KR101233587B1 - Core-shell structure butadiene impact modifier for polycarbonate and thermoplastic resin composition thereof - Google Patents
Core-shell structure butadiene impact modifier for polycarbonate and thermoplastic resin composition thereof Download PDFInfo
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Abstract
본 발명은 열가소성 수지 조성물에 관한 것으로서, 보다 상세하게는 대구경 고무라텍스에 알킬 메타크릴레이트계 단량체 및 에틸렌 불포화 방향족 화합물, 기타 공중합 가능한 1종 이상의 비닐계 화합물을 그라프트시켜 제조된 부타디엔계 충격보강제를 함유하는 열가소성 수지 조성물에 관한 것이다. 본 발명에 따르면, 저온충격강도와 착색성이 향상된 열가소성 수지 조성물을 제공하는 효과가 있다.The present invention relates to a thermoplastic resin composition, and more particularly, butadiene-based impact modifiers prepared by grafting alkyl methacrylate-based monomers, ethylenically unsaturated aromatic compounds, and other copolymerizable one or more vinyl-based compounds to large-diameter rubber latex. It relates to a thermoplastic resin composition to contain. According to the present invention, there is an effect of providing a thermoplastic resin composition with improved low-temperature impact strength and colorability.
열가소성 수지 조성물, 코어-쉘 구조, 부타디엔계 충격보강제, 저온충격강도, 착색성 Thermoplastic resin composition, core-shell structure, butadiene impact modifier, low temperature impact strength, colorability
Description
본 발명은 열가소성 수지 조성물에 관한 것으로서, 보다 상세하게는 폴리카보네이트용 코어-쉘 구조를 갖는 부타디엔계 충격보강제 및 이를 함유하는 열가소성 수지 조성물에 관한 것이다.The present invention relates to a thermoplastic resin composition, and more particularly to a butadiene-based impact modifier having a core-shell structure for polycarbonate and a thermoplastic resin composition containing the same.
폴리카보네이트(PC)는 내충격성과 전기적 특성 그리고 내열성이 우수한 수지로 알려져 있으며, 자동차를 비롯하여 전기/전자 제품 성형품의 제조에 널리 사용되고 있다. 그러나 폴리카보네이트는 용융점도가 높고 성형성이 불량하며, 내충격성의 두께 의존성과 같은 단점을 가지고 있다. 이러한 단점을 보완하고자 다양한 연구가 있어 왔다. Polycarbonate (PC) is known as a resin having excellent impact resistance, electrical properties, and heat resistance, and is widely used for manufacturing molded articles of electric / electronic products including automobiles. However, polycarbonate has disadvantages such as high melt viscosity, poor moldability and impact resistance thickness dependency. Various studies have been made to make up for these drawbacks.
JPA S56(1981)-45946과 JPA S56(1981)-45947, EP465792 에서는 내충격성을 향상시킬 목적으로 아크릴계 충격보강제를 제조 혼합한다. 하지만, 아크릴계 충격보강제의 경우 유리전이온도가 다른 부타디엔계, 실리콘계 충격보강제에 비해 높아서 저온충격강도 향상 효과가 부족하며 착색성 또한 저하된다.JPA S56 (1981) -45946 and JPA S56 (1981) -45947, EP465792 produce and mix an acrylic impact modifier for the purpose of improving impact resistance. However, in the case of the acrylic impact modifier, the glass transition temperature is higher than that of other butadiene-based and silicone-based impact modifiers, so that the effect of improving the low temperature impact strength is insufficient and the colorability is also deteriorated.
대한민국 공개특허공보 제2006-0036523은 실리콘계 고무성 시드를 사용한 실리콘-아크릴계 충격보강제를 제공함으로써 저온충격강도와 착색성을 향상시키는 방법에 대하여 개시하고 있으며 기존 대비 착색성이 개선되었으나 만족할 수준이 아니다.Korean Laid-Open Patent Publication No. 2006-0036523 discloses a method for improving low-temperature impact strength and colorability by providing a silicone-acrylic impact modifier using a silicone-based rubber seed, and the colorability is improved compared to the existing one, but is not satisfactory.
또한, 폴리카보네이트의 내약품성을 보완하기 위하여 JPB S36(1961)-14035와 JPA S48(1973)-54160에서는 PET 또는 PBT와 같은 폴리에스테르 수지를 혼합하기도 한다. 하지만, 내충격성이 낮아 충격보강제의 배합을 필요로 한다.In addition, polyester resins such as PET or PBT may be mixed in JPB S36 (1961) -14035 and JPA S48 (1973) -54160 to supplement the chemical resistance of polycarbonate. However, the impact resistance is low and requires the combination of an impact modifier.
JPB H1(1989)-34463는 다층 구조의 아크릴계 충격보강제를 폴리카보네이트와 폴리에스테르 수지 혼합물에 첨가하여 충격강도와 착색성을 개선하는 방법을 개시하고 있다. 하지만 착색성과 특히 저온충격강도 향상 효과가 불충분하다.JPB H1 (1989) -34463 discloses a method of improving the impact strength and colorability by adding an acrylic impact modifier with a multilayer structure to a polycarbonate and polyester resin mixture. However, the coloring properties and the low temperature impact strength improving effect are insufficient.
대한민국 공개특허공보 제2001-0070975는 충격보강제의 입경분포 조절과 고무함량 조절을 통해 내충격성과 성형외관이 우수한 수지 조성물을 제공하고 있다. 하지만, 저온충격강도 향상 효과와 착색성에 대한 언급이 없다.Korean Laid-Open Patent Publication No. 2001-0070975 provides a resin composition having excellent impact resistance and molding appearance through particle size distribution control and rubber content control of an impact modifier. However, there is no mention of low temperature impact strength improvement effect and colorability.
상기와 같은 종래 기술의 문제점을 해결하고자, 본 발명은 저온충격강도와 착색성이 우수한 열가소성 수지 조성물을 제공하는 효과가 있는 코어-쉘 구조의 부타디엔계 충격보강제를 제공하는 것을 목적으로 한다.In order to solve the problems of the prior art as described above, an object of the present invention is to provide a butadiene-based impact modifier of the core-shell structure having an effect of providing a thermoplastic resin composition excellent in low-temperature impact strength and colorability.
또한, 본 발명은 저온충격강도와 착색성이 우수한 열가소성 수지 조성물을 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a thermoplastic resin composition excellent in low-temperature impact strength and colorability.
본 발명의 상기 목적 및 기타 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.
상기 목적을 달성하기 위하여, 본 발명은 열가소성 수지 조성물에 포함되는 부타디엔계 충격보강제에 있어서, 입자경 280 ~ 330 nm, 겔 함량 65 ~ 95 %로 조절된 부타디엔계 코어 고무중합체 60 ~ 80 중량부의 라텍스에,In order to achieve the above object, the present invention, in the butadiene-based impact modifier included in the thermoplastic resin composition, 60 to 80 parts by weight of the butadiene-based core rubber polymer adjusted to a particle diameter of 280 ~ 330 nm, gel content 65 ~ 95% ,
ⅰ) 알킬 메타크릴레이트계 단량체 73 ~ 95 중량%; Iii) 73-95 weight percent of alkyl methacrylate monomers;
ⅱ) 에틸렌 불포화 방향족 화합물 5 ~ 25 중량%; 및Ii) 5-25% by weight of ethylenically unsaturated aromatic compounds; And
ⅲ) 상기 ⅰ) ,ⅱ) 이외의 공중합 가능한 1종 이상의 비닐계 화합물 0 ~ 2 중량%; 를 함유하는 단량체 혼합물을 그라프트 중합한 쉘 20 ~ 40 중량부로 이루어지는 것을 특징으로 하는 부타디엔계 충격보강제를 제공한다.Iii) 0 to 2% by weight of one or more copolymerizable vinyl compounds other than iv) and ii) above; It provides a butadiene-based impact modifier comprising 20 to 40 parts by weight of the shell graft polymerized monomer mixture containing.
또한, 본 발명은 열가소성 수지 95 ~ 98 중량%와 상기 부타디엔계 충격보강제 2 ~ 5 중량%를 포함하는 저온충격강도 및 착색성이 우수한 열가소성 수지 조성 물을 제공한다.In addition, the present invention provides a thermoplastic resin composition having excellent low temperature impact strength and colorability, including 95 to 98% by weight of a thermoplastic resin and 2 to 5% by weight of the butadiene-based impact modifier.
상기에서 살펴본 바와 같이, 본 발명에 따르면 저온충격강도 및 착색성이 우수한 열가소성 수지 조성물을 제공하는 효과가 있다.As described above, according to the present invention, there is an effect of providing a thermoplastic resin composition excellent in low temperature impact strength and colorability.
이하에서 본 발명을 상세히 설명한다. Hereinafter, the present invention will be described in detail.
(부타디엔계 고무 코어 중합체)(Butadiene rubber core polymer)
본 발명은 상기 목적을 달성하기 위하여, In order to achieve the above object,
(a) 공액디엔 화합물 총 100 중량부 중 60 내지 70 중량부, 유화제 1 내지 4 중량부, 중합 개시제 0.2 내지 0.4 중량부, 전해질 0.2 내지 2.0 중량부, 분자량조절제 0.1 내지 0.5 중량부, 이온교환수 75 내지 100 중량부를 일괄 투여하여 55 ~ 75 ℃에서 반응시키는 단계; (a) 60 to 70 parts by weight of the total 100 parts by weight of the conjugated diene compound, 1 to 4 parts by weight of the emulsifier, 0.2 to 0.4 parts by weight of the polymerization initiator, 0.2 to 2.0 parts by weight of the electrolyte, 0.1 to 0.5 parts by weight of the molecular weight regulator, ion exchange water 75 to 100 parts by weight of a batch to react at 55 ~ 75 ℃;
(b) 상기 (a)단계의 중합 전환율이 30 내지 40 %인 시점에서 공액디엔 화합물 15 내지 20 중량부, 유화제 0.5 ~ 1.5 중량부를 일괄 투여하여 65 내지 75 ℃에서 반응시키는 단계; 및 (b) 15 to 20 parts by weight of the conjugated diene compound and 0.5 to 1.5 parts by weight of an emulsifier are reacted at 65 to 75 ° C. at the time when the polymerization conversion rate of step (a) is 30 to 40%; And
(c) 상기 (b)단계의 중합 전환율이 50 ~ 60 %인 시점 이후에 나머지 공액디엔 화합물을 일괄 또는 연속적으로 투여하여 반응시키는 단계; 를 포함하여 이루어지는 제조 방법에 의하여 안정성이 우수한 대구경 고무라텍스를 제공한다. (c) reacting the remaining conjugated diene compound in batch or successively after the time point at which the polymerization conversion rate in step (b) is 50 to 60%; It provides a large diameter rubber latex excellent in stability by the production method comprising a.
상기 고무질 중합체 라텍스의 제조방법은 상기 (c)단계의 중합 전환율이 80 내지 95 %인 시점에서 중합 억제제를 투입하여 중합을 종료할 수 있다.In the method for preparing the rubbery polymer latex, the polymerization may be terminated by adding a polymerization inhibitor at the time when the polymerization conversion rate of the step (c) is 80 to 95%.
상기 공액디엔 화합물로는 1,3-부타디엔, 이소프렌, 클로로프렌, 피레리렌 단독으로 사용하거나 또는 공단량체와 함께 공중합하여 사용할 수 있다. 여기에서 공단량체로는 스티렌, α-메틸스티렌 등의 방향족 비닐 화합물 및 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등의 비닐시안 화합물을 사용할 수 있다. 상기 공단량체는 총 단량체 함량 100중량부에 대하여 0 ~ 20 중량부로 사용되는 것이 바람직하다.As the conjugated diene compound, 1,3-butadiene, isoprene, chloroprene and pyrrylene may be used alone or copolymerized with a comonomer. Here, as the comonomer, aromatic vinyl compounds such as styrene and α-methyl styrene, and vinyl cyan compounds such as acrylonitrile, methacrylonitrile and ethacrylonitrile can be used. The comonomer is preferably used in 0 to 20 parts by weight based on 100 parts by weight of the total monomer content.
상기 유화제로는 알킬 아릴 설포네이트, 알카리메틸 알킬 설페이트, 설포네이트화된 알킬에스테르, 지방산의 비누, 또는 로진산의 알카리염 등을 단독 또는 2종 이상 혼합하여 사용할 수 있다.As the emulsifier, alkyl aryl sulfonates, alkali methyl alkyl sulfates, sulfonated alkyl esters, fatty acid soaps, or alkali salts of rosin acids may be used alone or in combination of two or more thereof.
상기 중합 개시제로는 과황산 칼륨, 과황산 나트륨 또는 과황산 암모늄 등의 수용성 과황산 개시제를 사용할 수 있다.As said polymerization initiator, water-soluble persulfate initiators, such as potassium persulfate, sodium persulfate, or ammonium persulfate, can be used.
상기 전해질로는 KCl, NaCl, KHCO3, NaHCO3, K2CO3, Na2CO3, KHSO3, NaHSO3, K4P2O7, Na4P2O7, K3PO4, Na3PO4, K2HPO4 또는 Na2HPO4 등을 단독 또는 2종 이상 혼합하여 사용할 수 있다.As the electrolyte, KCl, NaCl, KHCO 3 , NaHCO 3 , K 2 CO 3 , Na 2 CO 3 , KHSO 3 , NaHSO 3 , K 4 P 2 O 7 , Na 4 P 2 O 7 , K 3 PO 4 , Na 3 PO 4 , K 2 HPO 4 or Na 2 HPO 4 may be used alone or in combination of two or more thereof.
상기 분자량조절제로는 주로 메르캅탄류를 사용할 수 있다.As the molecular weight regulator, mercaptans can be mainly used.
상기 (a) 단계의 공액디엔 화합물은 사용되는 총 단량체 100 중량부에 대하여 반응 초기에 60 내지 70 중량부로 사용되는 것이 바람직하다. 상기 함량이 60 중량부 미만이면 초기 생성되는 입자의 개수가 극히 적어지게 되어 입자 성장에 따 른 유화제의 입자 표면 피복율 저하로 인하여 라텍스 입자들의 융착이 일어나지 못하게 되어 단시간 내에 라텍스 입자를 대구경화할 수 없다는 문제점이 있다. 상기 함량을 60 중량부 미만으로 사용하고 유화제 양을 소량 사용하거나 총 고형분 함량을 높이고 전해질을 다량 사용하여 라텍스 입자들의 융착을 일으킬 수 있다. 그러나, 이러한 방법들은 소형 반응기에서는 응고물(coagulum)의 발생 없이 가능할 수 있으나, 용량을 크게 하여 대형 반응기에서 제조할 시에는 다량의 응고물이 발생되어 중합 생산성이 저하되는 문제점이 있다. 또한, 상기 함량이 70 중량부를 초과하는 경우에는 증가되는 중합열에 의해 제열 능력이 저하되어 폭주 반응이 발생되는 문제점이 있다.The conjugated diene compound of step (a) is preferably used at 60 to 70 parts by weight based on 100 parts by weight of the total monomers used. When the content is less than 60 parts by weight, the number of particles initially generated is extremely small, and the latex particles may not be fused due to a decrease in particle surface coverage of the emulsifier due to the growth of particles. There is no problem. By using the content less than 60 parts by weight, using a small amount of emulsifier or increasing the total solid content and using a large amount of electrolyte may cause fusion of latex particles. However, these methods may be possible in a small reactor without the generation of coagulum, but when the production is carried out in a large reactor with a large capacity, a large amount of coagulum is generated, thereby lowering the polymerization productivity. In addition, when the content exceeds 70 parts by weight, there is a problem in that the heat removal capacity is lowered by the increased heat of polymerization to cause a runaway reaction.
상기 (b) 단계의 공액디엔 화합물은 상기 (a) 단계의 중합 전환율이 30 내지 40 %인 시점에서 15 내지 25 중량부로 사용되는 것이 바람직하다. 상기 중합 전환율이 30 내지 40 %인 시점에서는 라텍스 입자들의 융착이 완료되므로 공액디엔 화합물 단량체를 일괄 투여하는 것이 바람직하다. 또한, 이 시점에서 단량체 투여 전에 융착이 진행되고 있는 입자에 대하여 입자 표면의 피복의 안정화를 위하여 충분한 양의 유화제를 첨가하여 여분의 입자들의 융착의 진행을 정지해 주는 것이 바람직하다.The conjugated diene compound of step (b) is preferably used in an amount of 15 to 25 parts by weight when the polymerization conversion rate of step (a) is 30 to 40%. Since the fusion of the latex particles is completed when the polymerization conversion rate is 30 to 40%, it is preferable to collectively administer the conjugated diene compound monomer. In addition, at this point, it is preferable to stop the progress of the fusion of the extra particles by adding an emulsifier in sufficient amount to stabilize the coating of the particle surface to the particles undergoing fusion before the monomer administration.
상기 (b) 단계에 투입되는 유화제는 불균화 로진산 유화제를 사용할 수 있으며, 올레인산, 스테아린산 등의 선형의 사슬을 가진 유화제를 사용하는 것이 보다 바람직하다. 상기 유화제를 투입함으로써, 단량체가 새로운 입자를 생성할 수 있는 분위기가 조성되고 이 시점 이후에서는 새로이 생성된 입자들의 성장에 따라 반응 속도가 증가하게 된다. 또한, 입경이 큰 입자들과 입경이 작은 입자들이 공존하여 성장함으로써 라텍스 점도도 감소되어 라텍스 안정성도 확보된다.The emulsifier added in the step (b) may be a disproportionated rosin acid emulsifier, it is more preferable to use an emulsifier having a linear chain such as oleic acid, stearic acid. By adding the emulsifier, an atmosphere in which the monomers can generate new particles is formed, and after this time, the reaction rate increases with the growth of newly generated particles. In addition, the particles having a large particle size and particles having a small particle size coexist and grow to reduce latex viscosity, thereby securing latex stability.
상기 (c)단계의 공액디엔 화합물은 상기 (b)단계의 중합 전환율이 50 ~ 60 %인 시점 이후 나머지 함량을 일괄 또는 연속 투여하는 것이 바람직하다. 상기 중합 전환율이 50 내지 60 %인 시점 이후에는 라텍스 내 단량체 액적(droplet)이 사라지게 되며, 반응기의 내압도 감소하게 되므로 공액디엔 화합물의 나머지 함량을 일괄 또는 연속 투여하여 안정적으로 중합 생산성을 향상시킬 수 있으며, 입경을 제어할 수 있다.It is preferable that the conjugated diene compound of step (c) is administered in a batch or continuous manner after the time when the polymerization conversion rate of step (b) is 50 to 60%. After the polymerization conversion rate of 50 to 60%, monomer droplets in the latex disappear and the internal pressure of the reactor decreases, so that the polymerization productivity can be stably improved by batch or continuous administration of the remaining content of the conjugated diene compound. And the particle diameter can be controlled.
상기 고무질 중합체 라텍스를 제조하기 위한 중합온도는 고무질 라텍스의 겔 함량 및 팽윤도에 따라 조절할 수 있으며, 이 때 중합 개시제의 선정 및 투여 시점도 함께 고려되어야 한다.The polymerization temperature for preparing the rubbery polymer latex can be controlled according to the gel content and swelling degree of the rubbery latex, and the selection time and the timing of administration of the polymerization initiator should also be considered.
본 발명에서 코어를 구성하는 고무 중합체의 입자경과 겔 함량은 열가소성 수지의 충격강도와 유동성, 착색성 등의 물성에 영향을 크게 미치므로 적절한 입자경 및 겔 함량 선택이 중요하다. 즉, 고무 중합체 입자경이 작을수록 착색성 및 외관 특성이 우수하나 충격강도와 유동성은 저하되며, 입자경이 클수록 충격강도와 흐름성은 우수하나 외관 특성 및 착색성이 저하된다. 또한 고무 중합체의 겔 함량이 낮으면 그라프트 반응 시 단량체 혼합물이 고무 중합체에 팽윤이 많이 되어 고무 층이 너무 딱딱해지며, 착색성이 저하된다. 또한 고무의 코어 층을 잘 피복하지 못하여 응집 및 건조 시 괴상화 되기 쉽다. 또한, 겔 함량이 지나치게 높으면 팽윤이 적게되어 경질의 폴리머로 고무의 코어 층을 충분히 잘 피복하나 외부 충격시 충격흡수력이 저하되어 내충격성이 저하되므로 적절한 겔 함량의 선택이 중요하다. 따라서, 본 발명에서 제조되는 부타디엔계 고무 중합체는 입경이 280 내지 330 nm이고, 겔 함량이 65 내지 85 %가 되도록 조절하는 것이 바람직하다.In the present invention, since the particle diameter and gel content of the rubber polymer constituting the core greatly influences the physical properties such as impact strength, fluidity, and colorability of the thermoplastic resin, selection of appropriate particle diameter and gel content is important. That is, the smaller the rubber polymer particle diameter, the better the colorability and appearance characteristics, but the impact strength and fluidity are lowered, while the larger the particle diameter, the better the impact strength and flowability, but the appearance and colorability are lowered. In addition, when the gel content of the rubber polymer is low, the monomer mixture swells much in the rubber polymer during the graft reaction, so that the rubber layer becomes too hard, and the colorability is lowered. In addition, it is difficult to coat the core layer of the rubber, so it is easy to agglomerate during aggregation and drying. In addition, if the gel content is too high, the swelling is less enough to cover the core layer of the rubber with a hard polymer, but the impact absorption is lowered when the external impact is lowered, so that the impact resistance is lowered, it is important to select the appropriate gel content. Therefore, the butadiene-based rubber polymer prepared in the present invention is preferably adjusted so that the particle size is 280 to 330 nm, the gel content is 65 to 85%.
또한, 본 발명에서 부타디엔계 고무코어 중합체는 60 내지 80 중량부를 사용하는 것이 바람직하다. 고무질 중합체의 함량이 60 중량부 보다 작을 경우에는 충격 보강 효과가 미미하고 착색성이 나쁘며, 80 중량부 보다 많이 사용할 경우에는 그라프트 단량체의 감소로 인하여 그라프트율을 충분히 증가시킬 수 없고, 메트릭스 수지 내에 분산성이 저하되어 충격강도가 저하된다. 또한, 중합 종료 후 응집 및 건조 시 괴상화하기 쉽다.In the present invention, the butadiene-based rubber core polymer is preferably used 60 to 80 parts by weight. When the content of the rubbery polymer is less than 60 parts by weight, the impact reinforcing effect is insignificant and the colorability is poor, and when more than 80 parts by weight, the graft ratio cannot be sufficiently increased due to the decrease of the graft monomer, and the dispersibility in the matrix resin This lowers and the impact strength drops. Moreover, it is easy to agglomerate at the time of aggregation and drying after completion | finish of polymerization.
(그라프트 쉘 중합체)(Graft shell polymer)
상기에서 제조된 고무 중합체 60 내지 80 중량부에 60 to 80 parts by weight of the rubber polymer prepared above
ⅰ) 알킬 메타크릴레이트계 단량체 73 ~ 95 중량% ;Iii) 73 to 95% by weight of alkyl methacrylate monomers;
ⅱ) 에틸렌 불포화 방향족 화합물 5 ~ 25 중량% ; 및Ii) 5 to 25% by weight of ethylenically unsaturated aromatic compounds; And
ⅲ) 상기 ⅰ) ,ⅱ) 이외의 공중합 가능한 1종 이상의 비닐계 화합물 0 ~ 2 중량%로 이루어진 혼합물을 충격보강제 중량 기준으로 20 ~ 40 중량부 그라프트 반응시켜 쉘을 제조한다. Iii) 20 to 40 parts by weight of a mixture of 0 to 2% by weight of the copolymerizable one or more vinyl compounds other than iii) and ii) based on the weight of the impact modifier to prepare a shell.
쉘 층은 그라프트 공중합체에 열가소성 수지와의 상용성을 부여하는 역할을 하며, 고무 중합체 코어 층이 충격강도를 잘 발휘할 수 있도록 한다. 코어의 고무 중합체가 분산이 잘 되기 위해서 쉘을 잘 싸는 것이 중요하지만 쉘이 너무 두껍게 되면 외부로부터의 충격을 받을 시 코어 층으로의 충격을 전달할 수가 없어서 충격이 저하된다. The shell layer serves to give the graft copolymer compatibility with the thermoplastic resin, and the rubber polymer core layer can exert the impact strength well. It is important to wrap the shell well in order for the rubber polymer of the core to disperse well, but if the shell becomes too thick the impact cannot be transmitted to the core layer upon impact from the outside, thereby reducing the impact.
상기 알킬 메타크릴레이트계 단량체로는 메틸 메타크릴레이트, 부틸 메타크릴레이트, 벤질 메타크릴레이트 등이 있으며, 이 중 메틸 메타크릴레이트가 가장 바람직하다. 사용 범위는 73 ~ 95 중량%가 바람직하다. 알킬 메타크릴레이트계 단량체는 메트릭스 수지와의 상용성을 부여하여 충격강도를 상승시키는 역할을 한다. 하지만, 73 중량% 이하 사용하면 그 효과가 약하며, 95 중량% 이상 사용하면 착색성이 저하되며, 쉘층이 너무 두꺼워져 외부로부터의 충격을 코어층에 전달할 수 없어 충격강도가 저하된다.The alkyl methacrylate monomers include methyl methacrylate, butyl methacrylate, benzyl methacrylate, and methyl methacrylate is most preferred. The use range is preferably 73 to 95% by weight. Alkyl methacrylate monomers serve to increase the impact strength by providing compatibility with the matrix resin. However, when it is used at less than 73% by weight, the effect is weak, and when used at 95% by weight or more, the colorability is lowered, and the shell layer is so thick that the impact from the outside cannot be transmitted to the core layer, so that the impact strength is lowered.
상기 에틸렌 불포화 방향족 단량체로는 스티렌, 알파메틸스티렌, 비닐톨루엔 및 3-4-디클로로스티렌 등이 있으며, 이 중 스티렌이 가장 바람직하다. 사용 범위는 5 ~ 25 중량%가 바람직하다. 에틸렌 불포화 방향족 단량체는 굴절률이 높아 착색성을 향상시키는 역할을 한다. 하지만, 5 중량% 이하 사용하면 착색성 향상의 효과가 미미하며, 25 중량% 이상 사용하면 메트릭스 수지와의 상용성이 낮아 충격강도에 악영향을 미친다. The ethylenically unsaturated aromatic monomers include styrene, alphamethylstyrene, vinyltoluene, 3-4-dichlorostyrene and the like, of which styrene is most preferred. The use range is preferably 5 to 25% by weight. The ethylenically unsaturated aromatic monomer has a high refractive index and serves to improve colorability. However, when the content is less than 5% by weight, the effect of improving the colorability is insignificant. When the content is more than 25% by weight, the compatibility with the matrix resin is low, which adversely affects the impact strength.
상기 ⅰ) ,ⅱ) 이외의 공중합 가능한 1종 이상의 비닐계 화합물은 에틸 아크릴레이트, 프로필 아크릴레이트, 이소프로필 아크릴레이트, 부틸 아크릴레이트 등의 알킬 아크릴레이트계 단량체, 아크릴로 니트릴과 같은 비닐 시안 화합물 등이 이용될 수 있다. 사용 범위는 0 ~ 2 중량%가 바람직하다.The at least one copolymerizable vinyl-based compound other than iv) and ii) may be an alkyl acrylate-based monomer such as ethyl acrylate, propyl acrylate, isopropyl acrylate or butyl acrylate, a vinyl cyan compound such as acrylonitrile, or the like. This can be used. The use range is preferably 0 to 2% by weight.
그라프트 쉘 중합시 사용되는 유화제는 상기 고무질 중합체를 중합할 때 사 용하는 것과 동일한 것으로, 유화중합 기술에서 잘 알려진 다양한 종류 중에서 선택될 수 있으나, 지방산 염과 같은 약산의 알카리 금속염들이 바람직하다. 예를 들어 지방산 칼륨염, 올레인산 칼륨염 등이 사용될 수 있다. 상기 유화제의 사용량은 0.5 내지 2.0 중량부가 바람직하다. 유화제의 사용량이 상기 범위보다 소량 사용하면 중합 중 과량의 응고물이 발생하여 비생산적이며, 과량 사용하면 사출 성형시 성형품 외관에서 가스가 발생할 우려가 있어 바람직하지 못하다. The emulsifier used in the graft shell polymerization is the same as that used when polymerizing the rubbery polymer, and may be selected from various kinds well known in the emulsion polymerization technique, but alkali metal salts of weak acids such as fatty acid salts are preferable. For example, fatty acid potassium salts, potassium oleate salts and the like can be used. The amount of the emulsifier is preferably 0.5 to 2.0 parts by weight. If the amount of the emulsifier is used in a smaller amount than the above range, excessive coagulum is generated during polymerization, which is not productive.
그라프트 쉘 중합시 사용되는 중합 개시제는 t-부틸 하이드로퍼옥사이드, 큐멘하이드로퍼옥사이드, 디이소프로필벤젠하이드로퍼옥사이드 등의 과산화물 및 소디움포름알데히드 술폭실레이트, 에틸렌디아민 테트라나트륨초산염, 황산 제 1철, 소디움파이로포스페이트, 덱스트로스 등의 산화-환원계 촉매를 사용할 수 있다. The polymerization initiators used in the graft shell polymerization are peroxides such as t-butyl hydroperoxide, cumene hydroperoxide, diisopropylbenzene hydroperoxide and sodium formaldehyde sulfoxylate, ethylenediamine tetrasodium acetate, ferrous sulfate Oxidation-reduction catalysts such as sodium pyrophosphate and dextrose can be used.
단량체의 투입방법은 일괄투여 또는 다단계 투입 모두 가능하나, 응고물의 생성을 최소화하며, 반응열의 제어 및 재현성을 높이는 등의 그라프트 반응을 유리하게 하기 위하여 2 ~ 5 시간 동안 연속 투여하는 방법이 바람직하다. The method of adding the monomer may be either batch or multistage, but the method of continuous administration for 2 to 5 hours is preferable in order to minimize the formation of coagulum and to improve the graft reaction such as controlling the heat of reaction and improving reproducibility. .
상기 그라프트 중합은 개시제의 종류에 따라 40 ~ 80 ℃의 온도에서 실시하는 것이 바람직하다. It is preferable to perform the said graft polymerization at the temperature of 40-80 degreeC according to the kind of initiator.
본 발명에 의해 제조한 부타디엔계 충격보강제를 폴리카보네이트 수지와 같은 열가소성 수지 95 내지 98 중량%에 대해, 2 내지 5 중량%를 포함하여 우수한 저온충격강도와 착색성을 갖는 열가소성 수지 조성물을 제공한다. Butadiene-based impact modifier prepared by the present invention, including 2 to 5% by weight relative to 95 to 98% by weight of a thermoplastic resin such as polycarbonate resin provides a thermoplastic resin composition having excellent low-temperature impact strength and colorability.
이하, 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시하나, 이는 발명의 구체적 이해를 돕기 위한 것으로, 본 발명이 하기 실시예에 한정되는 것은 아니다.Hereinafter, preferred examples are provided to help the understanding of the present invention, which is intended to help a specific understanding of the present invention, and the present invention is not limited to the following examples.
[실시예][Example]
[실시예 1]Example 1
(고무중합체 제조)(Rubber polymer production)
질소 치환된 중합 반응기(오토크레이브)에 이온교환수 75 중량부, 단량체로 1,3-부타디엔 60 중량부, 유화제로 로진산 칼륨염 1.4 중량부, 올레인산 포타슘염 0.6 중량부, 전해질로 탄산칼륨(K2CO3) 0.9 중량부, 분자량조절제로 3급 도데실메르캅탄(TDDM) 0.3 중량부, 개시제로 과황산 칼륨(K2S2O8) 0.3 중량부를 일괄 투여하고 반응온도 70 ℃에서 중합 전환율 30 내지 40 %인 시점까지 반응시킨 후, 먼저 올레인산 포타슘 0.7 중량부를 투여한 다음 1,3-부타디엔 20 중량부를 일괄투여하여 70 ℃에서 중합 전환율 60 %인 시점까지 반응시킨 후, 나머지 1,3-부타디엔 20 중량부를 일괄 투여하여 80 ℃ 까지 승온시킨 후 중합 전환율이 95 %인 시점에서 반응을 종료하였다. 중합에 소요된 시간은 23 시간이었으며, 수득된 고무질 중합체 라텍스의 겔 함량은 76 %이고, 평균 입경은 305 nm 였다. 75 parts by weight of ion-exchanged water, 60 parts by weight of 1,3-butadiene as monomer, 1.4 parts by weight of potassium rosin salt as emulsifier, 0.6 parts by weight of potassium oleate salt, and potassium carbonate as electrolyte in a nitrogen-substituted polymerization reactor (autoclave) K 2 CO 3 ) 0.9 parts by weight, 0.3 parts by weight of tertiary dodecyl mercaptan (TDDM) as a molecular weight regulator, 0.3 parts by weight of potassium persulfate (K 2 S 2 O 8 ) as an initiator and polymerization at a reaction temperature of 70 ℃ After the reaction was carried out to the time of 30 to 40% conversion rate, 0.7 parts by weight of potassium oleate was first administered, and then 20 parts by weight of 1,3-butadiene was collectively reacted at 70 ° C. to the point of polymerization conversion rate of 60%, and then the remaining 1,3 20 parts by weight of butadiene was collectively heated to 80 ° C, and the reaction was terminated when the polymerization conversion was 95%. The polymerization time was 23 hours, the gel content of the obtained rubbery polymer latex was 76%, the average particle diameter was 305 nm.
상기에서 겔함량은 고무라텍스를 묽은 산 또는 금속염을 사용하여 응고한 후, 세척하여 60 ℃의 진공 오븐에서 24 시간 동안 건조한 다음, 얻어진 고무 덩어 리를 가위로 잘게 자른 후, 1 g의 고무 절편을 톨루엔 100 g에 넣고 48 시간 동안 실온의 암실에서 보관 후, 졸과 겔로 분리하여 측정하였다.In the above gel content, the rubber latex is coagulated with dilute acid or metal salt, washed, dried in a vacuum oven at 60 ° C. for 24 hours, and then chopped the obtained rubber mass with scissors, and then 1 g of rubber sections are cut. 100 g of toluene was stored in a dark room at room temperature for 48 hours, and then separated into sol and gel and measured.
(그라프트 공중합체 제조)(Manufacture of graft copolymer)
상기 제조된 고무라텍스 70 중량부(고형분)를 밀폐된 반응기에 투입한 후, 질소 충진과 함께 온도를 70 ℃까지 상승, 유지하였다. 피로인산나트륨 0.1 중량부, 덱스트로즈 0.2 중량부, 황화 제 1철 0.002 중량부를 반응기에 일괄 투입하였다. 별도의 혼합장치에서 메틸 메타크릴레이트 25.5 중량부, 스티렌 4.5 중량부, 올레인산 칼륨 1.5 중량부, 큐멘 하이드로퍼옥사이드 0.1 중량부, 이온교환수 20 중량부를 혼합하여 단량체 유화액을 제조하였다. 상기 단량체 유화액을 반응기에 2.5 시간에 걸쳐 연속적으로 투입하였다. 투입이 완료된 지 30 분후에 큐멘 하이드로퍼옥사이드 0.03 중량부를 투입하고 동일 온도에서 1 시간 동안 숙성시켜 반응을 종료하였다. 중합 종료 후, 입경은 3200 Å이고 중합 전환율은 98 %였고, 고형분 함량은 42 %였다. 이 라텍스에 산화방지제를 투여하고 황산 수용액으로 응집한 후 탈수 및 건조하여 충격보강제 수지 분말을 얻었다. 70 parts by weight (solid content) of the prepared rubber latex was added to a closed reactor, and the temperature was raised and maintained at 70 ° C. with nitrogen filling. 0.1 parts by weight of sodium pyrophosphate, 0.2 parts by weight of dextrose, and 0.002 parts by weight of ferrous sulfide were introduced into the reactor at once. In a separate mixing device, 25.5 parts by weight of methyl methacrylate, 4.5 parts by weight of styrene, 1.5 parts by weight of potassium oleate, 0.1 parts by weight of cumene hydroperoxide, and 20 parts by weight of ion-exchanged water were mixed to prepare a monomer emulsion. The monomer emulsion was continuously added to the reactor over 2.5 hours. 30 minutes after the completion of the addition, 0.03 parts by weight of cumene hydroperoxide was added and aged at the same temperature for 1 hour to terminate the reaction. After the completion of the polymerization, the particle size was 3200 mm 3, the polymerization conversion was 98%, and the solid content was 42%. An antioxidant was added to this latex, coagulated with an aqueous sulfuric acid solution, and then dehydrated and dried to obtain an impact modifier resin powder.
(열가소성 수지 조성물의 제조)(Production of the thermoplastic resin composition)
폴리카보네이트(LG-Dow사의 PC 200-1) 97 중량부와 상기 제조된 충격보강제 3 중량부, 그 밖에 가공 첨가제 0.5 중량부와 안료 0.02 중량부를 혼합한 후, 리스트리츠(Leistritz)사의 트윈 스크류 압출기를 사용하여 200 rpm에 계량 속도 60 kg/hr, 250 ~ 320 ℃의 온도로 압출하여 펠렛(pellet)을 얻었다. 이 펠렛을 엔겔(ENGEL)사의 EC100 φ30 사출기를 사용하여 250 ~ 320 ℃의 온도로 사출하여 충격강도, 착색성을 평가하기 위한 시편으로 제조하였다.97 parts by weight of polycarbonate (PC 200-1 of LG-Dow), 3 parts by weight of the above-mentioned impact modifier, 0.5 parts by weight of processing additives and 0.02 parts by weight of pigment, and then twin screw extruder of Leistritz Pellets were obtained by extrusion at 200 rpm using a weighing speed of 60 kg / hr and a temperature of 250 to 320 ° C. This pellet was injected into a temperature of 250 ~ 320 ℃ using an Eng100 EC100 φ 30 injection machine was prepared as a specimen for evaluating the impact strength, colorability.
[실시예 2][Example 2]
상기 실시예 1과 동일하게 수행하되, 열가소성 수지 제조시 폴리카보네이트 95 중량부에 충격보강제 5 중량부를 첨가하였다.In the same manner as in Example 1, 5 parts by weight of an impact modifier was added to 95 parts by weight of polycarbonate when preparing a thermoplastic resin.
[실시예 3][Example 3]
상기 실시예 1과 동일하게 수행하되, 고무라텍스를 감량하여 60 중량부(고형물)를 투입하고, 단량체 유화액으로 메틸 메타크릴레이트 34 중량부, 스티렌 6 중량부를 혼합 제조하였다.In the same manner as in Example 1, by reducing the rubber latex, 60 parts by weight (solids) was added, and 34 parts by weight of methyl methacrylate and 6 parts by weight of styrene were prepared as a monomer emulsion.
[실시예 4]Example 4
상기 실시예 1과 동일하게 수행하되, 고무라텍스를 증량하여 80 중량부(고형물)를 투입하고, 단량체 유화액으로 메틸 메타크릴레이트 17 중량부, 스티렌 3 중량부를 혼합 제조하였다.In the same manner as in Example 1, the rubber latex was increased to add 80 parts by weight (solid), and 17 parts by weight of methyl methacrylate and 3 parts by weight of styrene were prepared as a monomer emulsion.
[실시예 5][Example 5]
상기 실시예 1과 동일하게 수행하되, 단량체 유화액으로 메틸 메타크릴레이트 28.5 중량부, 스티렌 1.5 중량부를 혼합 제조하여 실시예 1에 비해 스티렌을 감량하였다.In the same manner as in Example 1, 28.5 parts by weight of methyl methacrylate and 1.5 parts by weight of styrene were prepared as a monomer emulsion to reduce styrene.
[실시예 6][Example 6]
상기 실시예 1과 동일하게 수행하되, 단량체 유화액으로 메틸 메타크릴레이 트 22.5 중량부, 스티렌 7.5 중량부를 혼합 제조하여 실시예 1에 비해 스티렌을 증량하였다.In the same manner as in Example 1, 22.5 parts by weight of methyl methacrylate and 7.5 parts by weight of styrene were prepared as a monomer emulsion to increase styrene.
[비교예 1]Comparative Example 1
상기 실시예 1과 동일하게 수행하되, 열가소성 수지 제조시 폴리카보네이트 90 중량부에 충격보강제 10 중량부를 첨가하여 실시예 1에 비해 충격보강제를 증량하였다.In the same manner as in Example 1, when the thermoplastic resin was prepared by adding 10 parts by weight of the impact modifier to 90 parts by weight of polycarbonate, the impact modifier was increased compared to Example 1.
[비교예 2]Comparative Example 2
상기 실시예 1과 동일하게 수행하되, 열가소성 수지 제조시 폴리카보네이트 99 중량부에 충격보강제 1 중량부를 첨가하여 실시예 1에 비해 충격보강제를 감량하였다.In the same manner as in Example 1, when the thermoplastic resin was prepared by adding 1 part by weight of the impact modifier to 99 parts by weight of polycarbonate, the impact modifier was reduced compared to Example 1.
[비교예 3][Comparative Example 3]
상기 실시예 1과 동일하게 수행하되, 고무 코어의 입경이 260 nm인 것을 사용하였다. The same procedure as in Example 1, except that the particle diameter of the rubber core was 260 nm.
[비교예 4][Comparative Example 4]
상기 실시예 1과 동일하게 수행하되, 고무 코어의 입경이 340 nm인 것을 사용하였다. The same procedure as in Example 1, except that the particle diameter of the rubber core was 340 nm.
[비교예 5][Comparative Example 5]
상기 실시예 1과 동일하게 수행하되, 고무라텍스를 50 중량부(고형물)를 투입하고, 단량체 유화액으로 메틸 메타크릴레이트 42.5 중량부, 스티렌 7.5 중량부 를 혼합 제조하였다.In the same manner as in Example 1, 50 parts by weight (solids) of rubber latex was added thereto, and 42.5 parts by weight of methyl methacrylate and 7.5 parts by weight of styrene were prepared as a monomer emulsion.
[비교예 6][Comparative Example 6]
상기 실시예 1과 동일하게 수행하되, 고무라텍스를 90 중량부(고형물)를 투입하고, 단량체 유화액으로 메틸 메타크릴레이트 8.5 중량부, 스티렌 1.5 중량부를 혼합 제조하였다.In the same manner as in Example 1, 90 parts by weight (solids) of the rubber latex was added, and 8.5 parts by weight of methyl methacrylate and 1.5 parts by weight of styrene were prepared as a monomer emulsion.
[비교예 7][Comparative Example 7]
상기 실시예 1과 동일하게 수행하되, 단량체 유화액으로 메틸 메타크릴레이트 30 중량부를 단독 투입하였다.In the same manner as in Example 1, 30 parts by weight of methyl methacrylate was added alone as a monomer emulsion.
[비교예 8][Comparative Example 8]
상기 실시예 1과 동일하게 수행하되, 단량체 유화액으로 메틸 메타크릴레이트 21 중량부, 스티렌 9 중량부를 혼합 제조하여 실시예 1에 비해 스티렌을 증량하였다.In the same manner as in Example 1, 21 parts by weight of methyl methacrylate and 9 parts by weight of styrene were prepared by mixing the monomer emulsion to increase styrene.
[비교예 9][Comparative Example 9]
상기 실시예 1과 동일하게 수행하되, 단량체 유화액으로 메틸 메타크릴레이트 25.5 중량부, 에틸 아크릴레이트 4.5 중량부를 혼합 제조하였다.The same procedure as in Example 1, except that 25.5 parts by weight of methyl methacrylate and 4.5 parts by weight of ethyl acrylate were prepared as a monomer emulsion.
[비교예 10][Comparative Example 10]
상기 실시예 1과 동일하게 수행하되, 단량체 유화액으로 메틸 메타크릴레이트 25.5 중량부, 아크릴로니트릴 4.5 중량부를 혼합 제조하였다.The same procedure as in Example 1, except that 25.5 parts by weight of methyl methacrylate and 4.5 parts by weight of acrylonitrile were prepared as a monomer emulsion.
실시예 1 ~ 6 및 비교예 1 ~ 10에서 열가소성 수지 조성물에 사용된 고무라 텍스의 입경 및 함량, 그라프트 공중합체의 조성 및 함량에 따른 각각의 Izod 충격강도와 착색성을 측정하여 하기 표 1에 나타내었다.In Examples 1 to 6 and Comparative Examples 1 to 10, the Izod impact strength and colorability of the rubber latex used in the thermoplastic resin composition and the composition and content of the graft copolymer were measured and shown in Table 1 below. It was.
[물성 평가][Property evaluation]
충격 강도의 평가Evaluation of impact strength
충격강도는 ASTM D-256 규격에 따른 충격 시편을 만들어 1/8 인치 시편을 상온과 -30℃ 에서 각각 아이조드(Izod) 충격강도를 측정하였다.Impact strength was measured by making impact specimens according to ASTM D-256 standard and measuring Izod impact strengths at room temperature and -30 ° C for 1/8 inch specimens, respectively.
착색성의 평가Evaluation of coloring
착색성은 압사출시 착색제를 넣어서 가공한 시편들에 대하여 컬러시험기를 통한 CIE-Lab 색 값을 측정하였는데, 착색이 가장 잘 된 시편(착색제의 색과 가장 유사한 시편)을 기준으로 색 값의 차이를 나타내는 △E = (△L2 +△a2 + △b2)1/2 로 착색의 정도를 구분하였다. △E값이 2 이하인 경우 5점, △E값이 2~4인 경우를 4점, △E값이 4~6인 경우를 3점, △E값이 6~8인 경우를 2점, △E값이 8을 초과하는 경우 1점을 부여하는 방식을 사용하였다.The colorability measured the CIE-Lab color value through the color tester for the specimens processed by adding the colorant during the injection molding, and showed the difference in the color values based on the specimen with the best coloration (the specimen most similar to the color of the colorant). The degree of coloring was distinguished by ΔE = (ΔL 2 + Δa 2 + Δb 2 ) 1/2 . 5 points for △ E value of 2 or less, 4 points for △ E value of 2 to 4, 3 points for △ E value of 4 to 6, 2 points for △ E value of 6 to 8, △ When E value exceeded 8, the method of giving 1 point was used.
[표 1][Table 1]
충격보강제
함량
(중량%)Butadiene
Impact modifier
content
(weight%)
(Kgf-cm/cm)Izod impact strength
(Kgf-cm / cm)
(중량부)content
(Parts by weight)
함량
(중량부)MMA
content
(Parts by weight)
종류 및함량
(중량부)Comonomer
Type and content
(Parts by weight)
*, ** 응고물 다량, 최종 라텍스 고형분 함량 32 % *, ** large amount of coagulum, 32% final latex solids content
상기 표 1에서 MMA는 메틸메타크릴레이트, SM은 스티렌, EA는 에틸 아크릴레이트, AN은 아크릴로니트릴을 각각 나타낸다.In Table 1, MMA represents methyl methacrylate, SM represents styrene, EA represents ethyl acrylate, and AN represents acrylonitrile, respectively.
상기 표 1에 나타난 바와 같이, 고무 라텍스의 입경과 함량, 부타디엔계 충격보강제의 조성 및 함량을 변화시킬 경우 열가소성 수지 조성물의 충격강도와 착색성이 변화함을 확인하였다. As shown in Table 1, it was confirmed that the impact strength and colorability of the thermoplastic resin composition were changed when the particle diameter and content of the rubber latex and the composition and content of the butadiene-based impact modifier were changed.
즉, 실시예 1 내지 실시예 4 에서와 같이 부타디엔계 충격보강제와 고무 라텍스의 함량을 변화시켰을 때 착색성은 유사한 값을 보였지만, 고무 라텍스 70 중량부에서 Izod 충격강도의 향상 효과가 있었고, 실시예 5 와 같이 그라프트 쉘을 제조함에 있어 스티렌을 소량 사용했을 때에는 충격강도의 향상 효과는 있지만, 착 색성이 저하되었다. That is, when the contents of the butadiene-based impact modifier and the rubber latex were changed as in Examples 1 to 4, the coloring properties showed similar values, but there was an effect of improving the Izod impact strength at 70 parts by weight of the rubber latex. As described above, when a small amount of styrene was used in the manufacture of the graft shell, the impact strength was improved, but the coloring property was lowered.
또한, 실시예 6 와 같이 그라프트 쉘을 제조함에 있어 스티렌을 증량했을 때에는 착색성은 향상되나, 충격강도가 저하되는 결과를 보였다. In addition, in the manufacture of the graft shell as in Example 6, when the styrene was increased, the coloring property was improved, but the impact strength was lowered.
비교예 1 내지 2 와 같이 부타디엔계 충격보강제의 함량을 소량 사용하거나 과량 사용할 경우 저온충격강도의 향상 효과가 크지 않다. 비교예 3 내지 4 와 같이 고무 라텍스의 입경을 변화시켰을 경우 충격강도의 향상 효과가 없었으며, 비교예 5 내지 비교예 6 에서와 같이 고무 라텍스를 소량 사용하거나 과량 사용할 경우 충격강도의 향상 효과가 크지 않다. 비교예 7과 같이 그라프트 쉘을 제조함에 있어 스티렌을 사용하지 않을 경우 착색성이 저하되며, 비교예 8과 같이 그라프트 쉘의 스티렌을 과량 사용할 경우 착색성은 향상되었으나 충격강도가 저하된다. 비교예 9와 같이 그라프트 쉘을 제조함에 있어 스티렌을 사용하지 않고 에틸 아크릴레이트로 변경하여 사용하였을 때 충격강도와 착색성의 향상효과가 적다. 또한, 비교예 10과 같이 그라프트 쉘을 제조함에 있어 스티렌을 사용하지 않고 아크릴로니트릴로 변경하여 사용하였을 때 착색성은 향상되었으나 충격강도가 저하되는 사실을 확인할 수 있었다.When using a small amount or an excessive amount of butadiene-based impact modifiers as in Comparative Examples 1 to 2, the effect of improving the low temperature impact strength is not large. When the particle diameter of the rubber latex was changed as in Comparative Examples 3 to 4, there was no effect of improving the impact strength. not. In the manufacture of the graft shell as in Comparative Example 7, the colorability is lowered when styrene is not used. When the styrene of the graft shell is used in excess as in Comparative Example 8, the colorability is improved, but the impact strength is lowered. In preparing the graft shell as in Comparative Example 9, the effect of improving the impact strength and the coloring property is small when the acrylate is used instead of styrene. In addition, in the manufacture of the graft shell as in Comparative Example 10, when the styrene was used instead of acrylonitrile, the colorability was improved, but it was confirmed that the impact strength was lowered.
상기에서 본 발명은 기재된 구체 예를 중심으로 상세히 설명하였지만, 본 발명의 범주 및 기술사상 범위 내에서 다양한 변형 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다.Although the present invention has been described in detail with reference to the described embodiments, it will be apparent to those skilled in the art that various modifications and variations are possible within the scope and spirit of the present invention, and such modifications and modifications fall within the scope of the appended claims. It is also natural.
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KR20130090843A (en) * | 2012-02-06 | 2013-08-14 | 주식회사 엘지화학 | Methylmethacrylate-butadiene-styrene impact modifier and polycarbonate resin composition comprising the same |
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WO2016105171A1 (en) * | 2014-12-24 | 2016-06-30 | 주식회사 엘지화학 | Method for preparing diene-based rubber latex and acrylonitrile-butadiene-styrene graft copolymer comprising same |
KR102280689B1 (en) | 2017-07-28 | 2021-07-22 | 주식회사 엘지화학 | Core-shell copolymer, method for preparing the copolymer and thermoplastic resin composition comprising the copolymer |
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