KR101511321B1 - Brush, milti-brush and manufacturing method of the same - Google Patents

Abstract

Since the first yarn 51 contains the first abrasive 11 in the manufacturing method and the brush yarn of the brush yarn according to the present invention, even if the brush yarn 50 is worn or broken, Since the second abrasive 12 and the third abrasive 13 are integrated on the outside of the first yarn 51 in addition to the conventional abrasive, It is possible to actively control the weight% and the type of the second abrasive article 12 fixed to the outside of the first yarn 51. In addition,

Description

Brush yarn, multi-brush yarn, and manufacturing method thereof

More particularly, the present invention relates to a brush yarn excellent in toughness and strength in spite of a high abrasive content and a high abrasive content.

Brush rolls are widely used in polishing processes or surface cleaning processes of steel sheets. Such brush rolls are disadvantageous in that brushes are easily damaged due to the frictional heat of the steel plate and the brush during the polishing and surface cleaning, and the abrasive effect or cleaning effect of the iron plate can not be expected.

The removal of contaminants (iron oxide or surface oil or dust) on the surface of iron plates (including non-ferrous metal strips) in conventional brush devices has been highlighted as one of the criteria for determining the quality of the iron plate, (Eg, tan pico fiber, horse hair), and chemical fibers (nylon, pp, etc.), there is a limit to the removal of contaminants on the surface of iron plates.

Therefore, steel mills (steel plate, non-ferrous metal plate) in each country competing in the international market are required to brush (brush) with the polishing brush around the 1990s (Abrasive brush) is used to remove contaminants (iron oxide or oil or dust on the surface).

Here, a roll made of brush yarn with large (# 60-500) abrasive grain is mainly used for grinding the surface of iron plate such as removal of iron oxide, and when the abrasive grains are small (# 500 or more) The roll made of brush yarn is used to remove fine oxide film and to adjust the irregularity of the surface of iron plate to improve the cleaning power.

In addition, rolls made of small brush yarns with large shrinkage particles require common grinding power, durability and fine cleaning power.

In order to increase the grinding force, durability and cleaning power, brush makers of various countries such as Korea have to reinforce the waist force of the brush yarn by covering thin yarn outside the brush yarn (durability) .

The rolls described above are required to have a constant pressure on the surface of the strip (generally 2 to 5 m / m from the start point of the brush roll and iron plate surface) for good grinding power, durability and fine cleaning performance In the brush roll of this brush unit, by the rubbed off of the brush yarn or the like, or a bristle (abrasive brush yarn) containing the polishing yarn, brush), the foreign matter (removed iron oxide or oil or dust on the surface) removed by the abrasive brush yarn is inevitably generated.

Most of these foreign substances (oil or dust on the surface of iron oxide or on the surface) are removed from the brush roll and the surface of the steel plate to cool the brush. To the starting point of contact between the brush and the steel plate under pressure of about 5 m / and is removed by a single nozzle being set in the setting.

On the other hand, a base material of a brush used in general is extruded from a nylon synthetic resin, which is a mixture of at least one of diamond powder, stainless steel powder, titanium powder, silicon carbide powder and alumina powder.

Conventional brush yarns are manufactured by mixing an abrasive with nylon and extruded. The nylon molecular structure is stabilized by extruding the extruded brush yarn after the extrusion, so that it can be used as a brush yarn.

However, since the conventional brush yarn must undergo a stretching process after extrusion, there is a problem that the amount of the abrasive mixed with the brush yarn is limited to 30% by weight or less.

That is, when the stretching is carried out in a state that the abrasive is contained in an amount of 30 wt% or more, the brush yarn is broken during the stretching process due to the content of the abrasive, and the brush yarn There is a problem that breakage (breakage) occurs during use.

Therefore, although the grinding force of the brush yarn is higher as the content of the abrasive is higher, there is a problem that the content of the abrasive can not be increased in the prior art.

Japanese Unexamined Patent Publication No. 2002-187073 Korean Patent No. 10-0435299 Korean Patent No. 10-0468478 Korean Patent No. 10-1017450 Korean Patent No. 10-0395482 Korean Patent No. 10-0395481

An object of the present invention is to provide a brush yarn excellent in toughness and strength in spite of a high abrasive content and a high grinding amount by mixing 30% by weight or more of an abrasive.

One aspect of the present invention is a method of manufacturing a brush yarn by mixing a synthetic resin and an abrasive and then extruding the synthetic yarn and an abrasive agent to mix the synthetic resin 14 and the first abrasive 11 to extrude the first yarn 51, ; (S20) of applying a first adhesive (21) to the outer surface of the first yarn (51) to manufacture a second yarn (52); And a step (S30) of manufacturing a third yarn (53) by fixing a second abrasive (12) on the outer circumferential surface of the second yarn (52) coated with the first adhesive (21) do.

The step (S40) of fabricating the fourth yarn 54 by applying the second adhesive 22 to the surface of the third yarn 53 in the step S30; And impregnating the outer peripheral surface of the fourth yarn 54 with the fabric 41 before impregnating the second adhesive 22 (S50).

The method may further include a step of stretching the first yarn 51 after extrusion for the first yarn 51 in step S10.

At least one of the first adhesive 21 or the second adhesive 22 may be formed of the same material as the synthetic resin 14.

According to another aspect of the present invention, there is provided a method of forming a brush, comprising: (S60) arranging a plurality of brush yarns (50) to form a first array brush yarn (61); A step (S70) of forming a second arrangement brush yarn 62 by applying a third adhesive 23 to cover all the brush yarns 50 of the first arrangement brush yarn 61; A step (S80) of applying a third abrasive agent (13) to the applied third adhesive (23) of the second arrayed brassiere (62) and adsorbing it to form a third arranged brush yarn (63); A step (S90) of forming a fourth array brush yarn 64 by applying a fourth adhesive 24 to the third array brush yarn 63 to which the third abrasive 13 is adsorbed; And a step (S100) of woven the outer surface of the fourth array brush yarn (64) with a second fabric (42) to manufacture a multi-brush yarn (90).

Since the first yarn 51 contains the first abrasive 11 in the manufacturing method and the brush yarn of the brush yarn according to the present invention, even if the brush yarn 50 is worn or broken, There is an effect of exerting an effect.

The method of manufacturing a brush yarn and the brush yarn according to the present invention may further include a step of forming a first yarn 51 and a second yarn 51 in such a manner that the content of the abrasive of the first yarn 51 is within 30% Since the three abrasive cloths 13 are integrated, the grinding force is excellent while maintaining the toughness and strength as in the prior art.

In addition, the method of manufacturing a brush yarn and the brush yarn according to the present invention have the effect of actively controlling the weight percentage and type of the second abrasive article 12 fixed to the outside.

1 is a flowchart showing a manufacturing method of a brush yarn according to an embodiment of the present invention
Fig. 2 is a plan view of the brush yarn according to Fig.
Figure 3 is a cross-
Fig. 4 is a front view of the brush yarn according to Fig. 1
5 is a flowchart showing a manufacturing method of the multi-brush yarn according to the second embodiment of the present invention
6 is a cross-sectional view of the multi-
Figure 7 is a front cross-sectional view of the multi-

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. Even if the terms are the same, it is to be noted that when the portions to be displayed differ, the reference signs do not coincide.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

The terms first, second, etc. in this specification may be used to describe various elements, but the elements should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component. And / or < / RTI > includes any combination of a plurality of related listed items or any of a plurality of related listed items.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with the meaning in the context of the relevant art and are to be interpreted in an ideal or overly formal sense unless explicitly defined in the present application Do not.

Also, when a part is referred to as "including " an element, it does not exclude other elements unless specifically stated otherwise.

Fig. 1 is a flow chart showing a method of manufacturing a brush yarn according to an embodiment of the present invention, Fig. 2 is a horizontal sectional view of the brush yarn according to Fig. 1, Fig. 3 is a front sectional view of Fig. Fig.

As shown in the figure, the method for manufacturing a brush according to the present embodiment includes the steps of: (S10) extruding a first yarn 51 mixed with a first abrasive 11 and a synthetic resin 14; (S20) of applying a first adhesive (21) to the outer circumferential surface of the second yarn (52) to form a second yarn (52) (S30) of fabricating the third yarn 53 by fixing the second yarn 54 to the surface of the third yarn 53 in the step S30, And wrapping the outer circumferential surface of the fourth yarn 54 with the fabric 41 before the second adhesive 22 is hardened (S50).

The step S10 is a step of manufacturing the first yarn 51 by extruding the synthetic resin 14 mixed with the first abrasive 11. The abrasive 12 may be a diamond powder, a hydrocarbon powder, an aluminum oxide powder, A non-ferrous metal powder may be used. In the first yarn 51, 1 wt% to 30 wt% of the first abrasive 11 may be used, and 80 wt% to 50 wt% of the synthetic resin 14 may be used .

Nylon is used for the synthetic resin 14 in this embodiment, and synthetic resins of various materials may be used, unlike the present embodiment.

The size of the first abrasive article 11 can be varied from 60 mesh to 2000 mesh, and various sizes can be used depending on the extrusion diameter of the first yarn 51.

The first yarn 51 is extruded to a diameter of 4 mm in the present embodiment, and then is formed into a diameter of 1.2 mm through an elongating process. In the stretching process, nylon molecules are linearly arranged.

The size of the first abrasive article 11 is related to the diameter of the first yarn 51. When the diameter of the first yarn 51 is large, a large diameter abrasive may be used, An abrasive should be used.

Here, the first abrasive 11 mixed into the first yarn 51 is mixed with the first yarn 51 in an amount of not more than 30% by weight, and is extruded and then drawn.

The second yarn 52 in step S20 is formed by applying a first adhesive 21 to the first yarn 51. The first adhesive 21 may be made of various materials such as urethane, nylon, and epoxy In this embodiment, a nylon adhesive of the same material as that of the synthetic resin 14 is used to minimize the adhesive force and the sense of sheath of the synthetic resin 14.

The third yarn 53 in the step S30 is for fixing the second abrasive article 12 to the second yarn 52. The second abrasive article 12 is sandwiched between the first abrasive article 11 The same material may be used, and different kinds of abrasives may be used unlike the present embodiment.

If the production of the brush yarn is completed in step S30, the total weight% of the abrasive powder may be 20 wt% to 90 wt% of the weight of the brush yarn .

In the present embodiment, an additional step is performed after step S30 to increase the grinding force of the brassiere.

In step S40, a fourth yarn 54 is formed by applying a second adhesive 22 to the third yarn 53. In step S50, the outer circumferential surface of the yarn 56 So that the fabric 41 is impregnated with the second adhesive 56 and is woven on the outer surface of the fourth yarn 54. If the fabric 41 is not completely impregnated with the adhesive, the second adhesive may be applied again after weaving.

In this embodiment, the second adhesive 22 is made of the same material as that of the first adhesive 21, and an adhesive different from the adhesive of the present embodiment may be used.

In this embodiment, the fabric 41 is made of a synthetic resin, and polyvinyl chloride, polyethylene, polystyrene, polypropylene, polyvinylidene chloride, or the like may be used.

The fabric 41 is wound on the fourth yarn 54 in step S40 so that the fabric 41 is impregnated with the second adhesive 22 and the second adhesive 22 and the second adhesive 22, Together with the fourth yarn 54, to be integrated.

The fabric 41 and the second adhesive 22 improve the bonding force of the second abrasive 12 while preventing the second abrasive 12 of the third yarn 53 from being separated.

The fabrics 41 are woven orthogonally to one another in this embodiment.

Meanwhile, unlike the present embodiment, steps S20 and S30 may be repeatedly performed, and the abrasive weight percentage of the brush yarn 50 may be increased by repeating the steps S20 and S30.

The weight percentage of the abrasive in the thus-manufactured brush yarn 50 may be 20% by weight to 90% by weight, more preferably 30% by weight to 50% by weight, Toughness and elasticity are increased, durability is improved, and breakage due to repeated bending can be minimized.

Further, since the first yarn 51 contains the first abrasive 11, the brush yarn 50 has a long-lasting effect even if the brush yarn 50 is worn or broken, .

In addition, the brush yarn 50 can actively control the weight% and type of the second abrasive article 12 fixed to the outside. Therefore, the first abrasive 11 contained in the first yarn 51 can be used as a primer for minimizing the elastic force and toughness of the synthetic resin 14, The abrasive 12 can be manufactured more variously by selecting an abrasive resistant to heat and abrasion, which has high toughness, high elasticity, and improved durability.

FIG. 5 is a flow chart showing a method of manufacturing a multi-brush yarn according to the second embodiment of the present invention, FIG. 6 is a plan sectional view of the multi-brush yarn according to 5, and FIG. 7 is a front sectional view of the multi-brush yarn according to FIG.

As shown in the drawing, the method of manufacturing a multi-brush yarn according to the present embodiment includes steps S60 and S60 of arranging a plurality of brush yarns 50 manufactured by the first embodiment to form a first arrangement brush yarn 61 A step (S70) of forming a second arrangement brush yarn 62 by applying a third adhesive 23 to cover all the brush yarns 50 of the first arrangement brush yarn 61, A step (S80) of applying a third abrasive agent (13) to the applied third adhesive (23) of the array brassiere (62) to form a third arrayed brush yarn (63) (S90) of forming a fourth array brush yarn 64 by applying a fourth adhesive 24 to the third array brush yarn 63 to which the fourth array brush yarn 64 is adhered, (S100) of fabricating the multi-brush yarn 60 by woven with the second fabric 42.

The third and fourth adhesives 23 and 24 are formed of the same material as the first adhesive 21 in this embodiment.

The third abrasive article 13 is formed of the same material as the first abrasive article 11 in this embodiment.

The first arrangement brush yarn 61 in the step S60 may be arranged by arranging a plurality of brush yarns in parallel or spirally twisted.

In steps S70 to S100, a plurality of brush yarns 50 are fabricated from the multi-brush yarn 60 by performing adhesive application, abrasive adsorption fixation, and cloth impregnation after re-application of the adhesive, as in the case of manufacturing the brush yarn I will.

The multi-brush yarn 60 produced in this manner has superior durability and can more actively control the weight percentage of the abrasive contained therein than a single brush yarn 50.

The second fabric 42 is formed of the same material as the first fabric 41 in this embodiment, but other materials may be used for durability and elasticity enhancement.

Hereinafter, the remaining configuration and method according to the present embodiment are the same as those of the first embodiment, and a detailed description thereof will be omitted.

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims. It will be possible.

11: First abrasive 12: Second abrasive
13: third abrasive article 14: synthetic resin
21: first adhesive 22: second adhesive
23: third adhesive 24: fourth adhesive
41: fabric 42: second fabric
50: brush yarn 51: 1st yarn
52: second yarn 53: third yarn
54: fourth yarn 61: first arrangement brush yarn
62: second arrangement brush yarn 63: third arrangement brush yarn
64: Fourth arrangement brush brush 60: Multi brush brush

Claims (7)

A method for manufacturing a brush yarn by mixing a synthetic resin and an abrasive after extrusion,
(S10) mixing the synthetic resin 14 and the first abrasive 11 to extrude the first yarn 51;
(S20) of applying a first adhesive (21) to the outer surface of the first yarn (51) to manufacture a second yarn (52);
(S30) of fabricating the third yarn 53 by fixing the second abrasive 12 on the outer circumferential surface of the second yarn 52 coated with the first adhesive 21;
A step (S40) of fabricating a fourth yarn (54) by applying a second adhesive (22) to the surface of the third yarn (53);
(S50) wrapping the outer peripheral surface of the fourth yarn (54) with the fabric (41) before the second adhesive (22) hardens,
Further comprising the step of stretching the first yarn (51) after extrusion for the first yarn (51) in step S10.
delete delete The method according to claim 1,
Wherein at least one of the first adhesive (21) or the second adhesive (22) is formed of the same material as the synthetic resin (14).
The method according to any one of claims 1 to 4,
(S60) arranging a plurality of the brush yarns (50) to form a first arrangement brush yarn (61);
A step (S70) of forming a second arrangement brush yarn 62 by applying a third adhesive 23 to cover all the brush yarns 50 of the first arrangement brush yarn 61;
A step (S80) of applying a third abrasive agent (13) to the applied third adhesive (23) of the second arrayed brassiere (62) and adsorbing it to form a third arranged brush yarn (63);
A step (S90) of forming a fourth array brush yarn 64 by applying a fourth adhesive 24 to the third array brush yarn 63 to which the third abrasive 13 is adsorbed;
And sewing the outer surface of the fourth array brush yarn (64) with a second fabric (42) to manufacture a multi-brush yarn (90).
The multi-brush yarn produced by claim 5.
A brush made by any one of claims 1 to 4.

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