KR101261116B1 - Manufacturing method of cacao black bean paste and cacao black bean paste - Google Patents

Manufacturing method of cacao black bean paste and cacao black bean paste Download PDF

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KR101261116B1
KR101261116B1 KR1020110037554A KR20110037554A KR101261116B1 KR 101261116 B1 KR101261116 B1 KR 101261116B1 KR 1020110037554 A KR1020110037554 A KR 1020110037554A KR 20110037554 A KR20110037554 A KR 20110037554A KR 101261116 B1 KR101261116 B1 KR 101261116B1
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cacao
wheat flour
chunjang
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송상문
김청규
오경근
이상지
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주식회사진미식품
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/20Synthetic spices, flavouring agents or condiments
    • A23L27/28Coffee or cocoa flavours
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives

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Abstract

본 발명은 카카오 춘장 및 그 제조방법에 관한 것으로, 더욱 상세하게는 1단계; 소맥분을 증자기에 넣고 증자한 후 이를 냉각한 다음 소맥분을 40℃ 내지 30℃에서 종국(Aspergillus oryzae)을 첨가하여 혼합하는 단계, 2단계; 혼합 된 증자소맥분과 종국을 실온 25℃ 내지 35℃, 습도 70% 내지 90%의 제국실에서 48시간 내지 72시간 동안 발효시키고 충분히 포자가 형성되어 황록색이 되기 전에 출국하여 소맥분 국자를 만드는 단계, 3단계; 잘 정선된 대두를 상온에서 8시간 동안 침지한 후 탈수하여 115℃ ~ 120℃의 증자온도에서 10분 내지 30분 동안 증자하는 단계, 4단계; 2단계의 국자 10%(중량) 내지 30%(중량) 와, 3단계의 증자대두 30%(중량) 내지 60%(중량), 정제소금 10%(중량) 내지 20%(중량), 정수 20%(중량) 내지 40%(중량)를 혼합 마쇄시켜 발효탱크에 담금 후 발효 1개월 내지 3개월 동안 발효 숙성시키는 단계, 5단계; 숙성이 완료된 발효물 50%(중량) 내지 90%(중량)와 카카오분말 5%(중량) 내지 15%(중량), 올리고당 10%(중량) 내지 20%(중량)를 혼합한 후 60℃ 내지 70℃에서 15분 내지 30분간 가열하여 춘장을 만드는 단계에 의하여 만들어진 카카오 춘장 및 카카오 춘장의 제조방법에 관한 것이다.The present invention relates to cacao Chunjang and a method for producing the same, more specifically, step 1; Adding wheat flour to the cooker, cooking and cooling it, and then mixing the wheat flour at 40 ° C. to 30 ° C. by adding aspergillus (Aspergillus oryzae); Fermenting the mixed cooked wheat flour and final soup in an imperial chamber at room temperature 25 ° C. to 35 ° C. and humidity 70% to 90% for 48 hours to 72 hours, and leaving before the spores are formed to become yellowish green to make wheat flour scoop. 3 step; Soaking well-selected soybeans for 8 hours at room temperature and then dehydrated to increase the steam for 10 to 30 minutes at a cooker temperature of 115 ℃ to 120 ℃, step 4; 2 stages of ladle 10% (weight) to 30% (weight), 3 stages of soybean soybean 30% (weight) to 60% (weight), refined salt 10% (weight) to 20% (weight), integer 20 5% (weight) to 40% (weight) of mixed grinding and immersion in the fermentation tank and fermentation for 1 to 3 months of fermentation, step 5; 50% (weight) to 90% (weight) of cacao powder 5% (weight) to 15% (weight), 10% (weight) to 20% (weight) of oligosaccharide, and then 60 ° C It relates to a method for producing cacao chunjang and cacao chunjang made by heating at 70 ℃ for 15 minutes to 30 minutes.

Figure 112011029947805-pat00001
Figure 112011029947805-pat00001

Description

카카오 춘장 및 그 제조방법 {Manufacturing method of cacao black bean paste and cacao black bean paste}Cacao Chunjang and its manufacturing method {Manufacturing method of cacao black bean paste and cacao black bean paste}

본 발명은 카카오 춘장 및 그 제조방법에 관한 것이다. 본 발명은 소맥분을 증자기에서 증자시킨 후 냉각하고 종국을 혼합하여 제국실에서 제국하여 국자를 만드는 단계와, 대두를 정선 및 세척 침수시킨 후 증자관에서 증자하고 냉각하는 단계와, 증자된 대두, 국자, 정제소금, 정수를 혼합 마쇄시켜 발효물을 제조하는 단계와, 발효물을 후 발효 숙성 시키는 단계와, 숙성이 완료된 발효물, 카카오 등을 혼합기에 넣고 혼합 살균시켜 춘장을 제조하는 단계로 구성된다.The present invention relates to cacao chunjang and a method for producing the same. The present invention is to increase the wheat flour in the cooker and then to cool and to mix the final empire in the imperial chamber to make a ladle, and the soybean selected and washed immersed in the steaming pipe, and the step of steaming, steamed soybean, Mixing and grinding the ladle, refined salt, and purified water to prepare fermented products, and the step of fermenting the fermented products after fermentation, and mixing and sterilizing the fermented fermented products, cacao, etc., which have been matured into a mixer to prepare a spring roll do.

남녀노소 누구나 즐겨 찾고 저렴한 가격으로 모두에게 사랑받는 대중적인 식품 중 하나인 짜장은 춘장과 야채를 기름에 볶아 만든 소스이다. 최근에는 이러한 짜장에 대해 맛과 영양을 개선하기 위하여 춘장에 야채 이외의 여러 가지 형태의 재료를 추가하는 방법들이 개발되고 있다. 대한민국 특허출원 제1994-0035393호에서는 참치를 혼합하여 제조된 짜장소스를 개시하고 있으며 대한민국 특허출원 제1995-0055518호에서는 곤약을 포함하는 짜장소스를 개시하고 있다. One of the most popular foods that are loved by everyone of all ages and at affordable prices, jjajang is a sauce made by roasting cinnamon and vegetables in oil. Recently, in order to improve the taste and nutrition for these jjajang, methods of adding various types of ingredients other than vegetables to the spring season have been developed. Republic of Korea Patent Application No. 194-0035393 discloses a jjajang source prepared by mixing tuna and Republic of Korea Patent Application No. 195-0055518 discloses a jjajang sauce containing konjac.

또한, 대한민국 특허 제0635776호에서는 춘장에 환원전분 분해물과 주정을 첨가제로 첨가하여 장시간 표면이 경화되지 않게 하는 볶음춘장 페이스트 및 그 제조방법이 개발되었고, 대한민국 특허 제0476072호에서는 춘장에 식용유지, 식용유화제 등을 첨가해 볶아주는 것을 특징으로 하는 볶음춘장의 제조방법을 개시하고 있다.In addition, Korean Patent No. 0635776 has been developed a stir-fried spring paste paste and a method of manufacturing the same to add a reduced starch decomposition product and ethanol as a additive in the spring season so that the surface does not harden, and in Korean Patent No. 0476072 edible oil, cooking oil Disclosed is a method of preparing stir-fried tofu which is characterized by roasting by adding a topical agent or the like.

그러나 이러한 방법은 모두 춘장을 가공하는 공정에서 기능성 원료를 추가하거나 가공방법을 방법에 대한 개선 방법으로 기본원료인 춘장 자체에 대한 개발 방법은 이루어지지 않았다.However, all of these methods were added to the functional raw materials in the process of processing the process of the spring, and the development method for the raw material of the spring itself itself was not made.

본 발명은 춘장의 제조공정에 사용되는 식품첨가물인 카라멜색소를 사용하지 않으면서 춘장 특유의 색상과 맛은 가질 수 있도록 카카오를 원료로 사용하여 춘장의 기호성은 유지하면서 건강까지 생각한 춘장을 만들기 위함이다.The present invention is to make the seasoning by using the cacao as raw materials so as to have the color and taste of Chunjang without using caramel pigment, which is a food additive used in the manufacturing process of the spring .

춘장은 대두, 밀 등을 주원료로 원료를 발효시킨 후 카라멜색소 등을 첨가하여 만든 제품으로 원료인 카라멜색소는 당류, 전분가수분해물, 당밀 등의 식용탄수화물에 소량의 암모늄화합물을 가해준 다음 이에 아황산화합물을 제거한 산, 알칼리 등을 가하여 열처리하거나 또는 아황산화합물을 제거한 산, 알칼리 등을 가해주지 않고 열처리하여 얻어진 원료로 춘장의 색상과 쌉쌀한 맛을 제공하지만 화학성분을 이용 가공된 원료로 건강에는 별 도움이 되지 못한다.Chunjang is a product made by fermenting raw materials with soybeans and wheat as main ingredients, and adding caramel pigments. The caramel pigments are added with a small amount of ammonium compounds to edible carbohydrates such as sugars, starch hydrolysates and molasses. It is a raw material obtained by heat treatment by adding acid or alkali without compound or heat without acid or alkali without sulfurous acid compound. It provides color and bitter taste of chunjang. This can't be done.

이러한 이유 때문에 고추장, 된장, 간장과 함께 우리 전통 발효식품인 춘장의 경우 비슷한 발효기간 및 원재료를 사용함에도 불구하고 다른 장류와는 달리 건강 지향적 이미지를 주지 못하고, 소비자의 입장에서도 춘장에 대한 이미지가 좋지 않게 형성될 수 있는 문제점이 있다.For this reason, despite the similar fermentation period and raw materials, Korean traditional fermented food, Chunjang, with red pepper paste, soybean paste, and soy sauce, does not give health-oriented image unlike other soybeans. There is a problem that can be formed.

카카오(cacao, 학명:Theobroma cacao)는 쌍떡잎식물 아욱목 벽오동나무과의 교목으로 코코아라고도 한다. 아메리카 열대지방이 원산지이다. 종자에는 약 2%의 테오브로민(Theobromin)과 약간의 카페인(Caffeine), 그리고 50%의 지방이 들어 있다. 카카오는 항산화 물질인 폴리페놀을 다량 함유(토마토의 20배, 마늘의 2배, 와인의 3배 이상)하고 있다.Cacao (aka Theobroma cacao) is a tree of dicotyledonous mallow, paulownia, also called cocoa. Native to the tropical Americas. Seeds contain about 2% of Theobromin, some Caffeine, and 50% of fat. Cacao contains a large amount of antioxidants, polyphenols (20 times more than tomatoes, 2 times garlic, and 3 times more wine).

본 발명은 춘장의 제조공정에 사용되는 식품첨가물인 카라멜색소를 사용하지 않으면서 춘장 특유의 색상과 맛은 가질 수 있도록 카카오 분말을 원료로 사용하여 춘장의 기호성은 유지하면서 건강까지 생각한 춘장을 제공한다.The present invention uses the cacao powder as a raw material so as to have the color and taste unique to the chunjang without using caramel pigment, a food additive used in the manufacturing process of the chunjang, to provide the chunjang think even health while maintaining the palatability of the chunjang .

본 발명에 의해서 제조된 춘장은 카라멜 색소를 사용하지 않고 춘장 고유의 색상과 맛은 물론 제품의 영양까지 올려주는 춘장의 개발로 남녀 노소 누구나 좋아하는 짜장요리를 건강에 대한 거부감 없이 즐길 수 있도록 도와줌으로 국민 건강 증진에 기여할 수 있다.Chunjang prepared by the present invention does not use caramel color and develops the color and taste of Chunjang, as well as the nutrition of the product by helping the young and old alike to enjoy the favorite jjajang cuisine without any objection to health. Can contribute to the promotion of national health.

도면 1은 카카오 춘장의 제조방법에 대한 공정도이다.1 is a process chart for the manufacturing method of cacao chunjang.

본 발명의 구현을 위한 구체적인 방법은 1단계; 소맥분을 증자기에 넣고 증자한 후 이를 냉각한 다음 소맥분을 40℃ 내지 30℃에서 종국(Aspergillus oryzae)을 첨가하여 혼합하는 단계, 2단계; 혼합된 증자소맥분과 종국을 실온 25℃ 내지 35℃, 습도 70% 내지 90%의 제국실에서 48시간 내지 72시간 동안 발효시키고 충분히 포자가 형성되어 황록색이 되기 전에 출국하여 소맥분 국자를 만드는 단계, 3단계; 잘 정선된 대두를 상온에서 8시간 동안 침지한 후 탈수하여 115℃ ~ 120℃의 증자온도에서 10분 내지 30분 동안 증자하는 단계, 4단계; 2단계의 국자 10%(중량) 내지 30(중량)% 와, 3단계의 증자대두 30%(중량) 내지 60(중량)%, 정제소금 10%(중량) 내지 20%(중량), 정수 20%(중량) 내지 40%(중량)를 혼합 마쇄시켜 발효탱크에 담금 후 발효 1개월 내지 3개월 동안 발효 숙성시키는 단계, 5단계; 숙성이 완료된 발효물 65%(중량) 내지 80%(중량)와 카카오분말 5%(중량) 내지 15%(중량), 올리고당 10%(중량) 내지 20%(중량)를 혼합한 후 60℃ 내지 70℃에서 15분 내지 30분간 가열하여 춘장을 만드는 단계에 의하여 만들어진 카카오 춘장 및 카카오 춘장의 제조방법에 관한 것이다.Specific method for the implementation of the present invention comprises one step; Adding wheat flour to the cooker, cooking and cooling it, and then mixing the wheat flour at 40 ° C. to 30 ° C. by adding aspergillus (Aspergillus oryzae); Fermenting the mixed cooked wheat flour and final soup in an imperial chamber at room temperature 25 ° C. to 35 ° C. and humidity 70% to 90% for 48 hours to 72 hours, and leaving before the spores are formed to become yellowish green to make wheat flour scoop. 3 step; Soaking well-selected soybeans for 8 hours at room temperature and then dehydrated to increase the steam for 10 to 30 minutes at a cooker temperature of 115 ℃ to 120 ℃, step 4; 10% (weight) to 30% (weight)% of scoop in two stages, 30% (weight) to 60 (weight)% in three stages of cooked soybean, 10% (weight) to 20% (weight) of refined salt, integer 20 5% (weight) to 40% (weight) of mixed grinding and immersion in the fermentation tank and fermentation for 1 to 3 months of fermentation, step 5; 65% (weight) to 80% (weight) of cacao powder, 5% (weight) to 15% (weight), 10% (weight) to 20% (weight) of oligosaccharide after mixing is 60 ℃ to It relates to a method for producing cacao chunjang and cacao chunjang made by heating at 70 ℃ for 15 minutes to 30 minutes.

본 발명을 실시예에 의해 상세히 설명하면 아래와 같으며 단, 아래의 실시예는 본 발명의 예시일 뿐 본 발명이 아래 실시예에 한정하지는 않는다.Hereinafter, the present invention will be described in detail with reference to the following examples. However, the following examples are only examples of the present invention and the present invention is not limited to the following examples.

[실시예 1. 카카오 춘장의 제조 공정(카카오 분말 7%)]Example 1 Preparation Process of Cacao Chunjang (Cacao Powder 7%)

소맥분을 증자기에 넣고 증자한 후 이를 30℃까지 냉각한 다음 증자된 소맥분과 종국을 9.95 : 0.05의 중량비율로 혼합하여 온도 32℃, 습도 85%의 제국실에서 60시간 동안 발효킨 후 출국하여 소맥분 국자를 만든다. 대두를 상온에서 8시간동안 침지한 후 탈수하여 120℃에서 15분 동안 증자한다. 상기의 소맥분 국자 20%와 증자된 대두 50%, 정제소금 10%, 정수 20%를 혼합 마쇄시켜 발효탱크에 담금 후 40일 동안 발효숙성 시킨다. 숙성이 완료된 발효물 70%, 카카오분말 7%, 올리고당 23%를 혼합한 후 65℃에서 20분간 가열하여 7% 카카오 춘장을 완성했다.Put the wheat flour into the steamer and steam it, cool it to 30 ℃, mix the cooked wheat flour with the final weight at a weight ratio of 9.95: 0.05, ferment for 60 hours in an imperial chamber with a temperature of 32 ℃ and a humidity of 85%, then leave the wheat flour. Make a scoop Soybeans are soaked for 8 hours at room temperature, dehydrated and steamed for 15 minutes at 120 ° C. 20% of the wheat flour scoop, 50% of soybeans, 10% of refined salt and 20% of purified water are mixed and ground to ferment for 40 days after immersion in the fermentation tank. 70% of fermented fermentation, 7% of cacao powder, 23% of oligosaccharides were mixed and heated at 65 ° C. for 20 minutes to complete 7% cacao chunjang.

[실시예 2. 카카오 춘장의 제조 공정(카카오 분말 10%)]Example 2 Manufacturing Process of Cacao Chunjang (10% Cacao Powder)

소맥분을 증자기에 넣고 증자한 후 이를 30℃까지 냉각한 다음 증자된 소맥분과 종국을 9.95 : 0.05의 중량비율로 혼합하여 온도 32℃, 습도 85%의 제국실에서 60시간 동안 발효킨 후 출국하여 소맥분 국자를 만든다. 대두를 상온에서 8시간동안 침지한 후 탈수하여 120℃에서 15분 동안 증자한다. 상기의 소맥분 국자 20%와 증자된 대두 50%, 정제소금 10%, 정수 20%를 혼합 마쇄시켜 발효탱크에 담금 후 40일 동안 발효숙성 시킨다. 숙성이 완료된 발효물 70%, 카카오분말 10%, 올리고당 20%를 혼합한 후 65℃에서 20분간 가열하여 10% 카카오 춘장을 완성했다.Put the wheat flour into the steamer and steam it, cool it to 30 ℃, mix the cooked wheat flour with the final weight at a weight ratio of 9.95: 0.05, ferment for 60 hours in an imperial chamber with a temperature of 32 ℃ and a humidity of 85%, then leave the wheat flour. Make a scoop Soybeans are soaked for 8 hours at room temperature, dehydrated and steamed for 15 minutes at 120 ° C. 20% of the wheat flour scoop, 50% of soybeans, 10% of refined salt and 20% of purified water are mixed and ground to ferment for 40 days after immersion in the fermentation tank. 70% fermented fermentation, 10% cacao powder, 20% oligosaccharides were mixed and heated at 65 ℃ for 20 minutes to complete 10% cacao chunjang.

[관능평가][Sensory Evaluation]

아래 표에서 보는 바와 같이 7%, 10%, 일반 춘장(카라멜 사용 춘장)등 3가지 춘장에 대해 8세 ~ 60세 불특정 인원 50명을 대상으로 관능평가를 실시한 결과 제품의 색상 및 맛, 종합적 기호도 등 3가지 모든 항목에서 7% 카카오 춘장 및 10% 카카오 춘장이 7점(1점 매우좋지 않다 ~ 7점 매우좋다) 중 5점 이상으로 일반 춘장과 신뢰수준 95% 범위에서 같은 평가를 받아 제품에 대한 만족도가 높은 것으로 평가 되었다. As shown in the table below, the sensory evaluation was conducted on 50 unspecified persons aged 3 to 50 years, including 7%, 10%, and general spring (caramel using spring). In all three categories, 7% Cacao Chunjang and 10% Cacao Chunjang scored at least 5 out of 7 points (1 point is not very good ~ 7 points are very good), and received the same evaluation in the general range and 95% confidence level. Satisfaction rate was high.

항목Item 7% 카카오 춘장7% Kakao Chunjang 10% 카카오 춘장10% cacao spring rolls 일반춘장General spring flavor 5.65.6 5.75.7 5.65.6 색상color 5.35.3 5.85.8 5.75.7 종합적 기호도Comprehensive likelihood 5.55.5 6.06.0 5.85.8

Claims (2)

소맥분을 증자기에 넣고 증자한 후 이를 냉각한 다음 소맥분을 40℃ 내지 30℃에서 종국(Aspergillus oryzae)을 첨가하여 혼합한 후 종국을 실온 25℃ 내지 35℃, 습도 70% 내지 90%의 제국실에서 48시간 내지 72시간 동안 발효시킨 후 출국하여 소맥분 국자를 만들고, 잘 정선된 대두를 상온에서 8시간 동안 침지한 후 탈수하여 115℃ ~ 120℃의 증자온도에서 10분 내지 30분 동안 증자한 후 상기 국자 10%(중량) 내지 30%(중량) 와, 증자된 대두 30%(중량) 내지 60%(중량), 정제소금 10%(중량) 내지 20%(중량), 정수 20%(중량) 내지 40%(중량)를 혼합 마쇄 시켜 발효탱크에 담금 후 발효 1개월 내지 3개월 동안 발효 숙성시킨 후 숙성이 완료된 발효물 65%(중량)내지 80%(중량)와 카카오분말 5%(중량) 내지 15%(중량), 올리고당 10%(중량) 내지 20%(중량)를 혼합한 후 60℃ 내지 70℃에서 15분 내지 30분간 가열하여 춘장을 만드는 단계를 포함하는 카카오 춘장의 제조방법The wheat flour is added to the steamer, steamed and cooled, and then the wheat flour is mixed by adding Aspergillus oryzae at 40 ° C to 30 ° C, and the final wheat flour is mixed in an imperial chamber at room temperature of 25 ° C to 35 ° C and a humidity of 70% to 90%. After fermentation for 48 hours to 72 hours to make a wheat flour scoop, soybeans selected well soaked for 8 hours at room temperature and then dehydrated to steam for 10 minutes to 30 minutes at the cook temperature of 115 ℃ ~ 120 ℃ after Scoop 10% (weight) to 30% (weight), steamed soybean 30% (weight) to 60% (weight), refined salt 10% (weight) to 20% (weight), integer 20% (weight) to 40% (weight) of mixed crushed into fermentation tank and fermented for 1 to 3 months of fermentation, then fermentation is completed from 65% (weight) to 80% (weight) and cacao powder 5% (weight) to 15 minutes (weight), 10% (weight) to 20% (weight) of oligosaccharides, and then 15 minutes to 30 minutes at 60 ℃ to 70 ℃ Method of manufacturing cacao chunjang comprising the step of making a spring by heating for a minute 제 1항의 제조방법에 의해 만들어진 카카오 춘장Cacao Chunjang made by the method of claim 1
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