KR101382910B1 - Galvanized steel sheet having excellent surface property and coating adhesion and method for manufacturing the same - Google Patents
Galvanized steel sheet having excellent surface property and coating adhesion and method for manufacturing the same Download PDFInfo
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- KR101382910B1 KR101382910B1 KR1020110145232A KR20110145232A KR101382910B1 KR 101382910 B1 KR101382910 B1 KR 101382910B1 KR 1020110145232 A KR1020110145232 A KR 1020110145232A KR 20110145232 A KR20110145232 A KR 20110145232A KR 101382910 B1 KR101382910 B1 KR 101382910B1
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- 229910001335 Galvanized steel Inorganic materials 0.000 title claims abstract description 38
- 239000008397 galvanized steel Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000011248 coating agent Substances 0.000 title description 2
- 238000000576 coating method Methods 0.000 title description 2
- 238000007747 plating Methods 0.000 claims abstract description 147
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 111
- 239000010959 steel Substances 0.000 claims abstract description 111
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 229910052742 iron Inorganic materials 0.000 claims abstract description 18
- 238000005246 galvanizing Methods 0.000 claims abstract description 8
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 5
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 5
- 239000012299 nitrogen atmosphere Substances 0.000 claims abstract description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 36
- 239000011701 zinc Substances 0.000 claims description 14
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 10
- 229910052725 zinc Inorganic materials 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 238000005275 alloying Methods 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 230000008021 deposition Effects 0.000 claims description 4
- 238000009713 electroplating Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 229910052758 niobium Inorganic materials 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- 230000000717 retained effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 53
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 34
- 238000000137 annealing Methods 0.000 description 33
- 230000000052 comparative effect Effects 0.000 description 13
- 238000009792 diffusion process Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000010960 cold rolled steel Substances 0.000 description 3
- 238000005238 degreasing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0222—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating in a reactive atmosphere, e.g. oxidising or reducing atmosphere
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/20—Electroplating: Baths therefor from solutions of iron
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Inorganic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Coating With Molten Metal (AREA)
Abstract
본 발명의 일측면인 도금표면 품질 및 도금밀착성이 우수한 용융아연도금강판의 제조방법은 소지강판을 준비하는 단계, 상기 준비된 소지강판 상에, Fe 및 Co중 1종 또는 2종을 0.2~3 g/㎡의 부착량으로 도금하는 제 1도금단계; 상기 제 1도금된 강판을, 이슬점온도 -30~10℃, H2: 2~20 vol% 및 잔부 N2 분위기에서, 2℃/s 이상의 가열속도로 가열하는 단계, 상기 가열된 강판을 유지하는 단계, 상기 유지된 강판을 냉각하는 단계 및 상기 냉각된 강판을 용융아연도금욕에 침지하여 도금하는 제 2도금단계를 포함할 수 있다. 또한, 본 발명의 다른 일측면인 도금표면 품질 및 도금밀착성이 우수한 용융아연도금강판은 소지강판; 상기 소지강판 상에 형성된 Fe 및 Co중 1종 또는 2종을 포함하는 제 1도금층; 및 상기 제 1도금층 상에 형성된 Zn을 포함하는 제 2도금층을 포함하며, 상기 제 1도금층과 제 2도금층의 계면에서 SiO2 및 Al2O3 중 1종 또는 2종의 총량은 0.01g/㎡ 이하이며, 상기 제 1도금층과 용융아연도금층의 계면으로부터 상기 소지강판 방향으로 1㎛ 이내에 Si산화물, Mn산화물, Al산화물 및 이들의 복합산화물 중 1종 또는 2종 이상이 불연속적으로 분산되어 포함될 수 있다.The method of manufacturing a hot-dip galvanized steel sheet having excellent plating surface quality and plating adhesion, which is one side of the present invention, preparing a steel sheet, on the prepared steel sheet, one or two of Fe and Co 0.2 to 3 g A first plating step of plating with an adhesion amount of / m 2; Heating the first plated steel sheet at a heating rate of 2 ° C./s or more at a dew point temperature of −30 to 10 ° C., H 2 : 2 to 20 vol%, and a balance N 2 atmosphere, to maintain the heated steel sheet. The method may include a step of cooling the retained steel sheet and a second plating step of immersing the cooled steel sheet in a hot dip galvanizing bath. In addition, the hot-dip galvanized steel sheet excellent plating surface quality and plating adhesion of another aspect of the present invention is a steel sheet; A first plating layer comprising one or two of Fe and Co formed on the base steel sheet; And a second plating layer including Zn formed on the first plating layer, wherein the total amount of one or two of SiO 2 and Al 2 O 3 at the interface between the first plating layer and the second plating layer is 0.01 g / m 2. 1 or 2 or more of Si oxide, Mn oxide, Al oxide, and a composite oxide thereof may be discontinuously dispersed within 1 μm from the interface between the first plating layer and the hot dip galvanized layer within 1 μm. have.
Description
본 발명은 자동차, 가전제품 및 건축자재 등에 사용되는 용융아연도금강판 및 그 제조방법에 관한 것이다.
The present invention relates to a hot-dip galvanized steel sheet used for automobiles, household appliances, building materials, and the like, and a manufacturing method thereof.
용융도금강판은 내식성이 우수하여 건축자재, 구조물, 가전제품 및 자동차 차체 등에 널리 사용되고 있다. 최근에 가장 많이 사용되고 있는 용융도금강판은 용융아연도금강판(이하 GI강판)과 합금화 용융아연도금강판(이하 GA강판)으로 나눌 수 있다. 또한, 최근 자동차용 강판으로 사용되는 강판은 충돌안정성 및 연비향상을 위해 고강도화가 꾸준히 진행되고 있다. 그러나 강도를 높일 경우 상대적으로 연성이 떨어지기 때문에, 이러한 연성을 향상시킬 수 있는 방법에 관한 연구가 진행되고 있다.
The hot-dip galvanized steel sheet has excellent corrosion resistance and is widely used for building materials, structures, household appliances, and automobile bodies. The most commonly used hot-dip galvanized steel sheet can be classified into hot-dip galvanized steel sheet (GI steel sheet) and galvannealed hot-dip galvanized steel sheet (GA steel sheet). In recent years, the steel sheet used as a steel sheet for automobiles has been steadily increasing in strength to improve collision stability and fuel economy. However, when the strength is increased, the ductility is relatively lowered. Therefore, a study is being conducted on a method for improving such ductility.
이러한 기술로서, 최근들어 개발된 강종으로는 강중에 Mn, Si 및/또는 Al을 첨가한 Dual Phase(Ferrite and Martensite Phase, 이하, DP)강, Complex Phase(Ferrite, Martensite and Precipitate Phase, 이하 CP)강, TRIP(Transformation Induced Plasticity)강 등이 있다. 이와 같이 강중에 Mn, Si 및/또는 Al첨가할 경우 강도향상과 더불어 연성을 높인 강판을 제조할 수가 있다.
As such technologies, recently developed steel types include Dual Phase (Ferrite and Martensite Phase (DP) steel, Complex Phase (Ferrite, Martensite and Precipitate Phase, hereinafter referred to as CP) steel in which Mn, Si and / Steel, and TRIP (Transformation Induced Plasticity) steel. As described above, when Mn, Si, and / or Al are added to steel, steel sheets having high ductility and high ductility can be manufactured.
통상 용융아연도금강판을 제조하는 공정은 냉간압연강판(일명 Full hard강판)을 전처리 공정에서 표면의 유분 및 이물질을 제거하기 위한 탈지를 실시한 후 소둔공정에서 강판을 소정의 온도로 가열하여 소둔을 실시하고 적절한 온도로 냉각한 후 용융아연 도금욕에 침지하여 강판에 아연을 부착시킨 후 에어 나이프(Air-Knife)로 도금 부착량을 제어하고 최종적으로 상온까지 냉각하여 제조된다.
Generally, the process for producing a hot-dip galvanized steel sheet is performed by degreasing a cold-rolled steel sheet (aka Full Hard steel sheet) to remove oils and foreign substances on the surface in a pretreatment step, annealing the steel sheet by heating it to a predetermined temperature in the annealing step After cooling to a suitable temperature, it is immersed in a hot-dip galvanizing bath to attach zinc to the steel sheet, and then to control the amount of plating adhered with an air knife and finally cooling to room temperature.
통상 용융도금공정에서는, 강판의 소둔과정에서 소둔로 분위기는 환원성 분위기 상태에서 이슬점(Dew Point)을 -30℃ 이하로 낮게 하기 때문에 철은 산화되지 않는다. 그러나 강중에 산화하기 쉬운 Si, Mn, Al이 포함된 강판은 소둔로 중에 존재하는 미량의 산소 혹은 수증기와 반응하여 강판 표면에 Si, Mn 또는 Al 단독 혹은 복합산화물을 형성하므로서 아연의 젖음성을 방해하여 도금강판 표면에 국부적 혹은 전체적으로 아연이 부착되지 않은 일명 미도금이 발생하여 도금강판 표면품질을 크게 떨어뜨리게 된다.
In the ordinary hot dip galvanizing step, the annealing furnace atmosphere in the annealing process of the steel sheet lowers the dew point to -30 占 폚 or less in a reducing atmosphere, so that the iron is not oxidized. However, steel sheets containing Si, Mn, and Al, which are easily oxidized in steel, react with trace amounts of oxygen or water vapor present in the annealing furnace to form Si, Mn, or Al alone or complex oxides on the steel sheet surface, Uneven plating which is not attached to the surface of the coated steel sheet locally or globally occurs, and the quality of the surface of the coated steel sheet is greatly deteriorated.
이러한 문제점을 해결하기 위하여 여러 기술이 제안되었으며, 대표적인 예로서, 특허문헌 1이 제안되었다. 그러나, 상기 특허문헌 1은 환원소둔동안에 Si, Mn등 산화성 성분이 표면까지 확산하는 것을 억제하기 위해서는 상기 특허문헌 1의 실시예에서와 같이 선도금 부착량을 10g/㎡만큼 두껍게 하여야 한다. 이 경우 두꺼운 선 도금층을 형성하기 위한 전기도금설비가 커지고 이로 인한 비용 증가가 수반되는 문제가 있다.
Various techniques have been proposed to solve this problem, and Patent Document 1 has been proposed as a representative example. However, in Patent Document 1, in order to suppress the diffusion of oxidative components such as Si and Mn to the surface during reduction annealing, the amount of lead coating should be increased by 10 g / m 2 as in the embodiment of Patent Document 1. In this case, there is a problem in that the electroplating equipment for forming a thick pre-plated layer is large, and thus the cost increases.
그리고, 강 내부에 존재하는 Si, Mn, Al이 표면으로 확산하는 것을 억제하는 방법으로 특허문헌 2가 제안되었으나, 소둔 가열 초기 내부산화물이 형성되기 전 표면 및 표면 직하에 있는 Si, Mn, Al이 표면에서 산화되는 것을 막을 수는 없기 때문에 소둔을 완료한 후에 강판 표면에는 상당량의 Si, Mn, Al 및 그들 복합산화물이 형성될 수 밖에 없어서 이 강판에 도금할 경우 도금표면품질이 개선되기는 하지만, 극도의 표면품질을 확보하기가 어려운 단점이 있다.
In addition, although Patent Document 2 has been proposed as a method of suppressing diffusion of Si, Mn, and Al present in the steel to the surface, Si, Mn, and Al immediately below the surface and the surface before the formation of the initial internal heating of annealing Since it is not possible to prevent oxidation on the surface, a considerable amount of Si, Mn, Al and their composite oxides are formed on the surface of the steel sheet after annealing, so that the plating surface quality is improved when plating on the steel sheet. It is difficult to secure the quality of the surface.
따라서, 용융아연도금강판의 도금성, 도금밀착성을 우수하게 확보할 수 있는 기술에 대한 요구가 매우 절실한 시점이다.
Therefore, it is a very urgent time for the technology to be able to secure the plating property and plating adhesion of the hot-dip galvanized steel sheet.
용융아연도금강판에 관하여, 소둔시, 강중에 포함되어 있는 난도금성 원소인 Si, Mn 또는 Al이 표면확산되어 산화물을 형성하는 것을 억제함으로써 미도금 현상을 방지하여 도금표면 품질 및 도금밀착성을 우수하게 확보할 수 있는 기술이 요구되고 있다.
With respect to hot-dip galvanized steel sheet, it is possible to prevent unplated phenomenon by preventing the formation of oxides due to the surface diffusion of Si, Mn or Al, which is a non-plating element contained in the steel, during annealing. There is a demand for technology that can be secured.
본 발명의 일측면인 도금표면 품질 및 도금밀착성이 우수한 용융아연도금강판의 제조방법은 소지강판을 준비하는 단계, 상기 준비된 소지강판 상에, Fe 및 Co중 1종 또는 2종을 0.2~3 g/㎡의 부착량으로 도금하는 제 1도금단계; 상기 제 1도금된 강판을, 이슬점온도 -30~10℃, H2: 2~20 vol% 및 잔부 N2 분위기에서, 2℃/s 이상의 가열속도로 가열하는 단계, 상기 가열된 강판을 유지하는 단계, 상기 유지된 강판을 냉각하는 단계 및 상기 냉각된 강판을 용융아연도금욕에 침지하여 도금하는 제 2도금단계를 포함할 수 있다.
The method of manufacturing a hot-dip galvanized steel sheet having excellent plating surface quality and plating adhesion, which is one side of the present invention, preparing a steel sheet, on the prepared steel sheet, one or two of Fe and Co 0.2 to 3 g A first plating step of plating with an adhesion amount of / m 2; Heating the first plated steel sheet at a heating rate of 2 ° C./s or more at a dew point temperature of −30 to 10 ° C., H 2 : 2 to 20 vol%, and a balance N 2 atmosphere, to maintain the heated steel sheet. The method may include a step of cooling the retained steel sheet and a second plating step of immersing the cooled steel sheet in a hot dip galvanizing bath.
또한, 본 발명의 다른 일측면인 도금표면 품질 및 도금밀착성이 우수한 용융아연도금강판은 소지강판; 상기 소지강판 상에 형성된 Fe 및 Co중 1종 또는 2종을 포함하는 제 1도금층; 및 상기 제 1도금층 상에 형성된 Zn을 포함하는 제 2도금층을 포함하며, 상기 제 1도금층과 제 2도금층의 계면에서 SiO2 및 Al2O3 중 1종 또는 2종의 총량은 0.01g/㎡ 이하이며, 상기 제 1도금층과 용융아연도금층의 계면으로부터 상기 소지강판 방향으로 1㎛ 이내에 Si산화물, Mn산화물, Al산화물 및 이들의 복합산화물 중 1종 또는 2종 이상이 불연속적으로 분산되어 포함될 수 있다.
In addition, the hot-dip galvanized steel sheet excellent plating surface quality and plating adhesion of another aspect of the present invention is a steel sheet; A first plating layer comprising one or two of Fe and Co formed on the base steel sheet; And a second plating layer including Zn formed on the first plating layer, wherein the total amount of one or two of SiO 2 and Al 2 O 3 at the interface between the first plating layer and the second plating layer is 0.01 g / m 2. 1 or 2 or more of Si oxide, Mn oxide, Al oxide, and a composite oxide thereof may be discontinuously dispersed within 1 μm from the interface between the first plating layer and the hot dip galvanized layer within 1 μm. have.
본 발명의 일측면에 따르면, Si, Mn 또는 Al의 표면농화 및 산화를 억제하여, 도금강판의 표면품질 및 도금밀착성이 우수한 고강도 용융아연도금강판을 제조할 수 있다.
According to an aspect of the present invention, it is possible to manufacture a high-strength hot-dip galvanized steel sheet that suppresses the surface concentration and oxidation of Si, Mn, or Al and is excellent in surface quality and plating adhesion of the plated steel sheet.
본 발명자들은 표면품질 및 도금밀착성이 우수한 용융아연도금강판을 제공할 수 있는 방안에 대하여 깊이 연구한 결과, 소지강판에 Mn, Si 또는 Al을 첨가함으로써 강도 및 연성을 동시에 향상시킬 수는 있으나, 아연도금을 행할 경우 소지강판과 도금층 계면에 산화물을 형성시키는 문제점이 있었기 때문에, 소둔전 선도금단계를 실시하여, 강 중에 포함된 난도금성 원소인 Si, Mn 또는 Al이 소둔시 강표면으로 확산되는 것을 방지할 수 있음을 인지하고, 더불어 소둔시 이슬점, 가열속도, 가열온도 등을 적절히 제어하여, Si, Mn 또는 Al이 강 내부로 확산되는 산소와 반응하여 대부분이 선도금층 내에서 산화되어 내부산화물을 형성하게 됨으로서, 강판 표면으로 확산되는 것을 억제할 수 있음을 인지하여, 본 발명에 이르게 되었다.
The present inventors have studied in depth how to provide a hot-dip galvanized steel sheet having excellent surface quality and plating adhesion, but can improve the strength and ductility at the same time by adding Mn, Si or Al to the base steel sheet, zinc When plating, there was a problem of forming oxide at the interface between the base steel plate and the plated layer. Recognizing that it can be prevented, and controlling the dew point, heating rate, heating temperature, etc. during annealing, Si, Mn or Al reacts with oxygen diffused into the steel, and most of it is oxidized in the lead gold layer to By forming it, it recognized that it can suppress that it spreads to the steel plate surface, and came to this invention.
이하, 본 발명의 일측면인 용융아연도금강판의 제조방법에 대하여 상세히 설명한다.Hereinafter, a method of manufacturing a hot-dip galvanized steel sheet which is one aspect of the present invention will be described in detail.
먼저, 소지강판을 준비한다. 상기 소지강판은 Si, Mn 및 Al로 이루어진 그룹으로부터 선택된 1종 또는 2종 이상을 포함할 수 있다. Si, Mn 또는 Al이 0.5 중량% 미만으로 첨가된 강판은 강판 표면에 형성되는 산화물의 양이 미미하고, 6.0 중량%를 초과한 강판은 실용성이 떨어지므로, Si, Mn 또는 Al이 0.5~6.0%로 첨가된 강판이 상기 산화물 형성 억제 효과를 극대화시키기에 적합할 수 있다. 단, 상기 함량보다 낮은 경우에도, 본 발명이 적용될 수 있으며, 상기 원소들이 다량 포함된 강종은 미도금현상이나 도금박리현상이 주로 문제가 될 수 있기 때문에 이러한 하한을 한정한 것 뿐이다. 더불어, 상기 소지강판은 강판의 강도, 연성, 굽힘 가공성, 구멍 확장성 향상을 목적으로 첨가되는 C, Cr, P, Ti, V, Ni, Nb, Mo, B, Co, Cu 및 기타 불가피한 불순물 중 1종 또는 2종 이상을 포함할 수 있으며, 상기 각 원소는 0.5 중량% 이하로 포함될 수 있다. 상기 함량 범위에서는 본 발명의 효과를 나타낼 수 있다. 그리고, 상기 소지강판은 냉연강판일 수 있으며, 통상적인 탈지방법에 의하여 탈지공정이 실시된 냉연강판일 수 있다.
First, prepare the steel sheet. The base steel sheet may include one or more selected from the group consisting of Si, Mn and Al. The steel sheet added with less than 0.5% by weight of Si, Mn, or Al has a slight amount of oxide formed on the surface of the steel sheet, and the steel sheet exceeding 6.0% by weight is less practical, so that 0.5% to 6.0% of Si, Mn, or Al is used. Steel plate added with may be suitable to maximize the oxide formation inhibiting effect. However, the present invention can be applied even when the content is lower than the above, and steel grades containing a large amount of the elements are only limited to these lower limits because unplating or plating peeling may be a problem. In addition, the base steel sheet of the C, Cr, P, Ti, V, Ni, Nb, Mo, B, Co, Cu and other unavoidable impurities added for the purpose of improving the strength, ductility, bending workability, hole expandability of the steel sheet It may include one or two or more, each element may be included in less than 0.5% by weight. In the above content range can exhibit the effects of the present invention. The base steel sheet may be a cold rolled steel sheet, or may be a cold rolled steel sheet subjected to a degreasing process by a conventional degreasing method.
상기 준비된 소지강판 상에 제 1도금층을 형성할 수 있다. 이 후 가열과정에서 제 1도금층 아래의 강중에 포함된 Si, Mn 또는 Al이 제 1도금층 표면을 향해서 확산하게 됨과 동시에 소둔로 내부의 높은 이슬점 때문에 산소는 강 내부로 확산하게 된다. 따라서 Si, Mn 또는 Al은 내부로 확산하는 산소와 반응하여 대부분이 제 1도금층에서 산화되어 내부산화물을 형성하게 되기 때문에 표면으로 확산하는 것을 억제할 수 있다.
The first plating layer may be formed on the prepared steel sheet. Subsequently, Si, Mn, or Al contained in the steel under the first plating layer diffuses toward the surface of the first plating layer during heating, and oxygen diffuses into the steel due to the high dew point inside the annealing furnace. Therefore, since Si, Mn, or Al react with oxygen diffused to the inside, most of them are oxidized in the first plating layer to form internal oxides, thereby suppressing diffusion to the surface.
상기 제 1도금층은 Fe 및 Co중 1종 또는 2종을 포함하는 것이 바람직하다. 상기 금속을 제 1도금층을 형성하여, 강 중에 포함된 Si, Mn 또는 Al이 확산되는 것을 방지하기 용이하고, 제 2도금층과의 밀착성을 향상시킬 수 있다. 또한, 그 부착량은 0.2~3 g/㎡로 제어하는 것이 바람직하다. 상기 부착량이 0.2g/㎡ 미만일 경우에는 제 1도금층이 너무 얇기 때문에 부분적으로 제 1도금층이 존재하지 않은 부위가 존재할 수가 있으며, 그 부위에서는 소둔가열 초기 강판표면에 존재하는 Si, Mn 또는 Al 이 산화되고 또한 소둔기 아직 내부산화가 일어나지 않은 상태에서는 표면직하에 존재하는 Si, Mn 또는 Al도 표면으로 확산하여 산화물을 형성할 수 있다. 반면에, 상기 부착량이 3g/㎡를 초과하더라도 본 발명의 효과인 내부산화물 분산효과는 우수하지만 경제성을 이유로 그 상한을 제어하는 것이 바람직하다. 그리고, 상기 금속을 도금하는 방법은 특별히 한정할 필요는 없지만, 경제성을 고려하여 전기도금이 가장 바람직하다. 그리고, 상기 전기도금시 도금용액은 수용성 황산욕, 염화욕 또는 불화욕 등 어느 방식이나 가능하기 때문에 특별히 제한하지 않는다.
It is preferable that the said 1st plating layer contains 1 type or 2 types of Fe and Co. By forming the first plating layer of the metal, it is easy to prevent the diffusion of Si, Mn or Al contained in the steel, and can improve the adhesion with the second plating layer. Moreover, it is preferable to control the adhesion amount to 0.2-3 g / m <2>. When the adhesion amount is less than 0.2 g / m 2, since the first plating layer is too thin, there may be a part where the first plating layer does not exist, and in this area, Si, Mn or Al present on the surface of the initial steel sheet is subjected to oxidation. In addition, in the state where the internal annealing has not yet occurred in the annealing device, Si, Mn or Al existing directly below the surface can also diffuse to the surface to form an oxide. On the other hand, even if the adhesion amount exceeds 3g / ㎡, the internal oxide dispersion effect which is the effect of the present invention is excellent, but it is preferable to control the upper limit for economic reasons. In addition, the method of plating the metal is not particularly limited, but electroplating is most preferable in consideration of economical efficiency. The plating solution used in the electroplating is not particularly limited as it can be a water soluble sulfuric acid bath, a chlorinated bath, or a fluorinated bath.
이 후, 상기 제 1도금층이 형성된 강판을 가열할 수 있다. 이 때의 분위기가스는 H2 및 N2가 혼합된 가스로 제어하는 것이 바람직하다. 그리고, H2: 2~20 vol% 및 잔부 N2 분위기에서 가열공정을 실시하는 것이 보다 바람직하다. 다만, 본 발명에서 상기 분위기가스는, 공정상 소둔로 내에서 기타 불기피한 가스성분이 포함될 수 있으며, 특히, 20ppm 이하의 산소는 불가피하게 포함될 수 있다. 상기 분위기가스를 통하여 환원분위기를 유지할 수 있다. H2의 함량이 2% 미만인 경우에는 강판 표면에 존재하는 미량의 Fe 또는 Co 산화물이 환원되지 못하고 소둔완료때까지 표면에 존재하여 도금품질을 떨어뜨릴 수 있다. 그 상한은 특별히 한정되는 것은 아니지만. 효과의 포화도 및 폭발위험성을 고려하여 제어한 것이다. 또한, 가열시 이슬점 온도는 -30~10℃로 제어하는 것이 바람직하다. 소둔로 내부의 이슬점 온도가 -30℃보다 낮으면 내부산화가 거의 일어나지 않으며, 10℃보다 높으면 표면의 Fe, Ni 또는 Co의 일부가 산화될 수가 있기 때문에 -30~10℃로 제한함이 바람직하다.
Thereafter, the steel plate on which the first plating layer is formed may be heated. At this time, the atmosphere gas is preferably controlled by a gas in which H 2 and N 2 are mixed. And, H 2: it is more preferred to conduct the heating step in 2 ~ 20 vol% and the balance N 2 atmosphere. However, in the present invention, the atmosphere gas may include other unavoidable gas components in the annealing furnace in the process, and in particular, oxygen of 20 ppm or less may be inevitably included. Reducing atmosphere can be maintained through the atmosphere gas. When the content of H 2 is less than 2%, trace amounts of Fe or Co oxides present on the surface of the steel sheet may not be reduced and may exist on the surface until the annealing is completed, thereby degrading the plating quality. Although the upper limit is not specifically limited. It is controlled by considering the saturation of the effect and the risk of explosion. In addition, it is preferable to control dew point temperature at the time of heating to -30-10 degreeC. When the dew point temperature in the annealing furnace is lower than -30 ° C, internal oxidation hardly occurs. If the dew point temperature is higher than 10 ° C, Fe, Ni, or Co part of the surface may be oxidized. .
그리고, 가열속도는 Si, Mn 또는 Al의 확산속도에 영향을 주는 인자로서, 이를 제어하는 것이 중요하다. 가열속도가 너무 느릴경우에는 소둔 완료시까지 사간이 길어져 Si, Mn 또는 Al이 표면으로 확산하는 양이 증가할 수 있기 때문에 최소 초당 2℃ 이상으로 제어하는 것이 바람직하다. 또한, 상기 가열속도로 750~850℃까지 승온하는 것이 바람직하다. 750℃ 미만에서는 충분한 소둔이 일어나지 않으며, 850℃를 초과하더라도 본 발명의 효과는 동일하므로, 경제성을 고려하여 그 상한을 제어할 수 있다.
And, the heating rate is a factor affecting the diffusion rate of Si, Mn or Al, it is important to control this. If the heating rate is too slow, it is preferable to control the temperature at least 2 ° C per second since the interval between the annealing is completed and the amount of diffusion of Si, Mn or Al to the surface may increase. Moreover, it is preferable to heat up to 750-850 degreeC at the said heating rate. If it is less than 750 degreeC, sufficient annealing does not occur, and even if it exceeds 850 degreeC, since the effect of this invention is the same, the upper limit can be controlled in consideration of economical efficiency.
이 후, 상기 소지강판을 10~70초간 유지하는 것이 바람직하다. 상기 유지시간 10초 미만인 경우에는 충분한 소둔이 일어나지 않으나, 70초 이내에서는 소둔은 충분히 일어난다. 70초를 초과할 경우 Si, Mn 또는 Al이 표면으로 확산하는 양이 증가할 수 있기 때문에 바람직하지 못하다.
After that, it is preferable to hold the base steel sheet for 10 to 70 seconds. If the holding time is less than 10 seconds, sufficient annealing does not occur, but within 70 seconds, annealing occurs sufficiently. It is not preferable because more than 70 seconds may increase the amount of Si, Mn or Al diffusion to the surface.
이 후, 상기 소지강판을 냉각할 수 있다. 여기서 냉각하는 방법은 특별히 한정되는 것은 아니며, 어떠한 방법을 사용해도 무관하다.
Thereafter, the base steel sheet can be cooled. The method of cooling here is not specifically limited, Any method may be used.
더불어, 환원이 종료된 강판의 표층부에는 Fe 또는 Co금속이 대부분이고 Si, Mn, Al이 단독 혹은 복합으로 구성된 산화물이 형성되어 있지 않거나 극히 미량으로 형성되어, 후공정 중 일례인 용융도금을 실시할 경우 소둔 표면에 아연과의 젖음성이 우수하여 표면품질이 우수한 고강도 용유아연도금강판을 제조할 수 있다.
In addition, the surface layer portion of the steel sheet after the reduction is mostly Fe or Co metal, and the oxide composed of Si, Mn, Al alone or in combination is not formed or is formed in an extremely small amount. In this case, it is possible to produce a high strength zinc galvanized steel sheet having excellent surface quality due to excellent wettability with zinc on the annealing surface.
상기 냉각된 소지강판을 도금욕에 침지하여 제 2도금공정을 실시할 수 있다. 상기 도금층을 형성하는 방법은 특별히 한정되는 것은 아니다. 다만, 상기 도금욕의 온도는 440~480℃로 제어하는 것이 바람직한데, 도금욕 온도가 440℃ 미만일 경우에는 아연과 강판의 젖음성이 감소하며, 도금욕 온도가 480℃를 초과할 경우 도금욕 내에서 소지철이 용해되는 속도가 증가하여 도금욕중에 Fe-Zn 화합물 형태의 드로스(Dross)발생을 가속화시켜 도금욕의 청정성을 떨어뜨린다.
The cooled base steel sheet may be immersed in a plating bath to perform a second plating process. The method of forming the plating layer is not particularly limited. However, when the plating bath temperature is lower than 440 DEG C, the wettability of zinc and the steel sheet is decreased. When the plating bath temperature is higher than 480 DEG C, the plating bath temperature is lowered to 440 to 480 DEG C, , The rate of dissolution of the refractory iron is increased, accelerating the generation of Fe-Zn compound dross in the plating bath, thereby deteriorating the cleanliness of the plating bath.
상기 도금단계 후 상기 용융아연도금강판을 추가적으로 합금화 열처리할 수 있다. 상기 합금화 열처리 온도를 480℃ 이상으로 제어함으로써 아연도금층 내에 충분히 Fe 함유량을 확보할 수 있고 650℃ 이하로 제어함으로써 도금층 내에 Fe 함유량이 과도하여 가공하는 과정에서 도금층이 탈락하는 파우더링 현상을 방지할 수 있다.
After the plating step, the hot-dip galvanized steel sheet may be further subjected to an alloying heat treatment. By controlling the alloying heat treatment temperature to 480 DEG C or higher, it is possible to secure a sufficient Fe content in the zinc plated layer and to control the temperature to 650 DEG C or less to prevent the powdering phenomenon in which the plating layer is dropped in the process of excessive Fe content in the plated layer have.
상기 제조방법을 통하여, 강 중에 포함된 난도금성 원소인 Si, Mn 또는 Al이 소둔시 강표면으로 확산되는 것을 방지할 수 있으며, Si, Mn 또는 Al이 강 내부로 확산되는 산소와 반응하여 대부분이 제 1도금층 내에서 산화되어 내부산화물을 형성하게 됨으로서, 강판 표면으로 확산되는 것을 억제할 수 있는 것이다.
Through the above manufacturing method, it is possible to prevent the non-plating element Si, Mn or Al from diffusing to the steel surface during annealing, and most of the Si, Mn or Al reacts with oxygen diffused into the steel By oxidizing in the first plating layer to form internal oxides, it is possible to suppress diffusion to the surface of the steel sheet.
이하, 본 발명의 다른 일측면인 용융아연도금강판에 대하여 상세히 설명한다. 본 발명에서는 상기 용융아연도금강판은 합금화 용융아연도금강판일 수 있다.
Hereinafter, a hot-dip galvanized steel sheet according to another aspect of the present invention will be described in detail. In the present invention, the hot-dip galvanized steel sheet may be an alloyed hot-dip galvanized steel sheet.
그리고, 상기 용융아연도금강판은 소지강판을 포함할 수 있다. 상술한 바와 같이, 상기 소지강판은 Si, Mn 및 Al로 이루어진 그룹으로부터 선택된 1종 또는 2종 이상을 포함할 수 있다. Si, Mn 또는 Al이 0.5 중량% 미만으로 첨가된 강판은 강판 표면에 형성되는 산화물의 양이 미미하고, 6.0 중량%를 초과한 강판은 실용성이 떨어지므로, Si, Mn, Al 중 1종 또는 2종 이상의 총합은 0.5~6.0 중량%로 제어하는 것이 바람직하다. 더불어, 상기 소지강판은 강판의 강도, 연성, 굽힘 가공성, 구멍 확장성 향상을 목적으로 첨가되는 C, Cr, P, Ti, V, Ni, Nb, Mo, B, Co, Cu 및 기타 불가피한 불순물 중 1종 또는 2종 이상을 포함할 수 있으며, 상기 각 원소는 0.5 중량% 이하로 포함될 수 있다. 상기 함량 범위에서는 본 발명의 효과를 나타낼 수 있다.
The hot dip galvanized steel sheet may include a base steel sheet. As described above, the base steel sheet may include one or two or more selected from the group consisting of Si, Mn and Al. The steel sheet to which Si, Mn, or Al is added in less than 0.5% by weight has a slight amount of oxide formed on the surface of the steel sheet, and the steel sheet exceeding 6.0% by weight is not practical, so that one or two of Si, Mn, and Al It is preferable to control the sum total of a type or more to 0.5 to 6.0 weight%. In addition, the base steel sheet of the C, Cr, P, Ti, V, Ni, Nb, Mo, B, Co, Cu and other unavoidable impurities added for the purpose of improving the strength, ductility, bending workability, hole expandability of the steel sheet It may include one or two or more, each element may be included in less than 0.5% by weight. In the above content range can exhibit the effects of the present invention.
상기 용융아연도금강판은 상기 소지강판 상에 형성된 제 1도금층을 포함할 수 있다. 상기 제 1도금층은 Fe 및 Co중 1종 또는 2종을 포함하며, 그 부착량은 0.2~3 g/㎡인 것일 수 있다. 다만, 상기 Fe 및 Co 중 1종 또는 2종 이외에 다른 원소가 포함될 수 있으며, 소지강판으로, Co가 확산될 수 있다. 따라서, 상기 제 1도금층과 소지강판의 경계는 모호해 질 수도 있다. 그리고, 상술한 바와 같이, 상기 부착량이 0.2g/㎡ 미만일 경우에는 제 1도금층이 너무 얇기 때문에 부분적으로 제 1도금층이 존재하지 않은 부위가 존재할 수가 있으며, 그 부위에서는 소둔가열 초기 강판표면에 존재하는 Si, Mn 또는 Al 이 산화되고 또한 소둔기 아직 내부산화가 일어나지 않은 상태에서는 표면직하에 존재하는 Si, Mn 또는 Al도 표면으로 확산하여 산화물을 형성할 수 있다. 반면에, 상기 부착량이 3g/㎡를 초과하더라도 본 발명의 효과인 내부산화물 분산효과는 우수하지만 경제성을 이유로 그 상한을 제어하는 것이 바람직하다. 또한, 강 중 포함된 Si, Mn 또는 Al은 내부로 확산하는 산소와 반응하여 대부분이 제 1도금층에서 산화되어 내부산화물을 형성하게 된다. 따라서, 표층부에는 Fe 또는 Co금속이 대부분이고 Si, Mn, Al이 단독 혹은 복합으로 구성된 산화물이 형성되어 있지 않거나 극히 미량으로 형성될 수 있다. 그리고, 제 1도금층은 Fe 산화물 및 Co 산화물 중 1종 또는 2종을 포함하며, 상기 산화물의 총합은 제 1도금층 중 5 중량% 이하로 포함될 수 있다. 이는 도금과정에서 상기 금속 일부가 산화물로 전착될 수 있기 때문이다.
The hot dip galvanized steel sheet may include a first plating layer formed on the base steel sheet. The first plating layer includes one or two of Fe and Co, the adhesion may be 0.2 to 3 g / ㎡. However, other elements in addition to one or two of the Fe and Co may be included, and the base steel sheet, Co may be diffused. Therefore, the boundary between the first plating layer and the base steel sheet may be blurred. As described above, when the adhesion amount is less than 0.2 g / m 2, since the first plating layer is too thin, there may exist a part where the first plating layer does not exist, and in the site, the first plating layer may exist. In the state where Si, Mn or Al are oxidized and the annealer has not yet internally oxidized, Si, Mn or Al existing directly under the surface can also diffuse to the surface to form an oxide. On the other hand, even if the adhesion amount exceeds 3g / ㎡, the internal oxide dispersion effect which is the effect of the present invention is excellent, but it is preferable to control the upper limit for economic reasons. In addition, Si, Mn or Al contained in the steel reacts with oxygen diffused into the interior, and most of them are oxidized in the first plating layer to form internal oxides. Therefore, in the surface layer portion, most of Fe or Co metal, and oxides composed of Si, Mn, and Al alone or in combination may not be formed or may be formed in extremely small amounts. The first plating layer may include one or two of Fe oxides and Co oxides, and the sum of the oxides may be included in an amount of 5 wt% or less in the first plating layer. This is because some of the metal may be electrodeposited with an oxide during plating.
그리고, 상기 용융아연도금강판은 상기 제 1도금층 상에 형성된 제 2도금층을 포함할 수 있다. 상기 제 2도금층은 상술한 바와 같이, 용융아연도금공정에 의하여 형성될 수 있으며, 상술한 도금욕 조건에서 실시되는 것이 바람직하다. 그리고, 합금화 열처리를 실시할 경우 상기 도금층내에는 Fe함량이 7~13%로 제어될 수 있다.
The hot dip galvanized steel sheet may include a second plating layer formed on the first plating layer. As described above, the second plating layer may be formed by a hot dip galvanizing process, and is preferably performed under the above-described plating bath conditions. When the alloying heat treatment is performed, the Fe content in the plating layer can be controlled to 7 to 13%.
상기 제 1도금층과 제 2도금층의 계면에서 SiO2 및 Al2O3 중 1종 또는 2종의 총량은 0.01g/㎡ 이하일 수 있다. 상기 제 1도금층과 용융아연도금층의 계면으로부터 상기 소지강판 방향으로 1㎛ 이내에 Si산화물, Mn산화물, Al산화물 및 이들의 복합산화물 중 1종 또는 2종 이상이 불연속적으로 분산되어 포함될 수 있다. 상기 1㎛ 이내의 범위는 제 1도금층 뿐만 아니라, 소지강판의 상부를 포함할 수 확산된 층일 수 있다.
The total amount of one or two of SiO 2 and Al 2 O 3 at the interface between the first plating layer and the second plating layer may be 0.01 g / m 2 or less. One or two or more kinds of Si oxide, Mn oxide, Al oxide, and composite oxides thereof may be discontinuously dispersed within 1 μm in the direction of the base steel sheet from the interface between the first plating layer and the hot dip galvanized layer. The range within 1 μm may be a diffusion layer that may include an upper portion of the steel sheet as well as the first plating layer.
따라서, 본 발명의 일측면인 용융아연도금강판은 제 1도금층에 의하여 Si, Mn 및/또는 Al이 표면으로 확산하여 산화물을 형성하는 것을 억제함으로서, 도금품질이 우수한 강판을 제공할 수 있는 것이다.
Therefore, the hot-dip galvanized steel sheet which is one aspect of the present invention can provide a steel sheet excellent in plating quality by suppressing diffusion of Si, Mn and / or Al to the surface by the first plating layer to form an oxide.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 한다. 다만, 하기의 실시예는 본 발명을 예시하여 보다 상세하게 설명하기 위한 것일 뿐, 본 발명의 권리범위를 한정하기 위한 것이 아니라는 점에 유의할 필요가 있다. 본 발명의 권리범위는 특허청구범위에 기재된 사항과 이로부터 합리적으로 유추되는 사항에 의해 결정되는 것이기 때문이다.
Hereinafter, the present invention will be described more specifically by way of examples. It should be noted, however, that the following examples are intended to illustrate the invention in more detail and not to limit the scope of the invention. The scope of the present invention is determined by the matters set forth in the claims and the matters reasonably inferred therefrom.
(실시예)(Example)
두께가 1.2mm이고, Si: 1.0 중량%, Mn: 1.7 중량% 및 Al 0.03 중량%를 포함하는 TRIP강을 소지강판으로 이용하였으며, 상기 소지강판의 표면 이물질과 압연유를 제거한 다음, 하기 표 1에 나타낸 조건에 의하여 제 1도금층을 형성하였으며, 도금층의 부착량을 측정하여 하기 표 2에 나타내었다. 또한, 소둔공정은 하기 표 2에 나타낸 조건(이슬점, 가열속도, 수소함량, 소둔온도 및 유지시간)에 따라 실시하였다. 이 후 용융아연도금공정을 실시한 후, 강판의 표면을 검사하여 미도금의 존재 유무 및 정도에 따라 표면품질을 판단하여 하기 표 2에 함께 나타내었다.
A thickness of 1.2 mm, including 1.0 wt% of Si, 1.7 wt% of Mn, and 0.03 wt% of Al was used as the steel sheet, and after removing foreign substances and rolling oil from the steel sheet, the following Table 1 The first plating layer was formed under the conditions shown, and the adhesion amount of the plating layer was measured and shown in Table 2 below. In addition, the annealing process was performed according to the conditions shown in Table 2 (dew point, heating rate, hydrogen content, annealing temperature and holding time). Thereafter, after performing the hot dip galvanizing process, the surface of the steel sheet was inspected to determine the surface quality according to the presence and the degree of unplating.
상기 Fe 제 1도금층의 경우, 소지강판과 도금층의 부착량을 구분하여 분석하기 위하여, 매 도금조건 마다 별도로 Cu판을 소재로 하여 Fe선도금을 실시한 후 Cu판 위에 도금된 Fe를 용해후 ICP(Inductively coupled Plasma)를 통해 분석하여 부착량으로 측정하였다. 이 외의 나머지 Co 제 1도금층의 경우 도금층을 용해하여 ICP분석하였다.
In the case of the Fe first plating layer, in order to analyze the adhesion amount between the base steel plate and the plating layer, Fe wire plating is performed using a Cu plate as a material for each plating condition, and after dissolving Fe plated on the Cu plate, ICP (Inductively It was measured by the amount of adhesion after analysis through coupled plasma). In the other Co 1st plating layer, the plating layer was dissolved and analyzed by ICP.
그리고, 상기 표면품질은 하기와 같은 조건으로 판단하였다.The surface quality was determined under the following conditions.
◎: 극히 우수(도금강판 전체에 걸쳐 미도금이 전혀 없는 강판)⊚: Excellent (steel plate having no plating at all over plated steel plate)
○: 우수(0.5mm 미만의 점상 미도금이 100㎠당 2개 이하 관찰되는 강판)Good: Excellent (less than 2 pieces per 100 cm < 2 > of spotless plating less than 0.5 mm in thickness)
△: 불량( 0.5mm~3mm크기의 점상 미도금이 다량 관찰되는 강판)?: Poor (steel plate having a large amount of unexploded spot plating of 0.5 mm to 3 mm size)
X : 극히 불량( 3mm를 초과 하는 크기의 미도금이 관찰되는 강판)
X: extremely poor (steel plate having an unplated size exceeding 3 mm is observed)
(g/l)Fe 2+ / Co 2+
(g / l)
(A/dm2)Current density
(A / dm 2 )
(℃)Plating bath temperature
(° C)
부착량
(g/㎡)First Plating
Adhesion
(g / m 2)
온도
(℃)dew point
Temperature
(° C)
속도
(℃/초)Heating
speed
(° C / sec)
함량
(Vol%)Hydrogen
content
(Vol%)
온도
(℃)heating
Temperature
(° C)
시간
(초)maintain
time
(second)
도금강판
표면품질Molten zinc
Coated steel plate
Surface quality
상기 표 2에 나타낸 바와 같이, Fe 또는 Co가 0.2~3g/㎡으로 선도금 되는 단계, 그 후 이슬점온도 -30~10℃, 수소함량 2%이상의 환원소둔로에서 초당 2℃ 이상의 가열속도로 상온에서부터 소둔온도인 750~850℃로 가열하고 그 온도에서 10~70초 동안 유지하여 강판을 소둔한 후 냉각하여 아연도금욕에 침지하여 아연도금한 강판의 경우, 도금표면이 우수하였음을 확인할 수 있다.
As shown in Table 2 above, Fe or Co is leaded to 0.2 ~ 3g / ㎡, then the dew point temperature of -30 ~ 10 ℃, at a heating rate of 2 ℃ or more per second in a reducing annealing furnace of hydrogen content of 2% or more From the annealing temperature to 750 ~ 850 ℃ and maintained at that temperature for 10 to 70 seconds after annealing the steel sheet and then cooled and immersed in a zinc plating bath galvanized steel sheet, it can be confirmed that the plating surface was excellent. .
이에 반하여, 비교예 1은 제 1도금층을 형성하지지 않고 소둔로내 이슬점온도가 본 발명에서 제어한 범위보다 낮은 경우로서, 표면산화물이 다량 형성되어 도금표면 품질이 극히 불량하였다.
On the contrary, Comparative Example 1 is a case where the dew point temperature in the annealing furnace is lower than the range controlled by the present invention without forming the first plating layer, and a large amount of surface oxide is formed, resulting in extremely poor plating surface quality.
그리고, 비교예 2는 이슬점온도, 가열속도, 수소함량, 가열온도 및 유지시간은 본 발명에서 제어한 범위이내이지만, 제 1도금을 실시하지 않은 경우로서, 표면산화물이 다량 형성되어 도금표면이 불량하였다.In Comparative Example 2, the dew point temperature, heating rate, hydrogen content, heating temperature and holding time are within the range controlled by the present invention. However, when the first plating is not performed, a large amount of surface oxide is formed and the plating surface is poor. It was.
또한, 비교예 3은 소둔전 본발명에서 제어한 범위로 Fe도금을 실시하였으나, 소둔로내 이슬점온도가 본 발명에서 제어한 범위보다 낮은 경우로서, 내부산화물이 형성되지 않아 소둔과정에서 산화성 성분이 표면으로 확산되어 표면산화물이 형성되어 도금표면이 불량하였다.
In Comparative Example 3, the Fe plating was carried out in the range controlled by the present invention before annealing, but the dew point temperature in the annealing furnace was lower than the range controlled by the present invention. Diffused to the surface to form a surface oxide was poor plating surface.
더불어, 비교예 4는 Fe도금 부착량, 이슬점온도, 수소함량, 가열온도, 유지시간은 본 발명에서 제어한 범위이지만, 가열속도가 본 발명에서 제어한 범위보다 느린 경우로서, 일부의 산화성 성분이 표면으로 확산하여 표면품질이 불량하였다.
In addition, in Comparative Example 4, the Fe plating deposition amount, dew point temperature, hydrogen content, heating temperature, holding time is a range controlled by the present invention, but the heating rate is slower than the range controlled by the present invention, a part of the oxidizing component surface The surface quality was poor due to diffusion.
그리고, 비교예 5는 Fe도금 부착량, 이슬점온도, 가열속도, 가열온도, 유지시간은 본 발명에서 제어한 범위이지만, 소둔로내 수소가 없는 경우로서, 강판 표면에 존재하는 미량의 Fe 산화물이 환원되지 못하고 소둔완료때까지 강판 표면에 존재하여 표면품질이 불량하였다.
In Comparative Example 5, the Fe plating deposition amount, dew point temperature, heating rate, heating temperature, holding time is a range controlled by the present invention, but when there is no hydrogen in the annealing furnace, the trace amount of Fe oxide present on the surface of the steel sheet is reduced It was not present on the surface of the steel sheet until the annealing was completed, the surface quality was poor.
더불어, 비교예 7은 Co도금 부착량이 본 발명에서 제어한 범위보다 적고 또한 소둔로내 이슬점 온도가 본 발명에서 제어한 범위보다 낮은 경우로서, 제 1도금층에 의한 산화성성분의 확산억제효과가 적고, 내부산화물도 형성되지 않아 도금표면이 극히 불량하였다.In addition, Comparative Example 7 is a case where the amount of Co plating deposition is less than the range controlled by the present invention and the dew point temperature in the annealing furnace is lower than the range controlled by the present invention, and the diffusion inhibiting effect of the oxidizing component by the first plating layer is small. Since no internal oxides were formed, the plating surface was extremely poor.
Claims (14)
상기 준비된 소지강판 상에, Fe 및 Co 중 1종 또는 2종을 0.2~3 g/㎡의 부착량으로 도금하는 제 1도금단계;
상기 제 1도금된 강판을, 이슬점온도 -30~10℃, H2: 2~20 vol% 및 잔부 N2 분위기에서, 2℃/s 이상의 속도로 가열하는 단계;
상기 가열된 강판을 유지하는 단계;
상기 유지된 강판을 냉각하는 단계; 및
상기 냉각된 강판을 용융아연도금욕에 침지하여 도금하는 제 2도금단계를 포함하여
소지강판 상에 형성된 Fe 및 Co 중 1종 또는 2종을 포함하는 제 1도금층; 및 상기 제 1도금층 상에 형성된 Zn을 포함하는 제 2도금층을 포함하며,
상기 제 1도금층은 Fe 산화물 및 Co 산화물 중 1종 또는 2종을 포함하며, Fe 산화물 및 Co 산화물 중 1종 또는 2종의 총합은 제 1도금층 중 5 중량% 이하로 포함하며,
상기 제 1도금층과 제 2도금층의 계면에서 SiO2 및 Al2O3 중 1종 또는 2종의 총량은 0.01g/㎡ 이하이며,
상기 제 1도금층과 용융아연도금층의 계면으로부터 상기 소지강판 방향으로 1㎛ 이내에 Si산화물, Mn산화물, Al산화물 및 이들의 복합산화물 중 1종 또는 2종 이상이 불연속적으로 분산되어 포함되는 용융아연도금강판을 제조하는 도금표면 품질 및 도금밀착성이 우수한 용융아연도금강판의 제조방법.
Preparing a base steel sheet;
A first plating step of plating one or two of Fe and Co on the prepared base steel sheet with an adhesion amount of 0.2 to 3 g / m 2;
Heating the first plated steel sheet at a rate of 2 ° C./s or more in a dew point temperature of −30 to 10 ° C., H 2 : 2 to 20 vol% and the balance N 2 atmosphere;
Maintaining the heated steel sheet;
Cooling the maintained steel plate; And
Including a second plating step of immersing the cooled steel plate in a hot dip galvanizing bath to plate
A first plating layer comprising one or two of Fe and Co formed on the base steel sheet; And a second plating layer including Zn formed on the first plating layer.
The first plating layer includes one or two of Fe oxide and Co oxide, the total of one or two of the Fe oxide and Co oxide is 5 wt% or less of the first plating layer,
At the interface between the first plating layer and the second plating layer, the total amount of one or two of SiO 2 and Al 2 O 3 is 0.01 g / m 2 or less,
Hot-dip zinc plating, in which one or two or more of Si oxide, Mn oxide, Al oxide, and composite oxides thereof are discontinuously contained within 1 μm in the direction of the base steel sheet from the interface between the first plating layer and the hot dip galvanized layer. Method for producing hot-dip galvanized steel sheet with excellent plating surface quality and plating adhesion for producing steel sheet.
The method of claim 1, wherein the base steel sheet is in weight percent, one or two or more of Si, Mn, and Al is 0.5 to 6.0% of the plating surface quality and the plating adhesion is excellent manufacturing method of the hot-dip galvanized steel sheet.
The method of claim 1, wherein the steel sheet comprises one or two or more of C, Cr, P, Ti, V, Ni, Nb, Mo, B, Co, Cu and other unavoidable impurities, each element is 0.5 Method for producing a hot-dip galvanized steel sheet excellent in plating surface quality and plating adhesion contained in the wt% or less.
The method of manufacturing a hot-dip galvanized steel sheet according to claim 1, wherein the first plating step is excellent in plating surface quality and plating adhesion performed by an electroplating method.
The method according to claim 1, wherein the heating step is a method of manufacturing a hot-dip galvanized steel sheet excellent in plating surface quality and plating adhesion is heated to 750 ~ 850 ℃.
The method of claim 1, wherein the maintaining is performed for 10 to 70 seconds.
The method of claim 1, wherein the hot dip galvanizing bath is a temperature of 440 ~ 480 ℃ plating surface quality and excellent adhesion of the hot dip galvanized steel sheet manufacturing method.
The method of claim 1, wherein the manufacturing method further comprises a step of alloying heat treatment at 480 ° C. to 650 ° C. after the second plating step.
상기 제 1도금층은 Fe 산화물 및 Co 산화물 중 1종 또는 2종을 포함하며, Fe 산화물 및 Co 산화물 중 1종 또는 2종의 총합은 제 1도금층 중 5 중량% 이하로 포함하며,
상기 제 1도금층과 제 2도금층의 계면에서 SiO2 및 Al2O3 중 1종 또는 2종의 총량은 0.01g/㎡ 이하이며,
상기 제 1도금층과 용융아연도금층의 계면으로부터 상기 소지강판 방향으로 1㎛ 이내에 Si산화물, Mn산화물, Al산화물 및 이들의 복합산화물 중 1종 또는 2종 이상이 불연속적으로 분산되어 포함되는 용융아연도금강판.
Base steel sheet; A first plating layer comprising one or two of Fe and Co formed on the base steel sheet; And a second plating layer including Zn formed on the first plating layer.
The first plating layer includes one or two of Fe oxide and Co oxide, the total of one or two of the Fe oxide and Co oxide is 5 wt% or less of the first plating layer,
At the interface between the first plating layer and the second plating layer, the total amount of one or two of SiO 2 and Al 2 O 3 is 0.01 g / m 2 or less,
Hot-dip zinc plating, in which one or two or more of Si oxide, Mn oxide, Al oxide, and composite oxides thereof are discontinuously contained within 1 μm in the direction of the base steel sheet from the interface between the first plating layer and the hot dip galvanized layer. Grater.
The hot-dip galvanized steel sheet according to claim 9, wherein the base steel sheet is in weight percent, and one or two or more of Si, Mn, and Al are contained in 0.5 to 6.0%.
The method of claim 9, wherein the steel sheet comprises one or two or more of C, Cr, P, Ti, V, Ni, Nb, Mo, B, Co, Cu and other unavoidable impurities, each element is 0.5 Hot-dip galvanized steel sheet with excellent plating surface quality and plating adhesiveness contained in weight% or less.
10. The hot-dip galvanized steel sheet according to claim 9, wherein the deposition amount of the first plating layer is 0.2 to 3 g / m2.
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