KR101204772B1 - Coal Type Cleaning Agent Of Sticked Naphthalene And Pitch In Facilities And Manufacturing Method Thereof - Google Patents
Coal Type Cleaning Agent Of Sticked Naphthalene And Pitch In Facilities And Manufacturing Method Thereof Download PDFInfo
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- KR101204772B1 KR101204772B1 KR1020090133416A KR20090133416A KR101204772B1 KR 101204772 B1 KR101204772 B1 KR 101204772B1 KR 1020090133416 A KR1020090133416 A KR 1020090133416A KR 20090133416 A KR20090133416 A KR 20090133416A KR 101204772 B1 KR101204772 B1 KR 101204772B1
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- coal
- naphthalene
- pitch
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- pyrrolidone
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- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 239000003245 coal Substances 0.000 title claims abstract description 49
- 239000012459 cleaning agent Substances 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 title abstract description 18
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims abstract description 64
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000011280 coal tar Substances 0.000 claims abstract description 31
- 238000004821 distillation Methods 0.000 claims abstract description 22
- 238000005336 cracking Methods 0.000 claims abstract description 18
- 239000011550 stock solution Substances 0.000 claims abstract description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 17
- 239000003054 catalyst Substances 0.000 claims abstract description 16
- 230000003197 catalytic effect Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 4
- 230000001590 oxidative effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 1
- 239000011295 pitch Substances 0.000 abstract description 42
- 239000003599 detergent Substances 0.000 abstract description 7
- 239000011269 tar Substances 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 17
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 230000000694 effects Effects 0.000 description 9
- 238000000746 purification Methods 0.000 description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 5
- 239000000571 coke Substances 0.000 description 5
- 239000008096 xylene Substances 0.000 description 5
- QIMMUPPBPVKWKM-UHFFFAOYSA-N 2-methylnaphthalene Chemical compound C1=CC=CC2=CC(C)=CC=C21 QIMMUPPBPVKWKM-UHFFFAOYSA-N 0.000 description 4
- SIKJAQJRHWYJAI-UHFFFAOYSA-N Indole Chemical compound C1=CC=C2NC=CC2=C1 SIKJAQJRHWYJAI-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- CWRYPZZKDGJXCA-UHFFFAOYSA-N acenaphthene Chemical compound C1=CC(CC2)=C3C2=CC=CC3=C1 CWRYPZZKDGJXCA-UHFFFAOYSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000008137 solubility enhancer Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004792 Prolene Substances 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- TXCDCPKCNAJMEE-UHFFFAOYSA-N dibenzofuran Chemical compound C1=CC=C2C3=CC=CC=C3OC2=C1 TXCDCPKCNAJMEE-UHFFFAOYSA-N 0.000 description 2
- PZOUSPYUWWUPPK-UHFFFAOYSA-N indole Natural products CC1=CC=CC2=C1C=CN2 PZOUSPYUWWUPPK-UHFFFAOYSA-N 0.000 description 2
- RKJUIXBNRJVNHR-UHFFFAOYSA-N indolenine Natural products C1=CC=C2CC=NC2=C1 RKJUIXBNRJVNHR-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- -1 that is Substances 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/32—Organic compounds containing nitrogen
- C11D7/3281—Heterocyclic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/04—Special methods for preparing compositions containing mixtures of detergents by chemical means, e.g. by sulfonating in the presence of other compounding ingredients followed by neutralising
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/20—Industrial or commercial equipment, e.g. reactors, tubes or engines
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Catalysts (AREA)
Abstract
본 발명은 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 및 그 제조방법에 관한 것이다. 더욱 구체적으로는 석탄계 코울타르로부터 수득한 증류원액 60~80 부피% 및 N-메칠 2-파이롤리돈 20~40 부피%를 포함하여 이루어지는 것을 특징으로 하는 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 및 그 제조방법에 관한 것이다. 상술한 본 발명은 석탄계 코울타르에서 수득한 세정제를 사용하므로 저렴하고 또한 나프탈렌과 피치와 같은 유성성분이므로 상기 나프탈렌과 피치의 제거가 용이한 특성이 있다. 또한, 코울타르를 단순히 증류만하여 사용하는 것보다 고온 니켈감마알루미나 촉매처리에 의해서 크래킹하므로 증류원액의 증량이 가능하며, 안정성을 유지하고 타 설비의 영향을 최소화하면서 사용시간 및 처리효율을 증대시키는 효과가 있다.The present invention relates to a naphthalene attached to the plant and a coal cleaner for removing the pitch and a method of manufacturing the same. More specifically, naphthalene and coal remover for removal of pitches attached to a facility comprising 60 to 80% by volume of distilled liquor obtained from coal-based coal tar and 20 to 40% by volume of N-methyl 2-pyrrolidone. And to a method for producing the same. Since the present invention described above uses a detergent obtained from coal-based coal tar, it is inexpensive and is an oily component such as naphthalene and pitch, so that the naphthalene and pitch can be easily removed. In addition, the crack tar is cracked by high temperature nickel gamma alumina catalyst treatment rather than simply distilled to increase the distillation stock solution, which increases the use time and processing efficiency while maintaining stability and minimizing the influence of other equipment. It works.
코울타르, 니켈감마알루미나 촉매, 크래킹, 증류원액, N-메칠 2-파이롤리돈 Coal tar, nickel gamma alumina catalyst, cracking, distilled liquor, N-methyl 2-pyrrolidone
Description
본 발명은 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 및 그 제조방법에 관한 것으로, 더욱 상세하게는 석탄계 코울타르의 불포화성분을 니켈감마알루미나 촉매를 이용하여 저분자로 크래킹하고, 상기 석탄계 코울타르의 불포화성분을 크래킹처리하여 얻은 결과물을 270~290℃에서 1차 증류시켜 수득한 증류원액 60~80 부피%와 N-메칠 2-파이롤리돈 20~40 부피%를 포함한 세정제로서 가스정제설비의 가스가 통과하는 배관 및 트레이 등의 설비에 부착된 나프탈렌과 피치를 제거하는 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 및 그 제조방법에 관한 것이다.The present invention relates to a naphthalene and a coal-based cleaning agent for removing pitch and a method for manufacturing the same, and more particularly, to crack the unsaturated component of coal-based coal tar with a low molecular weight using a nickel gamma alumina catalyst, The gas obtained from the gas purification plant as a cleaning agent containing 60 to 80% by volume of distilled stock solution and 20 to 40% by volume of N-methyl 2-pyrrolidone obtained by first distilling the resultant obtained by cracking the unsaturated component at 270-290 ° C. The present invention relates to naphthalene attached to facilities such as pipes and trays through which the product passes, and naphthalene attached to a facility for removing pitch, and a coal cleaner for removing pitch, and a method of manufacturing the same.
일반적으로, 제철공정에서 다종의 석탄을 배합하여 코크스를 제조하는 건류공정에서는 안수, 코크오븐가스 (coke oven gas: 이하 COG라고 한다), 석탄계 코울타르가 발생한다. 이중 안수는 석탄인 코울에 5 ~ 10% 함유된 물이 증발하여 공기중의 질소와 반응하여 암모니아수로 발생하고, 코크오븐가스는 벤젠, 톨루엔, 크실렌(Benzene, Tolune, Xylene: 이하 BTX라고 한다) 등의 휘발성분인 경유(Light-Oil: 휘발성 유기화합물)를 함유하고 있어 경유는 증기상태로 가스 중에 포함되었다가 경유회수공정에서 액체상태로 회수된다. 또한, 석탄계 코울타르는 액체상태로 발생된다.Generally, ordination, coke oven gas (hereinafter referred to as COG), and coal-based coal tar are generated in the dry distillation process in which coke is prepared by mixing various types of coal in the steelmaking process. In the ordination, 5 ~ 10% of water contained in coal is evaporated and reacts with nitrogen in the air to generate ammonia water, and coke oven gas is benzene, toluene, and xylene (hereinafter referred to as BTX). Light-Oil (Volatile Organic Compounds), which are volatile components, are contained in the gas in a vapor state and then recovered in the liquid state in the diesel recovery process. In addition, coal-based coal tar is generated in a liquid state.
그중 코크오븐가스와 석탄계 코울타르에는 일부 나프탈렌이 포함되어 있는데 상기 나프탈렌은 증기상태로 가스중에 포함되었다가 가스가 통과하는 가스정제설비의 배관 및 트레이 등의 설비에 부착되어 설비 및 배관 폐쇄 등 설비의 기능이 정상적으로 운전되지 못하게 한다. 또한, 석탄계 코울타르에는 피치가 함유되어 있어 가스가 통과하는 가스정제설비의 배관 및 트레이 등의 설비에 부착되어 설비 및 배관 폐쇄 등 설비의 기능이 정상적으로 운전되지 못하게 한다. 따라서, 이런 문제를 해소하기 위하여 세정작업이 행해지고 있는데, 일반적으로 세정작업은 스팀과 알칼리세정제를 사용하고 있으나, 세정 시간이 길고 비용이 과다하며, 세정후의 오염 발생이 심한 문제가 존재하였다.Among them, coke oven gas and coal-based coal tar contain some naphthalene. The naphthalene is contained in the gas in the form of steam and attached to the pipes and trays of the gas purification equipment through which the gas passes. Do not operate the function normally. In addition, coal-based coal tar contains pitch, which is attached to facilities such as pipes and trays of gas purification facilities through which gas passes, thereby preventing the functioning of facilities such as facilities and pipes closing. Therefore, in order to solve such a problem, a cleaning operation is performed. In general, the cleaning operation uses steam and an alkaline cleaner, but the cleaning time is long, the cost is excessive, and there is a problem of serious contamination after cleaning.
이와 같은 문제점을 해결하기 위하여 본 발명은 석탄계 코울타르의 불포화성분을 니켈감마알루미나 촉매를 이용하여 저분자로 크래킹하고, 상기 석탄계 코울타르의 불포화성분을 크래킹처리하여 얻은 결과물을 270~290℃에서 1차 증류시켜 수득한 증류원액 60~80 부피%와 N-메칠 2-파이롤리돈 20~40 부피%를 포함한 세정제로서 가스정제설비의 가스가 통과하는 배관 및 트레이 등의 설비에 부착된 나프탈렌과 피치를 제거하는 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 및 그 제조방법을 제공함을 목적으로 한다.In order to solve this problem, the present invention cracks the unsaturated component of coal-based coal tar with low molecular weight using a nickel gamma alumina catalyst, and the resultant obtained by cracking the unsaturated component of the coal-based coal tar at 270 to 290 ° C. Naphthalene and pitch attached to equipment such as pipes and trays through which gas of gas purification equipment passes through, including 60 to 80% by volume of distilled liquor obtained by distillation and 20 to 40% by volume of N-methyl 2-pyrrolidone. An object of the present invention is to provide a naphthalene and a coal-based cleaning agent for removing pitches and a method of manufacturing the same.
상술한 바와 같은 목적을 해결하기 위하여 본 발명은 The present invention to solve the above object
석탄계 코울타르로부터 수득한 증류원액 60~80 부피% 및60 to 80% by volume of distilled liquor obtained from coal coal tar and
N-메칠 2-파이롤리돈 20~40 부피%를 포함하여 이루어지는 것을 특징으로 하는 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제를 제공한다.Provided is a naphthalene and a coal-based cleaner for removing pitches, comprising 20-40% by volume of N-methyl 2-pyrrolidone.
또한, 본 발명은In addition,
니켈감마알루미나 촉매를 이용하여 석탄계 코울타르를 크래킹처리하는 단계; Cracking coal-based coal tar using a nickel gamma alumina catalyst;
상기 석탄계 코울타르를 크래킹처리하여 얻은 결과물을 증류하여 경유 및 피치성분을 제거하여 증류원액을 수득하는 단계; 및Distilling the resultant obtained by cracking the coal-based coal tar to obtain a distillation stock solution by removing light oil and pitch components; And
상기 증류원액과 N-메칠 2-파이롤리돈을 혼합하는 단계;를 포함하는 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 제조방법을 제공한다.It provides a method for producing a naphthalene and a coal-based cleaner for removing the pitch attached to the facility comprising a; distilled stock solution and N-methyl 2-pyrrolidone.
본 발명의 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 및 그 제조방법은 석탄계 코울타르에서 수득한 세정제를 사용하므로 저렴하고 또한 나프탈렌과 피치와 같은 유성성분이므로 상기 나프탈렌과 피치의 제거가 용이한 특성이 있다. 또한, 코울타르를 단순히 증류만하여 사용하는 것보다 고온 니켈감마알루미나 촉매처리에 의해서 크래킹하므로 증류원액의 증량이 가능하며, 공정설비의 나프탈렌 및 피치의 부착물을 제거하는데도 매우 효과가 있으며, 안정성을 유지하고 타 설비의 영향을 최소화하면서 사용시간 및 처리효율을 증대시키는 효과가 있다.The naphthalene and pitch removing coal-based cleaner and its manufacturing method attached to the equipment of the present invention are inexpensive and oil-based components such as naphthalene and pitch since the cleaner obtained from coal-based coal tar is easy to remove the naphthalene and pitch. There is this. In addition, the crack tar is cracked by high temperature nickel gamma alumina catalyst treatment rather than simply distillation, so that the distillation stock solution can be increased, and it is also very effective in removing naphthalene and pitch deposits in the process equipment and maintaining stability. And it minimizes the influence of other facilities and has the effect of increasing the use time and processing efficiency.
본 발명의 일실시예로는 In one embodiment of the present invention
석탄계 코울타르로부터 수득한 증류원액 60~80 부피% 및60 to 80% by volume of distilled liquor obtained from coal coal tar and
N-메칠 2-파이롤리돈 20~40 부피%를 포함하여 이루어지는 것을 특징으로 하는 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제를 제공한다.Provided is a naphthalene and a coal-based cleaner for removing pitches, comprising 20-40% by volume of N-methyl 2-pyrrolidone.
상기 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제는 석탄계 코울타르에서 수득한 세정제를 사용하므로 저렴하고 또한 나프탈렌과 피치와 같은 유성성분이므로 상기 나프탈렌과 피치의 제거가 용이한 특성이 있다. 또한, 코울타르를 단순히 증류만하여 사용하는 것보다 고온 니켈감마알루미나 촉매처리에 의해서 크래킹하므로 증류원액의 증량이 가능하며, 공정설비의 나프탈렌 및 피치의 부착물을 제거하는데도 매우 효과가 있으며, 안정성을 유지하고 타 설비의 영향을 최소화하면서 사용시간 및 처리효율을 증대시키는 효과가 있다.The naphthalene and pitch removal coal-based cleaning agent attached to the facility uses a detergent obtained from coal-based coal tar, and is inexpensive and is an oily component such as naphthalene and pitch, so that the naphthalene and pitch can be easily removed. In addition, the crack tar is cracked by high temperature nickel gamma alumina catalyst treatment rather than simply distillation, so that the distillation stock solution can be increased, and it is also very effective in removing naphthalene and pitch deposits in the process equipment and maintaining stability. And it minimizes the influence of other facilities and has the effect of increasing the use time and processing efficiency.
이때, 상기 증류원액은 상기 석탄계 코울타르를 크래킹 처리하여 얻은 결과물을 증류시켜 수득한 것을 특징으로 한다.At this time, the distillate stock solution is characterized in that obtained by distilling the resultant obtained by cracking the coal-based coal tar.
또한, 상기 크래킹 처리는 니켈감마알루미나 촉매를 사용하여 수행하는 것을 특징으로 한다.In addition, the cracking treatment is characterized in that it is carried out using a nickel gamma alumina catalyst.
여기서, 상기 니켈감마알루미나 촉매를 이용한 석탄계 코울타르 크래킹처리는 비산화성이고 온도 230~250℃를 유지하는 촉매 반응기에서 수행되는 것이 바람직하다.Here, the coal-based coal tar cracking treatment using the nickel gamma alumina catalyst is preferably carried out in a catalytic reactor that is non-oxidative and maintains a temperature of 230 ~ 250 ℃.
먼저, 석탄계 코올타르를 니켈피착감마알루미나 촉매인 상기 니켈감마알루미나 촉매가 있는 반응기에 통과시킨다. 상기 공정은 촉매반응기에서 코울타르 내의 불포화성분들을 크래킹하여 고분자의 타르를 저분자 물질로 분해하는 것이다. 상기 코울타르 내의 불포화성분들에는 비등점이 높은 아세나프텐, 디벤조퓨란 및 안트라센 등이 포함되어 있다.First, coal-based coal tar is passed through a reactor with the nickel gamma alumina catalyst, which is a nickel deposited gamma alumina catalyst. The process is to crack the unsaturated components in the coal tar in the catalytic reactor to decompose the tar of the polymer into a low molecular material. Unsaturated components in the coal tar include high boiling point acenaphthene, dibenzofuran, anthracene, and the like.
이때, 상기 촉매반응기는 비산화성을 유지하여 상기 저분자 물질이 산화되거나 노화되지 않도록 한다.In this case, the catalytic reactor maintains non-oxidation property so that the low molecular weight material is not oxidized or aged.
또한, 상기 촉매반응기의 온도는 230~250℃를 유지하는 것이 생산수율이 높고 크래킹한 결과물인 저분자 물질이 열화되지 않아 바람직하다. 상기 촉매반응기의 온도가 상기 온도 범위보다 높거나 낮은 경우에는 생산수율이 오히려 감소하는 경향이 있다. In addition, it is preferable that the temperature of the catalytic reactor is 230 to 250 ° C. because a high yield of production and a low molecular weight material which is a result of cracking do not deteriorate. When the temperature of the catalytic reactor is higher or lower than the temperature range, the production yield tends to decrease.
여기서, 상기 코울타르는 촉매량에 따라 크래킹공정의 차이가 발생하는 데 바람직하게는 코울타르를 분당 50cm, 체류시간을 1시간을 기준으로 주입한다. 상기 코울타르의 주입량은 상기 촉매반응기의 온도 230~250℃에서 대량으로 신속하게 처리가능한 조건이 된다.Here, the coal tar is a cracking process difference occurs depending on the amount of catalyst, preferably 50 cm per minute coal, a residence time is injected based on 1 hour. The injection amount of the coal tar is a condition that can be rapidly processed in large quantities at a temperature of 230 ~ 250 ℃ of the catalytic reactor.
또한, 상기 석탄계 세정제의 증류원액은 상기 석탄계 코울타르의 불포화성분을 크래킹처리하여 얻은 결과물을 상기 270~290℃에서 1차 증류하여 벤젠, 톨루엔 또는 크실렌을 포함하는 경유 증류물을 냉각포집하여 제거하고, 잔유물인 피치성분을 더 분리 제거하여 수득된다.In addition, the distillation stock solution of the coal-based detergent is first distilled from the result obtained by cracking the unsaturated components of the coal-based coal tar at 270 ~ 290 ℃ by cold collecting the diesel distillate containing benzene, toluene or xylene and removed It is obtained by further separating and removing the pitch component which is a residue.
이때, 상기 촉매반응기에서 저분자 물질인 크래킹된 코울타르를 증류탑에서 1차 증류한다. 1차 증류시 증류온도 270~290℃의 고온에서 벤젠, 톨루엔 또는 크실렌을 포함하는 경유 증류물을 냉각포집하여 제거하고, 잔유물인 피치성분을 더 분리 제거한다. 상기 크래킹된 코울타르에서 벤젠, 톨루엔 또는 크실렌을 포함하는 경유 증류물을 냉각포집하여 제거하고, 잔유물인 피치성분을 더 분리 제거하고 남은 물질이 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제의 증류원액이다. 상기 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제의 증류원액은 석탄을 탄화하여 코크스를 제조하기 위한 건류공정 중에서 수득되므로 비용이 저렴하고 생산량이 월등한 장점이 있다.At this time, the cracked coal tar, which is a low molecular material in the catalytic reactor, is first distilled in a distillation column. During the first distillation, the diesel diesel distillate containing benzene, toluene or xylene is cooled and collected at a high distillation temperature of 270 to 290 ° C., and the remaining pitch component is further removed and removed. Distilled distillate of naphthalene and pitch removal coal-based detergent for removing naphthol and pitch removed from the cracked coal tar by cold collecting and removing the diesel distillate containing benzene, toluene or xylene, further separating and removing the remaining pitch components. to be. The distillate stock solution of the naphthalene and pitch removal coal-based cleaners attached to the facility is obtained in a dry distillation process for carbonizing coal to produce coke, which is inexpensive and has an excellent yield.
상기 증류원액 60~80 부피%와 N-메칠 2-파이롤리돈 20~40 부피%는 상기 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제를 구성한다.60 to 80% by volume of the distilled liquor and 20 to 40% by volume of N-methyl 2-pyrrolidone constitute naphthalene and a coal-removing detergent for removing pitch.
상기 증류원액에 N-메칠 2-파이롤리돈을 부가하여 상기 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제를 제조하는 이유는 다음과 같다.N-methyl 2-pyrrolidone is added to the distilled liquor to prepare naphthalene and a coal-based cleaner for removing pitches as follows.
상기 N-메칠 2-파이롤리돈은 상기 증류원액 중에 존재하는 휘발성 고형성분, 즉 나프탈렌, 2-메칠나프탈렌, 인돌, 바이페닐, 아세나프텐, 프로렌 등의 성분을 용해시키는 특성이 뛰어나므로 세정제의 효과를 배가시킨다. 따라서, 상기 N-메칠 2-파이롤리돈은 가스정제설비의 가스가 통과하는 배관 및 트레이 등의 설비에 부착된 나프탈렌 및 피치를 제거하는 세정제로서의 역할을 훌륭히 수행한다.The N-methyl 2-pyrrolidone has an excellent effect of dissolving volatile solid components present in the distillate, that is, components such as naphthalene, 2-methylnaphthalene, indole, biphenyl, acenaphthene, and prolene, and thus the effect of the cleaning agent. Doubles. Therefore, the N-methyl 2-pyrrolidone performs an excellent role as a cleaning agent to remove naphthalene and pitch attached to equipment such as pipes and trays through which the gas of the gas purification equipment passes.
또한, 상기 증류원액의 함량은 60~80 부피%인 것이 가스정제설비의 가스가 통과하는 배관 및 트레이 등의 설비에 부착된 나프탈렌 및 피치를 포집하거나 흡수하고, 용해성 증진제로 사용하는 N-메칠 2-파이롤리돈을 적정량 포함시키므로 세정제의 역할을 우수하게 수행하므로 바람직하다. 상기 증류원액의 함량이 60 부피% 미만인 경우에는 배관 및 트레이 등의 설비 폐쇄에 영향을 미치는 나프탈렌 및 피치를 포집하거나 흡수하기 어려운 문제점이 있다. 또한, 상기 증류원액의 함량이 80 부피%를 초과하는 경우에는 용해성 증진제로 사용하는 N-메칠 2-파이롤리돈을 충분히 포함시키기 어려운 문제점이 있다.In addition, the content of the distilled liquor is 60-80% by volume of N- methyl 2 to capture or absorb the naphthalene and pitch attached to the equipment such as pipes and trays through which the gas of the gas purification equipment passes, and used as a solubility enhancer. It is preferable because it contains an appropriate amount of pyrrolidone and thus plays an excellent role of the cleaning agent. If the content of the distillate stock is less than 60% by volume, there is a problem that it is difficult to capture or absorb naphthalene and pitch affecting the closing of pipes and trays. In addition, when the content of the distillation stock solution exceeds 80% by volume, it is difficult to sufficiently include N-methyl 2-pyrrolidone used as a solubility enhancer.
여기서, 상기 N-메칠 2-파이롤리돈의 함량이 20~40 부피%인 경우, 용해성 증진제의 역할을 최대로 발휘하므로 세정제의 구성 성분량으로 바람직하다. 상기 N-메칠 2-파이롤리돈의 함량이 20 부피% 미만인 경우에는 상기 증류원액 중에 존재하는 휘발성 고형성분, 즉 나프탈렌, 2-메칠나프탈렌, 인돌, 바이페닐, 아세나프텐, 프로렌 등의 성분을 용해시키는 성능이 저하된다. 이때, 상기 N-메칠 2-파이롤리돈의 함량이 40 부피%를 초과하는 경우에는 증류원액을 충분히 포함시키기 어려워 세정능력이 떨어지는 문제점이 있다.Here, when the content of the N- methyl 2-pyrrolidone is 20 to 40% by volume, it is preferable as a component amount of the cleaning agent because it plays the role of a solubility enhancer to the maximum. When the content of the N-methyl 2-pyrrolidone is less than 20% by volume, volatile solids present in the distillate solution, that is, components such as naphthalene, 2-methylnaphthalene, indole, biphenyl, acenaphthene, and prolene are dissolved. The performance to make it falls. In this case, when the content of the N-methyl 2-pyrrolidone exceeds 40% by volume, it is difficult to sufficiently include the distilled liquor, and thus there is a problem in that the washing ability is poor.
또한, 본 발명의 다른 일실시예로는In addition, in another embodiment of the present invention
니켈감마알루미나 촉매를 이용하여 석탄계 코울타르를 크래킹처리하는 단계; Cracking coal-based coal tar using a nickel gamma alumina catalyst;
상기 석탄계 코울타르를 크래킹처리하여 얻은 결과물을 증류하여 경유 및 피치성분을 제거하여 증류원액을 수득하는 단계; 및Distilling the resultant obtained by cracking the coal-based coal tar to obtain a distillation stock solution by removing light oil and pitch components; And
상기 증류원액과 N-메칠 2-파이롤리돈을 혼합하는 단계;를 포함하는 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 제조방법을 제공한다.It provides a method for producing a naphthalene and a coal-based cleaner for removing the pitch attached to the facility comprising a; distilled stock solution and N-methyl 2-pyrrolidone.
이때, 상기 크래킹 단계는 비산화성 분위기와 230 ~ 250℃의 온도를 유지하는 촉매반응기에서 진행되는 것을 특징으로 한다.At this time, the cracking step is characterized in that the progress in the catalytic reactor to maintain a non-oxidizing atmosphere and the temperature of 230 ~ 250 ℃.
또한, 상기 증류원액을 수득하는 단계에서 증류는 270 ~ 290℃의 온도에서 진행되는 것을 특징으로 한다.In addition, the distillation in the step of obtaining the distillation stock solution is characterized in that proceeds at a temperature of 270 ~ 290 ℃.
또한, 상기 증류원액과 상기 N-메틸 2-파이롤리돈을 혼합하는 단계는 상기 증류원액 60 ~ 80 부피%와 상기 N-메틸 2-파이롤리돈 20 ~ 40 부피%를 포함하는 것을 특징으로 한다.In addition, the step of mixing the distillation stock solution and the N-methyl 2-pyrrolidone is characterized in that it comprises 60 to 80% by volume of the distillation stock solution and 20 to 40% by volume of the N-methyl 2-pyrrolidone. .
상기 설비에 부착된 나프탈렌 및 피치 제거용 석탄계 세정제 제조방법은 도 1과 같이, 석탄계 코울타르를 비산화성 분위기이고 온도 230~250℃를 유지하는 촉매 반응기에서 니켈감마알루미나 촉매를 이용하여 크래킹처리하여 불포화성분을 분해한 후 얻은 결과물을 270~290℃에서 1차 증류하여 벤젠, 톨루엔 또는 크실렌을 포함하는 경유 증류물을 냉각포집하여 제거하고, 잔유물인 피치성분을 더 분리 제거하여 증류원액 세정제 원료 60~80 부피%를 수득하고, 여기에 N-메칠 2-파이롤리돈 20~40 부피%를 혼합하여 석탄계 세정제를 제조하는 단계를 포함한다.Naphthalene and pitch removal coal-based cleaner manufacturing method attached to the facility is as shown in Figure 1, coal-based coal tar is cracked by using a nickel gamma alumina catalyst in a catalytic reactor in a non-oxidizing atmosphere and maintaining a temperature of 230 ~ 250 ℃ After distilling the components, the resultant was first distilled at 270 to 290 ° C., and diesel light distillate containing benzene, toluene, or xylene was collected by cooling, and then the remaining pitch was further removed and removed. Obtaining 80% by volume, and mixing 20-40% by volume of N-methyl 2-pyrrolidone to prepare a coal-based cleaner.
여기서, 상기 크래킹처리, 상기 1차 증류, 상기 증류원액과 상기 N-메칠 2-파이롤리돈에 대한 기재는 앞의 기재를 원용한다.Here, the description of the cracking treatment, the first distillation, the distillation stock solution and the N-methyl 2-pyrrolidone uses the preceding description.
이하, 본 발명을 구체적인 실시예에 의해 상세히 설명한다.Hereinafter, the present invention will be described in detail by specific examples.
단, 하기 실시예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시예에 의해 한정되는 것은 아니다.However, the following examples are illustrative of the present invention, and the contents of the present invention are not limited by the following examples.
실시예 1Example 1
실시예 1은 니켈감마알루미나 촉매반응기의 온도조건을 확인하기 위한 것이다. 상기 촉매반응기의 온도를 210, 220, 230, 240, 250, 260℃로 정하고 분당 50cm에서 체류시간을 1시간으로 하여 코울타르를 주입하여 상기 코울타르를 크래킹하고 처리된 코울타르를 280℃에서 1차 증류하여 생산되는 증류원액의 생산량을 측정하였다. 그 결과를 도 2에 나타내었다.Example 1 is to confirm the temperature conditions of the nickel gamma alumina catalytic reactor. Set the temperature of the catalytic reactor to 210, 220, 230, 240, 250, 260 ° C and inject coultar with a residence time of 1 hour at 50 cm per minute to crack the coultar and treat the coultar at 1 at 280 ° C. The amount of distilled liquor produced by distillation was measured. The results are shown in Fig.
도 2에서는, 200℃ 이상의 고온에서 니켈감마알루미나 촉매를 이용한 증류원액의 생산수율(사용된 코울타르 대비 생산되는 증류원액의 부피비)을 100%로서 기준으로 하였을 때 각 온도에서의 생산수율을 비교하여 나타내었다. 도 2와 같이, 촉매반응기의 온도가 220℃ 이하에서는 생산수율이 35% 미만이었고, 230℃와 250℃사이의 온도에서는 생산수율이 현저하게 증가되는 경향을 나타냈다. 또한, 260℃에서는 고온임에도 불구하고 증가되는 효과가 미미하였다. 따라서, 본 발명에서는 230℃에서 250℃ 사이의 온도에서 촉매반응기를 운전하는 것이 바람직하다.In Figure 2, when the production yield (volume ratio of the distillate solution produced relative to the coultar used) using a nickel gamma alumina catalyst at a high temperature of 200 ℃ or more as a reference to 100% compared to the production yield at each temperature Indicated. As shown in FIG. 2, the production yield was less than 35% when the temperature of the catalytic reactor was less than 220 ° C., and the production yield was significantly increased at a temperature between 230 ° C. and 250 ° C. FIG. In addition, at 260 ° C., the effect of increasing was insignificant despite the high temperature. Therefore, in the present invention, it is preferable to operate the catalytic reactor at a temperature between 230 ° C and 250 ° C.
실시예 2Example 2
실시예 2는 세정제의 용해증진제로 혼합되는 N-메칠 2-파이롤리돈의 첨가량을 결정하기 위한 것이다.Example 2 is for determining the amount of N-methyl 2-pyrrolidone to be mixed into the dissolution enhancer of the detergent.
증류원액에 N-메칠 2-파이롤리돈을 각각 10 부피%, 20 부피%, 30 부피%, 40 부피%, 50 부피%를 첨가한 세정제와, 증류원액에 N-메칠 2-파이롤리돈을 첨가하지 않은 세정제를 나프탈렌과 피치가 부착된 설비에 동일 조건으로 스프레이하여 제거효과를 측정하였다.N-methyl 2-pyrrolidone was added to the distilled liquor with 10% by volume, 20% by volume, 30% by volume, 40% by volume and 50% by volume, respectively, and N-methyl 2-pyrrolidone was added to the distillate. The removal effect was measured by spraying the cleaning agent not added to the naphthalene and the equipment with the pitch under the same conditions.
여기서, 나프탈렌과 피치가 부착된 설비는 동일 부품의 나프탈렌 및 피치를 동일조건으로 부착상태를 유지하게 한 것을 사용하였다. 시험시간을 5시간으로 하여 동일조건에서 스프레이하여 부품에서 제거된 나프탈렌과 피치의 양을 제거된 양으로 하였다. 부착량에서 제거된 양의 비율을 제거율로 환산하여 도 3에 나타내었다.Here, the equipment in which naphthalene and pitch were attached was used in which the naphthalene and pitch of the same parts were kept under the same conditions. The test time was 5 hours and sprayed under the same conditions to remove the amount of naphthalene and pitch removed from the parts. The ratio of the amount removed from the adhesion amount is shown in FIG. 3 in terms of removal rate.
도 3과 같이, N-메칠2-파이롤리돈이 첨가되지 않고 증류원액만을 사용한 경우에는 제거율은 70% 이하였고, 증류원액에 N-메칠 2-파이롤리돈이 20 부피%로 첨가되었을 때, 제거율이 89%이고, N-메칠 2-파이롤리돈이 40 부피%로 첨가되었을 때가 제거율이 93%로 가장 높았으며, N-메칠 2-파이롤리돈이 40 부피%를 초과하여 첨가량이 더 증가하여도 제거율이 증가되는 효과가 미미하였다. 특히 N-메칠 2-파이롤리돈이 50 부피% 이상 첨가하여도 그다지 효과가 증가되지 않기 때문에 20 ~ 40 부피%를 유지한 것이 바람직한 것으로 나타났다.As shown in FIG. 3, when only N-methyl2-pyrrolidone was added and the distilled liquor was used, the removal rate was 70% or less, and when N-methyl 2-pyrrolidone was added to the distilled liquor at 20% by volume, The removal rate was the highest when the removal rate was 89%, 40% by volume of N-methyl 2-pyrrolidone was added at 93%, and the addition amount was increased by more than 40% by volume of N-methyl 2-pyrrolidone. Even if the removal rate was increased the effect was insignificant. In particular, since N-methyl 2-pyrrolidone was added at least 50% by volume, the effect was not increased.
또한, 이러한 결과는, N-메칠 2-파이롤리돈이 20 부피% 미만으로 첨가되는 경우에는 고형성분을 용해하는 성능이 미미하며, 40 부피%를 초과하여 첨가되는 경우에는 성능의 증대효과가 미미하므로, 본 발명에서 N-메칠 2-파이롤리돈의 첨가량은 20~40 부피%로 조절되는 것이 바람직하다.In addition, these results show that when N-methyl 2-pyrrolidone is added in less than 20% by volume, the ability to dissolve the solid components is insignificant, and when added in excess of 40% by volume, the effect of increasing performance is insignificant. Therefore, the amount of N-methyl 2-pyrrolidone added in the present invention is preferably adjusted to 20 to 40% by volume.
이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다. 따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The protection scope of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of the present invention.
도 1은 본 발명의 세정제 제조방법의 흐름도이다.1 is a flowchart of a manufacturing method of a detergent of the present invention.
도 2는 본 발명의 실시예에 따른 니켈감마알루미나 촉매반응기의 온도조건을 확인하기 위한 생산수율을 나타낸 그래프이다.Figure 2 is a graph showing the production yield for confirming the temperature conditions of the nickel gamma alumina catalytic reactor according to an embodiment of the present invention.
도 3은 본 발명의 실시예에 따른 세정제의 N-메칠 2-파이롤리돈의 첨가량을 결정하기 위한 나프탈렌 및 피치 제거율을 나타낸 그래프이다.Figure 3 is a graph showing the naphthalene and pitch removal rate for determining the amount of N- methyl 2-pyrrolidone added to the cleaning agent according to an embodiment of the present invention.
Claims (7)
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