KR101418348B1 - Forming apparatus for sunroof panel rail - Google Patents
Forming apparatus for sunroof panel rail Download PDFInfo
- Publication number
- KR101418348B1 KR101418348B1 KR1020140029290A KR20140029290A KR101418348B1 KR 101418348 B1 KR101418348 B1 KR 101418348B1 KR 1020140029290 A KR1020140029290 A KR 1020140029290A KR 20140029290 A KR20140029290 A KR 20140029290A KR 101418348 B1 KR101418348 B1 KR 101418348B1
- Authority
- KR
- South Korea
- Prior art keywords
- panel
- rail
- lower mold
- panels
- mold
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/02—Bending by stretching or pulling over a die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Abstract
The present invention relates to a rail forming apparatus for a rail roof panel for bending a rail for a sunroof panel in a curved shape, and more particularly to a rail forming apparatus for a rail roof panel, which comprises a top mold having a groove formed on a bottom surface thereof, a bottom mold having grooves formed on an upper surface facing the top mold, Wherein a length of the rail is shorter than a length of the lower part when the rail is placed in the groove of the lower mold so that both ends of the rail in the longitudinal direction do not deviate from the lower part, One end of the positioning portion may be in contact with one end of the positioning portion.
Description
The present invention relates to a rail forming apparatus for a sunroof panel.
The roof of the vehicle may be equipped with a sunroof that controls light or air into the car. The sunroof is installed in a loop hole passing through the roof of the vehicle, and rails are provided on both sides of the roof hole to guide the sunroof panel. The sunroof panel is moved along the rails by the user's operation to open and close the loop holes.
In order to minimize the air resistance, the design of the vehicle is formed in a streamlined shape, so that the sunroof panel and the rail are formed in a streamlined shape similar to the design of the vehicle. To form the rail in a streamlined shape, both ends of the flat rail are bent by a roller about 118.75 mm in a streamline manner.
In order to make the rail into a curved line by the bending device, a considerable processing time is required because several rolling processes must be performed. Also, since the ends of the rails banged by the bending device are damaged by the bending device, the damaged rail portion had to be cut off after the rolling process was completed. Increase in the process of cutting the rails and removal of damaged parts increased the amount of material used. The waste due to the disposal of the removed part is wasted, and the cost of manufacturing the sunroof is increased.
SUMMARY OF THE INVENTION The present invention provides a technique for reducing rail fabrication cost of a sunroof panel and reducing processing time.
A rail forming apparatus for a rail roof panel according to an embodiment of the present invention is a rail forming apparatus in which a rail for a sun roof panel is bent in a curved shape and a groove is formed in a top surface having a groove formed on a lower surface thereof, Wherein when the rail is placed in the groove of the lower mold, the length of the rail is shorter than the length of the lower mold so that both longitudinal ends of the rail are not separated from the lower mold and one end of the rail is positioned at one end .
The rail roof forming apparatus for a rail roof panel may further include a positioning portion having one end located in a groove of the lower mold, the positioning portion is provided on one side of the lower mold, Is inserted into the groove of the lower mold through one side of the lower mold, and the portion of the positioning portion inserted into the groove of the lower mold does not deviate from the uppermost surface of the lower mold.
The position setting unit may include a bracket fixed to the outside of the lower mold and a bracket coupled to the bracket so that at least a part of the bracket is inserted into the groove of the lower mold and one end of the rail can contact.
Wherein the bracket is movably coupled to the support base, and a long hole is formed in the bracket along the longitudinal direction of the bottom bracket, the fastening member is passed through the long hole and fastened to the support base, You can move within range.
Wherein the plurality of panels includes a first panel and a second panel having a height lower than that of the first panel, wherein the height difference between the first panel and the second panel The groove is formed in the lower mold.
The panels are coupled to each other by a fastening member, and the number of the panels can be changed according to the width of the rails.
The plurality of panels further comprising a third panel connected to the second panel and having a height higher than the second panel, the second panel being separated from each other between the first panel and the third panel, And the first member and the second member may be positioned at both side edges of the first panel and the third panel.
Wherein the curved surface of the upper mold and the lower mold is curved and the radius of curvature of the upper mold and the lower mold is smaller than the radius of curvature of the formed rail, May be asymmetrical on both sides with respect to its center.
The upper mold or the lower mold may have a radius of curvature of 2900 mm to 3100 mm on one side and a radius of curvature of 2840 mm to 3040 mm on the other side with respect to the center of the upper mold or the lower mold.
The width of the lower groove may be 15 mm to 35 mm, and the depth of the lower groove may be 12 mm to 30 mm.
According to the embodiment of the present invention, the flat rails supported on the lower mold and supported by the positioning portion can be bent in a curved shape corresponding to the upper and lower molds by the upper mold pressing. Since the rail to be molded does not leave the upper and lower molds, the rails can be machined at once in the upper and lower molds as a whole. Accordingly, when both ends of the rail are formed by holding the rail, there is no problem of damaging the both ends of the rail, so that it is possible to reduce the material of the rail and to cut the damaged portion.
According to the embodiment of the present invention, the rails mounted on the lower mold can be accurately positioned in the correct position by the bracket of the positioning portion. Therefore, the rails can be accurately formed according to the standard. Since the bracket is housed in the groove of the lower mold, it is not interfered with the upper mold, so that damage to the upper mold, lower mold and rails due to interference is prevented.
According to the embodiment of the present invention, since upper and lower molds are formed by connecting panels having different heights without cutting a block-shaped material as in the prior art, Can be shortened and manufacturing costs can be minimized. Further, the second panel of the lower mold includes a first member and a second member, wherein the first member and the second member are separated from each other between the first panel and the third panel, and the first panel and the third panel And is formed to be shorter than the length of the first panel. Since a space is formed between the first member and the second member, the lower mold material is not required as much as the space, and the manufacturing cost of the mold can be reduced.
According to the embodiment of the present invention, the width of the lower mold can be adjusted by changing the number of the lower panel according to the width of the rail to be formed, with the panels of the lower mold being coupled by the fastening member. Therefore, it is possible to adjust the width of the lower part according to the width of the rail, thereby improving the bearing capacity of the rail, and precisely bending the rail to a predetermined curve.
1 is a perspective view of a rail forming apparatus for a sunroof panel according to an embodiment of the present invention;
Fig. 2 is an exploded bottom perspective view of the rail forming apparatus for the sunroof panel shown in Fig. 1; Fig.
3 is an exploded perspective view showing the lower mold shown in Fig.
Fig. 4 is a side view of a rail forming apparatus for a sunroof panel shown in Fig. 1 (a dampening unit is omitted).
Fig. 5 is a front view of a rail forming apparatus for a sunroof panel shown in Fig. 1 (a buffer unit is omitted).
6 is an enlarged view of the position setting section shown in Fig.
Fig. 7 is a view showing a rail forming process for a sunroof panel. Fig.
8 is a perspective view of a molded rail;
9 is a bottom perspective view showing the rail shown in Fig.
FIG. 10 is a perspective view showing another embodiment of the lower mold shown in FIG. 3; FIG.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Like parts are designated with like reference numerals throughout the specification.
A rail forming apparatus for a sunroof panel according to an embodiment of the present invention will be described with reference to Figs. 1 and 2. Fig.
FIG. 1 is a perspective view showing a rail forming apparatus for a sunroof panel according to an embodiment of the present invention, and FIG. 2 is an exploded bottom rear view of the rail forming apparatus for a sunroof panel shown in FIG.
1 and 2, a
The upper surface of the
The
(Not shown), and a
3 and 4, the
The first, second, third, fourth and
The height H1 of the second and
The first, third and
The second and
The length L1 of the
Therefore, a space G is formed between the
The width W2 of the
When the
In the case of forming the
Meanwhile, as shown in FIG. 10, the second and
The
The first, second, third, and
A
The first, second, third, fourth and
The
The curvatures radii of the
5 and 6, the positioning
The support base (51) has a predetermined width and is connected to the lower mold (30). However, the support table 51 may be provided in the
The
The
The
The
The end portion 1d of the engaging
The
The
The cushioning
The
The buffer block 62 is located on the same line as the
The positions of the buffering
Next, the operation of the above-described rail forming apparatus for a sunroof panel will be described.
7 (a), the position of the
The
When the
When the
Referring to Fig. 7 (b), the main body 1a of the
The upper ends of the first and
The lower surface of the
The
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, Of the right.
1: rail 1a: main body
1b:
100: Rail forming device for sunroof panel
10:
11, 12, 13, 14: Upper mold panel 20: Upper mold base
30:
36: fastening member
40: Lower mold base 50: Position setting unit
51: support base 511: fastening hole
52: Bracket 521: First part
521a: long hole 522: second part
53: fastening member 60: buffering unit
61: buffer part 611: rod
612: elastic member 613: insertion member
62: buffer block 621: insertion groove
Claims (8)
A top figure with grooves on the bottom surface, and
A lower mold having a groove formed on an upper surface facing the upper mold,
/ RTI >
Wherein the plurality of panels includes a first panel and a second panel having a height lower than that of the first panel, wherein the height difference between the first panel and the second panel The groove is formed in the lower mold
Rail forming device for sunroof panels.
Wherein when the rail is placed in the groove of the lower mold, the length of the rail is shorter than the length of the lower mold, so that both ends of the rail in the longitudinal direction do not deviate from the lower mold Wherein one end of the rail can contact one end of the positioning portion.
Wherein the positioning portion is provided at one side of the lower mold, at least a part of the positioning portion is inserted into a groove of the lower mold through one side of the lower mold, and the positioning portion, inserted into the groove of the lower mold, A rail forming device for a sunroof panel that does not leave the top surface of the lower mold.
Wherein the position setting unit comprises:
A support fixed to the outside of the lower mold and
And at least a part of which is inserted in the groove of the lower mold, and a bracket
Containing
Rail forming device for sunroof panels.
Wherein the bracket is movably coupled to the support base, and a long hole is formed in the bracket along the longitudinal direction of the bottom bracket, the fastening member is passed through the long hole and fastened to the support base, A rail forming device for a sunroof panel that can move within a range.
Wherein the plurality of panels are coupled to each other by a fastening member and the number of the panels can be changed according to the width of the rails.
The plurality of panels further comprising a third panel connected to the second panel and having a height higher than that of the second panel, the second panel being disposed between the first panel and the third panel, Wherein the first member and the second member are each formed to be shorter than the length of the first panel and are positioned at both side edges of the first panel and the third panel, Device.
Wherein the upper mold or the lower mold has a curvature radius of 2900 mm to 3100 mm on one side and a curvature radius of 2840 mm to 3040 mm on the other side with respect to the center thereof.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020140029290A KR101418348B1 (en) | 2014-03-12 | 2014-03-12 | Forming apparatus for sunroof panel rail |
JP2015048429A JP6506054B2 (en) | 2014-03-12 | 2015-03-11 | Rail forming device for sunroof panels |
CN201520140260.9U CN205414114U (en) | 2014-03-12 | 2015-03-12 | Skylight panel guide rail forming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020140029290A KR101418348B1 (en) | 2014-03-12 | 2014-03-12 | Forming apparatus for sunroof panel rail |
Publications (1)
Publication Number | Publication Date |
---|---|
KR101418348B1 true KR101418348B1 (en) | 2014-07-15 |
Family
ID=51741888
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020140029290A KR101418348B1 (en) | 2014-03-12 | 2014-03-12 | Forming apparatus for sunroof panel rail |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP6506054B2 (en) |
KR (1) | KR101418348B1 (en) |
CN (1) | CN205414114U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101581250B1 (en) * | 2014-09-18 | 2015-12-31 | 주식회사 성우하이텍 | Press mold |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106180415A (en) * | 2016-08-31 | 2016-12-07 | 江苏利通电子有限公司 | A kind of curved surface module lamp bar heat sink section bar mould |
CN106825155B (en) * | 2017-03-14 | 2018-09-07 | 浙江卓逸铝业有限公司 | A kind of aluminium section bar bent into shape device |
CN111136138A (en) * | 2019-11-19 | 2020-05-12 | 宁波昌扬机械工业有限公司 | Stepless regulation and control bending machine positioning mechanism |
CN113714396A (en) * | 2021-08-08 | 2021-11-30 | 南京中车浦镇城轨车辆有限责任公司 | Drum-shaped rail vehicle side wall upright post, forming die and forming method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002035851A (en) * | 2000-07-17 | 2002-02-05 | Sumitomo Metal Ind Ltd | Analysis method for forming-material disposing condition, analysis device for forming-material disposing condition and recording medium |
KR100861801B1 (en) * | 2007-07-16 | 2008-10-08 | 전영순 | Bending press mold for frame |
KR20130067787A (en) * | 2011-12-14 | 2013-06-25 | 전영순 | Press cutter |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55177925U (en) * | 1979-05-31 | 1980-12-20 | ||
JPS561727U (en) * | 1979-06-18 | 1981-01-09 | ||
JPS55106519U (en) * | 1979-07-17 | 1980-07-25 | ||
JPH06142776A (en) * | 1992-10-27 | 1994-05-24 | Furukawa Alum Co Ltd | Method for bending extruded material of aluminum |
JP2001246419A (en) * | 2000-03-01 | 2001-09-11 | Kyoho Mach Works Ltd | Bumper reinforcement, bending method and bending apparatus |
KR100791495B1 (en) * | 2007-03-27 | 2008-01-03 | (주)우리철강산업 | A bending machine for arc type angle |
KR101352511B1 (en) * | 2013-06-25 | 2014-01-20 | 김정수 | Mole apparatus for bumper beam and manufacture method for bumper beam |
-
2014
- 2014-03-12 KR KR1020140029290A patent/KR101418348B1/en active IP Right Grant
-
2015
- 2015-03-11 JP JP2015048429A patent/JP6506054B2/en active Active
- 2015-03-12 CN CN201520140260.9U patent/CN205414114U/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002035851A (en) * | 2000-07-17 | 2002-02-05 | Sumitomo Metal Ind Ltd | Analysis method for forming-material disposing condition, analysis device for forming-material disposing condition and recording medium |
KR100861801B1 (en) * | 2007-07-16 | 2008-10-08 | 전영순 | Bending press mold for frame |
KR20130067787A (en) * | 2011-12-14 | 2013-06-25 | 전영순 | Press cutter |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101581250B1 (en) * | 2014-09-18 | 2015-12-31 | 주식회사 성우하이텍 | Press mold |
Also Published As
Publication number | Publication date |
---|---|
JP6506054B2 (en) | 2019-04-24 |
JP2015174145A (en) | 2015-10-05 |
CN205414114U (en) | 2016-08-03 |
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