1 (en) * | 2023-07-19 | 2023-12-06 | 주식회사 디케이이엔지 | Rollers for construction lifts |
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WO2016068499A1 (en) | 2016-05-06 |
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