KR101146219B1 - Bulky yarn and pocket woven fabric using that, and manufacturing method thereof - Google Patents

Bulky yarn and pocket woven fabric using that, and manufacturing method thereof Download PDF

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KR101146219B1
KR101146219B1 KR1020110111420A KR20110111420A KR101146219B1 KR 101146219 B1 KR101146219 B1 KR 101146219B1 KR 1020110111420 A KR1020110111420 A KR 1020110111420A KR 20110111420 A KR20110111420 A KR 20110111420A KR 101146219 B1 KR101146219 B1 KR 101146219B1
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South Korea
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fabric
yarn
pocket
swelling
nonwoven fabric
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KR1020110111420A
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Korean (ko)
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박정훈
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박정훈
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/24—Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/06—Threads formed from strip material other than paper
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425—Cellulose series
    • D04H1/4258—Regenerated cellulose series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24—Viscose

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

PURPOSE: A pocket fabric using thread with bulkiness and a method for fabricating the same are provided to enhance production efficiency and to ensure softness. CONSTITUTION: A method for fabricating a pocket fabric comprises: a step of laminating viscose rayon non-woven fabric supplied from plural supply rolls(2) and pressing to prepare pressed non-woven fabric plates(B); a step of cutting the non-woven fabric plates to become threads; a step of preparing a pocket fabric including the threads of bulkiness(C); and a step of post-processing the fabric including washing and drying.

Description

부풀음성 실 및 그를 이용한 포켓지 원단과 그 제조방법{BULKY YARN AND POCKET WOVEN FABRIC USING THAT, AND MANUFACTURING METHOD THEREOF}Bulky yarn and pocket paper fabric using the same and manufacturing method therefor {BULKY YARN AND POCKET WOVEN FABRIC USING THAT, AND MANUFACTURING METHOD THEREOF}

본 발명은 실과 그 실을 이용한 원단의 제조에 관한 것으로, 특히 부직포를 이용하여 가볍고 폭신폭신한 감촉의 부풀음성(bulky)을 갖는 실 제조와 그 실을 이용한 포켓지 원단의 제조에 관한 것이다.
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the manufacture of yarns and fabrics using the yarns, and more particularly to the manufacture of yarns having a light and fluffy texture and bulkyness using nonwoven fabrics and the manufacture of pocket fabrics using the yarns.

두장의 원단 사이에 솜과 같은 보충물을 넣어 이불이나 패딩옷, 방석 등을 제작하여 보온성이나 쿠션감을 부여한다. A cotton-like supplement is put between two pieces of fabric to create a blanket, padded clothing, and a cushion to provide warmth and cushioning.

예를 들면, 누비이불은 봄가을에 주로 덮는 차렵이불과는 달리 여름에 많이 덮는 이불로서 두장의 원단 사이에 솜 등을 내장하여 누비기로 누벼서 누비이불을 제작하므로 보온성을 갖게 하고 필요에 따라 표면과 이면 원단에 통기공 등을 형성하여 통기성도 있도록 한다. 또 쿠션특성을 갖는 방석도 솜이나 스폰지 등과 같은 완충재질을 두장의 원단 넣어서 재봉하여서 제작완성한다.
이와 관련된 선행문헌의 일 예로서 국내 등록특허 제10-0753430호 "기능성 누비침구 제조방법 및 그 기능성 누비침구"가 있으며, 기능성 누비침구를 누비기로 제작함에 있어 보온고정솜이 부착된 내피원단포를 두장의 외피원단 사이에 두고 누빔처리하여 제조하는 것을 개시하고 있다.For example, a quilt is a blanket that covers a lot in the summer, unlike a quilt, which is mainly covered in spring and autumn. Ventilation is also formed on the back and fabric to ensure breathability. In addition, cushion having cushion characteristics is completed by sewing a cushioning material such as cotton or sponge into two pieces of fabric.
As an example of the related literature, there is a domestic registered patent No. 10-0753430 "functional quilted bedding manufacturing method and functional quilted bedding", and in producing a functional quilted bedding with a quilted two sheets of endothelial cloth with a heat-insulating fixing cotton Disclosed is to produce a quilted treatment between the outer fabric of the.

이렇게 보온성이나 쿠션감을 갖도록 누비이불이나 패딩옷, 방석 등등을 제작할려면 솜과 스펀지와 같은 보충물을 두장의 원단 사이에 넣고 누비기로 누비거나 재봉기계로 박음질해야 하므로 생산효율이 많이 떨어지는 단점이 있었고, 솜과 같은 보충재는 보온성과 습도 조절능력이 좋은 장점이 있으나 무게가 무겁고 세탁이 거의 불가능한 단점이 있다.
To produce quilts, padding clothes, cushions, etc. to have a warmth or cushioning feeling, it is necessary to put supplements such as cotton and sponge between two pieces of fabric, and to sew them with a quilt or to sew them with a sewing machine. Supplements such as cotton has the advantage of good thermal insulation and humidity control ability, but has the disadvantages of heavy weight and almost impossible to wash.

따라서 본 발명의 목적은 일체 제직이나 편직이 가능하며 사용시 부풀음성을 갖는 부풀음성 실 및 그를 이용한 포켓지 원단과 그 각각의 제조방법을 제공함에 있다.
Accordingly, an object of the present invention is to provide a woven voice yarn that can be integrally woven or knitted and has a swelling property in use, a pocket paper fabric using the same, and a method of manufacturing the same.

상기한 목적에 따라 본 발명은, 비스코스레이온 부직포 다수 장을 적층하여 열압착한 압축부직포판을 형성하고 상기 압축부직포판을 실이 되게 잘게 재단하여서 500~4000데니어 굵기를 가지며 수분흡수에 의해 부풀어지는 특성을 갖는 부풀음성 실을 구성함을 특징으로 한다. According to the above object, the present invention, by stacking a plurality of viscose rayon nonwoven fabric to form a compression-compressed non-woven fabric plate and cut the compressed nonwoven fabric to be finely cut yarn to have a thickness of 500 ~ 4000 denier having a swelling by water absorption Characterized in that it comprises a swelling negative yarn having a characteristic.

본 발명의 부풀음성 실의 제조방법으로서, 다수 공급롤부터 공급되는 비스코스레이온 부직포들을 적층하여 다수 열압착롤러로 열압착된 압축부직포판을 성형하고, 재단기를 이용하여 상기 성형된 압축부직포판을 실이 되도록 잘게 재단하여서 500~4000데니어 굵기의 부풀음성 실을 얻되 수분흡수에 의해 부풀어지는 특성을 갖는 부풀음성 실을 얻게 함을 특징으로 한다. In the manufacturing method of the swelling negative yarn of the present invention, by stacking the viscose rayon nonwoven fabric supplied from a plurality of feed rolls to form a compressed non-woven fabric sheet pressed by a plurality of thermocompression rollers, using a cutting machine to seal the molded compressed nonwoven fabric sheet The finely cut to obtain a swelling negative yarn of 500 ~ 4000 denier thickness, characterized in that to obtain a swelling negative yarn having a property that is inflated by water absorption.

또 본 발명은, 비스코스레이온 부직포 다수 장을 적층하여 열압착한 압축부직포판을 형성하고 상기 압축부직포판을 실이 되게 잘게 재단하여서 수분흡수에 의해 부풀어지는 특성을 갖는 부풀음성 실과 외피용 경위사를 함께 사용하여 삼중직으로 일체 제직하여 포켓지원단을 구성하되, 상기 포켓지의 포켓부 속에는 상기 부풀음성 실이 내재되게 구성함을 특징으로 한다. In another aspect, the present invention, by laminating a plurality of viscose rayon non-woven fabric to form a compressed non-woven fabric sheet that is thermally compressed, and cut the compressed non-woven fabric into a fine yarn to give a swelling yarn and the outer sheath yarn having the property of being inflated by water absorption It is used together to form a pocket supporting end by weaving integrally in a triple weave, characterized in that the pocket portion of the pocket paper is characterized in that the swelling inherent yarn.

본 발명은 부풀음성 실을 이용한 포켓지 원단 제조방법으로서, 다수 공급롤부터 공급되는 비스코스레이온 부직포들을 적층하여 다수 열압착롤러로 열압착된 압축부직포판을 성형하는 단계와, 재단기를 이용하여 상기 성형된 압축부직포판을 실이 되도록 잘게 재단하여서 부풀음성 실을 얻는 단계와, 상기 부풀음성 실과 외피용 경위사를 함께 사용하고 직기로 삼중직 형태로 일체제직하여서 포켓지 원단을 완성하되, 상기 포켓지의 포켓부 속에는 수분흡수에 의해 부풀어지는 상기 부풀음성 실이 내재되게 형성하는 단계와, 상기 포켓지 원단을 수세가 포함된 후가공으로 상기 포켓부 속에 있는 부풀음성 실이 부풀어진 후 건조되어서 포켓지 제품을 완성하는 단계로 이루어짐을 특징으로 한다.
The present invention is a method for manufacturing a pocket fabric using a swelling yarn, forming a compressed non-woven fabric sheet that is thermo-compressed with a plurality of thermocompression rollers by laminating viscose rayon nonwoven fabrics supplied from a plurality of feed rolls, and using the cutting machine The compressed non-woven fabric sheet is finely cut to be a thread to obtain a swelling voice yarn, and using the swelling yarn and the outer sheath for the weaving together, weaving together in the form of a triple weaving loom to complete the pocket paper fabric, Forming the swelling negative yarn inflated by the water absorption in the pocket portion, and the swelling negative yarn in the pocket portion is inflated and dried by the post-processing of the pocket paper fabric containing water washing to dry the pocket product It is characterized by consisting of steps to complete.

본 발명은 물 흡수에 의해서 부풀어지고 건조후 부풀음성을 그대로 간직하는 부풀음성 실을 구현하여서 부풀음성 실을 이용해 일체 제직이나 일체 편직을 수행한 포켓지 원단을 제작할 수 있으므로 생산효율이 매우 좋으며, 포켓지 원단 제직후 물에 담구는 후가공 과정을 거침으로써 사용중에는 외피 속에 있는 부풀음성 실이 부풀어져 쿠션감도 주고 보온성도 부여하는 장점이 있다.
The present invention implements a swelling yarn that is inflated by water absorption and retains swelling after drying, so that the fabric can be manufactured using a woven yarn or an integral weaving or integral knitting fabric. After weaving paper fabrics, it is subjected to the post-processing process soaked in water. During use, the swelling-seal yarn in the outer shell is inflated to give a cushion and warmth.

도 1은 본 발명의 실시 예에 따른 부풀음성 실의 제조를 위한 개략 구성도,
도 2는 본 발명의 부풀음성 실을 제조하기전 압축부직포판의 부분 사시도,
도 3은 본 발명의 부풀음성 실의 부분 사시도,
도 4는 본 발명의 부풀음성 실을 이용하여 제직한 포켓지 원단의 단면상태 구성도,
도 5는 도 4의 부분 절개 사시도,
도 6은 포켓부에 부풀음성 실이 내재된 포켓지 원단을 수세를 포함한 후가공후 부풀음성 실이 부풀어진 상태를 보여주는 단면상태 구성도,
도 7은 도 6의 부분 절개 사시도. 1 is a schematic configuration diagram for the manufacture of a swelling yarn according to an embodiment of the present invention,
2 is a partial perspective view of a compressed nonwoven fabric sheet before manufacturing the swelling yarn of the present invention;
3 is a partial perspective view of the inflatable voice of the present invention,
Figure 4 is a cross-sectional configuration of the pocket fabric woven by using the swelling voice of the present invention,
5 is a partially cutaway perspective view of FIG. 4;
6 is a cross-sectional configuration diagram showing a state in which the swelling voice yarn is inflated after the post-processing, including washing the pocket fabric with the swelling voice yarn embedded in the pocket portion,
7 is a partial cutaway perspective view of FIG. 6.

이하 본 발명의 바람직한 실시 예들을 첨부한 도면을 참조하여 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

본 발명에서는 비스코스레이온 부직포(Viscose Nowoven Fabric)를 이용하여서 충분한 수분흡수에 따라 부풀어지는 부풀음성 실을 제조하며, 또 제조된 그 부풀음성 실을 이용하여서 포켓지 원단을 제직한다. In the present invention, a viscous rayon nonwoven fabric (Viscose Nowoven Fabric) is used to produce a swelling yarn that is swollen according to sufficient moisture absorption, and weaving a pocket fabric using the swelling yarn produced.

본 발명에서 사용하는 비스코스레이온 부직포는 위생적이며 항균성이 있고 인체에 무해한 특성이 있다. 또 햇볕에 말리거나 삶을 수 있으며, 오랫동안 사용할수 있어 경제적이고, 흡수력이 강하고 위생적이며 삶거나 햇볕에 건조하여 사용할 수 있다. 그리고 부풀음성 즉 벌키성(bulky)이 좋고 넓으며 보온성도 있다.Viscose rayon nonwoven fabric used in the present invention is hygienic, antibacterial and harmless to humans. In addition, it can be dried or boiled in the sun, and can be used for a long time. It is economical, absorbent, hygienic, and can be used for drying in the sun. And bulging voice (bulky) is good, wide and warm.

도 1에서는 상기와 같은 비스코스레이온 부직포를 이용하여서 본 발명의 실시 예에 따른 부풀음성 실을 제조하는 개략 구성을 보여주고 있다. Figure 1 shows a schematic configuration for producing a swelling yarn according to an embodiment of the present invention by using a viscose rayon nonwoven fabric as described above.

도 1에서와 같이, 비스코스레이온 부직포를 감고 있는 다수 공급롤(2)로부터 각각 공급되는 비스코스레이온 부직포(A)는 안내롤을 통해서 일렬로 나열된 다수 열압착롤러(4)로 차례로 천천히 투입된다. As shown in Fig. 1, the viscose rayon nonwoven fabrics A, which are respectively supplied from the multiple feed rolls 2 winding the viscose rayon nonwoven fabric, are slowly introduced into the multiple thermocompression rollers 4 arranged in a row through the guide rolls.

열압착롤러(4) 각각은 내부에 히터(H)를 내장한 한쌍의 롤러로 구성하며, 100~160℃ 가열온도 더욱 바람직하게는 120~140℃ 가열온도로 다수장이 적층된 비스코스레이온 부직포(A)를 차례로 열압착한다. 그에 따라 최종 열압착롤러(4)를 통과한 비스코스레이온 부직포(A) 다수장은 열압착되어서 도 2에서와 같은 압축부직포판(B)으로 성형된다.Each of the thermocompression rollers 4 is constituted by a pair of rollers in which a heater H is incorporated therein, and a plurality of sheets of a viscose rayon nonwoven fabric laminated at a heating temperature of 100 to 160 ° C. more preferably at 120 to 140 ° C. ) Thermally compress them in order. Accordingly, a plurality of viscose rayon nonwoven fabrics (A) having passed through the final thermocompression roller (4) are thermocompressed and formed into a compressed nonwoven fabric sheet (B) as shown in FIG.

이렇게 성형된 압축부직포판(B)은 서서히 이동하여 재단기(6)에 투입되며, 재단기(6)에서 실이 될만큼 잘게 재단되어서 도 3과 같은 사각형 단면을 갖는 부풀음성 실(C)로 완성된다.The compressed non-woven fabric plate (B) thus formed is gradually moved and introduced into the cutting machine (6), cut finely enough to be a thread in the cutting machine (6), and finished with a swelling yarn (C) having a rectangular cross section as shown in FIG. .

재단기(6)는 이동중인 압축부직포판(B)을 요동하지 않게 지지한 상태로 압축부직포판(B)을 회전날을 갖는 커터로 길이방향으로 재단하여서 부풀음성 실(C)의 정밀한 재단이 이루어지게 한다. The cutting machine 6 cuts the compressed nonwoven fabric sheet B in a longitudinal direction with a cutter having a rotary blade while supporting the moving nonwoven fabric sheet B in a stable manner so that precise cutting of the swelling voice thread C is achieved. Let it go.

부풀음성 실(C)은 비스코스레이온 부직포 채용에 따라 수분흡수에 의해서 부풀어지는 특성을 갖는 실로서 500~4000데니어 굵기를 갖는 것이 바람직하다. 상기 부풀음성 실(C)에는 도 3에 도시된 바와 같이 다수 부직포재단실(A1)이 압착상태로 적층 형성되어 있다.The swelling negative yarn (C) is a yarn having a property that is swollen by moisture absorption due to the adoption of a viscose rayon nonwoven fabric, and preferably has a thickness of 500 to 4000 denier. As shown in FIG. 3, a plurality of nonwoven fabric cutting yarns A1 are laminated to the swelling negative yarn C in a crimped state.

재단기(6)에서 실형태로 재단된 부풀음성 실(C)들은 권취롤러(8)에 감겨서 롤형태로 보관된다. The swelling negative yarns C cut in the form of threads in the cutting machine 6 are wound around the take-up roller 8 and stored in roll form.

상기와 같은 얻은 부풀음성 실(C)은 수분을 충분히 흡수하지 않는 한 부풀어지지 않는다.The obtained swelling negative yarn (C) as described above does not swell unless it sufficiently absorbs moisture.

본 발명에서는 이러한 부풀음성 실(C)을 이용한 제직이나 편직을 수행하여서 원단을 얻을 수 있다. 부풀음성 실(C)은 드레이프성이 적어 겉감으로 사용하기에는 곤란하므로 속감으로 사용하는 것이 바람직하다. In the present invention, the fabric can be obtained by performing weaving or knitting using such a swelling yarn (C). The swellable yarn (C) has a low drape property and is difficult to use as an outer fabric, so it is preferable to use it as an inner fabric.

본 발명의 부풀음성 실(C)은 실이므로 제직이나 편직을 할 수 있다. Since the swelling yarn C of this invention is a yarn, it can weave and knit.

레피아직기, 도비직기, 자카드직기 등을 이용하면 삼중직이나 사중직으로 일체 제직 가능하므로 부풀음성 실(C)을 속감으로 하고 외피와 동시 제직이 이루어질 수 있는 것이다. If we use repia looms, dobby looms, jacquard looms, weaving can be integrated into triple or quadruple looms, so that the swelling yarn (C) can be used as the inside and the weaving can be done simultaneously with the outer sheath.

특히 본 발명의 실시 예에서는 속감으로서 부풀음성 실(C)의 고정이 용이하도록 일반 섬유사와 부풀음성 실(C)을 혼용 사용하여 도 4 내지 도 7에서와 같은 포켓지 원단(10)으로 제직한다. In particular, in the embodiment of the present invention, weaving into a pocket fabric 10 as shown in Figures 4 to 7 by using a mixture of the general fiber yarn and the swelling yarn (C) to facilitate the fixing of the swelling yarn (C) as a texture. .

예를 들면, 레피아직기를 사용하는 경우에는 부풀음성 실(C)은 위사로 사용하는 것이 바람직하며, 일반 섬유사는 경위사로 사용한다.For example, when using a repia weaving machine, it is preferable to use a swelling yarn (C) as a weft yarn, and a general fiber yarn is used as a weft yarn.

직기로 포켓지 원단을 제직하는 것은 이 기술분야에 이미 공지된 기술이므로 그에 대한 상세한 설명은 생략하며, 본 발명에서는 상기 부풀음성 실(C)과 외피용 경위사를 함께 사용하고 직기로 삼중직 형태로 일체제직하여서 포켓지 원단(10)을 완성하는 것이다. Since weaving a pocket fabric with a loom is a technique already known in the art, a detailed description thereof will be omitted, and in the present invention, the swelling yarn (C) and the outer sheath are used together, and the three loom weaving machine is used. It is to complete the pocket fabric 10 by being integrally woven into.

도 4 및 도 5에서는 본 발명의 부풀음성 실(C)을 이용하여 제직한 포켓지 원단(10)의 단면상태 구성도와 부분 절개 사시도를 보여주고 있다.4 and 5 show a cross-sectional configuration diagram and a partial cutaway perspective view of the pocket fabric 10 woven using the swelling voice yarn (C) of the present invention.

포켓지 원단(10)은 삼중직 또는 사중직 제직으로 포켓부(14)와 포켓부(14) 사이의 결합부(16)가 일체형으로 형성되며, 포켓부(14)는 외피용 경위사에 의해 제직된 두장의 외피(12) 사이에 부풀음성 실(C)이 존재하며, 결합부(16)에서는 외피용 경위사와 부풀음성 실(C)이 함께 교차제직되면서 부풀음성 실(C)을 고정한다. The pocket paper fabric 10 is a triple or quadruple weaving, and the coupling portion 16 between the pocket portion 14 and the pocket portion 14 is integrally formed, and the pocket portion 14 is formed by an outer sheath for the sheath. A swelling negative yarn (C) is present between the two woven sheaths (12), and the coupling part 16 secures the swelling negative yarn (C) while cross-weaving the outer sheath the weft yarn and the swelling negative yarn (C) together. .

상기와 같이 제직완료된 포켓지 원단(10)은 수세가 포함된 후가공이 이루어지면, 포켓지 원단(10)의 포켓부(14) 속에 있는 부풀음성 실(C)은 수세시 충분한 수분 흡수가 이루어지면서 부풀어지게 되고 포켓지 원단(10)이 완전 건조가 된 후에는 그 부풀어진 상태가 그대로 유지된다. When the woven fabric 10 is finished as described above, the post-processing including washing with water, the swelling yarn (C) in the pocket portion 14 of the pocket fabric 10 is made of sufficient moisture absorption during washing After the puffed fabric 10 is completely dried, the puffed state is maintained as it is.

이렇게 포켓지 제품이 완성되면 외피(12) 속에 있는 부풀음성 실(C)이 부풀어져 쿠션감도 주고 보온성도 부여된다. 또 이러한 본 발명의 포켓지 제품은 속감이 항균성이 있고 인체에 무해하고 포켓지 형태로 일체 제직되어 있기에 제품 전체가 고른 상태를 유지하게 되며, 포켓지 제품을 세탁하고 햇볕에 말리거나 삶을 수 있도록 하는 이점도 있으며, 오랫동안 사용할 수 있어 경제적이다.
When the pocket product is completed in this way, the swelling voice seal C in the outer shell 12 is inflated, giving a cushioning and warmth. In addition, since the pocket product of the present invention is antibacterial and harmless to the human body and is integrally woven in the form of a pocket, the whole product is kept in an even state, and the pocket product can be washed and dried in the sun or boiled. It is also economical because it can be used for a long time.

상술한 본 발명의 설명에서는 구체적인 실시 예에 관해 설명하였으나, 여러 가지 변형이 본 발명의 범위에서 벗어나지 않고 실시할 수 있다. 따라서 본 발명의 범위는 설명된 실시 예에 의하여 정할 것이 아니고 특허청구범위 및 그 특허청구범위와 균등한 것에 의해 정해 져야 한다.
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. Therefore, the scope of the present invention should not be defined by the described embodiments, but should be defined by the claims and their equivalents.

(2)-- 공급롤 (4)-- 열압착롤러
(6)-- 재단기 (8)-- 권취롤
(10)-- 포켓지 원단 (12)-- 외피
(14)-- 포켓부 (16)-- 결합부
(A)-- 비스코스레이온 부직포 (B)-- 압축부직포판
(C)-- 부풀음성 실(2)-Feed Roll (4)-Thermocompression Roller
(6)-Cutting Machine (8)-Winding Roll
(10)-pocket fabric (12)-jacket
(14)-pocket (16)-coupling
(A)-Viscose rayon nonwoven fabric (B)-Compressed nonwoven fabric
(C)-inflatable voice thread

Claims (4)

비스코스레이온 부직포 다수 장을 적층하여 열압착한 압축부직포판을 형성하고 상기 압축부직포판을 실이 되게 잘게 재단하여서 500~4000데니어 굵기를 가지며 수분흡수에 의해 부풀어지는 특성을 갖는 실을 구성함을 특징으로 하는 부풀음성 실.
Composed of multiple sheets of viscose rayon nonwoven fabric to form a compressed non-woven fabric sheet that is thermally compressed, and cut the compressed nonwoven fabric into fine yarns to form a yarn having a thickness of 500 ~ 4000 denier and swelling by moisture absorption Swelling sound thread.
다수 공급롤부터 공급되는 비스코스레이온 부직포들을 적층하여 다수 열압착롤러로 열압착된 압축부직포판을 성형하고, 재단기를 이용하여 상기 성형된 압축부직포판을 실이 되도록 잘게 재단하여서 500~4000데니어 굵기의 부풀음성 실을 얻되 수분흡수에 의해 부풀어지는 특성을 갖는 부풀음성 실을 얻게 함을 특징으로 하는 부풀음성 실의 제조방법.
Viscose rayon nonwoven fabrics supplied from a plurality of feed rolls are laminated to form a compressed nonwoven fabric sheet that is thermocompressed with a plurality of thermocompression rollers, and finely cut the formed compressed nonwoven fabric sheets using a cutting machine to have a thread of 500 to 4000 denier thicknesses. Obtaining a swelling yarn, but a method of manufacturing a swelling yarn characterized in that to obtain a swelling yarn having the property of being inflated by the water absorption.
비스코스레이온 부직포 다수 장을 적층하여 열압착한 압축부직포판을 형성하고 상기 압축부직포판을 실이 되게 잘게 재단하여서 수분흡수에 의해 부풀어지는 특성을 갖는 부풀음성 실과 외피용 경위사를 함께 사용하여 삼중직으로 일체 제직하여 포켓지 원단을 구성하되, 상기 포켓지 원단의 포켓부 속에는 상기 부풀음성 실이 내재되게 구성함을 특징으로 하는 부풀음성 실을 이용한 포켓지 원단.
A plurality of viscose rayon nonwoven fabrics are laminated to form a pressurized nonwoven fabric sheet that is thermally compressed, and the compressed nonwoven fabric is finely cut into yarns to be tripled by using a swelling yarn and an outer sheath for bulging with water absorption. Pouch fabric fabric using a woven voice yarn, characterized in that the woven fabric is integrally woven into a pocket fabric, the pocket portion of the pocket fabric fabric is inherently embedded.
다수 공급롤부터 공급되는 비스코스레이온 부직포들을 적층하여 다수 열압착롤러로 열압착된 압축부직포판을 성형하는 단계와,
재단기를 이용하여 상기 성형된 압축부직포판을 실이 되도록 잘게 재단하여서 부풀음성 실을 얻는 단계와,
상기 부풀음성 실과 외피용 경위사를 함께 사용하고 직기로 삼중직형태로 일체 제직하여서 포켓지 원단을 완성하되, 상기 포켓지 원단의 포켓부 속에는 수분흡수에 의해 부풀어지는 상기 부풀음성 실이 내재되게 형성하는 단계와,
상기 포켓지 원단을 수세가 포함된 후가공으로 상기 포켓부 속에 있는 부풀음성 실이 부풀어진 후 건조되어서 포켓지 제품을 완성하는 단계로 이루어짐을 특징으로 하는 부풀음성 실을 이용한 포켓지 원단 제조방법. Laminating the viscose rayon nonwoven fabric supplied from the plurality of feed rolls to form a pressurized nonwoven fabric sheet which is thermocompressed with a plurality of thermocompression rollers;
Using a cutting machine to finely cut the molded compressed nonwoven fabric into a yarn to obtain a swelling negative yarn;
By using the swelling yarn and the sheath for the outer sheath together and weaving a single loom in the form of a triple weaving loom to complete the pocket fabric, the bulging yarn swelled by water absorption is formed in the pocket part of the pocket fabric. To do that,
A method for manufacturing a pocket fabric using a swelling yarn, characterized in that the bloated yarn is swelled and dried in the pocket by post-processing the pocket fabric including water washing.
KR1020110111420A 2011-10-28 2011-10-28 Bulky yarn and pocket woven fabric using that, and manufacturing method thereof KR101146219B1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100389684B1 (en) * 2000-05-10 2003-07-04 김진원 Novel viscose rayon coated with anti-electrostatic agent and process of preparation thereof
KR20050078677A (en) * 2004-01-31 2005-08-08 김학용 A process of continuous filament composed of nanofibers
KR20100021683A (en) * 2008-08-18 2010-02-26 김환선 Cotton pad and the manufacture method that form waterproof layer

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100389684B1 (en) * 2000-05-10 2003-07-04 김진원 Novel viscose rayon coated with anti-electrostatic agent and process of preparation thereof
KR20050078677A (en) * 2004-01-31 2005-08-08 김학용 A process of continuous filament composed of nanofibers
KR20100021683A (en) * 2008-08-18 2010-02-26 김환선 Cotton pad and the manufacture method that form waterproof layer

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