KR101320351B1 - Device for predicting edge defect of hot-rolled steel sheet coil and method therefor - Google Patents

Abstract

The present invention relates to an apparatus and method for predicting edge defects of hot rolled coils for predicting the extent of occurrence of edge defects such as saw mark defects in final rolled products such as hot rolled coils. Analyzing the component content, multiplying the content of Cu, Sn and S of the components of the molten steel analyzed above to calculate the component analysis index, and substituting the component analysis index ( CAI ) in the following relation to the edge defect It provides the step of predicting the degree of edge defects of the hot rolled coil by using the index (SDI) of an edge defect index (SDI) output, and calculates a.

Description

Edge defect prediction device and method thereof of hot rolled coil {DEVICE FOR PREDICTING EDGE DEFECT OF HOT-ROLLED STEEL SHEET COIL AND METHOD THEREFOR}

The present invention relates to edge defect prediction, and more particularly, to an apparatus and method for predicting edge defects of hot rolled coils for predicting the extent of edge defects such as saw mark defects of a final rolled product such as hot rolled coils. It is about.

Furnaces for steelmaking include blast furnaces and electric furnaces. A blast furnace is a furnace that is used to make pig iron from stones. In the electric furnace, steel scrap and coal are charged into the furnace, and oxygen of high purity is blown from one side to oxidize and burn carbon, manganese, silicon, phosphorus and sulfur contained in the molten steel. At this time, the oxide is slagged and removed by lime, and deoxidation and deoxidation are performed in parallel, so that a steel having a low content of phosphorus and oxygen is produced.

The electric arc furnishes a high current to the electrode rod to generate high-temperature arc heat, thereby dissolving the charged scrap. The molten steel thus dissolved is fed to a continuous casting machine through a refining process.

The continuous casting machine is a machine that is produced in the steel making furnace, receives the molten steel transferred to the ladle by the tundish, and supplies it to the mold for the continuous casting machine to produce the cast steel of a certain size.

The continuous casting machine includes a ladle for storing molten steel, a casting mold for forming a tundish and a molten steel that is guided in the tundish first to form a cast slab having a predetermined shape, and a casting member connected to the mold, A plurality of pinch rolls and the like. The molten steel introduced from the ladle and the tundish is formed into a cast slab having a predetermined width, thickness and shape in the mold and is transported through the pinch roll. The slab transported through the pinch roll is cut by a cutter to have a predetermined shape Slabs, blooms, billets, and the like. The slabs, such as slabs, are rolled and then produced as hot rolled coils.

Related prior arts are Korean Patent Publication No. 2011-414 (published date; Jan. 03, 2011).

The present invention provides an edge defect of a hot rolled coil for predicting the occurrence of edge defects such as saw mark defects of a final rolled product such as a hot rolled coil produced through an electric furnace and an LF secondary refining, playing and rolling process. It is to provide a prediction device and a method thereof.

The technical problems to be achieved by the present invention are not limited to the technical problems mentioned above.

Edge defect prediction apparatus of the present invention for achieving the above object, the storage unit for storing the component content of the molten steel during casting; And calculating the component analysis index by multiplying the component contents of Cu, Sn and S stored in the storage unit, and substituting the calculated component analysis index ( CAI ) into the following relation to calculate the edge defect index ( SDI ). And a central processing unit predicting an edge defect occurrence degree of the hot rolled coil using an edge defect index ( SDI ).

Relation

는 0.02 내지 0.04 사이의 값을 갖는 계수이고,

는 0.7 내지 0.8 사이의 값을 갖는 계수임.here,

Is a coefficient having a value between 0.02 and 0.04,

Is a coefficient having a value between 0.7 and 0.8.

Edge defect prediction method of the present invention for realizing the above object comprises the steps of analyzing the component content of the molten steel during casting; Calculating a component analysis index by multiplying the contents of Cu, Sn, and S in the components of the molten steel analyzed above; Comprise; and calculating an edge defect index (SDI) by substituting the analyzed index (CAI) to the following relation the component and predict the degree of edge defects of the hot-rolled coil using the calculated edge defect index (SDI) Can be.

Specifically, the molten steel is a steel containing low carbon and low manganese having less than 0.06wt% of C and less than 0.30wt% of Mn. Among the components of the molten steel, Cu is greater than 0 and less than 0.30wt%, and Sn is greater than 0. It may be less than 0.05 wt% and S may be greater than 0 and less than 0.02 wt%.

When calculating the component analysis index ( CAI ), in order to obtain an index value in the range similar to the edge defect index, the content of Sn and S is multiplied by a first constant, and then the second constant is multiplied by the second constant. It may be a number greater than one constant.

The hot rolled coil may be manufactured by a compact strip production (CSP) process in which steelmaking, ladle (LF) secondary refining, thin slab continuous casting, and rolling processes are continuously performed in a batch.

As described above, according to the present invention, the degree of edge defects such as saw mark defect of the final rolled product is predicted in advance, thereby establishing a basis for reducing edge defects by adjusting the scrap mixing ratio in an electric furnace. .

In addition, there is an advantage that it is possible to derive a component management range for quality improvement through the component influence in the molten steel on the occurrence of saw defects in the coil edge portion.

1 is a conceptual diagram showing a continuous casting machine according to an embodiment of the present invention mainly on the flow of molten steel.
2 is a view showing an edge defect prediction device of a hot rolled coil according to an embodiment of the present invention.
Fig. 3 is a view showing an edge defect (defect of the sawtooth) of the hot-rolled coil. Fig.
4 is a flowchart illustrating an edge defect prediction process according to an embodiment of the present invention.
5 is a graph showing the correlation between the component analysis index and the edge defect index according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Like elements in the figures are denoted by the same reference numerals wherever possible. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail.

1 is a conceptual diagram showing a continuous casting machine according to an embodiment of the present invention mainly on the flow of molten steel.

Continuous casting is a casting process in which a molten metal is continuously cast into a bottomless mold while continuously drawing a steel ingot or steel ingot. Continuous casting is used to make long products of simple cross-section, such as square, rectangular or round, and mainly slabs, blooms or billets, which are materials for rolling.

The continuous casting machine may include a ladle 10 and a tundish 20, a mold 30, secondary cooling bands 60 and 65, a pinch roll 70, and a cutter 90, as shown .

The ladle (10) contains molten steel whose content of the steel component is improved through the refining process.

The tundish 20 is a container for receiving molten metal from the ladle 10 and supplying the molten metal to a mold 30. Ladle 10 is provided in a pair, alternately receives molten steel to supply to the tundish 20. In the tundish 20, the supply rate of the molten metal flowing into the mold 30 is controlled, the molten metal is distributed to each mold 30, the molten metal is stored, and the slag and the nonmetallic inclusions are separated.

The mold 30 is typically made of water-cooled copper and allows the molten steel to be primary cooled. The mold 30 has a pair of structurally opposed faces open to form a hollow portion for receiving molten steel. In the case of manufacturing the slab, the mold 30 includes a pair of barriers and a pair of end walls connecting the barriers. Here, the end wall has a smaller area than the barrier. The walls of the mold 30, mainly short walls, may be rotated away from or close to each other to have a certain level of taper.

The mold 30 serves to form a strong solidification angle or solidified shell 81 so that the cast steel drawn from the mold maintains a certain shape and a molten metal which is still less solidified does not flow out. Do it. The water-cooling structure includes a method using a copper tube, a method of water-cooling the copper block, and a method of assembling a copper tube having a water-cooling groove.

The mold 30 is oscillated to prevent the molten steel from adhering to the wall of the mold, and powder to prevent burning and to reduce friction between the mold 30 and the solidification shell 81 during oscillation. Lubricants such as Powder are used. The powder is added to the molten metal in the mold to become slag, and functions not only to lubricate the mold 30 and the solidified shell, but also to prevent oxidation / nitrification of the molten metal in the mold and to maintain the temperature and absorption of nonmetallic inclusions floating on the surface of the molten metal do.

The secondary cooling zones 60 and 65 further cool the molten steel primarily cooled in the mold 30. The primary cooled molten steel is directly cooled by the spraying means 65 for spraying water while being maintained by the support roll 60 so that the coagulation angle is not deformed. The solidification of the cast steel is mostly made by the secondary cooling.

The drawing device adopts a multidrive method using a pair of pinch rolls 70 and the like so as to pull out the cast pieces without slipping. The pinch roll 70 pulls the solidified tip of the molten steel in the casting direction, thereby allowing the molten steel passing through the mold 30 to continuously move in the casting direction.

Continuously produced cast pieces are cut to a certain size by a predetermined cutter (not shown).

That is, the molten steel M flows to the tundish 20 in the state accommodated in the ladle 10. For this flow, the ladle 10 is provided with a shroud nozzle 15 extending toward the tundish 20. The shroud nozzle 15 extends so as to be submerged in the molten steel in the tundish 20 so that the molten steel M is not exposed to the air to be oxidized / nitrided.

The molten steel M in the tundish 20 flows into the mold by a submerged entry nozzle 25 extending into the mold. The immersion nozzle 25 is disposed at the center of the mold 30 so that the flow of the molten steel M discharged from both the discharge ports of the immersion nozzle 25 can be made symmetrical. The start, the discharge speed and the interruption of the discharge of the molten steel M through the immersion nozzle 25 are determined by a stopper 21 provided on the tundish 20 in correspondence with the immersion nozzle 25. Specifically, the stopper 21 can be vertically moved along the same line as that of the immersion nozzle 25 so as to open and close the inlet of the immersion nozzle 25.

The molten steel M in the mold starts to solidify from the part in contact with the wall surface of the mold 30. This is because the periphery of the molten steel M is liable to lose heat by the water-cooled mold 30. The rear portion along the casting direction of the cast slab 80 is formed into a shape in which the non-solidified molten steel 82 is wrapped in the solidifying shell 81 by the method in which the peripheral portion first coagulates.

As the pinch roll 70 pulls the front end portion 83 of the completely cast solid cast steel 80, the unsolidified molten steel 82 moves together with the solidified shell 81 in the casting direction. The non-solidified molten steel (82) is cooled by the spraying means (65) for spraying the cooling water in the up-shifting process. This causes the thickness of the non-solidified molten steel (82) to gradually decrease in the cast steel (80). When the cast steel 80 reaches a point 85, the cast steel 80 is filled with the solidification shell 81 of the entire thickness. The solidification casting 80 having been solidified is cut to a predetermined size at the cutting point 91 and is divided into a slab P such as a slab or the like.

The thin slabs produced through the continuous casting machine are rolled and then produced as hot rolled coils or plates. The thickness of the thin slabs produced through the casting process may be about 40 to 100 mm, and the thickness of the hot-rolled coil produced through the rolling process may be about 1 to 20 mm.

2 is a diagram illustrating an edge defect prediction device of a hot rolled coil according to an exemplary embodiment of the present invention. The prediction device 100 includes a sampler 110, a component analyzer 120, a storage unit 130, an input unit 140, It may include a central processing unit 150 and the display unit 160. In the present invention, an edge defect means a saw defect.

The sampler 110 is immersed in the molten steel of the ladle 10 or the tundish 20 in the refining process or the performance process to collect a portion of the molten steel.

The component analyzer 120 analyzes the component content of the molten steel sampled through the sampler 110. The content of the components in the molten steel is a predetermined value in the refining process at the time of operation. If the component content in the molten steel is not analyzed in the refining process, the content of the molten steel can be easily obtained by sampling and analyzing the sample in the molten steel accommodated in the ladle 10 or the tundish 20 in the performance process. The component content thus analyzed may be transferred to the central processing unit 150 for predicting the edge defect of the hot rolled coil.

The storage 130 is stored under the control of the central processing unit 150, the content of the molten steel being cast through the continuous casting machine. Such component content may be transmitted through a network through the component analyzer 120, but may be input by a user through a predetermined input unit 140.

The central processing unit 150 calculates a component analysis index by using the component contents of Cu, Sn, and S stored in the storage unit 130, and substitutes the calculated component analysis index ( CAI; Component Analysis Index ) in relation 1 below. After calculating the edge defect index ( SDI; Saw mark Defect Index ) using the calculated edge defect index ( SDI ) it is possible to predict the degree of occurrence of the edge defect of the hot rolled coil.

Relationship 1

는 0.02 내지 0.04 사이의 값을 갖는 관계상수이고,

는 0.7 내지 0.8 사이의 값을 갖는 관계상수이다.here,

Is a relational constant with a value between 0.02 and 0.04,

Is a relational constant with a value between 0.7 and 0.8.

The central processing unit 150 multiplies the component contents of Cu, Sn, and S, respectively, when calculating the component analysis index, wherein Sn and S contents are respectively added to obtain a representative index value similar to the edge defect index of the component analysis index. After multiplying the first constant, the second constant is multiplied. Here, the second constant is a number larger than the first constant.

The display unit 160 may display the calculated edge defect index and the predicted degree of edge defect generation through a text or a graph under the control of the central processing unit 150.

In general, the scrap that is input to the electric furnace contains a trace element. The trace element is a trace element that adversely affects the quality of the steel product. It is also removed in the ladle furnace (LF) secondary refining process Uneasy. The most common types of harmful elements are alloying elements (Cr, Ni, Mo, Nb, Ti, V), impurity elements (P, S, O, N) , Ni, Mo, Co, Pb, Sn, Sb, As, Cu, P). When using a scrap containing a large amount of harmful elements, particularly copper (Cu), tin (Sn) and when the sulfur (S) content in the molten steel due to lack of desulfurization is large, saw blade shape on the surface of the edge of the hot rolled coil as shown in FIG. Saw Mark Defect occurs. If this type of defect occurs, it may not be available for sale as a normal product.

Therefore, the hot rolled coil manufactured by the continuous casting machine must be managed to the edge defect index below the reference value, and if the predicted edge defect index exceeds the reference value, it is necessary to control the components of Cu, Sn and S.

4 is a flowchart illustrating an edge defect prediction process of a hot rolled coil according to an exemplary embodiment of the present invention, with reference to the accompanying drawings.

First, molten steel produced through a secondary refining process of an electric furnace and a ladle furnace is supplied to a continuous casting machine. In the continuous casting machine as shown in FIG. 1, the supplied molten steel is produced as a thin slab (S11, S12).

On the other hand, a part of molten steel is sampled through the sampler 110 in the ladle 10 or the tundish 20 in the secondary refining process of the ladle furnace or the performance process, (S13). ≪ / RTI > The component content of the molten steel being analyzed as described above is transmitted or received through the component analyzer 120 or the input unit 140 and stored in the storage unit 130 (S14).

Here, molten steel is basically a steel which is produced through steel scrap in an electric furnace and supplied to the casting process through secondary refining with ladle. The molten steel is made of a thin slab having a thickness of about 40 to 100 mm in the casting process, and is produced as a hot-rolled coil having a thickness of 1 to 20 mm through a rolling process. In addition, molten steel is a steel containing low carbon and low manganese having C of less than 0.06 wt% and Mn of less than 0.30 wt%. That is, the edge defect prediction according to the present invention is basically performed by a hot strip coil (CSP) manufactured by a CSP (Compact Strip Production) process in which electric furnace steelmaking, ladle furnace (LF) secondary refining, thin slab continuous casting, Or heavy plates.

Subsequently, the central processing unit 150 calculates a component analysis index by multiplying the contents of Cu, Sn, and S among the components of the molten steel stored in the storage unit 130 (S16). In this case, the component analysis index is multiplied by the first constant and then the second constant, respectively, in order to obtain an index value in the range similar to the edge defect index. Here, the second constant is a number larger than the first constant. That is, the component analysis index ( CAI ) may be calculated by the following Equation 2, for example, the first constant (a) may be '10' and the second constant (b) may be '1000'. . Here, the first constant and the second constant may be changed in conjunction with the range of the exponent value of the edge defect index.

Relation 2

Where a is a first constant and b is a second constant.

Meanwhile, the central processing unit 150 contains low carbon and low manganese having a C content of less than 0.06 wt% and a Mn of less than 0.30 wt% before calculating the component analysis index (S16). You can also determine if it is a river. In addition, the central processing unit 150 may determine whether Cu is greater than 0 and less than 0.30 wt%, Sn is greater than 0 and less than 0.05 wt%, and S is greater than 0 and less than 0.02 wt% (S15). This is because the prediction system of the present invention is basically applied to low carbon and low manganese-containing steels satisfying the above-described component content.

"이다. The central processing unit 150 calculates an edge defect index SDI by substituting the obtained component analysis index CAI in relation S1 after obtaining the component analysis index according to relation 2 (S16) (S17). As shown in FIG. 5, the component analysis index CAI and the edge defect index SDI have an approximately exponential relationship under different operating conditions. The correlation between Component Analysis Index ( CAI ) and Edge Defect Index ( SDI ) is "

"to be.

)는 0.02 내지 0.04 사이의 값이 될 수 있고, 제2 계수(

)는 0.7 내지 0.8 사이의 값이 될 수 있다. 예컨대, 제1 계수(

)는 '0.032'이고, 제2 계수(

)는 '0.7559'이다. 결론적으로 예측모델 정확도(R²)가 대략 99.5% 정도로 상당히 우수하게 나타났다. 즉, 성분분석지수(CAI)를 알면, 최종의 에지결함지수(SDI)를 계산할 수 있고, 에지결함지수(SDI)를 통해 에지결함 발생 정도를 예측할 수 있게 된다(S18).In FIG. 5, the dot is the actual edge defect occurrence index and the solid line is the predicted edge defect occurrence index according to the present invention. Here, the first coefficient according to the correlation between CAI and SDI (

) Can be a value between 0.02 and 0.04, and the second coefficient (

) May be a value between 0.7 and 0.8. For example, the first coefficient (

) Is '0.032', and the second coefficient (

) Is 0.7559. In conclusion, the predictive model accuracy (R ² ) was about 99.5%. That is, by knowing the component analysis index ( CAI ), it is possible to calculate the final edge defect index ( SDI ), it is possible to predict the degree of edge defect generation through the edge defect index (SDI) (S18).

In the present invention, the edge defect index ( SDI ) is a value expressed by exponentially processing the average value of the edge defect ratings of the whole hot rolled coil actually generated at the time of 1Heat production. Here, 1Heat means casting of molten steel contained in one ladle 10. That is, the edge defect rating refers to a score evaluated by classifying the actual edge defect degree into an arbitrary grade. When classifying the actual product quality from 1st grade (high quality) to 5th grade (low quality), the surface rigidity should be cast to 1st grade (edge defect index less than 1) with low edge defect occurrence (edge defect index). . Of course, in the case of general materials, the edge defect index is less than 2 (grade 2 or less).

That is, in the case of the edge defect index, there is no problem at less than about 2.0, but when 2.0 or more, product sales may be a problem. As such, the central processing unit 150 predicts the possibility of edge defect occurrence in real time through the edge defect index, and displays the predicted result through the display unit 160 in a graph as shown in FIG. For example, when exceeding '0.2') may output an alarm sound through a predetermined alarm means.

As described above, in the present invention, when the edge defect index is predicted and the predicted edge defect index is higher than the desired index, the mixing ratio of the scraps charged into the electric furnace to adjust the component content of Cu, Sn, and S to reduce the degree of edge defects is determined. The composition of the molten steel can be adjusted during the secondary refining of the ladle.

The edge defect prediction method as described above is not limited to the configuration and operation method of the above-described embodiments. The above embodiments may be configured such that various modifications may be made by selectively combining all or part of the embodiments.

10: Ladle 20: Tundish
30: mold 51: powder layer
60: support roll 65: spray
70: pinch roll 80: performance cast
81: Solidification shell 82: Non-solidified molten steel
90: Cutter 91: Cutting point
100: prediction device 110: sampler
120: component analyzer 130: storage unit
140: input unit 150: central processing unit
160: display unit

Claims (9)

A storage unit for storing a component content of the molten steel being cast; And
The component analysis index is calculated by multiplying the component contents of Cu, Sn, and S stored in the storage unit, and the edge defect index ( SDI ) is calculated by substituting the calculated component analysis index ( CAI ) into Equation 1 below. And a central processing unit which predicts an edge defect occurrence degree of the hot rolled coil by using an edge defect index ( SDI ).
The component analysis index ( CAI ) is calculated by the following Equation 2, the second constant is the edge defect prediction device of the hot rolled coil is greater than the first constant.
Relationship 1

here,

Is a coefficient having a value between 0.02 and 0.04,

Is a coefficient having a value between 0.7 and 0.8.
Relation 2

Here, a is a first constant, b is a second constant, and the first and second constants change in conjunction with a range of exponent values of the edge defect index.
delete Analyzing the component content of the molten steel being cast;
Calculating a component analysis index by multiplying the contents of Cu, Sn, and S in the components of the molten steel analyzed above; And
Includes; the method comprising to the composition analysis index (CAI) is substituted in equation 1 to calculate the edge defect index (SDI), predict the degree of edge defects of the hot rolled coil by using the edge defect index (SDI) output ,
The component analysis index ( CAI ) is calculated by Equation 2 below, and the second constant is an edge defect prediction method of the hot rolled coil having a value larger than the first constant.
Relationship 1

here,

Is a coefficient having a value between 0.02 and 0.04,

Is a coefficient having a value between 0.7 and 0.8.
Relation 2

Here, a is a first constant, b is a second constant, and the first and second constants change in conjunction with the range of the exponent value of the edge defect index.
The method according to claim 3,
Among the components of the molten steel, Cu is more than 0 to less than 0.30wt%, Sn is more than 0 to less than 0.05wt%, S is more than 0 to less than 0.02wt% edge defect prediction method of the hot rolled coil.
The method according to claim 3,
The molten steel is an edge defect prediction method of the hot rolled coil is steelmaking through an electric furnace.
The method according to claim 3,
The molten steel is a method of predicting the edge defects of hot rolled coils, which are steels containing low carbon and low manganese having a C value of more than 0 and less than 0.06 wt% and a Mn of more than 0 and less than 0.30 wt%.
delete delete The method according to claim 3,
The hot rolled coil is an edge defect prediction method of a hot rolled coil manufactured by a CSP (Compact Strip Production) process in which steelmaking, ladle (LF) secondary refining, thin slab continuous casting and rolling processes are continuously performed in a batch.

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