KR101513531B1 - Wire by extrusion and method of fabricating the same - Google Patents
Wire by extrusion and method of fabricating the same Download PDFInfo
- Publication number
- KR101513531B1 KR101513531B1 KR1020140012608A KR20140012608A KR101513531B1 KR 101513531 B1 KR101513531 B1 KR 101513531B1 KR 1020140012608 A KR1020140012608 A KR 1020140012608A KR 20140012608 A KR20140012608 A KR 20140012608A KR 101513531 B1 KR101513531 B1 KR 101513531B1
- Authority
- KR
- South Korea
- Prior art keywords
- cylindrical units
- cylindrical
- wire
- material layer
- preform
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/22—Making metal-coated products; Making products from two or more metals
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Of Metal (AREA)
- Conductive Materials (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an extruded wire and a method of manufacturing the same. More particularly, the present invention relates to an extruded extruded wire and a method for manufacturing the extruded wire.
In general, copper wires have a high electrical conductivity, but they are disadvantageous in weight reduction due to their high specific gravity (8.9 g / cm 3 ). For example, a copper wire disposed between a wire or a tower may have a problem that the wire is squeezed and stretched due to its own weight, thereby limiting the amount of power that can be transmitted.
In order to overcome these problems, aluminum wires are attracting attention. Aluminum has a lower electrical conductivity than copper, so aluminum wires can make up to 30% more cable than copper wires, but can weigh more than 40%, which can contribute to lighter weight.
<Prior Art Literature>
Korean Patent Publication No. 2010-0058676 (2010.06.03)
However, as a material of such conventional aluminum wires, pure aluminum has a low strength and aluminum alloy has a low elongation and low electrical conductivity, which makes it unsuitable for use in aluminum wires.
It is an object of the present invention to provide an aluminum wire having a high tensile strength and high elongation and electrical conductivity at the same time, and a method of manufacturing the same. Further, it is an object of the present invention to provide an extruded wire having a high tensile strength and simultaneously an elongation and an electrical conductivity, and a method for producing the extruded wire. However, these problems are exemplary and do not limit the scope of the present invention.
An extruded wire rod according to one aspect of the present invention is provided. The extruded wire rod includes a plurality of first material layers in a ring-shaped cross-section spaced apart from each other and a second material layer filling between the plurality of first material layers spaced apart from each other. The first material layer has a greater tensile strength than the second material layer and the second material layer has a higher elongation and electrical conductivity than the first material layer.
In the extruded wire, the first material layer may include a 6000 series aluminum alloy, and the second material layer may include 1000 series of aluminum.
A method of manufacturing an extruded wire rod according to another aspect of the present invention is provided. The method of manufacturing an extruded wire rod includes the steps of disposing a plurality of cylindrical units of different diameters, each of which is made of a first material, in a ring shape and spaced apart from each other; Packing and arranging a plurality of wire rods made of a second material between the plurality of cylindrical units separated from each other; And extruding the preformed body including the plurality of cylindrical units and the plurality of wire rods in the longitudinal direction. The first material has a higher tensile strength than the second material and the second material has higher elongation and electrical conductivity than the first material.
In the method of manufacturing an extruded wire rod, the cross-sectional area occupied by the plurality of wire rods among the plurality of cylindrical units and the plurality of wire rods may be 50 to 80%.
In the method of manufacturing the extruded wire, the first material may be an aluminum alloy of 6000 series, and the second material may be 1000 series aluminum.
A method for manufacturing an extruded wire rod according to another aspect of the present invention is provided. The method of manufacturing an extruded wire rod includes the steps of disposing a plurality of first cylindrical units different in diameter from each other in a ring shape and made of a first material; Disposing a plurality of second cylindrical units made of a second material and different in diameter from each other in a ring shape, between the plurality of first cylindrical units spaced apart from each other; And extruding the preformed body made up of the plurality of first cylindrical units and the plurality of second cylindrical units in the longitudinal direction. The first material has a higher tensile strength than the second material and the second material has higher elongation and electrical conductivity than the first material.
In the method of manufacturing an extruded wire rod, the cross-sectional area occupied by the plurality of second cylindrical units among the plurality of first cylindrical units and the plurality of second cylindrical units may be 50 to 80%.
In the method of manufacturing the extruded wire, the first material may be an aluminum alloy of 6000 series, and the second material may be 1000 series aluminum.
An extruded wire rod according to another aspect of the present invention is provided. The extruded wire rod is realized by the above-described manufacturing method.
According to one embodiment of the present invention as described above, an extruded wire having a high tensile strength, elongation, and electrical conductivity at the same time and a method of manufacturing the extruded wire can be provided. Of course, the scope of the present invention is not limited by these effects.
1 is a cross-sectional view illustrating a cross section of an extruded wire according to an embodiment of the present invention.
2 is a diagram illustrating a preform for implementing an extruded wire according to an embodiment of the present invention.
3 is a diagram illustrating an extrusion die for implementing an extruded wire according to an embodiment of the present invention.
4 is a diagram illustrating a modified preform for implementing an extruded wire according to another embodiment of the present invention.
5 is a photograph of preforms for realizing an extruded wire according to an experimental example of the present invention.
FIG. 6 is a photograph of the extruded wire rod according to the experimental example of the present invention taken after 1/4 cutting.
FIG. 7 is a photograph of microstructures of the extruded wire according to Experimental Example of the present invention. FIG.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The embodiments of the present invention are described in order to more fully explain the present invention to those skilled in the art, and the following embodiments may be modified into various other forms, The present invention is not limited to the embodiment. Rather, these embodiments are provided so that this disclosure will be more thorough and complete, and will fully convey the concept of the invention to those skilled in the art. In the drawings, the thickness and size of each layer are exaggerated for convenience and clarity of explanation.
Like numbers refer to like elements throughout the specification. As used herein, the term "and / or" includes any and all combinations of one or more of the listed items. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a," "an," and "the" include singular forms unless the context clearly dictates otherwise. Also, " comprise "and / or" comprising "when used herein should be interpreted as specifying the presence of stated shapes, numbers, steps, operations, elements, elements, and / And does not preclude the presence or addition of one or more other features, integers, operations, elements, elements, and / or groups.
In the figures, for example, variations in the shape shown may be expected, depending on manufacturing techniques and / or tolerances. Accordingly, the embodiments of the present invention should not be construed as limited to the particular shapes of the regions shown herein, but should include, for example, changes in shape resulting from manufacturing.
In the embodiments of the present invention, pure aluminum may include impurities (hereinafter, inevitable impurities) which are not intentionally added but inevitably contained in the manufacturing process even when not specifically mentioned.
FIG. 1 is a cross-sectional view illustrating a section of an extruded wire according to an embodiment of the present invention. FIG. 2 is a diagram illustrating a preform for implementing an extruded wire according to an embodiment of the present invention. 1 is an illustration of an extrusion die for implementing an extruded wire according to an embodiment of the present invention.
1, an
The
6000 series aluminum alloys are very useful as general material with excellent strength and excellent corrosion resistance and molding processability. 6063 alloy, which is a typical Al-Mg-Si alloy, has excellent extrudability and surface treatment properties and is widely used as a chassis material for construction. On the other hand, 6061 alloy, which is one of the Al-Mg-Si alloys, has lower extrudability than 6063 alloy, but has higher mechanical strength than 6063 alloy and is used in steel towers, cranes and automobile bumpers that require light weight and high strength. The 6061 alloy is an alloy which is made by adding magnesium and silicon to the composition of 6063 alloy to increase the amount of precipitate to improve the strength.
Specifically, the
Pure aluminum includes high purity aluminum of 99.9% purity or more and pure aluminum of 99.0% to 99.8% purity. High purity aluminum has excellent electrical properties and is used as a functional material in the field of electronic information. Industrial pure aluminum has excellent mechanical and chemical properties such as formability, corrosion resistance, and surface treatment, and is used in food and beverage packaging, construction, transportation, and the like. For example, 99.00% purity aluminum can be referred to as 1100 alloy, purity 99.70% aluminum 1070 alloy, purity 99.50% aluminum 1050 alloy.
Specifically, the
A plurality of first material layers 140, which are shown in the cross-section of the extruded
The exemplary
1 to 3, a method of manufacturing an extruded
That is, to realize the extruded
A plurality of
In constructing the preform 100a, a plurality of
The first material constituting the plurality of
The extrusion die 200 shown in Fig. 3 can be used for the step S30 of extruding the
The present inventors have found that a plurality of
Meanwhile, according to the modified embodiment of the present invention, the preform for implementing the extruded
1, 3 and 4, a method of manufacturing an extruded
That is, in order to realize the extruded
The step (S100) of disposing the plurality of first
In forming the
The first material constituting the plurality of first
The extrusion die 200 shown in Fig. 3 can be used for the step S300 of extruding the
The present inventors have found that a plurality of first
Hereinafter, experimental examples to which the above-described technical ideas are applied will be described in order to facilitate understanding of the present invention. It should be understood, however, that the following examples are for the purpose of promoting understanding of the present invention and are not intended to limit the scope of the present invention.
Experimental Example 1
The
Particularly, in Experimental Example 1, the cross sectional area occupied by the plurality of
Experimental Example 2
The
Particularly, in Experimental Example 2, the cross-sectional area ratio occupied by the plurality of
Experimental Example 3
The
Particularly, in Experimental Example 3, the sectional area ratio occupied by the plurality of
The extrusion process was performed under the conditions shown in Table 1 for the experimental conditions of the above conditions and the tensile strength, elongation and electric conductivity measured in the extruded wire material (for example, 100 in FIG. 1) 2 were compared with comparative examples.
Referring to Table 2, the wire rod made of pure aluminum (Comparative Example 1) has a relatively high elongation and electrical conductivity but a relatively low tensile strength, and the wire rod composed of the 6061 alloy, which is an aluminum alloy (Comparative Example 2) The strength is relatively high, but elongation and electrical conductivity are relatively low, so it is inappropriate to apply it to aluminum wires.
However, it can be confirmed that the extruded wires (Experimental Examples 1 to 3) implemented by the experimental examples of the present invention can be applied to an aluminum wire because the tensile strength, the elongation and the electric conductivity are both relatively high. That is, when the cross-sectional area ratio occupied by the plurality of
However, this cross-sectional area ratio is only an exemplary range by experiment, and the technical idea of the present invention is not limited thereto. For example, the cross-sectional area occupied by the plurality of
On the other hand, the microstructure of the extruded
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
100: extruded wire rod
100a, 100b: preform
120: a second material layer (for example A1050)
140: a first material layer (e.g. A6061)
200: extrusion die
Claims (9)
A second material layer filling between the plurality of first material layers spaced apart from each other;
/ RTI >
Wherein the first material layer has a greater tensile strength than the second material layer and the second material layer has a higher elongation and electrical conductivity than the first material layer.
Wherein the first material layer comprises a 6000 series aluminum alloy and the second material layer comprises 1000 series of aluminum.
Packing and arranging a plurality of wire rods made of a second material between the plurality of cylindrical units separated from each other; And
Extruding a plurality of cylindrical units and a preformed body made of the plurality of wire rods in a longitudinal direction,
Wherein the first material has a higher tensile strength than the second material and the second material has an elongation and an electrical conductivity higher than that of the first material.
Sectional area ratio occupied by the plurality of wire rods among the plurality of cylindrical units and the plurality of wire rods is 50 to 80%.
Wherein the first material is a 6000 series aluminum alloy and the second material is 1000 series aluminum.
Disposing a plurality of second cylindrical units made of a second material and different in diameter from each other in a ring shape, between the plurality of first cylindrical units spaced apart from each other; And
And extruding the preform in the longitudinal direction, the preform comprising the plurality of first cylindrical units and the plurality of second cylindrical units,
Wherein the first material has a higher tensile strength than the second material and the second material has an elongation and an electrical conductivity higher than that of the first material.
Wherein the cross-sectional area occupied by the plurality of second cylindrical units among the plurality of first cylindrical units and the plurality of second cylindrical units is 50 to 80%.
Wherein the first material is a 6000 series aluminum alloy and the second material is 1000 series aluminum.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020140012608A KR101513531B1 (en) | 2014-02-04 | 2014-02-04 | Wire by extrusion and method of fabricating the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020140012608A KR101513531B1 (en) | 2014-02-04 | 2014-02-04 | Wire by extrusion and method of fabricating the same |
Publications (1)
Publication Number | Publication Date |
---|---|
KR101513531B1 true KR101513531B1 (en) | 2015-04-21 |
Family
ID=53053624
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020140012608A KR101513531B1 (en) | 2014-02-04 | 2014-02-04 | Wire by extrusion and method of fabricating the same |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101513531B1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002515630A (en) * | 1998-05-11 | 2002-05-28 | ダブリュ.エル.ゴア アンド アソシエーツ,ゲゼルシャフト ミット ベシュレンクテル ハフツング | Electrical signal cable |
JP2010062029A (en) * | 2008-09-04 | 2010-03-18 | Sumitomo Electric Ind Ltd | Overhead transmission line |
JP2013116320A (en) * | 2011-11-04 | 2013-06-13 | Jms Co Ltd | Three-layer tube for medical use and extrusion molding method of three-layer tube |
JP2014035964A (en) * | 2012-08-10 | 2014-02-24 | Yazaki Corp | Multilayer coaxial electric wire |
-
2014
- 2014-02-04 KR KR1020140012608A patent/KR101513531B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002515630A (en) * | 1998-05-11 | 2002-05-28 | ダブリュ.エル.ゴア アンド アソシエーツ,ゲゼルシャフト ミット ベシュレンクテル ハフツング | Electrical signal cable |
JP2010062029A (en) * | 2008-09-04 | 2010-03-18 | Sumitomo Electric Ind Ltd | Overhead transmission line |
JP2013116320A (en) * | 2011-11-04 | 2013-06-13 | Jms Co Ltd | Three-layer tube for medical use and extrusion molding method of three-layer tube |
JP2014035964A (en) * | 2012-08-10 | 2014-02-24 | Yazaki Corp | Multilayer coaxial electric wire |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105705665A (en) | Copper alloy wire, copper alloy stranded wire, coated electric wire, wire harness and manufacturing method of copper alloy wire | |
JP5354815B2 (en) | Wire or cable | |
CN111051549A (en) | Raw material, application thereof and additive manufacturing method using raw material | |
CN109643593B (en) | Diffusion barrier for metallic superconducting wire | |
KR101919677B1 (en) | Copper alloy strand, copper alloy twisted wire, and automotive electric wire | |
JP2013518994A5 (en) | ||
JP2008166141A (en) | Electric wire conductor, and insulation wire | |
WO2014125677A1 (en) | Copper alloy wire, copper-alloy strand wire, coated electric wire, and electric wire with terminal | |
KR20150010772A (en) | Tubes and methods of production and use thereof | |
CN109923228B (en) | Aluminum alloy wire, aluminum alloy stranded wire, coated electric wire, and electric wire with terminal | |
US20110303435A1 (en) | Aluminum alloy conductor cable and method for manufacturing the same | |
CN111283008B (en) | Manufacturing method of multilayer bending structure | |
JPWO2013154187A1 (en) | Compound superconducting wire and manufacturing method thereof | |
US10947609B2 (en) | Magnesium alloy having excellent mechanical properties and corrosion resistance and method for manufacturing the same | |
KR101513531B1 (en) | Wire by extrusion and method of fabricating the same | |
CN101209465A (en) | Method for preparing aluminum series composite material extrusion sectional material and sectional material | |
CN110534253B (en) | Superconducting wire and method of forming the same | |
JP6615415B1 (en) | Insulated wire stranded conductor, insulated wire, cord and cable | |
CN104361942A (en) | Single-stranded-wire aluminum-alloy-core cable and preparation method thereof | |
CN102191401A (en) | Preparation method of amorphous-reinforced copper-based composite material | |
EP2646586B1 (en) | High strength, high conductivity copper alloys and electrical conductors made therefrom | |
JP5820816B2 (en) | Improvements in or related to hot isostatic pressing. | |
JP6379021B2 (en) | Method for producing aluminum alloy stranded wire conductor | |
KR101310167B1 (en) | Copper alloy material for pipe of high strength and high conductivity and the method for production same | |
JP5931554B2 (en) | Aluminum alloy material |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
FPAY | Annual fee payment |
Payment date: 20180406 Year of fee payment: 4 |
|
FPAY | Annual fee payment |
Payment date: 20190402 Year of fee payment: 5 |