KR101259760B1 - Multi-layer vacuum- heat protecting glass structure and manufacturing method thereof - Google Patents

Multi-layer vacuum- heat protecting glass structure and manufacturing method thereof Download PDF

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Publication number
KR101259760B1
KR101259760B1 KR1020120136216A KR20120136216A KR101259760B1 KR 101259760 B1 KR101259760 B1 KR 101259760B1 KR 1020120136216 A KR1020120136216 A KR 1020120136216A KR 20120136216 A KR20120136216 A KR 20120136216A KR 101259760 B1 KR101259760 B1 KR 101259760B1
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South Korea
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vacuum
glass
plate module
plates
resin
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KR1020120136216A
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Korean (ko)
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임주상
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임주상
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Priority to PCT/KR2013/009853 priority patent/WO2014084515A1/en

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    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/6612—Evacuated glazing units
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06—Joining glass to glass by processes other than fusing
    • C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/249—Glazing, e.g. vacuum glazing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/22—Glazing, e.g. vaccum glazing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

PURPOSE: A double layered glass plate structure for vacuum heat-protection is provided to maintain the form of inner plates by a resin net in the vacuum condition through inserting the resin net between the inner plates. CONSTITUTION: A double layered glass plate structure for vacuum heat-protection comprises a vacuum plate module(11), a sealing transparent film resin layer(12), a pair of protection glass plates(13), and a glass adhering layer(14). The vacuum plate module comprises multiple inner plates(111) and a resin net interposed between the inner plates. The area where the resin net is positioned is in the vacuum condition. The sealing transparent film resin layer surrounds and seals the vacuum plate module. A pair of protection glass plates is laminated on both sides of the sealing transparent film resin layer. The glass adhering layer attaches the protection glass plates. A manufacturing method of the double layered glass plate structure for vacuum heat-protection comprises the following steps: the vacuum plate module is formed by laminating the resin net between the inner plates; the side of the vacuum plate module is sealed with the sealing transparent film resin layer; the interval between the inner plates and the resin net of the vacuum plate module is made into the vacuum condition using a vacuum apparatus; the protection glass plates are laminated on both sides of the vacuum plate module; and the edge of the protection glass plates are adhered.

Description

복층 진공보온 유리판 구조물 및 그 제조방법{Multi-layer vacuum- heat protecting glass structure and manufacturing method thereof}Multi-layer vacuum-heat protecting glass structure and manufacturing method

본 발명은 복층 진공보온 유리판 구조물에 관한 것으로서, 더욱 상세하게는 단열성이 뛰어난 진공 유리판을 대형으로 제작할 수 있는 기술에 관한 것이다.
The present invention relates to a multilayer vacuum insulating glass plate structure, and more particularly, to a technique capable of producing a large-size vacuum glass plate excellent in thermal insulation.

가정이나 빌딩의 외벽은 유리로 이루어져 있다. 이러한 유리는 여름이나 겨울에 단열의 문제가 발생한다. 단열효과를 증가하기 위하여 진공층이 삽입된 복층의 유리판 사이에 진공층을 삽입하는 것이 좋다. 그러나, 진공층이 삽입되면, 외부의 대기압에 의해서 변형이 일어난다. 따라서, 넓은 면적의 진공 유리판을 제조하기 어려운 상황이다.The exterior walls of homes and buildings are made of glass. Such glass suffers from thermal insulation problems in summer or winter. In order to increase the adiabatic effect, it is preferable to insert the vacuum layer between the glass plates of the multiple layers in which the vacuum layer is inserted. However, when the vacuum layer is inserted, deformation occurs due to external atmospheric pressure. Therefore, it is a difficult situation to manufacture a large area vacuum glass plate.

본 발명은 이러한 문제를 해결하고, 산업적으로 사용될 수 있는 대면적의 복층 진공보온 유리판 구조물을 제공하고자 한다.
The present invention solves this problem and seeks to provide a large area multilayer vacuum insulating glass plate structure that can be used industrially.

관련된 선행기술로는 한국공개특허 KR2009-0009678(안전 다중유리)가 개시되어 있다.
As a related prior art, Korean Laid-Open Patent Publication No. KR2009-0009678 (safety glass) is disclosed.

본 발명은 복수의 내부판 사이에 수지망을 삽입하여, 진공상태가 조성되더라도 내부판이 수지망에 의해 지지되어 형태가 유지되는 복층 진공보온 유리판 구조물을 제공하고자 한다.
The present invention is to provide a multi-layer vacuum insulating glass plate structure by inserting the resin network between the plurality of inner plates, even if the vacuum state is formed, the inner plate is supported by the resin network to maintain the shape.

본 발명의 일측면에 따르면,According to one aspect of the invention,

복수의 내부판(111)과, 상기 내부판(111) 사이에 개재된 수지망(112)으로 구성되며, 상기 수지망(112)이 위치하는 영역은 진공상태인 진공판 모듈(11)과;A vacuum plate module (11) comprising a plurality of inner plates (111) and a resin net (112) interposed between the inner plates (111), the region in which the resin nets (112) are positioned;

상기 진공판 모듈(11)을 감싸서 밀봉시키는 밀봉 투명필름 수지층(12)과;A sealing transparent film resin layer 12 for wrapping and sealing the vacuum plate module 11;

상기 밀봉 투명필름 수지층(12)의 양면에 적층되는 한 쌍의 보호 유리판(13)과;A pair of protective glass plates 13 laminated on both sides of the sealing transparent film resin layer 12;

상기 한 쌍의 보호 유리판(13)을 접착하는 유리 접착층(14)을 포함하는 복층 진공보온 유리판 구조물이 제공된다.
There is provided a multilayer vacuum insulating glass plate structure comprising a glass adhesive layer 14 for adhering the pair of protective glass plates 13.

또한,Also,

상기 복수의 내부판(111)은, 유리 또는 투명 합성수지 중 어느 하나인 것을 특징으로 하는 복층 진공보온 유리판 구조물이 제공된다.
The plurality of inner plates 111 is provided with a multilayer vacuum insulating glass plate structure, characterized in that any one of glass or transparent synthetic resin.

본 발명의 다른 측면에 따르면,According to another aspect of the present invention,

(a) 복수의 내부판 사이에 수지망을 삽입하여 적층함으로서 진공판 모듈을 형성하는 단계;(a) forming a vacuum plate module by inserting and laminating a resin network between the plurality of inner plates;

(b) 상기 진공판 모듈의 측면을 밀봉 투명필름 수지층으로 밀봉하는 단계;(b) sealing a side of the vacuum plate module with a sealing transparent film resin layer;

(c) 상기 진공판 모듈의 면 코너 약 3cm정도에 1mm 정도 구멍을 유리까지 천공하고, 스티카 타입 벨브를 부착 한후 진공장치를 이용하여 상기 진공판 모듈의 상기 내부판과 상기 수지망 사이를 진공상태를 만드는 단계;(c) Punch a hole about 1cm to about 3cm from the surface corner of the vacuum plate module to glass, attach a sticky valve, and vacuum the space between the inner plate of the vacuum plate module and the resin network using a vacuum apparatus. Creating a step;

(d) 상기 진공판 모듈의 양측에 보호 유리판을 각각 적층하는 단계;(d) stacking protective glass plates on both sides of the vacuum plate module, respectively;

(e) 상기 보호 유리판의 테두리를 접착하는 단계를 포함하는 복층 진공보온 유리판 구조물의 제조방법이 제공된다.
(e) there is provided a method of manufacturing a multilayer vacuum insulating glass plate structure comprising adhering the edge of the protective glass plate.

본 발명은 복수의 내부판 사이에 수지망을 삽입하여, 진공상태가 조성되더라도 내부판이 수지망에 의해 지지되어 형태가 유지되는 복층 진공보온 유리판 구조물을 제공한다.The present invention provides a multilayer vacuum insulating glass plate structure in which a resin network is inserted between a plurality of inner plates so that the inner plate is supported by the resin network to maintain its shape even when a vacuum state is formed.

도 1은 본 발명의 일 실시예에 따른 복층 진공보온 유리판 구조물의 사시도.
도 2는 도1의 A-A'의 단면도.
도 3은 본 발명의 일 실시예에 따른 복층 진공보온 유리판 구조물의 제작 순서도.1 is a perspective view of a multilayer vacuum insulating glass plate structure according to an embodiment of the present invention.
2 is a cross-sectional view taken along line AA ′ of FIG. 1;
Figure 3 is a manufacturing flowchart of the multilayer vacuum insulating glass plate structure according to an embodiment of the present invention.

이하에는, 본 발명의 바람직한 실시예를 첨부도면을 참조로 상세하게 설명하되, 이는 본 발명에 속하는 기술분야에서 통상의 지식을 가진 자가 본 발명을 용이하게 실시할 수 있을 정도로 상세하게 설명하기 위한 것이지, 이로써 본 발명의 사상 및 범주가 한정되는 것을 의미하지는 않는다.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. , Thereby not limiting the spirit and scope of the present invention.

도 1은 본 발명의 일 실시예에 따른 복층 진공보온 유리판 구조물의 사시도이며, 도 2는 도1의 A-A'의 단면도이며, 도 3은 본 발명의 일 실시예에 따른 복층 진공보온 유리판 구조물의 제작 순서도이다. 1 is a perspective view of a multilayer vacuum insulating glass plate structure according to an embodiment of the present invention, Figure 2 is a cross-sectional view of the AA 'of Figure 1, Figure 3 is a multilayer vacuum insulating glass plate structure according to an embodiment of the present invention Is a production flow chart.

본 실시예의 진공보온 유리판 구조물(10)은, 복수의 내부판(111)과, 상기 내부판(111) 사이에 개재된 수지망(112)으로 구성되며, 상기 수지망(112)이 위치하는 영역은 진공상태인 진공판 모듈(11)과; 상기 진공판 모듈(11)을 감싸서 밀봉시키는 밀봉 투명필름 수지층(12)과; 상기 밀봉 투명필름 수지층(12)의 양면에 적층되는 한 쌍의 보호 유리판(13)과; 상기 한 쌍의 보호 유리판(13)을 접착하는 유리 접착층(14)을 포함한다.
The vacuum insulating glass plate structure 10 according to the present embodiment includes a plurality of inner plates 111 and a resin network 112 interposed between the inner plates 111, and a region in which the resin network 112 is located. A vacuum plate module 11 in a vacuum state; A sealing transparent film resin layer 12 for wrapping and sealing the vacuum plate module 11; A pair of protective glass plates 13 laminated on both sides of the sealing transparent film resin layer 12; And a glass adhesive layer 14 for adhering the pair of protective glass plates 13.

본 실시예의 복층 진공보온 유리판 구조물(10)은 수지망(112)이 개재된 복수의 내부판(111) 사이가 진공상태이다. 수지망(112)이 대기압을 견딜 수 있도록 지지하는 역할을 하여 내부판(111)의 형태가 변형되는 것을 방지한다.
In the multilayer vacuum insulating glass plate structure 10 of the present embodiment, a plurality of inner plates 111 in which the resin network 112 is interposed are in a vacuum state. The resin network 112 serves to support the atmospheric pressure to prevent deformation of the inner plate 111.

본 실시예의 복층 진공보온 유리판 구조물(10)은 진공판 모듈(11)에 의해서 진공상태를 유지한다. 진공판 모듈(11)은 복수의 내부판(111)과 그 사이에 개재된 수지망(112)으로 구성된다.The multilayer vacuum insulating glass plate structure 10 of the present embodiment is maintained in a vacuum state by the vacuum plate module 11. The vacuum plate module 11 is composed of a plurality of inner plates 111 and a resin network 112 interposed therebetween.

복수의 내부판(111)은 유리 또는 투명 합성수지 중 어느 하나인 것이 좋다. 딱딱한 재질인 것이 좋으며, 합성수지일 경우 경질 투명 수지판인 것이 좋다. 본 실시예의 복층 진공보온 유리판 구조물(10)은 건물의 외벽에 설치될 경우, 투명 유리가 좋다. The plurality of inner plates 111 may be any one of glass or transparent synthetic resin. It is good to be a hard material, and if it is synthetic resin, it is good to be a hard transparent resin plate. When the multilayer vacuum insulating glass plate structure 10 of the present embodiment is installed on the outer wall of the building, transparent glass is preferable.

수지망(112)은 그물형태의 망으로서, 0.1mm -1mm 정도 굵기의 섬유사 5mm - 25mm정도의 간격으로 내부판(111) 두께에 의해 메쉬 크기가 달라지는 형태로 짜여진 그물망이다. 본 수지망(112)이 복수의 내부판(111) 사이에 개재됨으로써, 복수의 내부판(111) 사이가 진공 상태가 되어, 외부의 대기압이 작용하더라도, 복수의 내부판(111)의 형태가 유지된다.
The resin network 112 is a net-shaped mesh, and is a net mesh woven in a shape in which the mesh size varies depending on the thickness of the inner plate 111 at intervals of about 5 mm to 25 mm of fiber yarn having a thickness of about 0.1 mm -1 mm. Since the resin network 112 is interposed between the plurality of inner plates 111, the plurality of inner plates 111 are in a vacuum state, and even if an external atmospheric pressure is applied, the shape of the plurality of inner plates 111 is reduced. maintain.

이하, 도 3을 참조로 본 실시예의 복층 진공보온 유리판 구조물(10)의 제작방법을 설명한다. Hereinafter, a manufacturing method of the multilayer vacuum insulating glass plate structure 10 of the present embodiment will be described with reference to FIG. 3.

S11 단계는 복수의 내부판(111) 사이에 수지망(112)을 삽입하여 적층함으로서 진공판 모듈(11)을 형성하는 단계이다. 복수의 내부판(111)은 유리나 경질 투명 수지판 재질인 것이 좋다. 수지망(112)은 격자로 형성된 그물망이다.
The step S11 is a step of forming the vacuum plate module 11 by inserting and stacking the resin network 112 between the plurality of inner plates 111. The plurality of inner plates 111 may be made of glass or hard transparent resin plate. The resin network 112 is a mesh formed of a lattice.

S12 단계는 상기 진공판 모듈(11)의 측면을 밀봉 투명필름 수지층으로 밀봉하는 단계이다. 밀봉은 진공판 모듈(11)을 투명 필름으로 감사 마구리 부분을 고주파 접착기로 밀봉 작업한다.
Step S12 is a step of sealing the side of the vacuum plate module 11 with a sealing transparent film resin layer. Sealing works by sealing the vacuum plate module 11 with a transparent film, and a part of the surface with a high frequency adhesive.

S13 단계는 상기 진공판 모듈(11)의 면 코너 약3cm정도에 1mm 정도 구멍을 유리까지 천공하고, 스티카 타입 벨브를 부착 한후 진공장치를 이용하여 상기 진공판 모듈(11)의 상기 내부판(111)과 상기 수지망(112) 사이를 진공상태를 만든다.
In the step S13, the hole about 1 cm in the surface corner of the vacuum plate module 11 is drilled to the glass, and the sticking type valve is attached to the inner plate 111 of the vacuum plate module 11 by using a vacuum apparatus. ) And the resin network 112 to create a vacuum state.

S14는 상기 진공판 모듈(11)의 양측에 보호 유리판(13)을 각각 적층하는 단계이다. 보호 유리판(13)은 진공판 모듈(11)을 보호하는 역할을 한다.
S14 is a step of stacking the protective glass plate 13 on both sides of the vacuum plate module 11, respectively. The protective glass plate 13 serves to protect the vacuum plate module 11.

S15는 상기 보호 유리판(13)의 테두리를 접착하는 단계이다. 한 쌍의 보호 유리판(13)이 진공판 모듈(11)의 양측에 적층되면, 측면이 노출된다. 이 부분에 유리접착제를 이용하여 밀봉한다. 유리 접착제가 굳어지면 유리 접착층(14)이 형성된다.
S15 is a step of bonding the edge of the protective glass plate (13). When a pair of protective glass plates 13 are laminated on both sides of the vacuum plate module 11, the side surfaces are exposed. This part is sealed using a glass adhesive. When the glass adhesive hardens, the glass adhesive layer 14 is formed.

이상에서 본 발명의 실시예에 대해서 상세히 설명하였으나, 이는 하나의 실시예에 불과하며, 이로써 본 발명의 특허청구범위를 한정하는 것은 아니다. 본 실시예를 바탕으로 균등한 범위까지 당업자가 변형 및 추가하는 범위도 본 발명의 권리범위에 속한다 할 것이다.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. Modifications and additions by those skilled in the art to an equivalent range based on the embodiments will also fall within the scope of the present invention.

내부판(111) 수지망(112)
진공판 모듈(11) 밀봉 투명필름 수지층(12)
보호 유리판(13) 유리 접착층(14)Inner Plate (111) Resin Network (112)
Vacuum Plate Module 11 Sealed Transparent Film Resin Layer 12
Protective Glass Plate (13) Glass Adhesive Layer (14)

Claims (3)

복수의 내부판(111)과, 상기 내부판(111) 사이에 개재된 수지망(112)으로 구성되며, 상기 수지망(112)이 위치하는 영역은 진공상태인 진공판 모듈(11)과;
상기 진공판 모듈(11)을 감싸서 밀봉시키는 밀봉 투명필름 수지층(12)과;
상기 밀봉 투명필름 수지층(12)의 양면에 적층되는 한 쌍의 보호 유리판(13)과;
상기 한 쌍의 보호 유리판(13)을 접착하는 유리 접착층(14)을 포함하는 복층 진공보온 유리판 구조물.
A vacuum plate module (11) comprising a plurality of inner plates (111) and a resin net (112) interposed between the inner plates (111), the region in which the resin nets (112) are positioned;
A sealing transparent film resin layer 12 for wrapping and sealing the vacuum plate module 11;
A pair of protective glass plates 13 laminated on both sides of the sealing transparent film resin layer 12;
A multilayer vacuum insulating glass plate structure comprising a glass adhesive layer 14 for bonding the pair of protective glass plate (13).
제1항에 있어서는,
상기 복수의 내부판(111)은, 유리 또는 투명 합성수지 중 어느 하나인 것을 특징으로 하는 복층 진공보온 유리판 구조물.
The method according to claim 1,
The plurality of inner plates 111, the multilayer vacuum insulating glass plate structure, characterized in that any one of glass or transparent synthetic resin.
(a) 복수의 내부판 사이에 수지망을 삽입하여 적층함으로서 진공판 모듈을 형성하는 단계;
(b) 상기 진공판 모듈의 측면을 밀봉 투명필름 수지층으로 밀봉하는 단계;
(c) 상기 진공판 모듈의 면 코너에 구멍을 유리까지 천공하고, 스티카 타입 벨브를 부착한 후 진공장치를 이용하여 상기 진공판 모듈의 상기 내부판과 상기 수지망 사이를 진공상태로 만드는 단계;
(d) 상기 진공판 모듈의 양측에 보호 유리판을 각각 적층하는 단계;
(e) 상기 보호 유리판의 테두리를 접착하는 단계를 포함하는 복층 진공보온 유리판 구조물의 제조방법.(a) forming a vacuum plate module by inserting and laminating a resin network between the plurality of inner plates;
(b) sealing a side of the vacuum plate module with a sealing transparent film resin layer;
(c) drilling a hole in the surface corner of the vacuum plate module to glass, attaching a sticker type valve, and making a vacuum between the inner plate of the vacuum plate module and the resin network using a vacuum apparatus;
(d) stacking protective glass plates on both sides of the vacuum plate module, respectively;
(e) manufacturing a multilayer vacuum insulating glass plate structure comprising the step of adhering the edge of the protective glass plate.
KR1020120136216A 2012-11-28 2012-11-28 Multi-layer vacuum- heat protecting glass structure and manufacturing method thereof KR101259760B1 (en)

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