KR101184639B1 - Device for jointing between transmission and driving axle of forklift and construction vehicle - Google Patents
Device for jointing between transmission and driving axle of forklift and construction vehicle Download PDFInfo
- Publication number
- KR101184639B1 KR101184639B1 KR1020100130612A KR20100130612A KR101184639B1 KR 101184639 B1 KR101184639 B1 KR 101184639B1 KR 1020100130612 A KR1020100130612 A KR 1020100130612A KR 20100130612 A KR20100130612 A KR 20100130612A KR 101184639 B1 KR101184639 B1 KR 101184639B1
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- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Arrangement And Driving Of Transmission Devices (AREA)
- Mining & Mineral Resources (AREA)
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Abstract
The present invention relates to a power transmission connection device of a driving axle for a forklift and construction equipment by separately separating and installing the axle input shaft and the drive pinion drive shaft to flexibly respond to a change in the drop distance between the engine and the driving axle or the transmission and the driving axle. .
That is, the present invention engages the axle input shaft, which is coaxially adjusted with the transmission output shaft, to the drive pinion shaft which forms the same center as the axle drive shaft, so that the drive pinion shaft can be connected to the drive pinion shaft so as to transmit power to the drive pinion shaft. Since only the axle input shaft center needs to be adjusted, it is necessary to provide a power transmission connection device for driving axles for forklifts and construction equipment vehicles, which does not require a structural change of a transmission, thereby greatly reducing development costs.
Description
The present invention relates to a power transmission connection device of a driving axle for forklifts and construction equipment vehicles, and more specifically, by separately installing the axle input shaft and the drive pinion driving shaft, it is flexible to change the drop distance between the engine and the driving axle or transmission and the driving axle. The present invention relates to a power transmission connecting device for driving axles for forklifts and construction equipment vehicles.
In general, referring to Figures 6 and 10 attached to the power train configuration of the forklift and construction equipment vehicle, the engine (10) and the output of the
In particular, in the case of forklifts and construction equipment vehicles, since the output of the engine is constant, the gearbox driving device, which is a transmission for changing the driving direction or changing the driving speed, is essentially installed. Power is transmitted to the driving axle according to the shift.
7 to 9, the
On the other hand, according to the powertrain arrangement design described above, a design in which a drop distance (A: DROP DISTANCE) only occurs may be required.
The drop distance is a vertical step of the engine
At this time, since the
This conventional powertrain configuration has the following problems.
1) When the power train design needs to change the drop distance A, which is the distance between the center of the
In particular, when the drop distance is changed, the vertical distance between the
2) As shown in Fig. 7, in the prior art, the reduction gear ratio of the axle without a longitudinal reduction gear is determined by the
In particular, when the gear train of the transmission is complicated, or when the bevel gear set is changed, excessive development costs are required and the related case structure of the transmission is also changed, resulting in an increase in development costs and difficulty in managing parts.
3, as shown in FIG. 10, the
The present invention has been made to solve the above problems, by engaging the axle input shaft that is coaxially adjusted with the transmission output shaft to the drive pinion shaft forming the same center as the axle drive shaft by connecting to the drive pinion shaft to transmit power. It is necessary to adjust only the axle input shaft center for the drive pinion shaft when the drop distance is changed, so that the transmission transmission device of the driving axle for forklifts and construction equipment vehicles can be greatly reduced because there is no need to change the transmission structure. have.
Another object of the present invention is to place the reduction gear set between the output shaft of the transmission and the drive pinion shaft, and only if the speed ratio of the reduction gear set needs to be changed, so it is not necessary to change the gear train of the complicated transmission, There is no need to develop separately, so that the structure and parts of the powertrain can be simplified and the development cost can be greatly reduced.
It is another object of the present invention to reduce the distance between the output shaft of the transmission and the driving axle center by connecting the oil joint for connection with the output shaft of the transmission to the flange of the axle input shaft having a short projecting length rather than the drive pinion. And since it is possible to minimize the wheelbase of the vehicle at the same time to reduce the volume of the engine room, there is a point to make it easier to turn in a narrow space by reducing the radius of rotation of the vehicle.
In order to achieve the above object, the present invention provides a power transmission connection device for a forklift and a construction equipment vehicle driving axle including a driving axle connected for driving on an output side of an engine and a transmission, the axle driving shaft of the driving axle and Drive pinion shaft connected to the axle drive shaft and driven gear forming the same center and the axle input shaft connected to the output shaft of the transmission in parallel arranged in one reduction gear cover, the axle input shaft around the drive pinion shaft is 360 It provides a power transmission connection device for driving axles for forklifts and construction equipment vehicles, characterized in that it can be rotated ° position.
Preferably, the reduction gear cover includes a first cover body covering the drive pinion shaft and a second cover body covering the axle input shaft cover body integrally formed with each other, and the carrier case and the bolt of the driving axle through the reduction spacer. Characterized in that the mounting.
More preferably, by rotating the second cover body about the first cover body of the reduction gear cover after removing the bolt, it is possible to adjust the position of the axle input shaft in the second cover body to a desired position within a 360 ° range. It features.
In addition, the drive pinion shaft and the axle input shaft may be equipped with a first reduction gear and a second reduction gear as a reduction gear set.
In addition, in order to minimize the distance between the transmission and the drive axle, an oil joint for connection with the output shaft of the transmission is characterized in that it is mounted on the flange of the axle input shaft.
Through the above-mentioned means for solving the problems, the present invention provides the following effects.
According to the present invention, the drive pinion shaft forming the same center as the axle drive shaft and the axle input shaft which is angle-adjustable to form the same center as the transmission output shaft center according to the drop distance are arranged in parallel in one case, so that the drive when the drop distance is changed Only the axle input shaft center can be adjusted in the same way as the transmission output shaft centering on the pinion shaft, so that the development cost can be greatly reduced because there is no need to change the transmission case structure.
In particular, since only the speed ratio of the reduction gear set including the first reduction gear of the axle drive shaft connected to the transmission output side and the second reduction gear of the drive pinion shaft connected to the driving axle side needs to be changed, the gear train of the complex transmission and the existing There is no need to develop a separate set of bevel gears to reduce the speed, thus simplifying the structure and parts of the powertrain, while further reducing development costs.
In addition, by connecting the oil joint for connection with the output shaft of the transmission to the flange of the short axle input shaft, not the drive pinion, the distance between the output shaft of the transmission and the driving axle center can be reduced, thereby reducing the volume of the transmission and engine room. Since it is possible to minimize the wheelbase of the vehicle at the same time, the turning radius of a construction equipment vehicle such as a forklift can be reduced, making it easier to turn in a narrow space.
1 is a power transmission connection device of a driving axle for a forklift and a construction equipment vehicle according to the present invention, the front view of the driving axle from the transmission side;
2 is a sectional view taken along the line AA in Fig. 1,
3 is an enlarged view illustrating main parts of FIG. 2;
FIG. 4 is a view as viewed from the direction B of FIG. 3, illustrating an axle input shaft in which angles are changed according to a drop distance;
5 is a power transmission connection device of a driving axle for a forklift and construction equipment vehicle according to the present invention, illustrating a connection structure between a transmission and an axle input shaft;
6 is a schematic diagram showing an arrangement structure and a drop distance between an engine, a transmission, and a driving axle;
7 is a cross-sectional view showing a power transmission connection device of a conventional driving axle for forklift and construction equipment vehicle;
FIG. 8 is a view from the direction C of FIG. 7;
9 is a sectional view taken along the line DD of FIG. 6;
10 is a view illustrating a connection structure between a transmission and a drive pinion shaft as a power transmission connecting device of a driving axle for a conventional forklift and a construction equipment vehicle;
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
As described above, the power train of the construction equipment vehicle is connected to the
According to the present invention, when a drop distance (A), which refers to a step distance between the center of the
As a means for freely changing the drop distance, the
In more detail, the
In particular, the
2 and 3,
In this case, the
Meanwhile, the
In this way, the
That is, by rotating the
In other words, when it is necessary to change the vertical distance between the center of the
Meanwhile, in the past, a bevel gear set was separately developed as a configuration for deceleration, or a gear shift of a complicated transmission was required. However, in the present invention, as the reduction gear set, the
In addition, since the
As the distance between the
Meanwhile, a coating layer may be coated around the
Such a coating layer, a chromium oxide (Cr 2 O 3) 96 ~ 98% , and titanium dioxide (TiO 2) 2 ~ 4% is a mixture consisting of ceramic powder, chromium oxide (Cr 2 O 3) powder, aluminum oxide (Al 2 O 3 ) Powder, titanium dioxide (TiO 2 ) powder, yttrium oxide (Y 2 O 3 ) powder, zirconia (ZrO 2 ) powder, chromium nickel (Cr 3 C 2 25 NiCr) powder (chromium carbide 75%,
Chromium oxide (Cr 2 O 3 ) serves to prevent rust by acting as a passivity layer that blocks oxygen invading into the metal.
Titanium dioxide (TiO 2 ) is very stable physicochemically and has a high hiding power, thus becoming a white pigment. In addition, the refractive index is high, it is widely used in high refractive index ceramics. It has photocatalytic and superhydrophilic properties. Titanium dioxide (TiO 2 ), air purification, antibacterial, harmful substance decomposition, pollution prevention function, discoloration prevention function. The titanium dioxide (TiO 2 ), so that the coating layer is reliably coated around the
In this case, when chromium oxide (Cr 2 O 3 ) and titanium dioxide (TiO 2 ) are mixed and used, the mixing ratio thereof is titanium dioxide (TiO 2 ) 2˜to 96 to 98% of chromium oxide (Cr 2 O 3 ). It is preferred that 4% is mixed.
When the mixing ratio of chromium oxide (Cr 2 O 3 ) is less than 96-98%, the coating of chromium oxide (Cr 2 O 3 ) is often broken in an environment such as high temperature, and thus the axle drive shaft 36 ), The rust protection effect of the abruptly decreased.
When the mixing ratio of titanium dioxide (TiO 2 ) is less than 2 to 4%, the effect of titanium dioxide (TiO 2 ) was insignificant enough to fade the purpose of mixing it with chromium oxide (Cr 2 O 3 ). That is, titanium dioxide (TiO 2 ) prevents the
When the aluminum oxide (Al 2 O 3 ) is formed as a coating layer around the
Yttrium oxide (Y 2 O 3 ) is excellent in heat resistance, high temperature oxidation resistance and corrosion resistance, and is suitable for thermal spray coating in that it exhibits plasma corrosion resistance even in a plasma etching atmosphere.
Zirconia (ZrO 2 ) is a heat-resistant material with a high melting temperature (about 2,700 ° C). It has low thermal conductivity, broad chemical stability from acidic to alkaline range, low thermal expansion, high strength and high hardness (more than 7.0 MOS hardness). ) Has excellent material properties such as friction resistance.
The chromium nickel (Cr 3 C 2 25 NiCr) powder is made by mixing 75% chromium carbide, 20% nickel, and 5% chromium.
A coating layer made of one selected from these materials is formed with a thickness of 50 to 600 μm around the
This coating layer, after spraying 400㎛ by spraying around the
If the thickness of the coating layer is less than 50㎛, the effect by the above-described ceramic coating layer is not guaranteed, if the thickness of the coating layer exceeds 600㎛, the increase in the above-mentioned effect is insignificant while the work time and material cost due to excessive ceramic coating There is a problem that is wasted.
While the coating layer is coated on the
The spraying method for forming the coating layer around the
When electrical energy is applied between the tungsten cathode and the Cu anode nozzle of the thermal spray, an arc is generated, and when a gas or a gas mixture flows, plasma is generated. In this case, plasma is dissociated into atoms when the molecular gas is heated to a high temperature, and when energy is added thereto, electrons are released. This state is useful as a heat source having a very high energy. The characteristics of the plasma jet as a thermal spraying source are as follows.
Since it is a heat source with high energy density, it is easy to spray a high melting point metal or ceramics. If the material is accompanied by a safe melting phenomenon such as metals, ceramics, plastics, and the like, spraying is possible, so the selection area of the coating material is high. Since the velocity of the plasma jet is high, the thermal spraying material is adsorbed on the workpiece at high speed, thereby obtaining a high adhesion strength and high density coating. It is easy to output large, so the amount of spraying per unit time is big, so workability is good and economy is high. It is oxygen-free, carbon-free and clean, thermochemically active heat source, so there is little contamination and change of thermal spray material.
Depending on the type and condition of the heat source, the temperature of the thermal spray particles, the dwell time, the contact time with the atmospheric gas component, in particular, the collision energy to the surface of the base metal, and the rapid freezing and condensing velocity vary. In other words, the physical and chemical properties of the thermal spray coating vary greatly.
The thermal spraying material injected into the plasma flame is heated and melted by a heat source and is flying at a high speed by the plasma jet. Since the molten particles in the air contact the air and rush to the base material with the oxide film formed thereon, the thermal spray coating formed on the
The powder particle size suitable for thermal spraying is preferably in the range of 10 to 44 µm. If the fineness of the thermal spray is less than 10 μm, it is easy to vaporize in the thermal spray, and if the fineness of the thermal spray is more than 44 μm, the thermal spraying is unmelted during spraying. In addition, a great influence on the quality of the thermal spray coating is a particle size distribution, and when the particle size difference is large, the energy and flight trajectory obtained by each powder particle from the heat source are different from each other, thereby decreasing the composition and uniformity of the coating layer. Therefore, strict spray powder particle size distribution control is required.
It is preferable to be spherical within the above-described powder particle size in order to make the supply rate of the thermal spraying uniform and stable and to uniformly heat the supplied powder, that is, to improve the flowability of the molten particles.
A sealing material (not shown) made of chromic anhydride (CrO 3 ) made of a metallic glass quartz system may be coated around the coating layer. Chromic anhydride may be applied around the coating layer made of chromium nickel powder as the inorganic sealing material.
Chromic anhydride (CrO 3 ) is used in places requiring high wear resistance, lubricity, heat resistance, corrosion resistance, and releasability, and does not discolor in the air, has great durability, and has good wear resistance and corrosion resistance. In the case where the silicide is coated around the coating layer, the coating thickness is preferably about 0.3 to 0.5 µm. When the coating thickness of the sealing material is less than 0.3㎛, the sealing material is easily peeled off and peeled even in a slight scratch groove, so that the above-described effects cannot be obtained. If the coating thickness of the sealing material is thick enough to exceed 0.5㎛, there are many pin holes, cracks, etc. in the plating surface. Therefore, the coating thickness of the sealing material is preferably about 0.3 ~ 0.5㎛.
In the present invention, since a coating layer having excellent oxidation resistance is formed around the
10
14
16: first reduction gear 18: second reduction gear
20: transmission 22: input shaft
24: output shaft 30: drive axle
32: drive pinion shaft 34: driven ring gear
36: axle drive shaft 38: oil joint
40: reduction gear cover 42: first cover body
44: second cover body 46: reduction spacer
48: carrier case 50: bolt
52: Bearings
Claims (5)
A drive pinion shaft 32 connected to the axle drive shaft 36 of the drive axle 30 by the axle drive shaft 36 and the driven ring gear 34 and the output shaft 24 of the transmission 20. Axle input shaft (14) connected in parallel with one reduction gear cover (40) is mounted in parallel, but the axle input shaft (14) is rotated 360 ° about the drive pinion shaft (32). Power transmission connecting device of the drive axle for forklifts and construction equipment vehicles, characterized in that.
The reduction gear cover 40 is formed by integrally forming a first cover body 42 on which the drive pinion shaft 32 is covered and a second cover body 44 on which the axle input shaft 14 is covered. Power transmission connection device of the drive axle for forklifts and construction equipment vehicles, characterized in that mounted via the spacer 46, the carrier case 48 and the bolt (50) of the drive axle (30).
After dismantling the bolt 50, the axle input shaft 14 in the second cover body 44 is rotated by rotating the second cover body 44 about the first cover body 42 of the reduction gear cover 40. The power transmission connecting device of the driving axle for forklift and construction equipment vehicle, characterized in that the position of the adjusted to the desired position within the 360 ° range.
The drive pinion shaft 32 and the axle input shaft 14 as a reduction gear set, the first reduction gear 16 and the second reduction gear 18, characterized in that the driving axle for a forklift and construction equipment vehicle Power transmission coupling device.
In order to minimize the distance between the transmission 20 and the driving axle 30, an oil joint 38 for connection with the output shaft 24 of the transmission 20 is connected to the flange 15 of the axle input shaft 14. A power transmission connecting device for driving axles for forklifts and construction equipment vehicles, characterized in that mounted.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020100130612A KR101184639B1 (en) | 2010-12-20 | 2010-12-20 | Device for jointing between transmission and driving axle of forklift and construction vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100130612A KR101184639B1 (en) | 2010-12-20 | 2010-12-20 | Device for jointing between transmission and driving axle of forklift and construction vehicle |
Publications (2)
Publication Number | Publication Date |
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KR20120069181A KR20120069181A (en) | 2012-06-28 |
KR101184639B1 true KR101184639B1 (en) | 2012-09-24 |
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KR1020100130612A KR101184639B1 (en) | 2010-12-20 | 2010-12-20 | Device for jointing between transmission and driving axle of forklift and construction vehicle |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101837460B1 (en) | 2017-10-20 | 2018-04-27 | 주식회사 인피니트랜스알파 | Apparatus for power train and vehicle including the same |
KR101837458B1 (en) | 2017-10-20 | 2018-04-27 | 주식회사 인피니트랜스알파 | Apparatus for power train, vehicle including the same |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004231070A (en) | 2003-01-30 | 2004-08-19 | Fuji Heavy Ind Ltd | Power transmission device |
JP2007083969A (en) | 2005-09-26 | 2007-04-05 | Fuji Heavy Ind Ltd | Front and rear wheels drive force distribution device for four-wheel drive vehicle |
-
2010
- 2010-12-20 KR KR1020100130612A patent/KR101184639B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004231070A (en) | 2003-01-30 | 2004-08-19 | Fuji Heavy Ind Ltd | Power transmission device |
JP2007083969A (en) | 2005-09-26 | 2007-04-05 | Fuji Heavy Ind Ltd | Front and rear wheels drive force distribution device for four-wheel drive vehicle |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101837460B1 (en) | 2017-10-20 | 2018-04-27 | 주식회사 인피니트랜스알파 | Apparatus for power train and vehicle including the same |
KR101837458B1 (en) | 2017-10-20 | 2018-04-27 | 주식회사 인피니트랜스알파 | Apparatus for power train, vehicle including the same |
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Publication number | Publication date |
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KR20120069181A (en) | 2012-06-28 |
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