KR101222383B1 - Distribution and Checking System of Metal Scrap Compressed Material using Image Data And Method Thereof - Google Patents
Distribution and Checking System of Metal Scrap Compressed Material using Image Data And Method Thereof Download PDFInfo
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- KR101222383B1 KR101222383B1 KR1020110057328A KR20110057328A KR101222383B1 KR 101222383 B1 KR101222383 B1 KR 101222383B1 KR 1020110057328 A KR1020110057328 A KR 1020110057328A KR 20110057328 A KR20110057328 A KR 20110057328A KR 101222383 B1 KR101222383 B1 KR 101222383B1
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- vehicle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The present invention provides the distribution and image data of metal scrap compacts related to the distribution and acquisition of metal scrap image data, the acquisition and transmission of metal scrap image data, and the identification of abnormalities. The inspection system utilized and a method thereof are disclosed.
The present invention secures image data before compression of a metal scrap, and then attaches an ID to the finished compressed product and provides relevant data of the compressed product to the steel mill at the same time as it is shipped. By checking whether there is an abnormality and classifying it at the same time as the receipt, it can improve the inspection efficiency drastically, or by using the metal scrap image data before compression for the arrival and inspection, it is possible to separate the good and bad compresses. Blocking the blast furnace entrance and pre-injection inspection, the scrap image data is preserved according to the individual ID, so that the responsible material can be identified in the event of an accident caused by the introduction of foreign substances, and the movement of the compressed material is monitored and recorded in real time. Unpleasant accidents such as theft incidents in the distribution process It is useful effects can be prevented.
Description
The present invention provides the distribution and image data of metal scrap compacts related to the distribution and acquisition of internal and external image data of the metal scrap compressed material from the shipment of the metal scrap compressed material to the final stage of input of the blast furnace of the steel mill, and the identification of abnormality. The inspection system and method using the same.
As is well known, there are many materials such as tongues from various production activities, molds used and disposed of in various production activities, rebars from demolition buildings, scrap cars from consumption activities, and metal waste such as waste gas cans and cans. Metal scrap is sorted, collected and melted to manufacture various steel materials, thereby recycling resources used for steel production, saving energy, and consequently protecting the environment.
To this end, metal scraps made of various shapes and materials are classified according to materials through basic classification, and the compacted metal scraps are formed into shapes and specifications that can be directly loaded into a blast furnace at the steelmaking company.
Such metal scrap compacts should generally have a sum of width, length, and height of not less than 600 mm and not more than 2,100 mm, and have a maximum length of less than 800 mm and a density of not less than 0.15 g / cm 3 .
In order to manufacture such a metal scrap compacted material, a metal scrap such as steel scrap collected by various paths or a non-ferrous scrap such as aluminum or copper is conventionally classified, and these sorted metal scraps are put into a compression apparatus and compressed to meet the selected specifications. It was molded into a hexahedron to form an iron scrap compact.
These metal scrap compacts must be made of pure metal, of course, but some metal scrap compact manufacturers are contaminated and damaged by the blast furnace molten steel in which steel scrap is provided as the metal scrap is increased by mixing impurities. There was a problem.
As a result, the inspector gets on the vehicle loaded with the metal scraps and uses the metal scrap compressed material after visual inspection every day, so it takes a lot of time and effort to inspect the metal scrap compressed material. Since it is a compression of several metals, the sharp metal protrudes in various directions even after compression, so the process of inspecting it on a loading vehicle is very dangerous. Since it is a heavy weight that cannot be handled by manpower, it is impossible to observe each side of the compressed product evenly, so it is difficult to guarantee the reliability of the inspection.In case of problems, it is difficult to verify the responsible materials. If its cause and responsibilities are impossible to identify There is a problem.
Therefore, a precise inspection to check the inside by shocking or decomposing the metal scrap compressed material which is received into the steelworks irregularly is also performed, but it is time and costly and cannot be carried out with sufficient frequency. Accordingly, metal scrap compacts manufacturers are still manufacturing metal scrap compacts by incorporating impurities.
In addition, in the past, a number of unjust cases have occurred in the transportation process from the manufacture of the metal scrap compacted material to just before it is introduced into the steelworks furnace.
That is, the weight difference between the total weight of the vehicle loaded with metal scrap and the tolerance weight after unloading in the steelworks weighbridge is calculated so that the weight and number of the metal scrap compressed materials can be determined. There is an irregularity that manipulates the results of weighing the vehicle through public offering.
In addition, part of the loaded metal scrap is removed, and water is added to the weight of the removed metal scrap compressed material through the weighbridge. Unclean cases are frequently occurring.
An object of the present invention to solve this problem is to take the image of the moment the metal scrap is loaded in order to carry out the compression process before shipment of the metal scrap compressed material to secure the image data, and to identify the compression means to the compressed material after performing the compression process In addition, the vehicle registration number, tolerance weight, loading gross weight, departure year, month, day, hour and minute data of the vehicle loaded with a plurality of compressed materials are stored and provided to the steelworks server. The present invention provides an inspection system and a method using the distribution and image data of metal scrap compressed material that can be used for receipt and inspection on the side.
In order to achieve the above object, the present invention provides a camera for securing image data by performing photographing while a metal scrap is loaded in a compression chamber of a compression product manufacturer, and an identification for attaching identification means to the corresponding compressed product. Means attachment device, and a microprocessor equipped with a weighbridge to input the tolerance weight secured at the time of registration of the vehicle, the total weight of the vehicle detected by the load cell after loading is completed, the vehicle number, and the departure time of the weighbridge; A memory for storing data and data obtainable from the weighbridge;
An infrared transmitter for detecting the start of operation of the apparatus for attaching the identification means operated by the microprocessor when the compressed article reaches a predetermined position, an infrared receiver, and a driver for driving them;
A multiplexer for sequentially outputting image data output from one or more cameras, a connector for transferring the generated compressed data to a terminal,
A terminal for transmitting the generated compressed data through a communication network such as the Internet or an intranet,
Distribution and image of metal scrap compressed material consisting of a steel mill server connected to the terminal and a communication network, and a check system equipped with an identification means reader and a display for the inspector installed adjacent to the weighing bridge and the blast furnace input conveyor connected to the steel mill server and the LAN. We propose an inspection system using data and a method thereof.
In this way, the present invention is to produce a compressed product in the compressed material manufacturer to carry the image data of the metal scrap is put into the compression chamber, the ID data of the compressed material in which the metal scrap is compressed, and various data that can be obtained from the weighbridge By serving to the submission server before reaching
If necessary, the inspector can quickly and accurately read the metal scrap status of the compressed product in the working place where the display is installed and determine the abnormality before the vehicle arrives at the steel mill.
The defective compacts that have a problem can be secured by selecting ID in advance, and the compressed materials made of good metal scrap can be sorted and put into the blast furnace immediately upon arrival of the vehicle, thereby improving work efficiency. It becomes possible.
In addition, in the case of inspection after pre-injection, it is possible to identify the responsible material by obtaining image data from the memory where the metal scraps manufactured the compressed material are stored in case of accidents caused by the introduction of foreign substances, so that the compressed material of good quality can be distributed. It will be able to induce.
In addition, in the present invention, the compressed material may be input to the blast furnace while reading the ID of the compressed product while sequentially loading the compressed product into the blast furnace, and reading the image data in real time.
In addition, in the present invention, when the loaded truck arrives at the steel mill starting from the compressed material manufacturer, the vehicle weighs the vehicle at the weighbridge and monitors whether there is a change in the gross weight of the truck. The absence of water is identified, which has a useful effect of preventing unintended accidents such as thefts that occur during distribution.
In particular, the present invention is not to confirm the abnormality of the metal scrap as a raw material by impacting the bulky and heavy compacts or by using a welding machine to inspect the compressed material, the compression of the metal scrap as a raw material in a compression facility Before the image data is obtained and provided to the steel mill side, there is a useful effect that it is possible to fundamentally and clearly verify the raw material abnormalities of the compressed material.
1 is an explanatory view showing the overall system of the present invention.
Figure 2 is an explanatory view showing a configuration for performing a photographing by a camera in a state in which a metal scrap is charged in the compression chamber before the compression process in the present invention.
Figure 3 is an explanatory view showing a compactor identification means attaching machine according to the present invention.
4 is an explanatory diagram showing the overall configuration of a system for generating compressed data according to the present invention;
5 is a flow chart showing a distribution and inspection method of the compressed material according to the present invention for completing the inspection before the compressed material loading vehicle arrives at the steel mill.
6 is a flow chart showing a distribution and inspection method of a compressed product according to the present invention, which is inspected or pre-injected after a compressed product loading vehicle arrives at an ironworks.
The present invention will be described in detail by embodiments of the present invention with reference to the accompanying drawings so that those skilled in the art to which the present invention pertains can be easily implemented.
First, the overall system according to the present invention is shown in FIG.
As can be seen from the above, the present invention is installed in one or more compact manufacturers and one steel mill, in particular the compact manufacturer is provided with a compact data generation system and the
In addition, the present invention, as shown in FIG. 2, one or
That is, in the present invention, the identification means such as a bar code label or an RFID tag having an adhesive layer is attached to the
In addition, the identification means attaching
Also, in order to move the
In addition, in the present invention, before the metal scrap is charged into the compression chamber and compressed, the image data obtained from the plurality of
In addition, the present invention is equipped with a weighbridge, the vehicle registration number secured at the time of registration of the vehicle, the tolerance weight and the signal detected by the load cell after loading is completed, the total weight data of the vehicle obtained through the A /
The
The overall configuration of the compressed data generation system according to the present invention is shown in FIG. 4, which includes an identification
In addition, as shown in FIG. 1, the
The inspection system is provided with an identification means reader and a
Referring to the flow diagram shown in Figure 5 the operation of the present invention as described above is as follows.
The present invention first outputs the image data obtained immediately before the metal scrap compression from the at least one
Here, the metal scrap compaction equipment is a large-scale automation equipment, and the opening and closing doors of the compression chamber opening and closing of the metal scrap compaction equipment are all controlled automatically. After the metal doors are closed and the closing door is closed, the compression is completed. Since the compression chamber is open because it can not be arbitrarily opened until the completion of the introduction of scraps of metal, the compression chamber is closed after the compression chamber is closed, so that no more metal scraps can be added as well as impurities, and the compression chamber is opened. Continuous image data of the entire process of closing the compression chamber can confirm whether impurities are added.
Subsequently, in the compression chamber of the compression facility, the photographed metal scrap is compressed to form a metal scrap compact 20 (hereinafter referred to as a 'compressed article'), which is dropped during the production process or lifted by a forklift as shown in FIG. 3. It is put on the
Accordingly, the
In this way, the present invention obtains both the ID of the
Subsequently, the
Subsequently, the driver of the forklift lifts the
If this process is repeated, a sufficient number of
After doing this, the driver of the truck loaded with the
The driver then drives the truck to arrive at the steel mill, while the
The terminal 110 transmits such data to the
Accordingly, before the truck driving by the driver reaches the steel mill, the
In this state, the inspector of the steel mill side may use the metal scrap image data for each ID stored in the
In addition, when there is no abnormality as a result of the inspection of the metal scrap image of the compressed product through the
This inspection process can be completed before the vehicle loaded with a number of
In this way, the scrap image of each ID is read, and the ID is classified according to the quantity and part of the compressed product to update the data.
When the vehicle arrives in such a state, the steel mill weighbridge recognizes the vehicle number and notifies the steel mill server through the LAN.
Therefore, the steelworks server determines whether or not the vehicle number corresponds to the vehicle number previously stored in the memory, and if it matches, it is regarded as an authenticated vehicle, and the vehicle that fails authentication has a request for unloading.
In addition, the total weight of the loading vehicle is calculated based on the signal output from the load cell of the weighbridge.
On the basis of this, when the current total weight of the loaded vehicle is out of the tolerance range compared with the stored total weight already transmitted, it is notified that the vehicle is an abnormality.
For example, if a difference of more than 30 kg by more than 30% of the weight of one
As a result, if the ID is judged to be defective, the compressed material is moved to the designated place by the steel mill by the conveyor.
In the case of the ID having been judged to be good, the compressed material is introduced into the blast furnace by the conveyor.
After doing this, when there is no compressed material conveyed by the conveyor for a predetermined time, the work is considered to be finished.
In this process, the present invention immediately transmits the compressed material data to the steelworks server when the vehicle loaded with the compressed material departs to the steel mill side, finishes the inspection in advance, and gets off after the arrival of the vehicle to filter out the compressed product of the defective ID. Since only the compressed material of ID which has been judged as good can be put into the blast furnace, very quick and accurate inspection can be performed.
In addition, the present invention can also be implemented in the form shown in FIG.
That is, in the present invention, unlike the method of FIG. 5 described above, the compressed data and the vehicle data are transmitted to the steelworks server through a communication network.
Image of the metal scrap used to manufacture the compressed material according to the ID of the unloaded compact, if the vehicle registration number certification and the loading gross weight are within tolerance after the vehicle leaving the compact manufacturer has reached the weighbridge of the steelworks. By repeating the process of reading data through the
The present invention is described in more detail with reference to FIG. 6 as follows. In this embodiment, in the same process as in the embodiment of FIG. 5, the compressed material manufacturer and the vehicle-related data are transmitted from the terminal to the steelworks server through the communication network and then transported to the vehicle. After the input, it is determined whether the company is the subject of inspection, and when it is not the target of first-in, the ID of the compressed product which is loaded by the forklift and loaded on the conveyor is sequentially detected. In this process, since the ID of the compressed product is detected by the identification means reader 202 and transmitted to the steelworks server through the LAN, the
If it is determined that the foreign material is contained in the metal scrap of the
In addition, when it is determined that there is no abnormality in the metal scrap of the compact 20, the compact 20 is put into the blast furnace by the conveyor, and data indicating the completion of the blast furnace addition is added to the data of the compact. To update the compressed data.
In addition, in the above-described process, the compressed material which has been unloaded from the vehicle of the inspection target after the first input is continuously injected into the blast furnace through the conveyor at the same time as the unloading, and as shown in FIG. By reading the extrudate ID, and transmits it to the steelworks server through the LAN, the steelworks server updates and stores the data with the contents indicating that the ID data is put into the blast furnace in the memory,
Subsequently, the conveyor is continuously operated to inject the compressed material into the blast furnace.
On the other hand, if a problem occurs due to the foreign matter introduced into the blast furnace due to the amount of water introduced in this way, by checking the
In this way, all the compression loaded on the truck is processed so that there is no loading of the
In addition, as described above, the pre-inspection subject to be pre-injected may be applicable to the case of pre-injection into the blast furnace for the rapid process in the case of a compressed product manufacturer that has a track record of providing a
In addition, in the present invention, a bar code may be used as the identification means, and in this embodiment, the identification means attaching
In addition, in the present invention, an RFID method may be employed as an identification means, and in such an embodiment, an adhesive layer is formed on the RFID tag to be attached to the
In addition, the present invention is provided with a system for identifying the vehicle registration number in the weighbridge and connected to the terminal 110 or the
In addition, the image data secured and provided by the
In addition, in the present invention, the
As mentioned above, this invention is not limited to the above-mentioned embodiment, Of course, it can be carried out in various changes within the summary and concept which this invention intends.
10: Conveyor 20: Compression 30: Through hole
40: camera 50: memory 60: multiplexer
70: microprocessor 71:
90: RFID card reader 100: A / D converter 110: Terminal
120: connector 130: identification means attachment machine 200: steel mill server
201: Display 202: Identification means leader
Claims (6)
Compressed data generation system consisting of a connector for connecting the terminal and the microprocessor,
The steelworks server receives the compressed data of the terminal connected to the microprocessor through a communication network, and the inspection system includes an identification means reader and a display installed adjacent to the weighbridge and blast furnace input conveyor connected to the steelworks server and LAN. Inspection system utilizing distribution and image data of metal scrap compacts.
The weighbridge of the compressed product data generation system outputs a vehicle registration number secured at the time of registration of the vehicle, a tolerance weight, a total weight of the vehicle detected by the weighbridge after completion of loading, and time data starting from the weighbridge, and is output by the microprocessor. Inspection system utilizing the distribution and image data of metal scrap compacts, characterized in that stored in the memory.
The identification means attaching device is to attach a bar code label in the form of an adhesive sticker having an adhesive layer to the compressed material, and the identification means reader connected to the steelworks server and the LAN is a barcode scanner. Inspection system.
The identification means attaching device is adapted to attach the RFID tag provided with the adhesive layer having an adhesive layer to the compressed material, and the identification means reader connected to the steelworks server and the LAN is an RFID reader. One inspection system.
Detecting a compressed product that has been compressed by the identification means attacher, and attaching the compressed object identification means, and storing the ID of the compressed product in a memory;
Storing the weighbridge vehicle data in the weighbridge of the weighbridge by a microprocessor connected to the memory, the identification means attacher and the weighbridge;
Transmitting, by the microprocessor, compressed data including the ID, metal scrap image data, and weighbridge vehicle data from a memory to a terminal;
Transmitting the compressed data to the steelworks server in the terminal;
Outputting the metal scrap image data for each ID from the steelworks server to the display to update and store the compressed data of the ID determined to have found good or abnormality;
A vehicle number is recognized at a weighbridge connected to the steelworks server when the vehicle arrives at the steelworks;
Determining, by the steelworks server, whether or not the gross weight of the weighbridge vehicle is abnormal;
When the compressed material unloaded from a vehicle that is authenticated and the total weight of the load is allowed is loaded and moved on the conveyor, the identification means reader connected to the steel mill server detects the ID of the compressed material passing through the conveyor and stores the memory of the steel mill server. According to the results stored in the distribution of the metal scrap compressed material, characterized in that it is composed of the step of transporting the compressed material to the blast furnace by the conveyor in the case of good, and not to the blast furnace in case of poor. And inspection method utilizing image data.
Detecting a compressed product that has been compressed by the identification means attacher, and attaching the compressed object identification means, and storing the ID of the compressed product in a memory;
Storing the weighbridge vehicle data in the weighbridge of the weighbridge by a microprocessor connected to the memory, the identification means attacher and the weighbridge;
Transmitting, by the microprocessor, compressed data including the ID, metal scrap image data, and weighbridge vehicle data from a memory to a terminal;
Transmitting the compressed data to the steelworks server in the terminal;
Recognizing the vehicle number in the weighbridge of the steelworks,
Determining whether or not an abnormality is made by comparing the compressed data received from the steelworks server with the gross weight of the weighbridge vehicle;
Determining whether the steelworks server is subject to pre-loading inspection;
In the case of a pre-injection inspection subject, the compressed data of the compressed product ID which is unloaded from the vehicle is read and the compressed product is added to the blast furnace after the data indicating the blast furnace input is added;
In case of not being subjected to pre-injection inspection, the compressed data of the compressed product ID which is unloaded from the vehicle is read out, and the inspection step in which the metal scrap image data of the compressed data is displayed on the display for reading;
A compressed product having an ID determined to be abnormal is put into the blast furnace, and the steelworks server updates and stores the compressed product data put into the blast furnace;
The compressed product of the inspected ID where an abnormality is found is moved to a designated place, and the steel mill server further comprises updating and storing the defect determination data in the compressed data of the inspected ID where the abnormality is found. Inspection method using distribution and image data of scrap compacts.
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KR1020110057328A KR101222383B1 (en) | 2011-06-14 | 2011-06-14 | Distribution and Checking System of Metal Scrap Compressed Material using Image Data And Method Thereof |
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KR1020110057328A KR101222383B1 (en) | 2011-06-14 | 2011-06-14 | Distribution and Checking System of Metal Scrap Compressed Material using Image Data And Method Thereof |
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KR101222383B1 true KR101222383B1 (en) | 2013-01-15 |
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CN114852642A (en) * | 2022-05-11 | 2022-08-05 | 智辰云科(重庆)科技有限公司 | Material acceptance device based on BIM technology |
Citations (2)
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KR20070071733A (en) * | 2005-12-30 | 2007-07-04 | 한이진 | A quality monitoring system of butchered chicken line and method thereof |
KR100931911B1 (en) * | 2009-04-20 | 2009-12-22 | 나온아이앤티 (주) | Monitoring method for entrance or exit of vehicle and system thereof |
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KR20070071733A (en) * | 2005-12-30 | 2007-07-04 | 한이진 | A quality monitoring system of butchered chicken line and method thereof |
KR100931911B1 (en) * | 2009-04-20 | 2009-12-22 | 나온아이앤티 (주) | Monitoring method for entrance or exit of vehicle and system thereof |
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