KR101187474B1 - A carbon heating wire without electromagnetic wave is canceledand shield - Google Patents

A carbon heating wire without electromagnetic wave is canceledand shield Download PDF

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Publication number
KR101187474B1
KR101187474B1 KR1020110074967A KR20110074967A KR101187474B1 KR 101187474 B1 KR101187474 B1 KR 101187474B1 KR 1020110074967 A KR1020110074967 A KR 1020110074967A KR 20110074967 A KR20110074967 A KR 20110074967A KR 101187474 B1 KR101187474 B1 KR 101187474B1
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South Korea
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carbon fiber
heat generating
wire
electromagnetic wave
heating wire
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KR1020110074967A
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Korean (ko)
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KR20120083828A (en
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이성숙
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이성숙
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H05B3/54—Heating elements having the shape of rods or tubes flexible
    • H05B3/56—Heating cables
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145—Carbon only, e.g. carbon black, graphite
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017—Manufacturing methods or apparatus for heaters

Abstract

본 발명은 전자파 자폐층을 갖는 탄소섬유 발열선에 관한 것으로서, 발열선의 충분한 발열량을 확보하며 탄소섬유의 인장강도를 보완하여 탄소섬유의 단선을 방지할 수 있도록 한 것이다.
즉, 본 발명은 탄소섬유 발열선에 있어서, 발열부를 탄소섬유와 지지사를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선과 꼬아 구성한 것이다.
따라서, 본 발명은 탄소섬유 발열선의 발열부를 탄소섬유와 지지사를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선과 꼬아 구성함으로써 발열선의 발열량이 충분히 확보되고 지지사에 의하여 지지사에 의하여 충분한 지지강도가 확보되는 것이다.The present invention relates to a carbon fiber heating wire having an electromagnetic wave autism layer, to ensure sufficient heating value of the heating wire and to compensate for the tensile strength of the carbon fiber to prevent the disconnection of the carbon fiber.
That is, in the carbon fiber heating wire, the carbon fiber heating yarn formed by twisting the carbon fiber and the support yarn in the carbon fiber heating wire is configured by twisting the nichrome heater wire.
Therefore, in the present invention, the heat generating portion of the carbon fiber heating wire is formed by twisting the carbon fiber heating yarn formed by twisting the carbon fiber and the supporting yarn with the nichrome heater wire, so that the heat generation amount of the heating wire is sufficiently secured, and the supporting yarn is sufficiently supported by the supporter. It is secured.

Description

전자파 차폐층을 갖는 탄소섬유 발열선{A CARBON HEATING WIRE WITHOUT ELECTROMAGNETIC WAVE IS CANCELEDAND SHIELD}Carbon fiber heating wire with electromagnetic shielding layer {A CARBON HEATING WIRE WITHOUT ELECTROMAGNETIC WAVE IS CANCELEDAND SHIELD}

본 발명은 전자파 자폐층을 갖는 탄소섬유 발열선에 관한 것으로서, 더욱 상세하게는 탄소섬유 발열선에 있어서, 탄소섬유 발열선의 발열부를 탄소섬유와 지지사를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선과 꼬아 구성하여서, 탄소섬유에 의하여 부족한 발열을 니크롬 히터선을 통화여 보충하고, 탄소섬유의 인장강도를 지지사에 보강 구성하여서, 충분한 발열량을 확보하며 탄소섬유의 인장강도를 보완하여 탄소섬유의 단선을 방지할 수 있도록 함을 목적으로 한 것이다.
The present invention relates to a carbon fiber heating wire having an electromagnetic wave autism layer, and more particularly, in a carbon fiber heating wire, a carbon fiber heating yarn formed by twisting a carbon fiber and a support yarn in a heat generating portion of the carbon fiber heating wire is twisted with a nichrome heater wire. By supplementing the heat generated by carbon fiber with nichrome heater wire and reinforcing the tensile strength of carbon fiber to the supporter, it is possible to secure sufficient amount of heat and to compensate the tensile strength of carbon fiber to prevent disconnection of carbon fiber. The purpose is to make it possible.

일반적으로, 탄소섬유 발열선은 탄소섬유에 의한 발열에 의하여 전기장판 또는 매트의 발열이 이루어지도록 한 것이다.In general, the carbon fiber heating wire is to heat the electric field plate or the mat by the heat generated by the carbon fiber.

이상과 같은 탄소섬유 발열선은 실용신안 공개 1998-062426호와 같이 탄소섬유를 심사로 하고 그 외부에 피복층 및 금속포일피복 등을 형성하여 구성한 것이다.The carbon fiber heating wire as described above is composed of carbon fiber as a screening and forming a coating layer and a metal foil coating on the outside, as in Utility Model Publication No. 1998-062426.

상기한 바와 같은 탄소섬유 발열선은 탄소섬유에 의한 발열에 의하여 난방이 요구되는 전기장판 및 매트의 난방이 이루어지게 하는 것이다.
Carbon fiber heating wire as described above is to heat the electric sheet and the mat is required to be heated by the heat generated by the carbon fiber.

한편, 상기 탄소섬유 발열선은 일반전인 니크롬선으로 이루어진 발열선과 동일하게 전계파와 자계파에 의해 전자파가 발생하게 되는데 이를 방지하기 위하여 금속포일을 피복하거나 편조된 실드 동선층을 형성하는 등의 조치를 통하여 전자파의 발생을 최소화하고 있다.
Meanwhile, the carbon fiber heating wire generates electromagnetic waves by electric and magnetic waves in the same way as the heating wire made of nichrome wire, which is a general electric field. In order to prevent the carbon fiber heating wire, metal carbon or a braided shield copper wire layer is formed. Through this, the generation of electromagnetic waves is minimized.

그러나, 상기한 바와 같은 탄소섬유 발열선은 탄소섬유의 발열한계로 인하여 충분한 발열량이 확보되지 않는 문제점이 있었다.However, the carbon fiber heating wire as described above has a problem that a sufficient heat generation amount is not secured due to the heat generation limit of the carbon fiber.

또한, 종래의 탄소섬유는 그 인장강도가 약하여 쉽게 끊어지는 문제점이 있었다.
In addition, the conventional carbon fiber has a problem that its tensile strength is weak and easily broken.

이에, 본 발명은 상술한 바와 같이 종래 탄소섬유 발열선에 있어서 탄소섬유가 충분한 발열량을 확보하지 못하고, 탄소섬유의 인장강도가 약한 문제점을 해결할 수 있도록 한 것이다.
Thus, the present invention is to solve the problem that the carbon fiber does not secure a sufficient amount of heat in the conventional carbon fiber heating wire as described above, the weak tensile strength of the carbon fiber.

즉, 본 발명은 탄소섬유 발열선에 있어서, 발열부를 탄소섬유와 지지사를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선과 꼬아 구성한 것이다.
That is, in the carbon fiber heating wire, the carbon fiber heating yarn formed by twisting the carbon fiber and the support yarn in the carbon fiber heating wire is configured by twisting the nichrome heater wire.

따라서, 본 발명은 탄소섬유 발열선의 발열부를 탄소섬유와 지지사를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선과 꼬아 구성함으로써 발열선의 발열량이 충분히 확보되고 지지사에 의하여 지지사에 의하여 충분한 지지강도가 확보되는 것이다.
Therefore, in the present invention, the heat generating portion of the carbon fiber heating wire is formed by twisting the carbon fiber heating yarn formed by twisting the carbon fiber and the supporting yarn with the nichrome heater wire, so that the heat generation amount of the heating wire is sufficiently secured, and the supporting yarn is sufficiently supported by the supporter. It is secured.

도 1 은 본 발명에 따른 일 실시 예를 보인 사시도.
도 2 는 본 발명에 따른 일 실시 예를 보인 측 단면도.
도 3 은 본 발명에 따른 다른 실시 예를 보인 측 단면도.1 is a perspective view showing an embodiment according to the present invention.
Figure 2 is a side cross-sectional view showing an embodiment according to the present invention.
Figure 3 is a side cross-sectional view showing another embodiment according to the present invention.

이하, 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings as follows.

본 발명은 탄소섬유 발열선의 충분한 발열량을 확보하고 탄소섬유의 인장강도를 확보할 수 있도록 한 것이다.The present invention is to ensure a sufficient heating amount of the carbon fiber heating wire and to secure the tensile strength of the carbon fiber.

즉, 본 발명은 도 1 과 도 2 에 도시된 바와 같이 탄소섬유 발열선에 있어서, 탄소섬유로 이루어진 발열부(100)와 상기 발열부(100)를 감싸는 발열 피복부(200)와, 상기 발열 피복부(200)를 감싸 전자파를 차단하는 전자파차단부(300) 및 상기 전자파차단부(300)를 감싸 형성되는 외부 피복부(400)로 구성하고, 상기 발열부(100)를 탄소섬유(110)와 지지사(120)를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선(130)과 꼬아 구성한 것이다.That is, the present invention, in the carbon fiber heating wire as shown in Fig. 1 and 2, the heat generating portion 100 made of carbon fiber and the heat generating coating portion 200 surrounding the heat generating portion 100, and the heat generation avoided It comprises an electromagnetic shielding unit 300 surrounding the abdomen 200 to block the electromagnetic wave and the outer coating unit 400 formed to surround the electromagnetic shielding unit 300, the heat generating unit 100 is carbon fiber 110 And the carbon fiber heating yarn formed by twisting the support yarn 120 and the nichrome heater wire 130.

여기서, 상기 니크롬 히터선(130)은 탄소섬유(110)와 동일한 저항값을 형성할 수 있게 탄소섬유(110)보다 길게 형성되어 탄소섬유 발열사의 외면을 감싸 결합되게 구성한 것이다.Here, the nichrome heater wire 130 is formed longer than the carbon fiber 110 so as to form the same resistance value as the carbon fiber 110 is configured to be wrapped around the outer surface of the carbon fiber heating yarn.

상기 지지사는 내열성 합성섬유사로 구성하여 실시할 수 있는 것이다.The support can be implemented by configuring a heat-resistant synthetic fiber yarn.

그리고, 상기 전자파차단부(300)는 발열 피복부(200)의 외면을 감싸 결합되며 발열부(100)에서 발생된 자계를 유도 기전에 의하여 흡수하는 자기유도 흡수동선(310)과, 상기 자기유도 흡수동선(310)의 외면을 감싸 전자파 흡수 접지하는 금속박피복(320)으로 형성하여 실시할 수 있는 것이다.In addition, the electromagnetic shield 300 is coupled to wrap around the outer surface of the heat generating coating portion 200 and absorbs the magnetic field generated by the heat generating unit 100 by an induction mechanism, and the magnetic induction The outer surface of the absorption copper wire 310 may be formed by a metal foil coating 320 that is electromagnetic wave absorbing ground.

상기 자기유도 흡수동선(310)의 권선 상태에서 발열선의 외면 돌출이 방지되게 판상으로 압연한 압연동선으로 구성하여 실시할 수 있는 것이다.In the winding state of the magnetic induction absorption copper wire 310, it can be carried out by forming a rolled copper wire rolled in a plate shape to prevent the protrusion of the outer surface of the heating wire.

한편, 본 발명의 실시에 있어서, 도 3 에 도시된 바와 같이 전자파차단부(300)와 외부 피복부(400) 사이에 발열부에서 발생되는 발열에 의하여 원적외선을 발산하며 전자파를 흡수하는 도전성 원적외선발산부(500)를 형성하여 실시할 수 있는 것이다.Meanwhile, in the practice of the present invention, as shown in FIG. 3, the far infrared rays are emitted by the heat generated from the heat generating portion between the electromagnetic wave shield 300 and the outer covering 400, and the conductive far infrared rays absorb the electromagnetic waves. It can be implemented by forming a part (500).

상기 도전성 원적외선발산부(500)는 게르마늄과 같은 원적외선 발산분말에 동과 같은 도전성 분말을 중량 대비 1:1로 배합 조성하여 구성한 것이다.
The conductive far-infrared diverging unit 500 is composed of a conductive powder, such as copper, in a 1: 1 composition by weight to a far-infrared divergent powder such as germanium.

이하, 본 발명의 작용에 대하여 설명하면 다음과 같다.Hereinafter, the operation of the present invention will be described.

상기한 바와 같이 탄소섬유 발열선에 있어서, 발열부(100)를 탄소섬유(110)와 지지사(120)를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선(130)과 꼬아 구성하되, 상기 니크롬 히터선(130)은 탄소섬유(110)와 동일한 저항값을 형성할 수 있게 탄소섬유(110)보다 길게 형성되어 탄소섬유 발열사의 외면을 감싸 결합되게 구성한 본 발명에 따른 탄소섬유 발열선을 전기장판 또는 전기매트에 적용하여 실시하게 되면, 발열부(100)의 탄소섬유(110)와 니크롬 히터선(130)에서 동시에 발열이 이루어져 탄소섬유(110)와 함께 충분한 발열이 이루어지게 하는 것이다.As described above, in the carbon fiber heating wire, the carbon fiber heating yarn formed by twisting the heat generating part 100 with the carbon fiber 110 and the supporter 120 is twisted with the nichrome heater wire 130, but the nichrome heater Line 130 is formed longer than the carbon fiber 110 to form the same resistance value as the carbon fiber 110, the carbon fiber heating wire according to the present invention configured to be combined to wrap the outer surface of the carbon fiber heating yarn electric field plate or electric When applied to the mat, the heat generated at the same time the carbon fiber 110 and the nichrome heater wire 130 of the heat generating unit 100 is to ensure sufficient heat generation with the carbon fiber (110).

또한, 상기 발열부(100)의 지지사(120)가 인장강도가 약한 탄소섬유(110)의 인장력을 보안 지지하여 외부에서 발열선에 인장력이 작용할 때 길이방향 신축을 제한하여 탄소섬유의 절단 손상이 방지되게 하는 것이다.In addition, the supporter 120 of the heat generating unit 100 securely supports the tensile force of the carbon fiber 110 having a weak tensile strength, thereby limiting longitudinal stretching when the tensile force is applied to the heating wire from the outside, thereby preventing damage to the carbon fiber. To be prevented.

또한, 상기 전자파차단부(300)를 자기유도 흡수동선(310)과 상기 자기유도 흡수동선(310)의 외면을 감싸 전자파 흡수 접지하는 금속박피복(320)으로 구성하여 실시하게 되면, 상기 자기유도 흡수동선(310)에서 자기유도에 의하여 발열부(100)에서 발생한 전자파를 흡수 상쇄시키고, 상기 금속박피복(320)에서는 자기유도 흡수동선(310)에서 발생한 자기유도에 따른 전기를 접지하고 발열부(100)에서 발생하는 전자파를 흡수 접지하여 전자파의 발산을 억제하는 것이다.In addition, when the electromagnetic shielding unit 300 is formed of a magnetic induction absorption copper wire 310 and a metal foil coating 320 that surrounds the outer surface of the magnetic induction absorption copper wire 310 and absorbs and grounds the electromagnetic wave, the magnetic induction absorption is performed. The copper wire 310 absorbs and cancels the electromagnetic waves generated by the heat generating part 100 by magnetic induction, and the metal foil coating 320 grounds electricity according to the magnetic induction generated by the magnetic induction absorbing copper wire 310 and generates the heat generating part 100. Absorption of electromagnetic waves generated at the ground) suppresses the emission of electromagnetic waves.

또한, 본 발명의 실시에 있어 도전성 원적외선발산부(500)를 형성하고 도전성 원적외선 발산부를 원적외선 발산물질과 도전성물질을 배합조성하게 되면 발열부에서 발산되는 열에 의하여 원적외선 물질이 원적외선을 발산하고, 도정선물질은 전자파를 흡수하여 전자파의 발산이 방지되게 하는 것이다.
In addition, in the practice of the present invention, if the conductive far-infrared light emitting unit 500 is formed and the conductive far-infrared light emitting part is formulated and composed of the far-infrared light emitting material and the conductive material, the far-infrared material emits far infrared rays by heat emitted from the heat generating part, Is to absorb electromagnetic waves to prevent the emission of electromagnetic waves.

100 : 발열부
110 : 탄소섬유
120 : 지지사
130 : 니크롬 히터선
200 : 발열 피복부
300 : 전자파차단부
310 : 자기유도 흡수동선
320 : 금속박피복
400 : 외부피복부
500 : 도전성 원적외선 발산부100: heating unit
110: carbon fiber
120: supporter
130: nichrome heater wire
200: heat generating coating
300: electromagnetic wave shield
310: magnetic induction absorption copper
320: metal foil coating
400: outer coating
500: conductive far infrared ray diverging part

Claims (2)

탄소섬유 발열선에 있어서;
탄소섬유로 이루어진 발열부(100)와 상기 발열부(100)를 감싸는 발열 피복부(200)와, 상기 발열 피복부(200)를 감싸 전자파를 차단하는 전자파차단부(300) 및 상기 전자파차단부(300)를 감싸 형성되는 외부 피복부(400)로 구성하고, 상기 발열부(100)를 탄소섬유(110)와 지지사(120)를 꼬아 형성한 탄소섬유 발열사를 니크롬 히터선(130)과 꼬아 구성하고,
상기 니크롬 히터선(130)은 탄소섬유(110)와 동일한 저항값을 형성할 수 있게 탄소섬유(110)보다 길게 형성되어 탄소섬유 발열사의 외면을 감싸 결합되게 구성하며,
상기 전자파차단부(300)는 발열 피복부(200)의 외면을 감싸 결합되며 발열부(100)에서 발생된 자계를 유도 기전에 의하여 흡수하는 자기유도 흡수동선(310)과, 상기 자기유도 흡수동선(310)의 외면을 감싸 전자파 흡수 접지하는 금속박피복(320)으로 형성하고,
상기 자기유도 흡수동선(310)의 권선 상태에서 발열선의 외면 돌출이 방지되게 판상으로 압연한 압연동선으로 구성하며,
상기 전자파차단부(300)와 외부 피복부(400) 사이에 발열부에서 발생되는 발열에 의하여 원적외선을 발산하며 전자파를 흡수하는 도전성 원적외선발산부(500)를 형성하되,
상기 도전성 원적외선발산부(500)는 게르마늄과 같은 원적외선 발산분말에 동과 같은 도전성 분말을 중량 대비 1:1로 배합 조성하여 구성한 것을 특징으로 하는 전자파 차폐층을 갖는 탄소섬유 발열선.
Carbon fiber heating wire;
The heat generating part 100 made of carbon fiber and the heat generating part 200 surrounding the heat generating part 100, the electromagnetic wave blocking part 300 and the electromagnetic wave blocking part to block the electromagnetic wave by wrapping the heat generating part 200. The outer coating part 400 is formed to surround the 300, and the carbon fiber heating yarn formed by twisting the heat generating part 100 with the carbon fiber 110 and the supporter 120 is nichrome heater wire 130. Twist and make up,
The nichrome heater wire 130 is formed longer than the carbon fiber 110 to form the same resistance value as the carbon fiber 110 is configured to be wrapped around the outer surface of the carbon fiber heating yarn,
The electromagnetic wave shield 300 is wrapped around the outer surface of the heat generating coating part 200 and coupled to the magnetic induction absorption copper wire 310 which absorbs the magnetic field generated by the heating part 100 by an induction mechanism, and the magnetic induction absorption copper wire. The outer surface of the 310 is formed of a metal foil coating 320 to absorb and ground the electromagnetic wave,
It consists of a rolled copper wire rolled in a plate shape to prevent the protrusion of the outer surface of the heating wire in the winding state of the magnetic induction absorption copper wire 310,
Between the electromagnetic wave shielding portion 300 and the outer covering portion 400 to form a conductive far-infrared light emitting portion 500 that emits far infrared rays and absorbs electromagnetic waves by the heat generated from the heat generating portion,
The conductive far-infrared radiation unit 500 is a carbon fiber heating wire having an electromagnetic shielding layer, characterized in that the composition composed of a conductive powder, such as copper 1: 1 in the far-infrared emission powder, such as germanium.
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CN103428918A (en) * 2012-05-25 2013-12-04 河南科信电缆有限公司 Carbon fiber cable applied to floor heating

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