KR101243580B1 - Polymer battery pack - Google Patents

Abstract

The present invention relates to a polymer battery pack, and a technical problem to be solved is to provide a polymer battery pack resistant to external impact and improved stability.

To this end, the polymer battery pack according to the present invention includes a polymer battery formed by exposing an electrode tab to one side, a metal case surrounding the polymer battery, and simultaneously allowing the electrode tab of the polymer battery to be exposed to the outside, and an electrode exposed through the metal case. Provided is a polymer battery pack including a protective circuit board connected to a tab, a cover coupled to both sides of a metal case, and a resin for molding together the metal case and the front of the cover and the protective circuit board.

In this way, the polymer battery pack according to the present invention maintains high strength even when bending, twisting and dropping, thereby improving stability and reliability.

Polymer battery, metal case, stainless steel, cover, resin

Description

Polymer battery pack {Polymer battery pack}

1 is a perspective view showing a polymer battery pack according to the present invention.

2 is a perspective view showing a state before a molding process in the polymer battery pack according to the present invention.

3 is an exploded perspective view showing a polymer battery pack according to the present invention.

4A is a perspective view illustrating only a metal case of a polymer battery pack according to the present invention, and FIG. 4B is an enlarged perspective view of region 4B of FIG. 4A.

5A is a cross-sectional view taken along line 5a-5a of FIG. 1, FIG. 5B is a cross-sectional view taken along line 5b-5b in FIG. 1, and FIG. 5C is a cross-sectional view taken along line 5c-5c in FIG.

Description of the Related Art

100; Polymer battery pack 110; Polymer battery

111; Electrode tab 112; pouch

112a; Metal foils 112b, 112c; Insulation layer

113; Electrode assembly 113a; Anode electrode plate

113b; Separator 113c; Cathode electrode plate

120; Metal case 121; Upper case

122; Upper region 123; Lateral area

123a; Horizontal plane 123b; Vertical plane

124a; Locking hole 124b; Opening

124c; Curved surface 124d; Vertical plane

125; Bottom case 126; Subarea

127; Lateral region 127a; First horizontal plane

127b; First vertical surface 127c; Second horizontal plane

127d; Second vertical surface 128a; Locking Hall

128b; Horizontal plane 130; Protective circuit board

131; Electrode terminal 132; Electrode leads

133, 134; Insulation member 140; Suzy

141; Opening 142; hall

143; Immersion 150; cover

151; Vertical body 152; Upper horizontal projection

153; Lower horizontal protrusion 154; spin

155; Insulation member 161; Insulation member

162; label

The present invention relates to a polymer battery pack, and more particularly to a polymer battery pack with improved strength, stability and reliability.

The conventional polymer battery pack includes a lithium polymer battery in which a protective circuit member is connected to a pouch-shaped bare cell, and a plastic case in which all of its edges are ultrasonically welded while the lithium polymer battery is accommodated. Here, the pouch-type bare cell is an electrode assembly and a polymer composed of a positive electrode plate / separator / cathode electrode plate inside a pouch made of modified polypropylene (CPP) / aluminum / nylon (or polyethylene terephthalate (PET)). It has a form in which electrolyte is stored. For reference, such a polymer battery is named because it uses a polymer electrolyte solution differently from a lithium ion battery using a liquid electrolyte solution.

On the other hand, such a conventional polymer battery pack has a weak strength of the pouch constituting the bare cell and the plastic case surrounding it, so that it can be easily damaged by external shocks such as bending, twisting and dropping, and thus stability and There was a problem that the reliability is lowered.

That is, the aluminum used in the pouch is in the form of a foil of very thin thickness, and the plastic case surrounding it also has a very thin thickness, so that the strength is weak and thus can be easily deformed, broken and damaged by external force. For example, the plastic case and the pouch are easily penetrated by a sharp nail or a needle. Of course, when the polymer battery pack is deformed, damaged, damaged, or penetrated by a sharp nail or needle, the function of the battery may be stopped due to an internal short or the battery may malfunction.

SUMMARY OF THE INVENTION The present invention has been made to overcome the above-mentioned conventional problems, and an object of the present invention is to provide a polymer battery pack that can improve the strength and stability of a battery by using a metal case instead of a plastic case as an exterior material of a polymer battery. .

Another object of the present invention is to provide a polymer battery pack in which a plurality of locking holes are formed in a metal case, so that the resin is firmly bonded to the locking holes.

It is still another object of the present invention to provide a polymer battery pack in which a step is formed in a metal case and the assembly is improved by mutually coupling in the vertical direction, and the thickness and width of the pack conform to the standard.

In order to achieve the above object, a polymer battery pack according to the present invention includes a polymer battery formed by exposing an electrode tab to one side, and a metal case which surrounds the polymer battery and simultaneously exposes the electrode tab of the polymer battery to the outside. The protection circuit board may be connected to the electrode tab exposed through the metal case.

Herein, the polymer battery includes an encapsulated pouch having an insulating layer formed on both sides of a metal foil, an electrode assembly accommodated in the pouch and wound up a plurality of times by stacking a positive electrode plate, a separator, and a negative electrode plate, and the pouch. It may include an electrolyte solution accommodated in the to allow the movement of lithium ions, and an electrode tab connected to the electrode assembly and exposed to the outside of the pouch.

In addition, the metal case may be formed of an upper case surrounding the upper side and the side of the polymer battery, and a lower case surrounding the lower side and the side of the polymer battery.

In addition, the upper case and the lower case may be coupled to each other in the vertical direction via the polymer battery.

In addition, an insulating member may be further interposed between the polymer battery and the metal case.

In addition, the insulating member may be formed in a shape surrounding the top, bottom and at least one side of the polymer battery. The insulating member may be an adhesive tape.

In addition, a cover may be further coupled to opposite sides of the metal case.

An insulating member may be further interposed between the cover and the metal case. The insulating member may be an adhesive tape.

In addition, an opening may be formed in at least one side of the metal case, and the electrode tab of the polymer battery may be exposed to the outside through the opening.

In addition, the protective circuit board may be positioned outside the opening of the metal case.

In addition, the protective circuit board may be molded in resin and fixed to the metal case.

In addition, at least one locking hole may be formed at a side portion having the opening of the metal case, and the opening, the locking hole, and the protective circuit board may be molded and wrapped with resin.

In addition, a cover is further coupled to opposite sides of the metal case, and a protrusion exposed inward is further formed on the cover adjacent to the opening, and the protrusion may be molded with the resin.

In addition, the metal case may be formed of any one selected from stainless steel (SUS), aluminum (Al), copper (Cu), or a metal alloy.

In addition, an insulating member may be further interposed between the electrode tab of the polymer battery and the metal case so that the electrode tab is not shorted to the metal case. The insulation member may be molded of resin together with the protection circuit board.

In addition, the protective circuit board is formed with an electrode lead coupled to the electrode tab of the polymer battery, the electrode lead is bent and welded to the electrode tab, the insulating member may be further interposed between the bent electrode lead. have. The insulation member may be molded of resin together with the protection circuit board.

In addition, a label may be adhered to the surface of the metal case.

In addition, the label may be formed to surround the top, bottom and at least one side of the metal case.

In addition, the protective circuit board may be formed with at least one electrode terminal, the entire region except the electrode terminal may be molded with a resin.

In addition, at least one hole may be formed in the resin to communicate with the protective circuit board, and the immersion paper may be further adhered to the surface of the hole so as to determine whether moisture has penetrated.

Subsequently, the metal case comprises an upper case consisting of an upper region of a predetermined width and a side region bent downward from a circumference of the upper region, and a lower region of a predetermined width and a side bent upward from a circumference of the lower region. It may include a lower case consisting of a region, the side region of the upper case and the side region of the lower case may be coupled to each other.

In addition, the side region of the upper case includes a horizontal surface lower than the upper region and extend outwardly, and a vertical surface bent downwardly extending from the horizontal surface, the side region of the lower case is higher than the lower region A first horizontal plane extending outward at the same time, a first vertical plane bent upward from the first horizontal plane, a second horizontal plane bent inwardly extending from the first vertical plane, and from the second horizontal plane And a second vertical surface that is bent and extended in an upper direction, and the second vertical surface of the lower case may be coupled to the inside of the vertical surface of the upper case.

In addition, the vertical surface of the upper case and the first vertical surface of the lower case may be formed on the same plane.

In addition, a cover may be further coupled to side regions on opposite sides of side regions formed on the upper case and the lower case and coupled to each other.

The cover may further include a vertical body contacting a vertical surface of the side regions of the upper case and a first vertical surface of the side regions of the lower case, an upper horizontal protrusion coupled to a horizontal surface of the side regions of the upper case, A lower horizontal protrusion coupled to the first horizontal surface of the side region may be formed, and the vertical body, the upper horizontal protrusion, and the lower horizontal protrusion may be integrally formed.

In addition, a predetermined side region of the upper case may include a curved surface formed in a lower direction than the upper region and a vertical surface bent from the curved surface in a downward direction, and correspond to the curved surface and the vertical surface of the lower case. The predetermined side region may include a horizontal surface extending outward and forming a surface higher than the lower region, and at least one locking hole may be formed in the curved surface and the horizontal surface.

In addition, an opening may be formed between the vertical plane and the horizontal plane, and the electrode tab of the polymer battery may be exposed to the outside through the opening.

In addition, the cover is further coupled to the side regions of the opposite sides of the upper case and the lower case, the cover may be further formed with a coupling protrusion coupled to the opening for a predetermined length.

In addition, the protection circuit board to which the electrode tab is coupled upright is positioned in front of the opening, and the opening and the locking hole, including the protection circuit board, may be molded with resin.

In addition, the cover may have an upper horizontal protrusion coplanar with the upper region of the upper cover, and a lower horizontal protrusion may coplanar with the lower region of the lower cover.

As described above, the polymer battery pack according to the present invention further improves the strength, stability, and reliability of the battery by using a metal case instead of a plastic case as an exterior material of the polymer battery.

In addition, the polymer battery pack according to the present invention forms a plurality of locking holes in the openings and the periphery of the metal case, and the resin for molding the protective circuit board is filled therein, so that the protective circuit board and the resin and the metal case are filled with each other. The bonding force is further strengthened, thereby improving the stability and reliability of the battery.

In addition, the polymer battery pack according to the present invention forms a plurality of steps in the metal case, and the steps are combined with each other in the up and down direction, so that the assembly is excellent and the thickness and width of the pack do not deviate from the standard specification.

In addition, the polymer battery pack according to the present invention further improves the strength, stability and reliability of the pack by bonding the covers to both sides of the metal case.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that those skilled in the art can easily carry out the present invention.

1 is a perspective view showing a polymer battery pack according to the present invention.

As illustrated, the polymer battery pack 100 according to the present invention includes a metal case 120 having a substantially flat hexahedron shape, two covers 150 coupled to opposite sides of the metal case 120, and the metal. And a resin 140 molding the front of the case 120 and the cover 150. As described below, a polymer battery is accommodated inside the metal case 120, and a protective circuit board electrically connected to the polymer battery is located inside the resin 140. In addition, the one side of the resin 140 may be further attached to the immersion paper 143 that can determine whether the inundation, and the other side of the opening of a predetermined size so that the terminal 131 of the protective circuit board 130 is exposed to the outside 141 may be formed.

2 is a perspective view showing a state before the resin molding process in the polymer battery pack according to the present invention.

As shown in the polymer battery pack 100 according to the present invention, the protection circuit board 130 is placed upright in front of the metal case 120. Of course, the polymer battery accommodated in the metal case 120 and the protective circuit board 130 are electrically connected to each other. In addition, a plurality of locking holes 124a are further formed in front of the metal case 120 to further improve the mutual strength between the resin and the metal case 120 when the protective circuit board 130 is molded. . In addition, the cover 150 coupled to both sides of the metal case 120 also extends a predetermined length forward, so that the extended portion may be wrapped with a resin during molding.

3 is an exploded perspective view showing a polymer battery pack according to the present invention.

As shown, the polymer battery pack 100 according to the present invention includes a polymer battery 110 having a substantially flat hexahedral shape, a metal case 120 having a shape surrounding the polymer battery 110 from the top and the bottom thereof, and The protective circuit board 130 is positioned in front of the metal case 120 and electrically connected to the polymer battery 110, and the protective circuit board 130, the metal case 120, and the cover 150. A resin 140 surrounding a portion of the region and a cover 150 coupled to opposite sides of the metal case 120 and a predetermined region is surrounded by the resin 140. Although the resin 140 is illustrated as one object in FIG. 3, it is noted that this is actually formed by the resin molding process.

First, the polymer battery 110 may be a rechargeable lithium polymer battery in which a polymer electrolyte is accommodated, and an electrode tab 111 of a predetermined length is exposed in front. Of course, charging and discharging of the battery 110 are performed through the electrode tab 111.

The metal case 120 surrounds the polymer battery 110 at the top and the bottom thereof and simultaneously exposes the electrode tab 111 of the polymer battery 110 to the outside. The metal case 120 may be composed of an upper case 121 and a lower case 125. In addition, the upper case 121 may include an upper region 122 surrounding an upper surface of the polymer battery 110 and a side region 123 surrounding an approximately side surface of the polymer battery 110. In addition, a plurality of locking holes 124a may be formed in the side region 123 corresponding to the region where the electrode tab 111 of the polymer battery 110 is formed. In addition, the lower case 125 may include a lower region 126 surrounding the lower surface of the polymer battery 110 and a side region 127 surrounding the approximately side surface of the polymer battery 110. Here, a plurality of locking holes 128a may be formed in the side region 127 corresponding to the region where the electrode tab 111 of the polymer battery 110 is formed. Meanwhile, the metal case 120 may be formed of any one selected from among stainless steel (SUS), aluminum (Al), copper (Cu), a metal alloy, or an equivalent thereof. It does not limit the material of 120. In addition, an insulation member 161 may be further interposed between the metal case 120 and the polymer battery 110 to prevent any possible electrical short. The insulating member 161 may be any one selected from a double-sided adhesive tape or an equivalent thereof, but the material is not limited thereto. As described above, the adhesive force between the polymer battery 110 and the metal case 120 may be further improved by the adhesive insulating member 161. In addition, the insulating member 161 may be formed in a substantially “⊃” shape as illustrated, and may substantially have an upper surface, a rear side surface, and a lower surface of the polymer battery 110. In addition, a label 162 (not shown in FIGS. 1 and 2) having a substantially “⊃” shape may be further attached to the surface of the metal case 120. Of course, the label 162 may be formed to substantially surround the upper region, the rear side, and the lower region of the lower case 125 of the upper case 121 of the metal case 120, and the battery pack may be formed on the surface of the metal case 120. Information of the manufacturer and various products can be recorded.

The protective circuit board 130 may be positioned in front of the polymer battery 110 and the metal case 120. Of course, the protective circuit board 130 is electrically connected to the electrode tab 111 of the polymer battery 110 through the electrode lead 132. Here, the insulating member 133 is further interposed between the electrode tab 111 and the metal case 120 of the polymer battery 110, so that the electrode tab 111, the electrode lead 132, or the like is disposed in the metal case ( It is prevented from shorting to 120). Further, the electrode lead 132 is bent in a substantially "∩" shape, and another insulating member 134 is further interposed in the bent region. Therefore, the bent electrode lead 132 or the electrode tab 111 is not shorted to the protective circuit board 130. In addition, a plurality of electrode terminals 131 are formed on the front surface of the protective circuit board 130 to be electrically connected to an external set (not shown).

The resin 140 is actually formed by a molding process. More specifically, the resin 140 may be formed by hot melt resin or an equivalent thereof, but the material is not limited thereto. The resin 140 not only surrounds the protective circuit board 130, but also the electrode leads 132, the insulating members 133 and 134, the electrode tabs 111, the metal case 120, and the cover 150. Cover the front area of the. Of course, the resin 140 is coupled to the locking holes 124a and 128a of the metal case 120, so that the bonding force between the resin 140 and the metal case 120 is significantly stronger. Accordingly, the polymer battery pack 110 may not be easily damaged by the protection circuit board 130 due to external shocks such as bending, twisting, and dropping. In addition, the connection state between the protective circuit board 130 and the electrode lead 132 and the connection state between the electrode lead 132 and the electrode tab 111 are not damaged. In addition, the protective circuit board 130 or the resin 140 may not be easily separated from the metal case 120. In addition, a plurality of openings 141 are formed in the front of the resin 140, and the electrode terminals 131 formed in the protective circuit board 130 are exposed to the outside through the openings 141. In addition, the resin 140 has a plurality of holes 142 formed at the front, and the holes 142 communicate with the circuit board 130. In addition, the immersion paper 143 may be further adhered to the surface of the plurality of holes 142. Therefore, it is possible to immediately check whether the moisture has penetrated toward the protective circuit board 130.

The cover 150 is coupled to approximately both sides of the metal case 120. Therefore, the coupling force of the metal case 120 (the upper case 121 and the lower case 125) is further improved by the cover 150. Furthermore, an insulating member 155 is preferably interposed between the cover 150 and the metal case 120, preferably a double-sided adhesive tape or an equivalent thereof, thereby providing adhesion between the cover 150 and the metal case 120. Is further improved. In addition, a protrusion 154 is formed at approximately the front of the cover 150, and the protrusion 154 and its surrounding area are surrounded by the resin 140 together. Therefore, the bonding force between the metal case 120, the resin 140, and the cover 150 is further increased. In the drawings, reference numeral 151 denotes a vertical body, 152 denotes an upper horizontal protrusion, and 153 denotes a lower horizontal protrusion, and the upper horizontal protrusion 152 and the lower horizontal protrusion 153 are an upper case 121 and a lower case 125, respectively. Is coupled to.

4A is a perspective view illustrating only a metal case of a polymer battery pack according to the present invention, and FIG. 4B is an enlarged perspective view of region 4B of FIG. 4A.

As shown in FIG. 4A, the metal case 120 may be formed of an upper case 121 and a lower case. Of course, the upper case 121 and the lower case 125 is in the form of mutually coupled in the vertical direction. In addition, the upper case 121 has a relatively large area and covers an upper portion of the polymer battery, and the upper portion 122 is bent a predetermined length in the lower direction along the circumference from the upper region 122, thereby It consists of side regions 123 that cover approximately the sides. In addition, the lower case 125 has a relatively large area and covers a lower portion of the polymer battery, and the lower region 126 is bent a predetermined length upwardly along the circumference from the lower region 126, thereby It consists of side regions 127 that cover approximately the sides. Here, at least three side regions 127 of the upper case 121 and the lower case 125 are coupled to each other, and the front side regions of the upper case 121 and the lower case 125 are not coupled to each other. That is, the opening 129a is formed to expose the electrode tab of the polymer battery through the front of the metal case 120, and the plurality of locking holes 124a and 128b are formed to improve the bonding force with the resin. Formed.

As shown in FIG. 4B, a curved surface 124c extending outwardly in a lower direction than the upper region 122 is formed at an approximately front of the upper case 121 of the metal case 120, and the curved surface is formed. Bending downward from 124c, a vertical surface 124d of a predetermined length is formed. In addition, the front surface of the lower case 125 of the metal case 120 has a horizontal surface 128b that is higher than the lower region 126 and extends a predetermined length in an outward direction. In addition, since the vertical surface 124d of the upper case 121 and the horizontal surface 128b of the lower case 125 are not coupled to each other, an opening 129a having a predetermined size is formed therebetween. Therefore, it can be seen that the electrode tab of the polymer battery is exposed to the outside of the metal case 120 through the opening 129a. In addition, a plurality of locking holes 124a and 128a are formed in the curved surface 124c of the upper case 121 and the horizontal surface 128b of the lower case 125, respectively. Therefore, the resin is bonded to the locking holes 124a and 128a, so that the bonding force between the metal case 120 and the resin is improved.

5A is a cross-sectional view taken along line 5a-5a of FIG. 1, FIG. 5B is a cross-sectional view taken along line 5b-5b in FIG. 1, and FIG. 5C is a cross-sectional view taken along line 5c-5c in FIG.

First, as shown in FIG. 5A, the metal case 120 includes an upper case 121 and a lower case 125.

The upper case 121 includes an upper region 122 covering an upper portion of the polymer battery 110 and a side region 123 covering a side portion. The side region 123 of the upper case 121 is lower than the upper region 122 and has a horizontal surface 123a extending outward and a vertical surface 123b bent and extended downward from the horizontal surface 123a. It includes.

In addition, the lower case 125 includes a lower region 126 covering the lower portion of the polymer battery 110 and a side region 127 covering the side portion. The side region 127 of the lower case 125 is higher than the lower region 126 and extends outward from the first horizontal surface 127a and extends outward from the first horizontal surface 127a. A first vertical plane 127b, a second horizontal plane 127c bent inwardly from the first vertical plane 127b, and a second vertical plane bent upwardly from the second horizontal plane 127c ( 127d).

Here, the second vertical surface 127d of the lower case 125 is coupled to the inside of the vertical surface 123b of the upper case 121, so that the upper case 121 and the lower case 125 are integral with the metal case ( 120). In addition, the vertical surface 123b of the upper case 121 and the first vertical surface 127b of the lower case 125 form a mutual plane so that there is no excessively exposed portion on the side of the metal case 120. It is.

In addition, the polymer battery 110 is housed inside the metal case 120, and the polymer battery 110 includes a pouch 112, an electrode assembly 113, and an electrolyte (not shown). The pouch 112 has an insulating layer 112b and 112c formed on and under the metal foil 112a in the middle. The metal foil 112a is usually aluminum, stainless steel, or an equivalent thereof. In addition, the insulating layer 112b formed on the upper surface of the metal foil 112a may be nylon, polyethylene terephthalate (PET), or an equivalent thereof. The insulating layer 112c formed on the lower surface of the metal foil 112a may be a modified poly. Propylene (CPP) or equivalents thereof are possible. However, the material of the metal foil 112a and the insulating layers 112b and 112c is not limited thereto. In addition, the electrode assembly 113 includes a positive electrode plate 113a, a separator 113b, and a negative electrode plate 113c. For example, the cathode electrode plate 113a is formed by coating a cathode active material (lithium metal oxide, etc.) on both sides of an aluminum foil, and the anode electrode plate 113c is formed, for example, on a copper foil. The negative electrode active material (carbon type) may be coated on both surfaces thereof. In addition, the separator 113b may be formed of porous polypropylene (PP) or porous polyethylene (PE) material so that lithium ions may pass through the positive electrode plate 113a and the negative electrode plate 113c.

Meanwhile, an insulating member 161 such as a double-sided adhesive tape is formed between the pouch 112 and the upper region 122 of the upper case 121 and the lower region 126 of the pouch 112 and the lower case 125. By being interposed, it can be seen that the bonding force between the pouch 112 and the metal case 120 is improved.

Subsequently, as shown in FIG. 5B, the protective circuit board 130 is connected to the electrode tab 111 of the polymer battery 110 through an electrode lead 132 that is bent in a substantially “∩” shape. In addition, an insulating member 134 is interposed between the bent regions of the electrode leads 132, and another insulating member 133 is also disposed between the electrode tab 111 and the upper case 121 of the metal case 120. Intervened. In addition, all of the protective circuit board 130, the electrode lead 132, the electrode tab 111, the insulating members 133 and 134, and the front region of the metal case 120 are molded with the resin 140. For example, it is molded with hot melt resin. Of course, the resin 140 is also filled in the locking holes 124a and 128a formed in the upper case 121 and the lower case 125 of the metal case 120, thereby forming the resin 140 and the metal case 120. The bonding force is further improved. Of course, during the molding process, the resin 140 also penetrates into the inside through the opening 129a provided in the metal case 120, so that the resin 140 adheres to a predetermined region of the pouch 112. In addition, an electrode terminal 131 is formed in front of the protection circuit board 130, which is exposed to the outside through the opening 141 of the resin 140, so that the electrode terminal 131 is easily exposed to an external system. To be electrically coupled.

Subsequently, as shown in FIG. 5C, a cover 150 having a substantially “C” shape is further coupled to sides of the upper case 121 and the lower case 125 forming the metal case 120. The cover 150 may be formed of any one selected from plastic, metal, or equivalents thereof, but the material is not limited thereto. In addition, the cover 150 includes a vertical body 151, an upper horizontal protrusion 152, and a lower horizontal protrusion 153. Of course, the cover 150 is also formed with a projection 154, which is not shown in Figure 5c but coupled to the resin 140 as shown in Figure 3.

The vertical body 151 may be formed on the vertical surface 123b of the side regions 123 of the upper case 121 and the first vertical surface 127b of the side regions 127 of the lower case 125, such as a double-sided adhesive tape. It is bonded by the insulating member 155. In addition, the upper horizontal protrusion 152 is coupled to the horizontal surface 123a of the side region 123 of the upper case 121. In addition, the lower horizontal protrusion 153 is coupled to the first horizontal plane 127a of the side region 127 of the lower case 125.

Moreover, the outer surface of the upper horizontal protrusion 152 of the cover 150 and the outer surface of the upper region 122 of the upper case 121 are approximately the same plane. In addition, the outer surface of the lower horizontal protrusion 153 of the cover 150 and the outer surface of the lower region 126 of the lower case 125 form the same plane. Therefore, the upper horizontal protrusion 152 and the lower horizontal protrusion 153 of the cover 150 is not exposed to the outside of the metal case 120, thereby the size of the polymer battery pack 100 according to the present invention Satisfies the standard specification.

As described above, the polymer battery pack according to the present invention further improves the strength and stability of the battery by using a metal case instead of a cover as the exterior material of the polymer battery.

In addition, the polymer battery pack according to the present invention forms a plurality of locking holes in the openings and the periphery of the metal case, and the resin for molding the protective circuit board is filled therein, so that the protective circuit board and the resin and the metal case are filled with each other. The bonding force is further strengthened, thereby improving the stability of the battery.

In addition, the polymer battery pack according to the present invention forms a plurality of steps in the metal case, and the steps are combined with each other in the up and down direction, so that the assembly is excellent and the thickness and width of the pack do not deviate from the standard specification.

In addition, the polymer battery pack according to the present invention further improves the strength and stability of the pack by coupling the covers to both sides of the metal case.

What has been described above is just one embodiment for carrying out the polymer battery pack according to the present invention, and the present invention is not limited to the above-described embodiment, and as claimed in the following claims, the gist of the present invention Without departing, it will be appreciated by those skilled in the art that the technical spirit of the present invention is to the extent that various modifications can be made.

Claims (34)

A polymer battery formed by exposing an electrode tab to one side; A metal case surrounding the polymer battery and simultaneously exposing the electrode tab of the polymer battery to the outside; A protective circuit board connected to the electrode tab exposed through the metal case; Covers are further coupled to opposite sides of the metal case, An insulating member is further interposed between the metal case and the cover. The method of claim 1, wherein the polymer battery A pouch in the form of a bag having an insulating layer formed on both sides of the metal foil, An electrode assembly in which a cathode electrode plate, a separator, and a cathode electrode plate are stacked and wound at the same time and stored in the pouch; An electrolyte solution accommodated in the pouch to allow movement of lithium ions; And an electrode tab connected to the electrode assembly and exposed to the outside of the pouch. The method of claim 1, wherein the metal case An upper case surrounding upper and side portions of the polymer battery; Polymer battery pack, characterized in that consisting of a lower case surrounding the lower portion and the side of the polymer battery. The polymer battery pack as claimed in claim 3, wherein the upper case and the lower case are coupled to each other in the vertical direction through the polymer battery. The polymer battery pack according to claim 1, wherein an insulating member is further interposed between the polymer battery and the metal case. The polymer battery pack as claimed in claim 5, wherein the insulating member is formed to surround an upper surface, a lower surface, and at least one side surface of the polymer battery. The polymer battery pack according to claim 5, wherein the insulating member is an adhesive tape. delete delete The polymer battery pack according to claim 1, wherein the insulating member is an adhesive tape. The polymer battery pack as claimed in claim 1, wherein an opening is formed in at least one side of the metal case, and an electrode tab of the polymer battery is exposed to the outside through the opening. The polymer battery pack as claimed in claim 11, wherein the protection circuit board is positioned outside the opening of the metal case. The polymer battery pack as claimed in claim 12, wherein the protection circuit board is molded in a resin and fixed to the metal case. 12. The polymer battery pack according to claim 11, wherein at least one locking hole is formed at a side having an opening of the metal case, and the opening, the locking hole and the protective circuit board are molded and wrapped with resin. 15. The method of claim 14, wherein a cover is further coupled to opposite sides of the metal case, and a protrusion protruding inward is further formed on the cover adjacent to the opening, and the protrusion is molded with the resin. Polymer battery pack. The polymer battery pack as claimed in claim 1, wherein the metal case is formed of any one selected from stainless steel (SUS), aluminum (Al), copper (Cu), and a metal alloy. The polymer battery pack according to claim 1, wherein an insulating member is further interposed between the electrode tab of the polymer battery and the metal case so that the electrode tab is not shorted to the metal case. 18. The polymer battery pack as claimed in claim 17, wherein the insulating member is molded with a resin together with a protective circuit board. The method of claim 1, wherein the protective circuit board is formed with an electrode lead coupled to the electrode tab of the polymer battery, the electrode lead is bent and welded to the electrode tab, the insulating member between the bent electrode lead A polymer battery pack further characterized by. 20. The polymer battery pack as claimed in claim 19, wherein the insulating member is molded with a resin together with a protective circuit board. The polymer battery pack as claimed in claim 1, wherein a label is attached to a surface of the metal case. The polymer battery pack as claimed in claim 21, wherein the label is formed to surround the top, bottom, and at least one side of the metal case. The polymer battery pack as claimed in claim 1, wherein at least one electrode terminal is formed in the protective circuit board, and the entire region except the electrode terminal is molded with a resin. 24. The polymer battery pack as claimed in claim 23, wherein at least one hole is formed in the resin to communicate with the protection circuit board, and the immersion paper is further adhered to the surface of the hole to determine whether moisture has penetrated. . The method of claim 1, wherein the metal case An upper case comprising an upper region of a predetermined width and a side region bent downward from a circumference of the upper region; A lower case consisting of a lower region having a predetermined width and a side region bent upward from a circumference of the lower region, And a side region of the upper case and a side region of the lower case are coupled to each other. 26. The apparatus of claim 25, wherein the side region of the upper case includes a horizontal surface lower than the upper region and extending outward, and a vertical surface bent downward from the horizontal surface, The side region of the lower case is higher than the lower region and at the same time extends outwardly, a first vertical surface that is bent upwardly from the first horizontal plane, and is bent inwardly from the first vertical surface. An extended second horizontal plane and a second vertical plane bent upwardly from the second horizontal plane, The polymer battery pack, characterized in that the second vertical surface of the lower case is coupled inside the vertical surface of the upper case. The polymer battery pack as claimed in claim 26, wherein the vertical surface of the upper case and the first vertical surface of the lower case are formed on the same plane. 27. The polymer battery pack according to claim 26, wherein a cover is further coupled to opposite side regions of the side regions formed on the upper case and the lower case and coupled to each other. The method of claim 28, wherein the cover A vertical body in contact with a vertical surface of the side regions of the upper case and a first vertical surface of the side regions of the lower case; An upper horizontal protrusion coupled to a horizontal surface of the side region of the upper case; A lower horizontal protrusion coupled to a first horizontal plane of the side regions of the lower case; The vertical body, the upper horizontal projections and the lower horizontal projections, the polymer battery pack, characterized in that formed integrally. 26. The method of claim 25, wherein the predetermined side region of the upper case comprises a curved surface formed in the outward direction and a lower surface than the upper region, and a vertical surface bent in the downward direction from the curved surface, The predetermined side region corresponding to the curved surface and the vertical surface of the lower case includes a horizontal surface extending outward and forming a surface higher than the lower region. At least one locking hole is formed in the curved surface and the horizontal surface. 31. The polymer battery pack according to claim 30, wherein an opening is formed between the vertical plane and the horizontal plane, and the electrode tab of the polymer battery is exposed to the outside through the opening. 32. The method of claim 31, wherein the cover is further coupled to the side regions of the opposite sides of the upper case and the lower case, The cover of the polymer battery pack, characterized in that the coupling protrusion further coupled to the opening in a predetermined length. 32. The polymer battery pack as claimed in claim 31, wherein a protective circuit board on which the electrode tab is coupled is erected in front of the opening, and the opening and the locking hole are molded of resin, including the protective circuit board. 30. The polymer battery pack according to claim 29, wherein the cover has an upper horizontal protrusion coplanar with an upper region of the upper cover, and a lower horizontal protrusion coplanar with the lower region of the lower cover.

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