KR101204167B1 - the manufacturing method of fabric material for blind by weaving and sewing - Google Patents

Abstract

The present invention relates to a manufacturing method of a blind paper produced by weaving and sewing, and to a blind paper produced by the manufacturing method and a blind made of the blind paper, at least one of the weaving through the intersection of the warp and weft yarn composed of low melting point fiber yarn Weaving step (S1) of weaving the mesh portion 11 and the light shielding portion 12 of the light-shielding structure to repeat a predetermined width, respectively to form a textile paper (10); Tender processing step (S2) for fixing the paper 10 by passing the paper 10 through the tenter; The fabric paper 10 is cut into a predetermined unit size, the light shielding part 12 is folded in half, and the sewing paper 21 is formed along the edge of the folded light shielding part 12 to form the sewing part 21. The blind paper 20 is formed in a sewing process S3 of forming a space inside the light shielding part 12 by applying the blind paper 20 to a normal blind structure, thereby forming a vertical blind structure or a roll blind structure. Eggplant manufactures blinds and is easy to manufacture, light and excellent in breathability.

Blinds, Weaving, Sewing, Roll Blinds, Roll Screen, Vertical Blinds

Description

The manufacturing method of fabric material for blind by weaving and sewing}

The present invention relates to a manufacturing method of a blind paper produced by weaving and sewing, and to a blind paper produced by the manufacturing method and a blind made of the blind paper, at least one of the weaving by the warp and weft composed of a low melting fiber yarn, A weaving step (S1) of weaving the woven paper by repeating the mesh portion of the mesh structure and the light shielding portion of the shading structure with a predetermined width; A tender treatment step (S2) of fixing the tissue paper by passing the tissue paper through a tenter; The fabric paper is cut into unit sizes, the light shielding portion is folded in half, and the blind paper is formed by a sewing process (S3) for forming a space by forming along the edge thereof, and applying the blind paper to a conventional blind structure, thereby making a vertical blind structure or A blind having a roll blind structure is produced, which is easy to manufacture, light and excellent in breathability.

In general, curtains and blinds are installed in windows or entrances of buildings, and are used for the purpose of blocking sunlight, blocking external eyes, soundproofing, and cold protection, and in addition to these practicalities, color schemes that can be harmonized with walls or glass inside As a result, it is used as an important element of interior decoration to improve the interior aesthetics.

For example, among the blinds, vertical blinds are provided with a plurality of louvers having a plate shape along a vertical length in a predetermined width to adjust the light by the rotation of the louvers, wherein each louver moves along a rail. Fixed to the carrier, the carrier consists of a housing moving along the rail and a louver rotatable at the bottom thereof, the louver is fixed to the louver ring, the vertical blind is composed of two adjusting lines, one adjustment The string is configured to rotate the fixed louver 180 degrees, and the other is configured to move the louver to one or both sides along the rail.

Thus, the normal vertical blinds, when the louvers configured by using the adjusting line is rotated to form a surface shape as a whole, blocks the light, rotates the louvers 90 degrees in the state of blocking the light, and then sliding all the louvers If you move to one side or both sides is a structure that all the light can be introduced.

[Document 1] Domestic Utility Model Registration No. 0261897

[Document 1] discloses a 'curtain combined vertical blinds,' Looking at the content of the [Document 1] 'blind to each traveler to be folded and forward and reverse rotation by the operation of the power unit provided on one side of the rail In the installation of the clip fixed to the upper end of the curtain, the blinds are bonded to both sides of the curtain strip of a constant width and length to form a curtain blind, and the curtain blinds are installed in parallel in parallel to a pair of adjacent The curtains are brought into contact with each other so that the curtain strips are in contact with each other, and the upper and lower ends of the pair of blinds joined together with an upper clip and a lower lower clip having a conventional hook piece are included. The content is described.

First, the general vertical blind is a structure in which outside air is difficult to flow with the room when the light is blocked by the louver, and in the state where the light is inflowed, air is circulated by the vertical blind structure, but light is introduced. Therefore, there was a problem that does not implement a form that makes the distribution of air smoothly while blocking sunlight.

In addition, as shown in [Document 1], the structure of the blinds are implemented while weaving the blinds simultaneously, while weaving the blinds, the front mesh curtain paper, the rear mesh curtain paper, the shading curtain paper, and the weaving connection weft are sequentially or Since weaving must be done at the same time, weaving is not easy, the weaving process is complicated, and since the weaving weft is to be removed after weaving, a separate sharing machine is required to remove the weaving weft, which makes the manufacturing process complicated. And there was a problem that takes a lot of time.

Therefore, the present invention is to solve the above problems, at least one weaving by the warp and weft consisting of low-melting fiber yarns, weaving the fabric paper by repeating the mesh portion of the mesh type and the light shielding structure of the shading structure, the woven fabric paper To insert the heat into a tenter to fix the fabric paper, cut the fabric paper into a unit size, fold the light-shielding portion of the cut fabric paper along the width, to manufacture a blank paper sewn along the edge of the light-shielding portion In addition, the blind paper is applied to a conventional blind structure to manufacture blinds such as vertical blinds and roll blinds, so that they are easy to manufacture, light, and excellent in breathability.

In addition, the blind paper, the light shielding portion between the sewing portion and the mesh to control the supply of a plurality of weft, to form a rotating portion formed only by the inclination, to facilitate the bending of the light shielding portion.

As described above, the present invention is a weaving by warp and weft yarns composed of at least one low melting point fiber yarn, and repeats the weaving paper by repeating the mesh part of the mesh type and the light shielding part of the general fabric type, and the woven fabric is applied to the tenter. The paper is fixed by applying heat to fix the paper, cut the fabric to an appropriate size, fold the light-shielding portion of the cut fabric along the width, and manufacture a blank binder paper sewn along the edge of the light-shielding portion. By applying to a conventional blind structure, to produce a blind, such as vertical blinds and roll blinds, there is an effect that is easy to manufacture, light and excellent ventilation.

In addition, in the blind paper, the light shielding portion between the sewing portion and the mesh is controlled to supply a plurality of weft yarns to form a rotating portion formed only by an inclination, and thus the light shielding portion can be easily folded.

The present invention relates to a manufacturing method of a blind paper produced by weaving and sewing, and to a blind paper produced by the manufacturing method and a blind made of the blind paper, at least one of the weaving through the intersection of the warp and weft yarn composed of low melting point fiber yarn Weaving step (S1) of weaving the mesh portion 11 and the light shielding portion 12 of the light-shielding structure to repeat a predetermined width, respectively to form a textile paper (10); Tender processing step (S2) for fixing the paper 10 by passing the paper 10 through the tenter; The fabric paper 10 is cut into a predetermined unit size, the light shielding part 12 is folded in half, and the sewing paper 21 is formed along the edge of the folded light shielding part 12 to form the sewing part 21. The blind paper 20 is formed in a sewing process S3 of forming a space inside the light shielding part 12 by applying the blind paper 20 to a normal blind structure, thereby forming a vertical blind structure or a roll blind structure. Eggplant manufactures blinds and is easy to manufacture, light and excellent in breathability.

The process for manufacturing the blind paper 20 according to the present invention will be described with reference to the process diagram of FIG. 2 as follows.

First, the weaving step (S1) is a process of weaving the woven paper 10 for the production of the blind paper 20, as shown in Figure 3, the weaving of the woven paper 10 is a weaving machine, a conventional weaving Weaving and weaving at an intersection with the warp, but by the weaving, weaving by repeating the mesh portion 11 and the light shielding portion 12 of a predetermined width.

On the other hand, both the mesh portion 11 and the light shielding portion 12, the inclination is supplied in common at regular intervals, the mesh portion 11 and the light shielding portion 12 is different depending on the type of weft to supply, the mesh The unit 11 supplies and weaves the weft yarn at the same type and interval as the interval of the warp yarns, thereby weaving the mesh portion 11 having the mesh structure, and the following light shielding portion 12 is the interval of the warp yarns commonly supplied. By supplying a weft of the same thickness, or a thicker weft, by the supply of the warp and the weft, weaving the light shielding portion 12 having a light shielding structure by filling all the space of the weft, as described above, in common supply At the inclination to be controlled, the weaving paper 10 is woven by repeating the mesh portion 11 and the light shielding portion 12 with a predetermined width by controlling the supply of weft yarns having different thicknesses.

In addition, the width of the woven mesh portion 11 and the light shielding portion 12 is preferably determined to consider the blinds to be applied, as shown in Figure 4, blind paper made of the fabric paper 10 When 20 is applied to the vertical blind structure, it is considered that the mesh portion 11 has an arc or semicircle shape between neighboring light shielding portions 12, and as shown in FIG. In the case where the blind paper 20 made of) is applied to the blind structure of the roll blind structure, the mesh part 11 has a one-letter shape between the adjacent light shielding parts 12. The light shielding portion 12 is preferably woven in a width wider than the width of the mesh portion 11, for example, the mesh portion 11 is formed to 80 to 150mm, the light shielding portion 12 is 50 to 100mm To form.

Further, while weaving the woven paper 10 comprising the mesh portion 11 and the light shielding portion 12, The light blocking portion 12 forms a rotating portion 12 'along an edge, and the rotating portion 12' is formed along an edge of the light blocking portion 12, as shown in FIGS. In detail, referring to the position of A, which is an expected sewing portion shown in FIG. Direction), the rotation part 12 'is formed by weaving the light shielding part 12, while supplying the weft to the control of the supply of the multiple strands, The rotating part 12 'which forms only an inclination is formed, and the rotation part 12' of the light blocking part 12 facilitates the bending (rotation) of the light blocking part 12, and the blind paper 20 is later formed. It is to facilitate the opening and closing (rotation) of the light shield 12.

On the other hand, although the position of the said rotating part 12 'was displayed in the inner direction of the sewing part 21, although it may be formed between the sewing part 21 and the mesh part 11, the former rotating part 12 mentioned above. ′), The effect of the rotation and the sewing portion 21 is less exposed to the front, so the aesthetics are better.

In addition, the weft, or warp yarn to be applied to the fabric paper 10, it is preferable to apply a low melting fiber yarn to at least one of the two, the low melting fiber yarn, a relatively low melting point (for example, 170 to 220 ℃ The low melting point fiber is used for the weft yarn because the low melting point fiber yarn is bonded to the intersecting synthetic fiber yarn at the melting point due to the characteristics of the low melting point fiber. Since the shape does not change even if the external force is maintained, the woven paper 10 woven into the above structure is subjected to a temperature of 170 to 220 ° C. in the tenter in the following tenter processing step (S2). It is possible to maintain the shape through fusion, the low-melting fiber yarn, using a low-melting fiber yarn consisting of pure low-melting fibers, or the cross-sectional center has a relatively high melting point It is formed of a synthetic fiber yarn, the outside is a low melting fiber yarn formed of a relatively low melting point fiber, or a low melting fiber yarn made of twisted yarn and synthetic fiber yarn made of low melting point fibers, that is, The low melting fiber yarns used include any low melting fiber.

Next, the tender machine treatment step (S2) will be described. The heat applied by the tenter machine is passed through the woven fabric paper 10 through a tenter machine, which is heated while supporting both edges of the tenter machine. Through the heat fusion due to the inclined, weft characteristics of the used heat through each part of the fabric paper 10, to prevent the detachment of the warp, weft yarn, each of the mesh portion 11 and the light shield of the fabric paper 10 (12) hardens after heat welding, and becomes a little brittle.

In addition, if the fabric paper 10 is to be further fixed, the fabric paper 10 woven in the tender processing step (S2) before being immersed in the coating liquid before being immersed in the tenter, and then passed through the tenter, the fabric paper When the coating treatment is applied to (10), the surface of the textile paper 10 is also protected by the coating liquid, and the inclination and weft of the textile paper 10 can be fixed.

In addition, the blind paper 20 made by the woven fabric paper 10, but to be safe to fire, as a method of imparting flame retardancy of the blind paper 20, the yarn used for weaving the fabric paper 10 After using the flame retardant yarn that has been flame-retarded, or before the textile paper 10 is put into the tenter in the tender treatment step (S2), the textile paper 10 having the flame retardant is immersed after being immersed in a normal flame retardant. ) Is passed through a tenter to flameproof the fabric paper 10.

In the subsequent cutting and sewing step (S3), the tenter-treated textile paper 10 is cut into appropriate unit sizes, and as shown in FIG. 1, the light shielding portion 12 is folded in half in the width direction, and the light shielding portion (12) is driven along the overlapping edges, while forming the sewing portion 21 along the slit, fixing the light shielding portion 12 to complete the blind paper 20, the light shielding portion 12 When the rotating part 12 'is formed, the sewing part 21 forms the sewing part 21 in the light blocking part 12 between the rotating part 12' of the light shielding part 12 and the mesh 11. The light blocking part 12 sewn in the cutting and sewing process S3 forms a space surrounded by the light blocking part 12 along its length direction, and both ends of the light blocking part 12 are open. .

On the other hand, in the cutting and sewing step (S3), the sewing is basically carried out along the longitudinal direction of the light shielding portion 12, and further, to sew both open ends or both ends of the light shielding portion 12. However, when sewn at both ends of the light shielding portion 12, the sewn light shielding portion 12 itself shields the sunlight, and when sewn on the one end, or subsequent slat assembly process (S4) In this case, the slats 23 are introduced into the space of the light blocking part 12 so that the slats 23 can be accommodated into the space.

In addition, in the cutting and sewing process (S3), the fabric paper 10 cut to an appropriate size is less likely to loosen because the fabric paper 10 itself is thin through processing the tenter, but the fabric paper 10 ) Is made of weaving, if necessary, can be finished so as not to loosen the edge of the cut fabric paper 10, or overlocked along the edge of the fabric paper 10 to prevent loosening, or There are various methods such as biasing, or installing a finishing member along the edge of the textile paper 10.

In addition, the punching step (S3 ′) is a step of making holes for facilitating the assembly of the blinds constituting the blind paper 20 thus configured, so that the light shielding portions 12 of the blind paper 20 overlap each other. In order to drill holes at a time by using a punching machine on the overlapping light shielding part 12, to make holes where necessary according to the type of blinds to be applied, for example, applying the blind paper 20 to the vertical blinds. In this case, a hole is drilled in the upper end of one side of the light blocking part 12 of the blind paper 20.

In addition, after the cutting and sewing process (S3), all of the light shielding portions 12 cover the mesh portion 11 and are flattened, and various pictures, patterns, numbers, letters, etc. are provided on the exposed light shielding portions 12. Printing can increase the aesthetics and information of the blind section.

On the other hand, in the subsequent slat drawing-in process (S4), as shown in Figure 5, the slat 23 is introduced into the space of the light shielding portion 12 formed on the produced blind paper 20, the light shielding portion 12 In the process of blocking one end or both ends of the opening, the slat 23 can be applied in various ways, such as synthetic resin, wood, metal, etc., according to the material of the slat 23 is applied to the existing blind, the slat 23 is The step of blocking one end or both ends of the drawn light shielding part 12 may be performed by sewing, applying an adhesive, thermal fusion, or using a fixing member such as a button and a rivet, as in the cutting and sewing step S3. There are a variety of ways.

In addition, since the light shielding portion 12 of the blind paper 20 manufactured after the cutting and sewing process (S3) is sufficiently thin, the process of the slat drawing process (S4) can be omitted if necessary.

Thus, the manufacturing of the blind paper 20 for blind manufacture is completed by said process, ie, weaving process S1, cutting and sewing process S3, or slat drawing process S4.

The blind paper 20 as described above is easily manufactured by weaving and sewing, the blind can also be easily manufactured using the blind paper 20, the last step of the production of the blind using the blind paper is the following Is the same as

Finally, the assembling process (S5) is to manufacture the blinds using the prepared blind paper 20, through the blind paper 20, vertical blinds, venetian blinds, roll blinds (roll screen), Roman Although it can be applied to both blinds (roman shades), the blinds using the blind paper 20, as described in the assembly and manufacture of blinds of the vertical blind structure and roll blind structure as follows.

First, in the case where the blind paper 20 is applied to a vertical blind structure, as shown in FIGS. 4 and 5, along the rail inside the adjustment box 30 (upper box) for the vertical blind. It is installed using a through hole in the upper part of the light shielding portion 12 of the blind paper 20 on the moving carrier 31, opening and closing of the blind paper 20 on the side of the adjustment box 30 for the vertical blind. Opening and closing line 32 and the adjusting line 33 is configured for the vertical blind for adjusting box 30.

The vertical blind thus configured adjusts the amount of sunlight passing through the light shielding portion 12 of the blind paper 20 by adjusting the opening and closing line 32, and also by pulling the adjusting line 33. The movement is adjusted in one direction or both directions of (20).

When the blind paper 20 is applied to a roll blind structure, as shown in FIGS. 6 and 7, the light blocking part 12 of which the mesh portion 11 of the blind paper 20 is integrated is integrated. By using the inclination adjustment line 22 such as a thread or a string along the other end, the inclination adjustment line 22 along the length direction of the light shielding part 12 is fixed by a method of fixing along the neighboring light shielding part 12. Fix several.

And the inclination adjusting line 22 is assembled by the adjustment box 40 to the blind paper 20 assembled, the upper end of the blind paper 20 is the adjustment box 40 for roll blinds (upper box, head rail) ), And the opening and closing cord 41 and the lifting cord 42 for opening and closing the blind paper 20 are configured on the side of the adjustment box 40 for the roll blind to constitute a blind of the roll blind structure. .

For reference, the light blocking portion 12 positioned at the lowermost portion of the blind paper 20 may be somewhat weighted, and a weight (not shown) having a single cross section or an arc shape may be inserted and fixed. desirable.

The blind of the roll blind structure assembled as described above, the inclination of the light shielding portion 12 is adjusted by the opening and closing code 41 to adjust the amount of sunlight, and further, the difference of the blind paper 20 by the lifting cord 42 When the light portion 12 is in parallel with the mesh portion 11, the up / down movement of the light blocking portion 12 is adjusted by pulling the lifting cord 42.

The blind constituted as described above can be easily produced by the blind paper 20, and the blind using the blind paper 20 is light in weight and easy to manage by the blind paper 20 by the weaving. There is also a feature that can be easily removed to wash or dirt by disassembling even when burned.

In addition, the blind using the blind paper 20, when all of the light shielding portion 12 is perpendicular to the mesh portion 11, it can block the light to some extent while circulating the outside and air, the blind paper Since the material of the fabric 20 is woven, it is possible to increase the aesthetics and information transfer of the room through various printing of the blind paper 20.

1 is a perspective view of a blind paper according to the present invention.

Figure 2 is a manufacturing process of the blind and blinds according to the present invention.

3 is a plan view of a woven fabric woven in accordance with the present invention.

Figure 4 is a perspective view of the blind applied to the vertical blind structure according to the present invention.

Figure 5 is a side cross-sectional view of the blind applied to the vertical blind structure in accordance with the present invention.

Figure 6 is a perspective view of applying a blind paper roll blind structure according to the present invention.

Figure 7 is a side view of applying a blind paper roll blind structure according to the present invention.

[Description of Code for Major Parts of Drawing]

10: woven fabric 11: mesh portion

12: shading part 20: blind paper

Claims (5)

Weaving process of weaving woven paper by repeating weaving mesh part and shading structure of woven mesh at the intersection of warp and weft, and tenter processing process and unit size cutting by putting woven fabric paper into tenter and heating it In the manufacturing method of a well-known blind paper manufactured by the cutting and sewing process which folds the light shielding part of a textile paper along the width | variety, and sews it along the edge of the light shielding part, In the weaving step S1 of the woven paper, a plurality of wefts are supplied to the light shielding portion 12 near the sewing portion 21 between the mesh portion 11 and the light shielding portion 12 while weaving the light shielding portion 12. Stop to form a rotating portion 12 'having a predetermined width formed only by the inclination, In the tenter processing step (S2), the woven fabric paper 10 is immersed in the coating liquid and then immersed in the tenter to be put into the tenter to pass through the tenter while applying heat, Rotating portion 12 ′ made of only inclination makes it easy to bend (rotate) the light shielding portion 12 and to open / close (rotate) the light shielding portion 12 of the blind paper 20 and to coat the textile paper 10. And surface protection of woven fabric paper (10). A method of manufacturing a blind paper made of weaving and sewing, characterized in that to prevent and fix the detachment of the warp cross weaving part. delete delete delete delete

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