KR101214912B1 - A method for manufacturing a guide tile - Google Patents

Abstract

PURPOSE: A manufacturing method of a guide tile with an improved three-dimensional effect is provided to accurately guide pedestrians and to extend a service life. CONSTITUTION: A manufacturing method of a guide tile with an improved three-dimensional effect is as follows. Loess, white clay, and acid soil are mixed and kneaded. A tile body(51) is obtained by cutting the kneaded mixed soil in a desired size. A glaze layer(52) is formed by naturally drying the tile body and spreading a glaze on the top surface of the top surface of the dried tile body. The tile body with the glaze layer is firstly plasticized for 15 to 30 minutes at a temperature of 1200-1300 degrees. A pattern layer with desired patterns is formed on the top surface of the glaze layer. The tile body is naturally dried and is secondly plasticized for 15 to 30 minutes at a temperature of 1200-1300 degrees. A nonslip transfer paper with ceramic powder is spread on the surface of the pattern layer and is thirdly plasticized at a temperature of 870 degrees. A nonslip layer(55) is formed by roughing the surface of the nonslip transfer paper.

Description

A method for manufacturing a guide tile}

The present invention relates to a method of manufacturing a three-dimensional improved guide tile, and more particularly to a method of manufacturing a three-dimensional improved guide tile to maximize the three-dimensional effect to maximize the effect of promotion and slipping.

In recent years, smoking cessation campaigns have taken place in public buildings and on the streets. Moreover, there is friction between smokers due to the imposition of penalties for smoking in non-smoking areas.

Non-smoking zone signs are usually attached to building walls or attached to power poles to indicate that they are non-smoking zones.

The guide signs disclosed in Korean Utility Model Registration No. 0442893 are installed in various places such as inside the building (mainly, passages such as stairs or corridors) or on roadsides to guide each building or public building. Characters, figures, symbols, etc. suitable for various kinds of buildings or indoors are shown to guide.

In addition, Korean Utility Model Registration No. 0343947 discloses a non-smoking zone automatic guide device, which is provided to inform the smoker or siren that this place is a non-smoking zone before smoking is made when a person enters the non-smoking zone. In addition, smokers or many unspecified individuals are reminded of the situation about smoking cessation zones to suppress smoking.

However, in the case of the above guide signs, the information in the non-smoking area can be changed to an arbitrary location unintentionally because it is fluid, and in the case of the announcement, the boundary of the non-smoking area is vague and the guide must be continuously broadcasted. There is a problem of providing a different noise source.

Meanwhile, as shown in FIG. 1, the sidewalk block disclosed in Korean Patent Registration No. 1123237 has a top plate member 10 having various patterns, a lighting member 20 that is variable in various colors, and the top plate. It consists of the lower board member 30 made to be sealed by the lower part of the member 20.

The upper plate member 10 is printed in the same shape as the transmission portion 11, the resin layer (not shown) to be fused to the lower surface of the upper plate member 10, the illumination is emitted in various patterns, and the transmission portion 11 To form a printing sheet layer (not shown) bonded to the lower surface of the resin layer 12.

The lighting member 20 forms an LED unit 21 for emitting light and a control switch 22 for controlling the color of the LED unit 21 to be changed.

The lower plate member 30 forms a support frame 31 to be coupled to the upper plate member 10.

Sidewalk block of the above configuration is transmitted through a variety of patterns inside the divergence

Due to the lighting is to improve the visual landscape and design effects of the road, there is an advantage to provide convenience to pedestrians.

By the way, the sidewalk block of the above configuration has a problem that the structure is complicated and easy to be damaged by pedestrians and other heavy loads, the economic loss in maintenance.

Korea Utility Model Registration No. 0442893 Korea Utility Model Registration No. 0343947 Korean Patent Registration No. 1123237

The present invention has been created to solve the above problems, it is possible to accurately guide the display of the area to the pedestrians to guide, and to make it possible to clearly inform the intention of the guidance by three-dimensional representation of the guidance phrases, An object of the present invention is to provide a method of manufacturing a guide tile having a three-dimensional effect, which has a simple structure, which can extend the service life of a conventional guide tile.

Method for producing a three-dimensional improved guide tile to achieve the above object is a) mixing and kneading a loess, white clay and wild clay;

b) extruding the kneaded mixed soil and cutting to a desired size to obtain a tile body;

c) forming a glaze layer by naturally drying the tile body and applying a glaze on the upper surface;

d) first firing the tile body having the glaze layer formed at 1200 to 1300 ° C. for 15 to 30 minutes;

e) forming a patterned layer forming a desired shape on the upper surface of the glaze layer;

f) naturally drying the tile body for 24 hours, and secondary firing for 15 to 30 minutes at 1200 to 1300 ° C.,

g) transferring the non-slip transfer paper coated with ceramic powder on the surface of the patterned layer and tertiary firing at 870 ° C. to partially melt the ceramic powder to thereby roughen the surface to form a non-slip layer. do.

On the other hand, in the production method of the present invention, the step of forming the pattern layer is characterized in that the silk printing using the ink to which the ceramic powder is added, or printed with a ceramic printer.

The forming of the pattern layer may include drawing a desired sketch on the glaze layer so as to protrude higher than an upper surface of the tile body with a glaze of a first color, and a paint mixture in which ceramic powder and a second color paint are mixed. Coloring the sketch as a boundary, characterized in that consisting of a higher color than the sketch.

Method of producing a three-dimensional improved guide tile to achieve the above object

a) mixing and kneading the loess, the clay and the loach,

b) extruding the kneaded mixed soil and cutting to a desired size to obtain a tile body;

c) naturally drying the tile body and applying glaze on the upper surface;

d) first firing the glaze-coated tile body at 1200 to 1300 ° C. for 15 to 30 minutes;

e) drawing a desired sketch on the upper surface of the tile body to which the glaze is applied to protrude higher than the upper surface of the tile body with the glaze of the first color;

f) coloring the paint mixture in which the ceramic powder and the paint of the second color are mixed on the basis of the sketch, but primary coloring higher than the sketch;

g) naturally drying the primary colored tile body and secondary firing for 15 to 30 minutes at 1200 to 1300 ° C.,

h) forming a partition wall with paraffin wax along the sketch higher than the paint mixture colored in step f);

i) coating the paint mixture on the upper surface of the paint mixture colored in step f) at the boundary of the partition wall, and performing secondary coloring such that there is a difference in height between the coloring portions adjacent to the partition wall;

j) naturally drying the secondary colored tile body and removing the partition wall by calcining for 3 to 15 minutes at 1200 to 1300 ° C. for 15 to 30 minutes;

k) roughening the surface by applying an oil to the secondary colored surface and then applying a ceramic powder and quaternary firing at 870 ° C. to partially melt the ceramic powder.

In addition, the manufacturing method of the present invention is characterized in that it further comprises the step of forming a recessed groove in a desired pattern on the side of the partition after step h).

First, the method of manufacturing the guide tile 50 of the present invention can minimize the peeling or deterioration of the expressed pattern and shape by forming a ceramic powder melted on the colored paint mixture 54 and the non-slip layer 55, in particular, It is possible to give a three-dimensional effect by coloring the paint mixture 54 higher than the sketch 53 forming the boundary between the adjacent paint mixtures 54.

Second, since the boundary bone is deeply formed between the paint mixtures 154 and 154a by the partition wall 156 such as paraffin wax, the three-dimensional effect of the manufactured guide tile 150 is further improved.

Third, by forming the concave groove 156a of the desired pattern in the partition wall 156 such as paraffin wax, and by forming the projections 154b of the predetermined pattern on the side surface of the cured paint mixture 154a after coloring, another three-dimensional impression To be given.

That is, by allowing the upper and side portions of the visually visible paint mixture 154a to be expressed in three dimensions, it is possible to maximize the guiding effect by improving the three-dimensional visibility and attracting attention.

1 is an exploded perspective view showing a conventional sidewalk block,
Figure 2 is a schematic diagram showing a state in which the guide tile produced by the method of the present invention is installed,
Figure 3 is a schematic diagram illustrating the installation state of the guide tile produced by the method of the present invention,
4A to 4D are process charts illustrating a manufacturing method of the first embodiment;
5 is a photograph showing a transfer paper forming a non-slip layer;
6A to 6F are process drawings for explaining the manufacturing method of the second embodiment;
7A to 7C are flowcharts of the third embodiment.

The present invention can accurately guide the display of the area to be pedestrians to guide, can be a three-dimensional representation of the guide phrases can clearly inform the intention of the guide, and a simple structure to extend the life than conventional guide tiles It provides a method of manufacturing a guide tile with an improved three-dimensional effect.

[First Embodiment]

As the smoking cessation designated area is recently set outdoors, the guide tile 50 of the first embodiment is installed between the sidewalk blocks 40 so that citizens can be notified accurately of the embargoed area.

The guide tile 50 is manufactured by the following process.

First, kneading is carried out by mixing ocher, white clay and wild blue soil. At this time, the compounding ratio is changed depending on the color of the peripheral sidewalk block 40 to which the guide tile 50 is to be installed, or the compounding ratio is changed depending on the color of the glaze to be painted on the surface of the tile body 51 later. For example, when the ratio of clay is increased, the color of the tile body 51 becomes closer to white.

The kneaded mixed soil is extruded and cut to a desired size to obtain a tile body 51 as shown in FIG. 4A, and the tile body 51 is naturally dried for 24 hours and a glaze is applied to the upper surface of the glaze layer 52. To form.

Reference numeral 51a is an inflow groove into which the adhesive is introduced so as to be later attached to the base block of the road.

The glaze layer 52 prevents the paint applied to the tile body 51 from penetrating later and allows the paint to be smoothly painted.

Subsequently, the tile body 51 having the glaze layer 52 formed thereon is first baked at 1200 to 1300 ° C. for 15 to 30 minutes.

Subsequently, as shown in FIG. 4B, the sketch 53 is formed to protrude higher than the upper surface of the tile body 51 with the glaze of the first color in a letter or shape to be expressed on the upper surface of the glaze layer 52. .

Subsequently, a pattern layer is formed on the upper surface of the glaze layer 52. As a method of forming the pattern layer, as shown in FIG. 4C, the paint mixture 54 in which the ceramic powder and the second color paint are mixed is used. Color the sketch 53 as a border, but color higher than the sketch 53.

The paint mixture 54 is used by mixing 25 ~ 60g gel glaze per 100g of relief ceramic pigments. In this case, since the paint mixture 54 is maintained in a roughly gel state, the paint mixture 54 can be colored higher than the sketch 53, thereby improving the embossing, that is, the three-dimensional appearance.

Another method of forming the pattern layer may be silk printing using an ink containing ceramic powder, or may be produced by printing after printing with a ceramic printer.

In this case, even when silk printing or ceramic printer is used, the thickness of the ink may be formed on the upper surface of the glaze layer 52 so that a three-dimensional effect may be formed on an adjacent pattern or shape.

The tile body 51 on which the pattern layer is formed is naturally dried for 24 hours, and secondly baked at 1200 to 1300 ° C. for 15 to 30 minutes.

As the ceramic powder of the paint mixture 54 is melted through secondary firing, the colored portion can be maintained for a long time without being deteriorated and peeled off.

Subsequently, referring to FIG. 4D, the non-slip transfer paper 60 coated with the ceramic powder, as shown in FIG. 5, is transferred to the surface of the colored paint mixture 54 and calcined at 870 ° C. in a third firing manner. By partially melting, the surface is roughened to form the non-slip layer 55. The non-slip layer 55 is formed by melting the non-slip transfer paper 60 shown in FIG. 5.

The guide tile 50 manufactured as described above may minimize the peeling or deterioration of the expressed pattern and shape by forming a ceramic powder melted on the colored paint mixture 54 and the non-slip layer 55, and particularly adjacent to the guide tile 50. It is possible to give a three-dimensional effect by coloring the paint mixture 54 higher than the sketch 53 forming the boundary between the paint mixture 54.

Meanwhile, referring to FIGS. 2 and 3, the guide tile 50 manufactured as described above is installed between the sidewalk blocks 40 of the designated smoking cessation area.

At this time, the base block 71 on which the guide block 50 is seated is installed, and the guide block 50 is wet bonded to the base block 71 by using an adhesive.

Subsequently, an edge block 72 is installed at the edge of the base block 71 and the guide block 50 to finish.

Second Embodiment

The guide block of the second embodiment can further improve the three-dimensional effect than the guide block of the first embodiment.

The manufacturing method of the guide block of the second embodiment is overlapped with the first embodiment, but the overlapping description will be also described below.

Referring to Figure 6a to 6f, first knead the mixture of loess, white clay and wild blue soil. In this case, the compounding ratio may vary depending on the color of the peripheral sidewalk block to which the guide tile 150 is to be installed, or the compounding ratio may vary depending on the color of the glaze to be painted on the surface of the tile body 151 later. For example, when the ratio of clay is increased, the color of the tile body 151 is closer to white.

Extruding the kneaded mixed soil and cutting to the desired size to obtain a tile body 151 as shown in Figure 6a, the tile body 151 is naturally dried for 24 hours and the glaze is applied to the upper surface glaze layer 152 To form.

The glaze layer 152 prevents the paint to be subsequently applied to the tile body 151 and allows the paint to be smoothly painted.

Subsequently, the tile body 151 on which the glaze layer 152 is formed is first baked at 1200 to 1300 ° C. for 15 to 30 minutes.

Subsequently, the sketch 153 is formed to protrude higher than the upper surface of the tile body 151 with the glaze of the first color in a letter or shape to be expressed on the upper surface of the glaze layer 152.

Subsequently, as illustrated in FIG. 4B, the paint mixture 154 in which the ceramic powder and the second color paint are mixed is colored on the basis of the sketch 153, but is colored higher than the sketch 153.

The colored tile body 151 is naturally dried for 24 hours, and secondly baked for 15 to 30 minutes at 1200 to 1300 ° C.

As the ceramic powder of the paint mixture 154 is melted through the secondary firing, the colored portion can be maintained for a long time without being deteriorated and peeled off.

Subsequently, as shown in FIG. 6C, the partition 156 is made of paraffin wax along the sketch 153 higher than the colored paint mixture, and the paint colored at the boundary of the partition 156 as shown in FIG. 6D. The paint mixture 154a is repainted on the upper surface of the mixture 154, but the secondary coloring is performed such that there is a difference in height between the colored portions adjacent to the partition wall 156.

At this time, the paint mixture 154, 154a is used by mixing 25 ~ 60g of gel glaze per 100g of relief ceramic pigment. In this case, since the paint mixture 154a is maintained in a roughly gel state, the paint mixture 154a can be colored higher than the sketch 153, thereby improving the embossing, that is, the three-dimensional appearance.

Subsequently, the secondary colored tile body 151 is naturally dried and calcined for 3 to 15 minutes at 1200 to 1300 ° C. to remove the partition wall 156 as shown in FIG. 6E.

Next, referring to FIG. 6F, the non-slip transfer paper 60 coated with the ceramic powder as shown in FIG. 5 is transferred onto the surface of the colored paint mixture 154a and quaternarily baked at 870 ° C. to give the ceramic powder. By partially melting, the surface is roughened to form the non-slip layer 155. The non-slip layer 55 is formed by melting the non-slip transfer paper 60 shown in FIG. 5.

The guide tile 150 manufactured as described above may be formed by melting ceramic powder on the colored paint mixture 154a and the non-slip layer 155, thereby minimizing peeling or deterioration of the expressed pattern and shape. By coloring the paint mixture 154a higher than the sketch 153 forming the boundary between the paint mixture 154a, it is possible to give a three-dimensional effect.

The guide tile 150 of the second embodiment is a guide bone of the first embodiment because the boundary bone is formed deep between the paint mixture 154, 154a by the partition wall 156 such as paraffin wax to be removed later. The three-dimensional effect is improved than 50).

[Third Embodiment]

7A to 7C, the guide tile 250 of the third embodiment improves a three-dimensional effect than the guide tile 150 of the second embodiment. In the third embodiment, the same components as those in the second embodiment will be described with the same reference numerals.

FIG. 7C is an operation after the process of FIG. 6B of the second embodiment, and further includes the step of forming the concave groove 156a in a desired pattern on the side surface of the partition wall 156.

In this case, as shown in FIG. 7B, when the paint mixture 154a is colored, the concave groove 156a is introduced.

Subsequently, the colored tile body 151 is naturally dried and calcined at 1200 to 1300 ° C. for 15 to 30 minutes to remove the partition 156 of the paraffin wax component as shown in FIG. 7C. Protrusions 154b of a predetermined pattern are formed on the side surface of the mixture 154a, thereby providing another three-dimensional effect.

That is, the guide tile 250 of the third embodiment enables three-dimensional expression of the upper and side portions of the visually visible paint mixture 154a.

Since the process of forming a non-slip layer on the surface of the paint mixture 154a is the same as the above embodiment, a detailed description thereof will be omitted.

The process of forming the non-slip layer may be formed by roughening the surface by applying oil to the surface of the colored paint mixture 154a and then applying ceramic powder and baking at 870 ° C. to partially melt the ceramic powder.

50.Tiles 51 ... Tile body
52 ... glaze layer 53 ... sketch
54. Paint mixed layer 55 ... Non-slip layer

Claims (5)

a) mixing and kneading the loess, the clay and the loach,
b) extruding the kneaded mixed soil and cutting to a desired size to obtain a tile body (51).
c) naturally drying the tile body 51 and applying glaze on the upper surface to form a glaze layer 52;
d) first firing the tile body 51 on which the glaze layer 52 is formed for 15 to 30 minutes at 1200 to 1300 ° C.,
e) a paint mixture in which the desired sketch 53 on the glaze layer 52 is projected higher than the upper surface of the tile body 51 with the glaze of the first color, and the ceramic powder and the paint of the second color are mixed ( 54) coloring the sketch 53 as a boundary, but coloring the sketch 53 higher than the sketch 53 to form a pattern layer having a desired shape on the upper surface of the glaze layer 52;
f) naturally drying the tile body 51 on which the patterned layer is formed for 24 hours, and secondary firing for 15 to 30 minutes at 1200 to 1300 ° C .;
g) transferring the non-slip transfer paper 60 coated with ceramic powder on the surface of the patterned layer and tertiary firing at 870 ° C. to partially melt the ceramic powder to thereby roughen the surface to form the non-slip layer 55. Three-dimensional improved guide tile manufacturing method characterized in that the. The method of claim 1, wherein the forming of the pattern layer comprises silk printing using an ink to which ceramic powder is added, or printing using a ceramic printer. delete a) mixing and kneading the loess, the clay and the loach,
b) extruding the kneaded mixed soil and cutting to a desired size to obtain a tile body 151.
c) forming the glaze layer 152 by naturally drying the tile body 151 and applying a glaze on the upper surface;
d) first firing the tile body having the glaze layer 152 formed at 1200 to 1300 ° C. for 15 to 30 minutes;
e) drawing a desired sketch 153 on the upper surface of the tile body to which the glaze layer 152 is applied to protrude higher than the upper surface of the tile body with the glaze of the first color;
f) coloring the paint mixture 154 in which the ceramic powder and the paint of the second color are mixed at the boundary of the sketch 153, but primary coloring higher than the sketch 153;
g) naturally drying the primary colored tile body and secondary firing for 15 to 30 minutes at 1200 to 1300 ° C.,
h) forming a partition 156 with paraffin wax along the sketch 153 higher than the paint mixture 154 colored in step f);
i) Paint the paint mixture 154a on the top surface of the paint mixture 154 colored in the step f) at the boundary of the partition wall 156, but the height difference between the colored portions adjacent to the partition wall 156 is increased. Second color painting so that
j) naturally drying the secondary colored tile body and removing the partition wall 156 by performing a third firing at 1200 to 1300 ° C. for 15 to 30 minutes;
k) applying an oil to the secondary colored surface and then applying a ceramic powder and baking the fourth at 870 ° C. to partially melt the ceramic powder to thereby roughen the surface to form a non-slip layer 155. Method of producing a three-dimensional improved guide tile, characterized in that. 5. The method of claim 4, further comprising forming a concave groove (156a) in a desired pattern on the side surface of the partition wall (156) after the step h).

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