KR101275112B1 - Device for preventing welding wire from tangling - Google Patents
Device for preventing welding wire from tangling Download PDFInfo
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- KR101275112B1 KR101275112B1 KR1020100066560A KR20100066560A KR101275112B1 KR 101275112 B1 KR101275112 B1 KR 101275112B1 KR 1020100066560 A KR1020100066560 A KR 1020100066560A KR 20100066560 A KR20100066560 A KR 20100066560A KR 101275112 B1 KR101275112 B1 KR 101275112B1
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- welding wire
- flexible body
- wire
- lower plate
- welding
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Abstract
Welding wire entanglement prevention device that prevents entanglement of the welding wire when the welding wire is drawn out in a large-capacity storage container stored therein in the form of a welding wire laminate in which the welding wire is laminated in a plurality of continuous loops. To start.
The present invention, when the welding wire (W) withdraw the welding wire (W) in the large-capacity storage container is stored therein in the form of a welding wire laminate laminated in a plurality of continuous loop (Loop) welding wire (W). In the welding wire entanglement prevention tool is installed on the upper surface of the laminate to prevent tangling of the), the upper plate-like flexible body made of a magnetic material and the lower plate-like flexible body provided on the bottom thereof, the plate-like flexible body and the lower plate-like The welding wire is drawn out to the central cavity of the flexible body, wherein the central cavity of the lower plate-like flexible body is smaller than the diameter of the central cavity of the upper-plate flexible body, and the wire is formed with an inner surface forming the central cavity of the upper-plate flexible body. Without contact, the drawing is brought into contact with the inner surface forming the central cavity of the lower plate-like flexible body, and the upper plate-like flexible body and the lower plate-like flexible body are That the coupling body is characterized.
By the configuration as described above the present invention can prevent the tangling of the welding wire and minimize the supply resistance can obtain the effect of ensuring excellent welding workability.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a welding wire entanglement prevention tool that is capable of naturally continuous welding without welding wires springing up from a welding wire laminate stacked and stored in a plurality of loops in a large capacity storage container.
Conventionally, a welding wire in which an annular member is placed on an upper surface of a laminated surface of a welding wire stacked in a storage container to prevent entanglement of a large-capacity welding wire, and the welding wire is drawn out into the annular member. A tangle prevention tool and a welding wire tangle prevention tool drawn outward are known.
As for the welding wire entanglement prevention lead drawn inward, Korean Patent Publication No. 87-1076, Japanese Patent Laid-Open No. 61-183057, and Japanese Patent Laid-Open No. 11-192552 are typical.
When the welding wire is drawn out, the diameter of the loop gradually increases as subsequent wires forming a spiral loop are released from the loop by the elasticity of the wire itself. The diameter of the loop becomes larger than the inner diameter of the container, so that a welding wire springs up between the outer diameter of the retaining member, which is an inner drawer, and the inner diameter of the storage container, resulting in a closed end of continuous welding.
Therefore, the above-mentioned Korean Patent Publication No. 87-1076 has a cushioning wing on the annular member to prevent the welding wire from jumping between the annular member outer diameter and the inner diameter of the storage container and at the same time, the welding wire during the welding operation. Is consumed and it is proposed to descend naturally on the inner wall of the storage container. In addition, Japanese Patent Application Laid-Open No. 61-183057 prevents the welding wire from jumping between the outer diameter of the annular member and the inner diameter of the storage container by vertically attaching the strip to the inner wall of the storage container. It was proposed to descend naturally so as to form an empty space between the upper laminated portion of the welding wire and the annular member to prevent the welding wire is entangled with each other and the welding work is stopped. In particular, Japanese Patent Application Laid-Open No. 61-183057 considers that a welding wire springs out of an annular member and entangles.
However, the welding wire entanglement prevention device which is drawn out inwardly has a problem that the welding wire is drawn out to the lead-out hole of the annular member and then entangled to the subsequent welding wire. In Korean Utility Model Publication No. 91-5819 and Japanese Patent Laid-Open No. Hei 4-133973, it was determined that the annular member was caused by the light weight, and the weight member was placed on the annular member. Could not control the welding wire.
In particular, Japanese Unexamined Patent Application Publication No. 11-192552 attempts to control a subsequent welding wire drawn by reducing the lead-out hole of the annular member. However, there are frequent situations in which subsequent welding wires are entangled with each other and do not come out through the small withdrawal holes of the annular member so that the welding work is stopped.
Examples of welding wire entanglements for welding drawn out of the annular member include Japanese Patent Laid-Open Nos. 8-40642 and 9-156827. The Japanese Patent Laid-Open No. 8-40642 is annular, as in Korean Patent Publication No. 87-1076. The cushioning wing is provided on the member so that the welding wire is consumed at the time of welding, and it descends naturally on the inner wall of the storage container. The cushioning wing of the soft material is provided on the inner wall and the outer side of the annular member. The welding wire can be pulled out between the attached buffer wings. This somewhat prevented the subsequent welding wire to be pulled out, but the problem that the welding wire is caught by the buffer wing to increase the withdrawal resistance and the problem that the annular member is drawn together with the welding wire.
Therefore, Japanese Patent Laid-Open No. 9-156827 attempts to solve this problem by supplementing the buffer wing because of the above problem, but it is not a fundamental solution. In addition, the large-capacity welding wire drawn out to the outside of the member is dragged to the central tube gap of the laminate forming a vertical tubular shape when subsequent wires forming a spiral loop are drawn out when the welding wire is drawn out. Tangled lungs also occur frequently.
Another means to solve this problem is the Republic of Korea Utility Model Publication No. 92-16429, 92-21073, Republic of Korea Utility Model Publication No. 95-483.
In Korean Utility Model Publication No. 92-16429, in order to solve the problems of the large-capacity welding wire drawn out to the inside of the member and the large-capacity welding wire drawn out to the outside of the member, an annular member is placed on the upper side of the welding wire and the hole of the annular member is placed. In addition, another small annular member was placed so that the welding wire escaped between the annular member and the small annular member. However, the problem that the subsequent welding wire is pulled out has not been solved, and the same problem as in Japanese Patent Laid-Open No. 8-40642 has occurred.
In addition, although the Republic of Korea Utility Model Publication No. 92-21073 used an annular member having a locking jaw, it was also difficult to prevent entanglement by filtering subsequent welding wires.
In addition, in order to prevent entanglement by filtering subsequent welding wires, Korean Utility Model Publication No. 95-483 puts a small annular member in the center hole of the welding wire stack and has a buffer blade inside the annular member to provide a small annular member. And the welding wire is pulled out between the annular member provided with a buffer wing. By the way, the buffer wing was somewhat effective in the function of filtering the subsequent welding wire, but the problem of pulling out the subsequent welding wire as the welding wire is pulled out was not solved and entanglement could not be prevented. In addition, there is a problem that the welding wire springs up due to an empty space between the buffer wing and the laminated surface of the welding wire.
In addition, Japanese Patent Laid-Open No. Hei 4-133973 proposes a technique for preventing magnetic wires from being pulled out of a subsequent loop during wire drawing by providing a magnet member in a ring-shaped plate member as a wire entanglement preventing device. Doing. However, in this case, in addition to the resistance received when the drawn welding wire exits the plate member, the resistance to the magnetic attraction force of the magnet member is also received, and as a result, the withdrawal resistance greatly increases and adversely affects wire feeding.
In order to solve the above problems, the present invention proposes a welding wire tangling prevention device provided with a donut-shaped flexible magnetic material on the welding wire top laminated surface from the Republic of Korea Patent No. 10-859369 welding workability and efficiency Improved. However, the donut-shaped flexible magnetic material generates abrasion during welding, and the worn magnetic material is absorbed by the welding wire to be integrated into the welding tip and the welding liner, and thus the welding tip and / or welding There is a problem that clogging of the liner occurs intermittently.
In addition, although a proposal similar to the present inventor has been disclosed from Korean Patent Registration No. 10-870165 (Priority US10 / 629,044), the problem caused by wear and magnetic component of the magnetic body has not been solved. In addition, although efforts to solve the above problems from the Republic of Korea Patent Publication No. 10-2009-116031, 10-2009-116032, 10-2010-4456 continued, the problem that occurs in Japanese Patent Laid-Open No. 4-133973 This is just an extension.
The present invention is to solve the problems of the prior art as described above, it is an object of the present invention to provide an improved welding wire tangling prevention device to prevent the wires that are drawn out, splats up or tangled with the welding wire to be drawn out. .
In addition, it is an object of the present invention to provide an improved welding wire twist prevention tool to improve the wire feedability to increase the work efficiency.
In order to achieve the above object, the present invention provides a welding wire when the welding wire is drawn out in a large-capacity storage container which is stored therein in the form of a welding wire stack stacked in a plurality of continuous loops. A welding wire entanglement prevention tool provided on the upper surface of the laminate to prevent entanglement, the upper plate-like flexible body made of a magnetic material and a lower plate-like flexible body provided below the plate-like flexible body and the lower plate-like flexible body The welding wire is drawn out to the central cavity of the lower plate-like flexible body, the central cavity of the lower plate-like flexible body is smaller than the diameter of the central cavity of the upper plate-like flexible body, and the wire does not contact the inner side of the central cavity of the upper plate-like flexible body. Without being brought into contact with the inner surface forming the central cavity of the lower plate-like flexible body, the upper plate-like flexible body And a lower plate-shaped flexible body is characterized in that the combined integrally.
In addition, the present invention is to prevent the tangling of the welding wire when the welding wire is pulled out from the large-capacity storage container is stored therein in the form of a welding wire stack laminated in a plurality of continuous loops (Loop). A welding wire entanglement prevention device provided on an upper surface of the laminate, the lower plate-like flexible body and a plurality of magnetic bodies provided on the upper portion of the lower plate-like flexible body, the lower plate-like flexible body and a plurality of magnetic bodies to the central cavity The welding wire (W) is drawn out, the central cavity of the lower plate-like flexible body is smaller than the diameter of the central cavity of the plurality of magnetic bodies, and the wire does not contact the inner surface of the magnetic cavity and forms the lower plate-like body. It is drawn out in contact with the inner surface forming the central cavity of the flexible body, and the plurality of magnetic bodies and the lower plate-shaped flexible body are integrally formed. It is characterized by a combination.
As described above, according to the present invention, by the use of a magnetic material it is possible to draw a welding wire consisting of a continuous loop (loop) by a magnetic attraction force with a constant resistance in the reverse order of the stacking, accordingly the following loop (Loop) It is possible to prevent the welding wire of) from being pulled out or the elastic welding wire from jumping up and tangling with each other.
In addition, it is possible to prevent tangling while falling of one welding wire loop to the central cavity of the welding wire stack of a large-capacity storage container in which an inner tube is not installed. Tangle can be prevented.
In addition, the welding wire stack may be prevented from being disturbed due to long-distance sea and land transportation, and the welding wire stack may not be disturbed even when mounted on a welding truck for high-speed driving, and the strength and elasticity of the welding wire may be reduced. In accordance with the difference in diameter, no change in the weight of the entanglement prevention tool is necessary.
In addition, by the use of a plate-like flexible body, the problem of entanglement of the welding wire due to the flow of the entanglement prevention tool due to the weight of the entanglement prevention tool and the resistance to be drawn out can be solved. Even in the case of large-capacity welding wire of ENDLESS TYPE, drawout stability can be secured.
In addition, it is possible to prevent meandering of the welding bead caused by distortion due to the withdrawal resistance of the welding wire, and the upper surface of the welding wire laminate stacked and stored in a plurality of loops in a large capacity storage container is flat. If not, the tangling problem can be solved when drawing out, and the welding wire is drawn out to the bottom of the large-capacity storage container without being caught in the bent portion of the lower portion of the cylindrical storage container.
In addition, the use of the lower plate-like flexible body does not cause problems caused by abrasion of the magnetic body and the magnetic component, and improves supplyability by reducing the withdrawal resistance of the welding wire, and easily confirms the remaining amount of the welding wire. have.
Further, since a plurality of cutouts protrude and descend on the inner wall of the storage container while contacting the inner wall of the welding wire storage container, it is easy to exhaust the entire amount of the welding wire without biasing to one side.
Therefore, according to the welding wire entanglement prevention tool of this invention, the useful effect which raises the working efficiency of continuous welding can be acquired.
1 is a perspective view showing an embodiment of a welding wire tangle preventing device according to the present invention.
2 is a perspective view of a welding wire tangle preventing device of the present invention showing various embodiments according to the shape of a large-capacity storage container.
3 and 4 are perspective views of a welding wire tangle preventing device showing another modified structure of the present invention.
Fig. 5 is a perspective view showing the welding wire to be drawn out to the central cavity of the plate-like flexible body provided as a layer of the welding wire tangling prevention tool according to the present invention.
Figure 6 is a cross-sectional view showing another embodiment of the present invention according to the shape of the lower portion of the large capacity storage container.
Figure 7 is a perspective view showing another embodiment of the welding wire tangling prevention tool according to the present invention.
8 and 9 are perspective views illustrating the drawing of the welding wire to the central cavity of the plate-like flexible body in another embodiment of the welding wire tangle preventing device according to the present invention.
10 is a cross-sectional view showing another embodiment of the present invention according to the shape of the lower portion of the large-capacity container in another embodiment of the welding wire tangle preventing device according to the present invention.
An embodiment of a welding wire
The welding wire
As shown in FIG. 1, the welding wire
By using the magnetic upper plate-like
In particular, in the case of large-capacity welding wire W of ENDLESS TYPE which can be welded without stopping by connecting several storage containers, the end of the welding wire W is connected to the inner wall of the storage container through the central cavity of the conventional pressing member made of synthetic resin. The tip of the welding wire W is drawn out through the central cavity of the pressing member made of synthetic resin. Therefore, in fact, two strands of the welding wire W are simultaneously drawn out between the synthetic resin pressing member and the
In addition, since the magnetic material is applied to the magnetic force, it is possible to solve the problem that the subsequent wire is drawn along the wire drawn out, even if the upper surface of the
In addition, the magnetic material under the magnetic force is the welding wire (W) is pushed out of the
The magnetic force is applied to the upper surface of the
In addition, as one strand of the welding wire W is drawn out to the central cavity, the twist may be generated while being rotated by the self-torsion stress of the welding wire W. However, such a problem is also caused by a small tensile force acting on the welding wire W by the magnetic force acting on the upper surface of the
The upper plate-like
More preferably, the upper plate-like
Therefore, the welding wire
In addition, in the present invention, the upper plate-like
Figure 2 shows an embodiment of the anti-entanglement of the present invention according to the shape of the large-
In addition, in the present invention in Figure 3, the central cavity 101 (a) of the upper plate-like
As shown in FIGS. 4 and 5, a plurality of cutouts 102 (c) may be provided at the outer circumferential portion 102 (b) of the lower plate-like
Preferably, by allowing the upper plate-like
In addition, the upper plate-like
6, the outer circumferential portion 101 (b) of the upper plate-like
In the case of the
Meanwhile, as illustrated in FIG. 5, the welding wire
Another embodiment of a welding wire
As shown, the welding wire
Even when a plurality of
Preferably, the plurality of
In addition, the lower plate-like
In addition, the outer peripheral portion 102 (b) of the lower plate-like
10 ....
20 .... Welding Wire Laminate W .... Welding Wire
30 ...
60 ....
101 .... Top plate
101 (a) .... Central cavity of the upper plate flexible body
101 (b) .... Outer periphery of upper plate flexible body
102 (a) .... Central cavity of the lower plate flexible body
102 (b) .... Outer periphery of lower plate flexible body
102 (c) .... Multiple incisions protruding from the outer circumference of the lower plate-like flexible body
110 .... Welding
103 (a) .... Central cavity of many magnetic bodies
103 (b) .... The outer circumference of several magnetic bodies
Claims (19)
An upper plate-like flexible body 101 made of a magnetic body and a lower plate-like flexible body 102 provided at a lower portion thereof, and the central cavity 101 of the plate-like flexible body 101 and the lower plate-like flexible body 102 (a ), Withdraw the welding wire (W) with 102 (a),
The central cavity 102 (a) of the lower plate-like flexible body 102 is smaller than the diameter of the central cavity 101 (a) of the upper plate-like flexible body 101,
The wire does not contact the inner surface of the upper plate-like flexible body 101 and forms the central cavity 102 (a) of the lower plate-shaped flexible body 102. Withdrawn on contact with the sides,
The upper plate-like flexible body 101 and the lower plate-like flexible body 102 is weld wire tangling prevention, characterized in that integrally coupled.
A lower plate-like flexible body 102 and a plurality of magnetic bodies 103 provided on the lower plate-like flexible body 102, the central cavity of the lower plate-like flexible body 102 and the plurality of magnetic bodies 103 The welding wire W is drawn out at (102 (a), 103 (a)),
The central cavity 102 (a) of the lower plate-like flexible body 102 is smaller than the diameter of the central cavity 103 (a) of the plurality of magnetic bodies 103,
The wire is not in contact with the inner surface of the central cavity 103 (a) of the plurality of magnetic body 103, but the inner cavity of the lower plate-like flexible body 102 (102) Withdrawn on contact with the sides,
The plurality of magnetic body 103 and the lower plate-like flexible body 102 is weld wire tangling prevention, characterized in that integrally coupled.
Weld wire tangle prevention device characterized by the above-mentioned.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100066560A KR101275112B1 (en) | 2010-07-09 | 2010-07-09 | Device for preventing welding wire from tangling |
US13/177,993 US8985495B2 (en) | 2010-07-09 | 2011-07-07 | Device for preventing entanglement of welding wire |
JP2011151475A JP2012016746A (en) | 2010-07-09 | 2011-07-08 | Device for preventing entanglement of welding wire |
CN2011101985172A CN102310303A (en) | 2010-07-09 | 2011-07-11 | Welding wire entanglement prevention device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100066560A KR101275112B1 (en) | 2010-07-09 | 2010-07-09 | Device for preventing welding wire from tangling |
Publications (2)
Publication Number | Publication Date |
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KR20120005875A KR20120005875A (en) | 2012-01-17 |
KR101275112B1 true KR101275112B1 (en) | 2013-06-14 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020100066560A KR101275112B1 (en) | 2010-07-09 | 2010-07-09 | Device for preventing welding wire from tangling |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0627268Y2 (en) * | 1990-07-27 | 1994-07-27 | 日鐵溶接工業株式会社 | Welding wire restraint member |
KR20040059894A (en) * | 2002-12-30 | 2004-07-06 | 현대종합금속 주식회사 | Device for preventing welding wire from tangling |
JP2007000927A (en) * | 2005-05-27 | 2007-01-11 | Kobe Steel Ltd | Welding wire storage vessel, and welding wire stored in vessel |
KR100740253B1 (en) * | 2006-12-13 | 2007-07-16 | 고려용접봉 주식회사 | Pail-pack for welding wire |
-
2010
- 2010-07-09 KR KR1020100066560A patent/KR101275112B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0627268Y2 (en) * | 1990-07-27 | 1994-07-27 | 日鐵溶接工業株式会社 | Welding wire restraint member |
KR20040059894A (en) * | 2002-12-30 | 2004-07-06 | 현대종합금속 주식회사 | Device for preventing welding wire from tangling |
JP2007000927A (en) * | 2005-05-27 | 2007-01-11 | Kobe Steel Ltd | Welding wire storage vessel, and welding wire stored in vessel |
KR100740253B1 (en) * | 2006-12-13 | 2007-07-16 | 고려용접봉 주식회사 | Pail-pack for welding wire |
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KR20120005875A (en) | 2012-01-17 |
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