KR101365930B1 - Doughnuts Made of Bean-curd And Method for Producing The Same - Google Patents

Doughnuts Made of Bean-curd And Method for Producing The Same Download PDF

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KR101365930B1
KR101365930B1 KR1020120012795A KR20120012795A KR101365930B1 KR 101365930 B1 KR101365930 B1 KR 101365930B1 KR 1020120012795 A KR1020120012795 A KR 1020120012795A KR 20120012795 A KR20120012795 A KR 20120012795A KR 101365930 B1 KR101365930 B1 KR 101365930B1
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soybeans
soybean
soy milk
donut
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KR20130091481A (en
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한규용
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(주)아라리
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
    • A21D13/60Deep-fried products, e.g. doughnuts
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
    • A21D13/04Products made from materials other than rye or wheat flour
    • A21D13/045Products made from materials other than rye or wheat flour from leguminous plants
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/02Treatment of flour or dough by adding materials thereto before or during baking by adding inorganic substances
    • A21D2/06Reducing agents
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/14Organic oxygen compounds
    • A21D2/16Fatty acid esters
    • A21D2/165Triglycerides
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/14Organic oxygen compounds
    • A21D2/18Carbohydrates
    • A21D2/181Sugars or sugar alcohols
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/14Organic oxygen compounds
    • A21D2/18Carbohydrates
    • A21D2/186Starches; Derivatives thereof
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/34Animal material
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/36Vegetable material
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D6/00Other treatment of flour or dough before baking, e.g. cooling, irradiating, heating
    • A21D6/001Cooling
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D8/00Methods for preparing or baking dough
    • A21D8/06Baking processes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10Natural spices, flavouring agents or condiments; Extracts thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • A23L5/12Processes other than deep-frying or float-frying using cooking oil in direct contact with the food

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Abstract

본 발명은 콩비지와 두유를 쉽게 변질되지 않도록 하여 도넛을 냉장 혹은 냉동 상태로 보관하지 않고도 상온에서 도넛의 맛을 변질되지 않게 그대로 유지시키며 섭취할 수 있도록, 콩을 분쇄하기 쉽도록 물에 불리는 콩 불리기 단계(S10)와; 콩을 분쇄기에 넣고 갈아 콩비지와 두유로 분리하는 콩 분쇄단계(S20)와; 콩비지를 건조시킨 후 냉동 보관하는 콩비지의 건조처리 단계(S30)와; 두유를 가열하여 식힌 후 냉장 보관하는 두유의 열처리 단계(S40)와; 도넛 반죽을 위해 콩비지 15~20 중량%, 두유 15~20 중량%, 중력분 18∼24중량%, 쌀가루 20∼24중량%, 바닐라분말 0.1∼0.3중량%, 정제염 0.3∼0.7중량%, 설탕 3∼5 중량%, 무염버터 2∼5 중량%, 계란 5~10 중량%, 베이킹파우다 0.5~1 중량%, 올리고당 1~3 중량%, 넛매그 0.5~1 중량%, 탈지분유 1.5~3.5 중량%, 옥수수전분1~3 중량% 및 나머지의 정재수를 배합한 식재료들을 교반하는 반죽 단계(S50)와; 반죽을 밀봉하여 냉장고에 넣고 숙성시키는 휴지 단계(S60)와; 휴지된 반죽을 부드러워지도록 손으로 주물러준 후 자동화 틀에 넣어 도넛 형태로 성형하는 성형 단계(S70)와; 155~165도 정도로 온도가 유지되는 카놀라유에 도넛을 튀기는 튀김 단계(S80)를 포함하는 것을 특징으로 하는 콩을 이용한 도넛의 제조 방법에 관한 것이다.The present invention is so called soybean milk called soybean so that it is easy to crush soybeans so that the soy milk is not easily deteriorated, so that the donuts are kept intact at room temperature without being stored in a refrigerated or frozen state, and can be ingested. Step S10; Soybean grinding step (S20) to put the beans in the grinder to separate the soybeans and soy milk; Drying the soybeans and drying the soybeans for freeze storage (S30); A heat treatment step (S40) of soy milk for cooling and storing the soy milk after cooling; 15 to 20% by weight of bean curd, 15 to 20% by weight of soy milk, 18 to 24% by weight of gravity, 20 to 24% by weight of rice flour, 0.1 to 0.3% by weight of vanilla powder, 0.3 to 0.7% by weight of refined salt 5 wt%, unsalted butter 2-5 wt%, eggs 5-10 wt%, baking powder 0.5-1 wt%, oligosaccharide 1-3 wt%, nutmag 0.5-1 wt%, skim milk powder 1.5-3.5 wt%, A kneading step (S50) of stirring the food ingredients containing 1-3% by weight of corn starch and the remaining purified water; Sealing the dough and put into the refrigerator to put into aging (S60); Molding step (S70) for rubbing the dough by hand so as to soften it into a donut form into an automated mold; It relates to a method of producing a donut using soybeans comprising a frying step (S80) of frying donuts in canola oil maintained at a temperature of about 155 to 165 degrees.

Description

콩을 이용한 도넛 및 이의 제조 방법{Doughnuts Made of Bean-curd And Method for Producing The Same}Donuts Made of Bean-curd And Method for Producing The Same}

본 발명은 콩을 이용한 도넛 및 이의 제조방법에 관한 것으로, 보다 상세하게는 도넛을 제조하기 위한 반죽물의 주 식자재로 콩의 비지 및 두유를 첨가한 콩을 이용한 도넛 및 이의 제조방법에 관한 것이다.The present invention relates to a donut using a soybean and a method for producing the same, and more particularly, to a donut using a soybean milk and soy milk added soybean milk as a main ingredient of the dough for producing a donut and a method for producing the same.

근래에는 도넛을 비롯한 외래식품에 전통식자재를 가미하는 등 다양한 먹거리가 개발 제공되고 있으며 심지어 퓨전식이 그 보급범위를 넓혀가고 있는 게 현실이다.Recently, various kinds of foods have been developed and provided, such as donuts and foreign foods, and even fusion foods are being expanded.

한편, 콩은 오곡의 하나로 전분식품인 쌀을 주식으로 하는 한국인에게는 쌀에 부족한 단백질과 지방질을 보완하는데 있어 가장 안성맞춤인 식자재로서 누구도 부인하지 못할 위치에 있는데, 식생활이 서구화된 현재에 있어서도 한국인에게 가장 비중이 큰 단백질 공급원이다. On the other hand, soybeans are one of the five grains, and Koreans who use rice as a staple food are the most suitable food materials to supplement the protein and fat that are lacking in rice, and no one can deny it. It is a large source of protein.

콩은 단백질, 탄수화물, 지질, 각종 비타민, 칼슘, 인, 철, 칼륨 외에 섬유질 등으로 구성되어 있고, 콩에서 두유를 분리한 후에는 비지가 남는다. 그러나 현재까지도 비지는 식품으로서 활용이 제한되어 있어 사료용으로 사용되거나 폐기되고 있는 것이 현실이다. 비지도 콩이 갖고 있는 영양소를 대부분 포함하고 있어 콩이 갖고 있는 효능을 거의 그대로 간직하고 있는데, 지방질 중 86%가 불포화지방산으로 구성되어 있고, 이와 아울러 단백질도 혈중 콜레스테롤 함량을 저하시키고, 비타민 E(토코페롤)는 혈액순환 촉진 및 호르몬의 균형유지 작용을 하고, 사포닌은 치매예방ㅇ항암작용의 효능이 있으며, 그 외에도 제열ㅇ장의 제통 및 대소변의 배설을 다스리는 효과가 있음이 밝혀지고 있다.Soybean is composed of protein, carbohydrates, lipids, various vitamins, calcium, phosphorus, iron, potassium, and fiber, and soybeans remain after separating soy milk from soybeans. However, until now, busy uses are limited as foods and are used or discarded for feed. It contains most of the nutrients of soybeans, so they retain almost all of the benefits of soybeans. 86% of the fat is composed of unsaturated fatty acids, and protein lowers blood cholesterol and vitamin E ( Tocopherol) has been shown to promote blood circulation and balance hormones, and saponins are effective in preventing dementia and anti-cancer effects.

도넛은 세계적으로 광범위하게 보급된 음식으로서 간식으로는 빼놓을 수 없을 만큼 널리 습식되고 있으며 밀가루에 설탕과 계란 등을 섞어 반죽하여 반죽물을 얻은 다음 고리형상을 포함한 여러 가지 모양으로 만들어 이를 기름에 튀겨 건조함으로서 제조된다.Donuts are a widely spread food all over the world, and are widely wetted as snacks, and they are kneaded with sugar and eggs in flour to form a dough, which are then shaped into various shapes including rings and fried in oil to dry. It is prepared by.

그러나 위와 같이 밀가루를 주원료로 하여 제조된 도넛은 식감에 있어 씹는 맛이 없이 너무 부드럽고 점착성이 강해 입안에 달라붙기 일쑤임은 물론 섬유질이 극히 적어 다이어트에 역효과가 있다. However, the doughnut prepared as a main ingredient as described above is too soft and sticky without chewing taste in the texture, so sticking to the mouth, as well as extremely low fiber has an adverse effect on the diet.

또한 밀가루를 주원료로 한 도넛은 내부 밀도가 높아 제조된 뒤 시간이 지날수록 경화되어 식감이 떨어지는 단점이 있다.In addition, donuts made from wheat flour have a high internal density, and are hardened with time, and thus have a poor texture.

이에 콩을 원료로 한 도넛의 제조 방법에 관한 기술들이 제시되는 바, 2008년 10월 9일 출원되어 공개된 공개특허 제10-2010-0039970호의 '비지를 이용한 도넛의 제조방법 및 그에 의해 제조된 도넛'에서는 콩의 두유와 비지를 이용하여 도넛을 제조하는 방법이 제시되어 있다. The technology for the production of donuts based on soybeans is presented, and the method for preparing donuts using bis and the preparations thereof is disclosed in Korean Patent Publication No. 10-2010-0039970, filed Oct. 9, 2008 Donut 'is presented a method of making a donut using soy milk and bean curd.

그러나 상기의 종래기술을 포함하여 다양한 방식으로 제조된 콩을 원료로 한 도넛은 쉽게 변질되기 쉬운 콩의 특성에 의해 도넛이 빨리 상하게 되는 문제점을 가지고 있다.
However, a donut based on soybeans prepared in various ways, including the prior art, has a problem in that the donut is quickly damaged by the characteristics of the beans, which are easily deteriorated.

따라서 상기의 문제점을 해결하기 위한 본 발명의 목적은, 콩을 갈아 두유와 콩비지로 분리시키고 이들을 각각 가열 및 건조 냉동 처리하여 도넛 식재료로 사용하도록 하는 콩을 이용한 도넛을 제공하기 위함이다. Therefore, an object of the present invention for solving the above problems is to provide a donut using soybean to grind soybeans and soybean milk and soybean meal and to heat and dry freeze-process them, respectively, to use as a donut material.

또한 본 발명의 목적은 도넛을 위한 밀가루 및 반죽 첨가제를 1차 혼합한 상태에서 콩비지와 두유를 2차로 혼합함에 있어서, 콩비지가 밀가루 반죽 등에 잘 혼합되도록 저속에서 고속의 단계로 혼합 속도를 높이며 젓되, 단계 사이마다 두유를 혼합하도록 하는 콩을 이용한 도넛 및 이의 제조 방법을 제공하기 위함이다. In addition, an object of the present invention is to stir while increasing the mixing speed in a low to high speed step so that the soybeans are mixed well in flour dough, etc. in the secondary mixing of soybeans and soy milk in the first state of mixing the flour and dough additives for the donuts, It is to provide a donut using a soybean to mix the soy milk between each step and a method for producing the same.

본 발명의 목적은 콩을 분쇄하기 쉽도록 물에 불리는 콩 불리기 단계와; 콩을 분쇄기에 넣고 갈아 콩비지와 두유로 분리하는 콩 분쇄단계와; 콩비지를 건조시킨 후 냉동 보관하는 콩비지의 건조처리 단계와; 두유를 가열하여 식힌 후 냉장 보관하는 두유의 열처리 단계와; 도넛 반죽을 위해 콩비지 15~20 중량%, 두유 15~20 중량%, 중력분 18∼24중량%, 쌀가루 20∼24중량%, 바닐라분말 0.1∼0.3중량%, 정제염 0.3∼0.7중량%, 설탕 3∼5 중량%, 무염버터 2∼5 중량%, 계란 5~10 중량%, 베이킹파우다 0.5~1 중량%, 올리고당 1~3 중량%, 넛매그 0.5~1 중량%, 탈지분유 1.5~3.5 중량%, 옥수수전분1~3 중량% 및 나머지의 정재수를 배합한 식재료들을 교반하는 반죽 단계와; 반죽을 밀봉하여 냉장고에 넣고 숙성시키는 휴지 단계와; 휴지된 반죽을 부드러워지도록 손으로 주물러준 후 자동화 틀에 넣어 도넛 형태로 성형하는 성형 단계와; 155~165도 정도로 온도가 유지되는 카놀라유에 도넛을 튀기는 튀김 단계를 포함하는 것을 특징으로 하는 콩을 이용한 도넛의 제조 방법에 의해 달성된다.An object of the present invention is a soybean soybean called step water so that it is easy to grind beans; A soybean grinding step of putting the soybeans into a grinder and separating the soybeans with soy milk; Drying the soybeans and drying the soybeans; A heat treatment step of soymilk which is heated and cooled after cooling the soymilk; 15 to 20% by weight of bean curd, 15 to 20% by weight of soy milk, 18 to 24% by weight of gravity, 20 to 24% by weight of rice flour, 0.1 to 0.3% by weight of vanilla powder, 0.3 to 0.7% by weight of refined salt 5 wt%, unsalted butter 2-5 wt%, eggs 5-10 wt%, baking powder 0.5-1 wt%, oligosaccharide 1-3 wt%, nutmag 0.5-1 wt%, skim milk powder 1.5-3.5 wt%, A kneading step of stirring the food ingredients containing 1-3% by weight of corn starch and the remaining purified water; A resting step of sealing the dough, placing it in a refrigerator and aging; Molding the dough by hand so as to soften the dough and then molding the dough into an automatic mold to form a donut; It is achieved by a method of producing a donut using soybeans, comprising a frying step of frying the donuts in canola oil maintained at a temperature of about 155 ~ 165 degrees.

또한 본 발명에 따르면, 상기 콩 불리기 단계는, 청정수에 8시간 동안 불려, 불린 콩의 색상이 선명한지, 껍질이 벗겨지는 것은 없는지 확인하고, 콩을 절반으로 절개하여 안쪽까지 불려져 있는지를 확인하는 것이 바람직하다.In addition, according to the present invention, the soybean soaking step, soaked in clean water for 8 hours, the color of the soaked soybeans is clear, the shell is not peeled off, and to check whether the soybeans are called to the inside by cutting in half. desirable.

또한 본 발명에 따르면, 상기 콩비지의 건조처리 단계는, 상기 콩비지를 약 60~70도의 약 불에서 저어주며 한 시간 이상 볶아 콩비지 건조 수분 함유량이 12~15% 유지되도록 하는 단계와; 볶아진 콩비지를 식히는 단계와; 식힌 콩비지를 입자가 작은 체에 거르는 단계와; 걸러진 콩비지만을 냉동하는 단계를 포함하는 것이 바람직하다.In addition, according to the present invention, the drying step of the soybeans, the step of stirring the soybeans at about 60 to 70 degrees fire and fry for more than one hour to maintain 12-15% soybeans dry moisture content; Cooling the roasted bean curd; Filtering the cooled bean curd into a small sieve; It is preferable to include the step of freezing only the filtered bean bean.

또한 본 발명에 따르면, 상기 반죽 단계는, 1차 재료인 무염버터, 설탕, 소금을 교반기에 넣고 저속으로 저어 하얀 겔 상태가 될 때까지 혼합하는 1차 재료 교반 단계와; 상기 1차 재료에 올리고당, 계란을 3번으로 나누어주며 저어 크림 상태가 되도록 혼합하는 크림 생성 단계와; 2차 재료인 볶은 콩비지, 두유, 중력분, 쌀가루, 바닐라스틱, 베이킹파우더, 넛매그, 탈지분유, 옥수수전분을 혼합시키되, 저속 단계로 2분간 저어 주다가 두유를 넣고 중속으로 1분 저어준 후 고속으로 5분간 혼합하는 2차 재료 교반 단계를 포함하는 것이 바람직하다.In addition, according to the present invention, the kneading step, the primary material stirring step of mixing the salt-free butter, sugar, salt which is the primary material in a stirrer to stir at low speed until a white gel state; A cream generation step of dividing the oligosaccharide and the egg into the primary material three times and mixing the mixture to a stirring cream state; Stir-fried soybeans, soy milk, gravity powder, rice flour, vanilla stick, baking powder, nutmag, skim milk powder, and corn starch are mixed. It is preferred to include a second material stirring step of mixing for 5 minutes.

또한 본 발명에 따르면, 상기 휴지 단계는 3시간 동안 냉장 숙성 시키는 것이 바람직하다.In addition, according to the present invention, the resting step is preferably aged for three hours refrigerated.

또한 본 발명의 다른 목적은, 1차 재료인 정제염 0.3∼0.7중량%, 설탕 3∼5 중량%, 무염버터 2∼5 중량%를 혼합한 후, 올리고당 1~3 중량%와 계란 5~10 중량%을 세 번으로 나누어 혼합하고, 2차 재료인 콩비지 15~20 중량%, 두유 15~20 중량%, 중력분 18∼24중량%, 쌀가루 20∼24중량%, 바닐라분말 0.1∼0.3중량%, 베이킹파우다 0.5~1 중량%, 넛매그 0.5~1 중량%, 탈지분유 1.5~3.5 중량%, 옥수수전분1~3 중량%을 1차 재료에 혼합하여 반죽한 후 도넛 형태로 성형하여 기름에 튀기는 것을 특징으로 하는 콩을 이용한 도넛에 의해서도 달성된다.
In addition, another object of the present invention, after mixing 0.3 to 0.7% by weight of the primary salt, 3 to 5% by weight sugar, 2 to 5% by weight salt-free butter, 1 to 3% by weight of oligosaccharide and 5 to 10% by weight of eggs % Is divided into three times and mixed, 15-20 weight% of soybeans, 15-20 weight% of soy milk, 18-24 weight% of gravity powder, 20-24 weight% of rice flour, 0.1-0.3 weight% of vanilla powder, baking Powder 0.5 ~ 1% by weight, nutmag 0.5 ~ 1% by weight, skimmed milk powder 1.5 ~ 3.5% by weight, corn starch by mixing 1 ~ 3% by weight of the primary material and then molded into a donut shape to fry in oil It is also achieved by a donut using soybeans.

따라서 상기의 과제 해결 수단에 의한 본 발명의 콩을 이용한 도넛 및 이의 제조 방법에 따르면 콩비지와 두유의 변질을 늦출 수 있어 도넛을 냉장 혹은 냉동 상태로 보관하지 않고도 상온에서 보관이 가능하게 되고, 이는 도넛의 맛을 그대로 유지시키며 섭취할 수 있게 되는 것이다. Therefore, according to the donut using the soybean of the present invention and the manufacturing method thereof according to the above problem solving means can be deteriorated soybean and soy milk can be stored at room temperature without storing the donut in a refrigerated or frozen state, which is a donut It will be able to eat while maintaining the taste of.

또한 콩비지가 갖고 있는 효능을 도넛에 접목하여 구강에서의 점착현상을 저감시키고 씹는 맛을 비롯한 식감을 향상시킬 수 있게 된다.In addition, by combining the effects of soybean curd with donuts can reduce the sticking phenomenon in the oral cavity and improve the texture, including chewing taste.

도 1은 본 발명의 콩을 이용한 도넛의 제조 방법의 전체 순서도,
도 2는 도 1의 콩비지의 건조처리 단계의 세부 순서도,
도 3은 도 1의 혼합 단계의 세부 순서도.
도 4는 본 발명의 콩을 이용한 도넛의 제조 방법에 따른 저장기간 비교 그래프.
1 is an overall flowchart of a method of producing a donut using soybean of the present invention,
Figure 2 is a detailed flowchart of the drying step of the bean curd of Figure 1,
3 is a detailed flowchart of the mixing step of FIG.
Figure 4 is a graph comparing the storage period according to the production method of the donut using soybean of the present invention.

이하 본 발명의 콩을 이용한 도넛 및 이의 제조 방법의 실시예를 첨부되는 도면들을 통해 보다 상세히 설명하도록 한다. Hereinafter, an embodiment of a donut using a bean of the present invention and a method of manufacturing the same will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 콩을 이용한 도넛의 제조 방법의 전체 순서도이며, 도 2는 도 1의 콩비지의 건조처리 단계의 세부 순서도이고, 도 3은 도 1의 혼합 단계의 세부 순서도이다.1 is an overall flowchart of a method of manufacturing a donut using soybeans of the present invention, FIG. 2 is a detailed flowchart of a drying process of bean bean of FIG. 1, and FIG. 3 is a detailed flowchart of a mixing step of FIG. 1.

도 1에서 보는 바와 같이, 본 발명은 도넛의 주 식재료가 되는 콩을 선별하여 이를 분쇄하기 쉽도록 불리게 되는 콩 불리기 단계(S10)를 수행하게 된다.As shown in Figure 1, the present invention performs the soybean pour step (S10) that is called so that it is easy to grind and select the beans that are the main ingredient of the donut.

상기 콩 불리기 단계에서는, 질 좋은 양질의 도넛을 생산하기 위해 국산 콩 선별 작업을 하게 되고, 선별된 콩을 자동화 불림 기계에 넣어 정확한 시간을 체크하여 청정수에 8시간 동안 불리게 된다.In the bean sowing step, domestic soybean sorting operation is performed to produce a good quality donut, and the selected soybeans are placed in an automated soaking machine to check the correct time and soaked in clean water for 8 hours.

상기와 같이 불린 콩은 색상이 선명한지, 껍질이 벗겨지는 것은 없는지 확인하고 보다 정확한 상태를 확인하기 위해 콩을 절반으로 절개하여 안쪽까지 불린 상태가 적당한지 등을 세밀하게 관찰한다.The soybeans called as described above are vividly colored, peeled off to see if they are peeled off, and in order to check the more accurate condition, the soybeans are cut in half and the inside is soaked.

이는 콩을 이용한 도넛의 식감이나 반죽 혼합 및 완성 상태와 맛 등의 상당 부분이 콩 불리기에 좌우되기 때문이다.This is because a large part of the texture of the donut using soybeans, dough mixing, and finished state and taste are dependent on soybean soaking.

상기와 같이 콩이 전체적으로 불린 상태가 되면 콩을 멧돌이나 분쇄기에 넣고 갈아 콩비지와 두유로 분리하는 콩 분쇄단계(S20)를 수행하게 된다.When the soybeans are called as a whole as described above, the beans are put in a grindstone or grinder to grind soybeans and soy milk to perform a soybean grinding step (S20).

상기 단계에서는 멧돌 혹은 믹서기 등의 분쇄기에 불린 콩을 넣어 갈게 된다.In this step, soybeans called grinders such as a millstone or a blender are put.

상기와 같이 콩을 갈게 되면 콩의 섬유질과 생두유가 생산이 되며, 생성된 콩의 섬유질을 일명 콩비지라 하고, 생두유는 순두부와 두부의 원료가 된다. When the soybean grinds as described above, soybean fiber and green soybean oil are produced. The soybean fiber is called soybean soybean, and soybean soybean is a raw material of tofu and tofu.

특히, 불린 콩을 반자동 멧돌을 이용하여 갈아줄 때 멧돌의 상하 간격 차이를 이용하여 콩비지의 섬유질 함량을 조절하게 되며, 비지와 생두유를 어떤 식으로 생산하는 과정에 따라 콩비지의 맛이 전혀 다른 맛으로 바뀔 수 있는 바 아래 돌과 윗 돌의 간격을 좁게 하면 할수록 두유와 콩비지의 섬유질이 최대한 분리된다.In particular, when the soybean is ground using semi-automatic millstone, the fiber content of soybeans is controlled by the difference between the top and bottom gaps of the millstone, and the taste of bean bean is completely different according to the process of producing bean curd and green soybean oil. The narrower the gap between the bottom stone and the top stone, the more the fiber between the soymilk and soybeans can be separated as much as possible.

또한 분쇄기 등으로 분리된 콩비지와 두유에서 두유를 한번 더 걸음망으로 걸러 두유에 함유되어 있는 콩비지를 거르게 되는 바, 걸음망 입자가 촘촘한 것을 사용하여 콩비지와 두유를 최대한 분리하도록 한다.In addition, the soy milk from the soybean milk and soy milk separated by a crusher to filter the soybeans contained in the soy milk once again bar bark soybeans and soy milk to be separated as much as possible using a fine mesh.

상기와 같이 콩을 분쇄하여 두유와 콩비지로 분리된 상태에서 두유와 콩비지의 보존 상태를 유지하기 위해, 두유는 열처리를 하여 냉장보관하게 되고 콩비지는 건조 후 열처리 하여 냉동으로 보관하게 된다.In order to maintain the preservation state of soy milk and soybeans in the state in which the soymilk and soybeans are pulverized as described above, the soy milk is heat-treated and stored in a refrigerated state, and the soybeans are dried and heat-treated and stored as frozen.

우선, 도 2에서 보는 바와 같이 콩비지의 건조처리 단계(S30)에서는 반자동 볶음 기계에 약 60~70도의 약 불에서 회전수는 빠르지 않도록 하여 한 시간 정도 볶아 주는 볶음 단계(S31)를 수행하고, 볶아진 콩비지 건조 수분 함유량은 12~15% 유지하도록 하고, 볶은 콩비지는 식혀(S32) 고운 체에 걸러 작은 입자들만 남도록 하여(S33) 이를 냉동 보관(S34)한다.First, as shown in Figure 2 in the drying processing step (S30) of soybeans to perform a roasting step (S31) to stir for about an hour so that the rotation speed is not fast in about 60 ~ 70 degrees fire in a semi-automatic roasting machine, and roasted Dry soybean curd keeps the moisture content of 12-15%, and the roasted bean curd is cooled (S32) so that only small particles remain in a fine sieve (S33) and frozen and stored (S34).

냉동보관 된 콩비지는 노화를 방지하여 볶은 콩의 고소함과 조직의 부드러운 원형을 그대로 보존할 수 있기 때문이다. Frozen soybeans can prevent aging and preserve the savoryness of the roasted beans and the softness of the tissue.

따라서 도 4의 그래프에서 보는 바와 같이 건조처리 단계 및 냉동 처리 되지 않은 무처리 상태로 두부 도넛을 제조할 경우 저장기간이 0.5~1일이 경과됨에 따라 세균수가 급격히 증가하는 것을 볼 수 있다.Therefore, as shown in the graph of FIG. 4, when the tofu donut is prepared in a dry process and in a non-treated state, the number of bacteria is rapidly increased as the storage period is 0.5 to 1 days.

또한 냉동처리만 수행한 상태로 두부 도넛을 제조할 경우 저장기간이 2~3일이 경과됨에 따라 세균수가 급격히 증가하게 되어 무처리 두부도넛에 비해 저장기간이 긴 것을 알 수 있다.In addition, when the tofu donut is prepared in a frozen state only, as the storage period is 2 to 3 days, the number of bacteria rapidly increases, and the storage period is longer than that of the untreated tofu donut.

뿐만 아니라 건조 처리 단계 후 냉동처리한 상태로 두부 도넛을 제조할 경우 저장기간이 3~4일이 경과되어야 세균수가 증가하는 것을 알 수 있다.In addition, when the tofu donut is prepared in a frozen state after the drying step, the storage period is 3-4 days, and the number of bacteria increases.

또한 두유의 열처리 단계(S40)에서는 두유가 생산되는 즉시 100도에서 가열하여 끓인 후 식혀서 저온 냉장으로 보관하도록 한다. In addition, in the heat treatment step (S40) of soy milk is immediately heated to 100 degrees soybean milk is produced to boil and then cooled to store in low temperature refrigeration.

상기와 같이 두유와 콩비지의 보관 처리 단계를 수행한 후, 도 3에서와 같이 도넛 반죽을 위해 식재료들을 교반하는 반죽 단계(S50)를 수행하게 된다. After the storage processing step of soy milk and soybeans as described above, as shown in Figure 3 is to perform a dough step (S50) for stirring the ingredients for dough dough.

상기 단계에서 식재료들은 콩비지 15~20 중량%, 두유 15~20 중량%, 중력분 18∼24중량%, 쌀가루 20∼24중량%, 바닐라분말 0.1∼0.3중량%, 정제염 0.3∼0.7중량%, 설탕 3∼5 중량%, 무염버터 2∼5 중량%, 계란 5~10 중량%, 베이킹파우다 0.5~1 중량%, 올리고당 1~3 중량%, 넛매그 0.5~1 중량%, 탈지분유 1.5~3.5 중량%, 옥수수전분1~3 중량%에 따른다. In this step, the ingredients are 15-20% by weight of soybean, 15-20% by weight of soy milk, 18-24% by weight of gravity, 20-24% by weight of rice flour, 0.1-0.3% by weight of vanilla powder, 0.3-0.7% by weight of refined salt, sugar 3 ~ 5% by weight, unsalted butter 2-5%, eggs 5-10% by weight, baking powder 0.5-1% by weight, oligosaccharides 1-3%, nutmag 0.5-1% by weight, skim milk powder 1.5-3.5% by weight , Corn starch 1-3% by weight.

우선, 무염버터, 설탕, 소금인 1차 재료를 교반기에 넣고 혼합하게 되는 1차 재료 교반 단계(S51)를 수행하게 되는 바, 믹싱기에 1차 재료인 무염버터, 설탕, 소금을 넣고 믹싱기기의 속도를 저속으로 하여 이들의 혼합물이 하얀 겔 상태가 될 때까지 저어주고, 이들 혼합물이 완전히 믹싱된 후 올리고당, 계란을 3번으로 나누어 넣어주면서 저어줌으로써 부드러운 크림 형태를 갖도록 하는 크림 생성 단계 (S52)를 수행한다. First, the primary material agitating step (S51) is performed in which the primary material, salt-free butter, sugar, and salt is put into the stirrer and mixed, and the salt-free butter, sugar, and salt, which is the primary material, is added to the mixer. Stir the mixture at low speed until the mixture becomes a white gel, and then stir while stirring the mixture of oligosaccharides and eggs three times after the mixture is completely mixed (S52). Perform

상기와 같이 1차 재료들을 혼합한 상태에서, 볶은 콩비지, 두유, 중력분, 쌀가루, 바닐라스틱, 베이킹파우더, 넛매그, 탈지분유, 옥수수전분 등을 정확한 계량으로 측정하여 넣어 혼합시키되, 저속 단계로 2분간 저어 주다가 두유를 넣고 중속으로 1분 저어주고, 고속으로 5분간 혼합하는 2차 재료 교반 단계(S53)를 수행한다. In the state of mixing the primary ingredients as described above, roasted soybeans, soy milk, gravity flour, rice flour, vanilla sticks, baking powder, nutmag, skim milk powder, corn starch, etc. measured and mixed in an accurate weighing step, 2 Stir for a minute and then put soy milk, stir for 1 minute at medium speed, and performs a secondary material stirring step (S53) of mixing at high speed for 5 minutes.

상기와 같이 반죽이 된 상태에서, 반죽을 덜어낸 후 그릇에 담고 밀봉하여 냉장고에 넣고 숙성시키는 휴지 단계(S60)를 수행하게 되고, 3시간 후 휴지된 반죽을 부드러워지도록 손으로 주물러준 후 자동화 틀에 넣어 도넛 형태로 성형하는 성형 단계(S70)를 수행한다.In the state of the dough as described above, after removing the dough contained in a bowl sealed and put into the refrigerator to perform a rest step (S60), after 3 hours to rub the dough to soften by hand to soften the automated framework Performing the molding step (S70) to put in the shape of a donut.

상기 성형 단계에 의해 도넛 형태가 완성되면, 155~165도 정도로 온도가 유지되는 카놀라유에 도넛을 튀기는 튀김 단계(S80)를 수행함으로써 본 발명의 콩을 이용한 도넛의 제조 방법의 전 과정을 모두 종료하게 된다.
When the donut form is completed by the forming step, by completing the frying step (S80) to fry the donut in canola oil maintained at a temperature of about 155 ~ 165 degrees to end all the process of manufacturing a donut using the beans of the present invention do.

Claims (6)

삭제delete 삭제delete 콩을 분쇄하기 쉽도록 물에 불리는 콩 불리기 단계(S10)와;
콩을 분쇄기에 넣고 갈아 콩비지와 두유로 분리하는 콩 분쇄단계(S20)와;
콩비지를 건조시킨 후 냉동 보관하는 콩비지의 건조처리 단계(S30)와;
두유를 가열하여 식힌 후 냉장 보관하는 두유의 열처리 단계(S40)와;
도넛 반죽을 위해 콩비지 15~20 중량%, 두유 15~20 중량%, 중력분 18~24중량%, 쌀가루 20~24중량%, 바닐라분말 0.1~0.3중량%, 정제염 0.3~0.7중량%, 설탕 3~5 중량%, 무염버터 2~5 중량%, 계란 5~10 중량%, 베이킹파우다 0.5~1 중량%, 올리고당 1~3 중량%, 넛매그 0.5~1 중량%, 탈지분유 1.5~3.5 중량%, 옥수수전분1~3 중량% 및 나머지 중량%의 정재수를 배합한 식재료들을 교반하는 반죽 단계(S50)와;
반죽을 밀봉하여 냉장고에 넣고 숙성시키는 휴지 단계(S60)와;
휴지된 반죽을 부드러워지도록 손으로 주물러준 후 자동화 틀에 넣어 도넛 형태로 성형하는 성형 단계(S70)와;
155~165도 정도로 온도가 유지되는 카놀라유에 도넛을 튀기는 튀김 단계(S80)를 포함하며,
상기 콩비지의 건조처리 단계(S30)는,
상기 콩비지를 60~70도의 약 불에서 저어주며 한 시간 이상 볶아 콩비지 건조 수분 함유량이 12~15% 유지되도록 하는 볶기 단계(S31)와;
볶아진 콩비지를 식히는 식히기 단계(S32)와;
식힌 콩비지를 입자가 작은 체에 거르는 걸러내기 단계(S33)와;
걸러진 콩비지만을 냉동하는 냉동 단계(S34)를 포함하는 것을 특징으로 하는 콩을 이용한 도넛의 제조 방법.
Soybean called step (S10) called soybean so as to easily crush the beans;
Soybean grinding step (S20) to put the beans in the grinder to separate the soybeans and soy milk;
Drying the soybeans and drying the soybeans for freeze storage (S30);
A heat treatment step (S40) of soy milk for cooling and storing the soy milk after cooling;
15 ~ 20% by weight of bean curd, 15 ~ 20% by weight of soy milk, 18 ~ 24% by weight of gravity, 20 ~ 24% by weight of rice flour, 0.1 ~ 0.3% by weight of vanilla powder, 0.3 ~ 0.7% by weight of refined salt 5 wt%, unsalted butter 2-5 wt%, eggs 5-10 wt%, baking powder 0.5-1 wt%, oligosaccharide 1-3 wt%, nutmag 0.5-1 wt%, skim milk powder 1.5-3.5 wt%, A kneading step (S50) of stirring the food ingredients containing 1-3% by weight of corn starch and the remaining water by weight;
Sealing the dough and put into the refrigerator to put into aging (S60);
Molding step (S70) for rubbing the dough by hand so as to soften it into a donut form into an automated mold;
It includes a frying step (S80) of frying donuts in canola oil maintained at a temperature of about 155 ~ 165 degrees,
Drying step (S30) of the bean bean,
Stir-fry the bean curd at about 60 to 70 degrees and fry for more than one hour to maintain bean curd dry moisture content of 12 to 15% (S31);
Cooling step (S32) and cooling the roasted bean bean;
Filtering the cooled bean curds into a small sieve (S33);
Method of producing a donut using a soybean, characterized in that it comprises a freezing step (S34) for freezing only the filtered bean bean.
콩을 분쇄하기 쉽도록 물에 불리는 콩 불리기 단계(S10)와;
콩을 분쇄기에 넣고 갈아 콩비지와 두유로 분리하는 콩 분쇄단계(S20)와;
콩비지를 건조시킨 후 냉동 보관하는 콩비지의 건조처리 단계(S30)와;
두유를 가열하여 식힌 후 냉장 보관하는 두유의 열처리 단계(S40)와;
도넛 반죽을 위해 콩비지 15~20 중량%, 두유 15~20 중량%, 중력분 18~24중량%, 쌀가루 20~24중량%, 바닐라분말 0.1~0.3중량%, 정제염 0.3~0.7중량%, 설탕 3~5 중량%, 무염버터 2~5 중량%, 계란 5~10 중량%, 베이킹파우다 0.5~1 중량%, 올리고당 1~3 중량%, 넛매그 0.5~1 중량%, 탈지분유 1.5~3.5 중량%, 옥수수전분1~3 중량% 및 나머지 중량%의 정재수를 배합한 식재료들을 교반하는 반죽 단계(S50)와;
반죽을 밀봉하여 냉장고에 넣고 숙성시키는 휴지 단계(S60)와;
휴지된 반죽을 부드러워지도록 손으로 주물러준 후 자동화 틀에 넣어 도넛 형태로 성형하는 성형 단계(S70)와;
155~165도 정도로 온도가 유지되는 카놀라유에 도넛을 튀기는 튀김 단계(S80)를 포함하며,
상기 반죽 단계(S50)는,
1차 재료인 무염버터, 설탕, 정제염을 교반기에 넣고 저속으로 저어 하얀 겔 상태가 될 때까지 혼합하는 1차 재료 교반 단계(S51)와;
상기 1차 재료에 올리고당, 계란을 3번으로 나누어주며 저어 크림 상태가 되도록 혼합하는 크림 생성 단계(S52)와;
2차 재료인 볶은 콩비지, 두유, 중력분, 쌀가루, 바닐라스틱, 베이킹파우더, 넛매그, 탈지분유, 옥수수전분을 혼합시키되, 저속 단계로 2분간 저어 주다가 두유를 넣고 중속으로 1분 저어준 후 고속으로 5분간 혼합하는 2차 재료 교반 단계(S53)를 포함하는 것을 특징으로 하는 콩을 이용한 도넛의 제조 방법.
Soybean called step (S10) called soybean so as to easily crush the beans;
Soybean grinding step (S20) to put the beans in the grinder to separate the soybeans and soy milk;
Drying the soybeans and drying the soybeans for freeze storage (S30);
A heat treatment step (S40) of soy milk for cooling and storing the soy milk after cooling;
15 ~ 20% by weight of bean curd, 15 ~ 20% by weight of soy milk, 18 ~ 24% by weight of gravity, 20 ~ 24% by weight of rice flour, 0.1 ~ 0.3% by weight of vanilla powder, 0.3 ~ 0.7% by weight of refined salt 5 wt%, unsalted butter 2-5 wt%, eggs 5-10 wt%, baking powder 0.5-1 wt%, oligosaccharide 1-3 wt%, nutmag 0.5-1 wt%, skim milk powder 1.5-3.5 wt%, A kneading step (S50) of stirring the food ingredients containing 1-3% by weight of corn starch and the remaining water by weight;
Sealing the dough and put into the refrigerator to put into aging (S60);
Molding step (S70) for rubbing the dough by hand so as to soften it into a donut form into an automated mold;
It includes a frying step (S80) of frying donuts in canola oil maintained at a temperature of about 155 ~ 165 degrees,
The dough step (S50),
A primary material stirring step (S51) of mixing salt-free butter, sugar, and refined salt, which are primary materials, into a stirrer and stirring until it becomes a white gel state;
A cream generation step (S52) of dividing oligosaccharides and eggs into the primary material three times and mixing them to a stirring cream state;
Stir-fried soybeans, soy milk, gravity powder, rice flour, vanilla stick, baking powder, nutmag, skim milk powder, and corn starch are mixed. Method for producing a donut using a soybean, characterized in that it comprises a secondary material stirring step (S53) of mixing for 5 minutes.
제 3항 또는 제 4항에 있어서,
상기 휴지 단계(S60)는 3시간 동안 냉장 숙성시키는 것을 특징으로 하는 콩을 이용한 도넛의 제조 방법.
The method according to claim 3 or 4,
The resting step (S60) is a method of producing a donut using a soybean, characterized in that the aged for 3 hours refrigerated.
1차 재료인 정제염 0.3∼0.7중량%, 설탕 3∼5 중량%, 무염버터 2∼5 중량%를 혼합한 후, 올리고당 1~3 중량%와 계란 5~10 중량%을 세 번으로 나누어 혼합하고, 2차 재료인 콩비지 15~20 중량%, 두유 15~20 중량%, 중력분 18∼24중량%, 쌀가루 20∼24중량%, 바닐라분말 0.1∼0.3중량%, 베이킹파우다 0.5~1 중량%, 넛매그 0.5~1 중량%, 탈지분유 1.5~3.5 중량%, 옥수수전분1~3 중량%을 1차 재료에 혼합하여 반죽한 후 도넛 형태로 성형하여 기름에 튀기는 것을 특징으로 하는 콩을 이용한 도넛.After mixing 0.3-0.7% by weight of the primary salt, 3-5% by weight of sugar, and 2-5% by weight of unsalted butter, 1-3% by weight of oligosaccharide and 5-10% by weight of egg were mixed in three portions. 15-20% by weight of soybeans as secondary materials, 15-20% by weight of soy milk, 18-24% by weight of gravity, 20-24% by weight of rice flour, 0.1-0.3% by weight of vanilla powder, 0.5-1% by weight of baking powder, nuts A donut using soybean, characterized in that 0.5-1% by weight, 1.5-3.5% by weight of skimmed milk powder, 1-3% by weight of corn starch are mixed with a primary material, kneaded, and then shaped into a donut and fried in oil.
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