KR101070927B1 - A damper for 3d ultrasound probe, a method and an apparatus for making the same - Google Patents
A damper for 3d ultrasound probe, a method and an apparatus for making the same Download PDFInfo
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- KR101070927B1 KR101070927B1 KR1020110015297A KR20110015297A KR101070927B1 KR 101070927 B1 KR101070927 B1 KR 101070927B1 KR 1020110015297 A KR1020110015297 A KR 1020110015297A KR 20110015297 A KR20110015297 A KR 20110015297A KR 101070927 B1 KR101070927 B1 KR 101070927B1
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- damper
- ultrasonic probe
- storage tube
- oil storage
- oil
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B8/00—Diagnosis using ultrasonic, sonic or infrasonic waves
- A61B8/44—Constructional features of the ultrasonic, sonic or infrasonic diagnostic device
- A61B8/4444—Constructional features of the ultrasonic, sonic or infrasonic diagnostic device related to the probe
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/24—Probes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/88—Sonar systems specially adapted for specific applications
- G01S15/89—Sonar systems specially adapted for specific applications for mapping or imaging
- G01S15/8906—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques
- G01S15/8993—Three dimensional imaging systems
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B1/00—Details of transmission systems, not covered by a single one of groups H04B3/00 - H04B13/00; Details of transmission systems not characterised by the medium used for transmission
- H04B1/38—Transceivers, i.e. devices in which transmitter and receiver form a structural unit and in which at least one part is used for functions of transmitting and receiving
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- Health & Medical Sciences (AREA)
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- Radar, Positioning & Navigation (AREA)
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- Acoustics & Sound (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Signal Processing (AREA)
- Radiology & Medical Imaging (AREA)
- Biophysics (AREA)
- Heart & Thoracic Surgery (AREA)
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- Molecular Biology (AREA)
- Surgery (AREA)
- Animal Behavior & Ethology (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
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- Chemical & Material Sciences (AREA)
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Abstract
The present invention relates to a damper for a 3-D ultrasonic probe, a method for manufacturing the same, and a manufacturing apparatus thereof, and more specifically, to obtain a three-dimensional image by swinging an array axis of a plurality of first-order ultrasonic transceiver elements at a predetermined angle. A damper used for an ultrasonic probe and storing an oil to be supplied to an ultrasonic module for transmitting and receiving ultrasonic waves, the damper having an M-shaped fold portion on one side as a tube form and sealing on the other side by thermocompression to contract or expand the oil. An oil storage tube to withstand it; And two spouts formed with holes for discharging the oil and attached to both sides thereof with wings, and connected to both ends of the oil storage tube.
According to the damper for the 3-D ultrasonic probe proposed in the present invention, and a manufacturing method and a manufacturing apparatus thereof, the oil stored in the damper is cycled by combining spouts at both ends of the damper and forming an M-shaped fold on the side. Even if the pressure is applied to the surface of the damper by contracting or expanding in the course of repeating, it is possible to completely suppress the generation of bubbles or leakage.
In addition, the damper for the 3-D ultrasonic probe according to the present invention, a method for manufacturing the same, and a manufacturing apparatus thereof are formed by forming an oil storage tube using a damper sheet and thermally attaching a pair of spouts to both ends of the oil storage tube. As a result, dampers can be manufactured more quickly and easily, resulting in significant cost savings.
Description
The present invention relates to a damper for a 3-D ultrasonic probe, a method for manufacturing the same, and a device for manufacturing the same, and in particular, by manufacturing a damper having a pair of spouts and an M-shaped folded portion, the damper against contraction or expansion of oil stored in the damper. The present invention relates to a damper for a 3-D ultrasonic probe that can completely block leakage of oil by having a strong durability, and a manufacturing method and a manufacturing apparatus thereof.
The most representative of the ultrasonic equipment used for medical purposes is the ultrasonic imaging device mainly used to image the organs and the fetus inside the human body. Unlike other medical devices for internal imaging such as X-ray radiography, computed tomography (CT), or magnetic resonance imaging (MRI), an ultrasound imager can steer the radiation angle of an ultrasound to the human body. It is possible to image specific points inside, there is no damage to the human body, such as radiation, and there is an advantage that the image can be obtained in a relatively short time than other medical equipment for internal imaging.
Means and / or devices for mutually converting an ultrasonic signal and an electrical signal are essential in order to implement an image with an ultrasound image diagnosis apparatus, which is called an ultrasound probe or an ultrasound transducer in the art. The ultrasonic probe reduces the difference in acoustic impedance between the piezoelectric layer and the human body so that the piezoelectric layer vibrates and converts electrical and acoustic signals to each other. And an ultrasonic module comprising a matching layer, a lens layer for focusing the ultrasonic waves traveling forward of the piezoelectric layer to a specific point, and a sound absorbing layer for preventing the distortion of the ultrasonic waves by preventing the propagation of the ultrasonic waves behind the piezoelectric layer. A general medical ultrasound probe has a plurality of ultrasound elements, except that it is composed of a single ultrasound element for general and special use.
At this time, the inside of the ultrasonic module is filled with oil (Oil) having a sound transmission characteristic that enables the ultrasonic transmission between the ultrasonic elements and the human body. The oil has a sound attenuation characteristic that does not degrade the quality of the image implemented by the electrical conversion of the ultrasonic signal, and smooth the swing motion of the ultrasonic module.
Such oil is generally stored in a damper. Since a damper used in a conventional medical ultrasonic probe has insufficient sealing force, pressure is generated on the surface of the damper as the volume of oil changes due to a rise or fall of temperature. If there is a problem that can be partially leaked.
The present invention has been proposed to solve the above problems of the conventionally proposed methods, by combining spouts at both ends of the damper and forming an M-shaped fold on the side, the oil stored in the damper repeats the temperature cycle It is an object of the present invention to provide a damper for a 3-D ultrasonic probe, a method for manufacturing the same, and a device for manufacturing the same, which can completely suppress generation of bubbles or leakage even when pressure is applied to the surface of the damper by contracting or expanding in the process of making a pressure. .
In addition, the present invention, by forming the oil storage tube using the damper sheet, and by thermally attaching a pair of spouts to both ends of the oil storage tube, it is possible to manufacture the damper more quickly and simply to significantly reduce the production cost Another object of the present invention is to provide a damper for a 3-D ultrasonic probe, a method for manufacturing the same, and a device for manufacturing the same.
According to a feature of the present invention for achieving the above object, a damper for 3-D ultrasonic probe,
In the ultrasonic probe for obtaining a three-dimensional image by swinging the array axis of the plurality of ultrasonic transmitting and receiving elements arranged at a predetermined angle, A damper for storing the oil to be supplied to the ultrasonic module for transmitting and receiving ultrasonic waves,
An oil storage tube having an M-shaped fold on one side as a tube shape and sealing the other side by thermocompression, so as to withstand contraction or expansion of oil; And
It is characterized in that it comprises two spouts (spout) are formed in each of the sides of the oil storage tube and the hole is formed for the discharge of the oil is attached to both sides.
Preferably, the oil storage tube,
It may have an internal capacity of 2 to 4 ml considering the shrinkage or expansion of the oil.
According to a feature of the present invention for achieving the above object, the manufacturing method of the damper for 3-D ultrasonic probe,
In the manufacturing method of the damper is used for the ultrasonic probe for obtaining a three-dimensional image by swinging the array axis of the plurality of ultrasonic transmitting and receiving elements arranged at a predetermined angle, the oil to be supplied to the ultrasonic module for transmitting and receiving ultrasonic waves,
(1) cutting a rectangular damper sheet at least one side of which is thermally compressed;
(2) bending the damper sheet a plurality of times to form an M-shaped fold on one side;
(3) heating and compressing both ends of the M-shaped folded portion;
(4) manufacturing an oil storage tube by heat-pressing and sealing the other side on which the M-shaped folded portion is not formed;
(5) cutting a portion of both ends of the oil storage tube;
(6) cutting the wing tips of the pair of spouts; And
And (7) attaching the spouts to both ends of the oil storage tube to complete a damper.
Preferably, the damper sheet,
It may be 20 to 40 cm in width and length.
Preferably, in step (1),
By cutting the damper sheet vertically and horizontally, the damper sheet can be cut into 1/4 size.
Preferably, in step (2),
With the one side of the heat-compressed side as the upper side, the center portion of the damper sheet is bent horizontally once, and then the M-shaped folded portion is bent horizontally at positions spaced apart by a predetermined distance from the center portion in the upper or lower direction. Can be formed.
Preferably, in step (5),
0.5 to 2 mm can be cut from the wing tip of the spout.
Preferably, in step (6),
After fixing the oil storage tube to cover a portion of the spout, the spout may be coupled to the oil storage tube by applying heat and pressure.
According to a feature of the present invention for achieving the above object, the manufacturing apparatus of the damper for 3-D ultrasonic probe,
An apparatus for manufacturing a damper, which is used for an ultrasonic probe for acquiring a three-dimensional image by swinging an array axis of a plurality of ultrasonic transmitting and receiving elements arranged at a predetermined angle, and storing oil to be supplied to an ultrasonic module for transmitting and receiving ultrasonic waves.
A cutting unit for cutting a rectangular damper sheet at least one side of which is thermally compressed;
A bending portion for bending the damper sheet a plurality of times to form an M-shaped folded portion on one side thereof;
A thermocompression unit for manufacturing an oil storage tube by thermally compressing and sealing both ends of the M-shaped folded part and the other side of the M-shaped folded part not formed;
Cut portions for cutting both ends of the oil storage tube and the wing end of the pair of spouts; And
It characterized in that it comprises a coupling for attaching the spouts respectively at both ends of the oil storage tube.
According to the damper for the 3-D ultrasonic probe proposed in the present invention, and a manufacturing method and a manufacturing apparatus thereof, the oil stored in the damper is cycled by combining spouts at both ends of the damper and forming an M-shaped fold on the side. Even if the pressure is applied to the surface of the damper by contracting or expanding in the course of repeating, it is possible to completely suppress the generation of bubbles or leakage.
In addition, the damper for the 3-D ultrasonic probe according to the present invention, a method for manufacturing the same, and a manufacturing apparatus thereof are formed by forming an oil storage tube using a damper sheet and thermally attaching a pair of spouts to both ends of the oil storage tube. As a result, dampers can be manufactured more quickly and easily, resulting in significant cost savings.
1 is a perspective view of an apparatus for measuring the critical pressure of an ultrasonic probe.
2 is a perspective view of an apparatus for measuring a critical pressure of an ultrasonic probe.
3 is a perspective view of a damper used in a conventional ultrasonic probe.
4 is a view showing a state in which a positive pressure is applied to a damper used in a conventional ultrasonic probe.
5 is a view showing a state in which a negative pressure is applied to a damper used in a conventional ultrasonic probe.
Figure 6 is a perspective view of a damper for 3-D ultrasonic probe according to an embodiment of the present invention.
7 is a perspective view of a spout of a damper for a 3-D ultrasonic probe according to an embodiment of the present invention.
8 is a flow chart of a manufacturing method of a damper for 3-D ultrasonic probe according to an embodiment of the present invention.
9 is a view showing a process of step S100 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention.
10 is a view showing a process of step S200 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention.
11 is a view showing a process of step S500 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention.
12 is a view showing a process of step S700 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention.
Figure 13 is a block diagram of a manufacturing apparatus of a damper for 3-D ultrasonic probe according to an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. However, in describing the preferred embodiment of the present invention in detail, if it is determined that the detailed description of the related known function or configuration may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted. The same or similar reference numerals are used throughout the drawings for portions having similar functions and functions.
In addition, throughout the specification, when a part is 'connected' to another part, it is not only 'directly connected' but also 'indirectly connected' with another element in between. Include. In addition, the term 'comprising' of an element means that the element may further include other elements, not to exclude other elements unless specifically stated otherwise.
1 and 2 are perspective views of an apparatus for measuring the critical pressure of an ultrasonic probe. 1 and 2, the apparatus for measuring the critical pressure of the ultrasonic probe is to reproduce the load pressure according to the temperature by applying (+), (-) pressure in the ultrasonic module. This device can be used to verify the performance of dampers used in conventional ultrasonic probes, and the specific specifications of the device are listed in Table 1.
3 is a perspective view of a damper used in a conventional ultrasonic probe. Using the apparatus shown in FIGS. 1 and 2, the durability of the dampers used in conventional ultrasonic probes as shown in FIG. 3 was tested. Test results will be described in detail with reference to FIGS. 4 and 5.
4 is a diagram illustrating a state in which a positive pressure is applied to a damper used in a conventional ultrasonic probe. As shown in Figure 4, the damper used in the conventional ultrasonic probe, it can be seen that the phenomenon that the bundle portion is expanded at 0.06 MPa (holding pressure) occurs.
5 is a diagram illustrating a state in which a negative pressure is applied to a damper used in a conventional ultrasonic probe. As shown in Figure 5, the damper used in the conventional ultrasonic probe, leakage occurred within 30 seconds at -0.096MPa.
The experimental results are as described in Table 2. As a result of the experiment, the dampers used in the conventional ultrasonic probes can be confirmed that when the contraction or expansion pressure occurs as the temperature of the oil stored in the damper increases or decreases, leakage occurs without pressure.
Figure 6 is a perspective view of a damper for 3-D ultrasonic probe according to an embodiment of the present invention. As shown in FIG. 6, the
The
The
Spout (120) is composed of a pair, a
7 is a perspective view of a spout of a damper for a 3-D ultrasonic probe according to an embodiment of the present invention. As shown in FIG. 7, the
As described above, the
8 is a flowchart of a method of manufacturing a damper for a 3-D ultrasonic probe according to an embodiment of the present invention. As shown in FIG. 8, in the method of manufacturing a damper for a 3-D ultrasonic probe according to an exemplary embodiment of the present invention, a three-dimensional image is obtained by swinging an array axis of a plurality of first-order ultrasonic transceiver elements at a predetermined angle. In the manufacturing method of the damper for storing the oil to be supplied to the ultrasonic module for transmitting and receiving the ultrasonic wave to transmit and receive the ultrasonic probe, the step of cutting a rectangular damper sheet of at least one side is thermally compressed (S100), for the damper Forming an M-shaped folded portion on one side by bending the sheet a plurality of times (S200), heating and pressing both ends of the M-shaped folded portion (S300), and heat-pressing and sealing the other side on which the M-shaped folded portion is not formed Step to produce an oil storage tube (S400), cutting a predetermined portion of both ends of the oil storage tube (S500), cutting a wing end of a pair of spouts In step S600, the spouts may be attached to both ends of the oil storage tube, respectively, to complete the damper (S700).
In step S100, the rectangular damper sheet which at least one side was thermally crimped is cut out. In this case, the damper sheet, as mentioned above, may be a mixture of nylon (Nylon) and LLDPE (Linear Low-density Polyethylene), and the horizontal and vertical 20 to 40 cm (more specifically, horizontal 30 cm, vertical 34 cm). The cutting of the damper sheet will be described in more detail with reference to FIG. 9.
9 is a view showing a process of step S100 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention. Cutting the damper sheet is to allow the damper to be installed inside the ultrasonic probe, as shown in Figure 9, the step of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention In S100, the damper sheet can be cut into 1/4 size by cutting up, down, left and right. That is, when one damper sheet is cut in step S100, a total of four quarter-size damper sheets can be obtained. In this case, the damper sheet having a size of 1/4 is made of one damper, and the damper sheet may be thermally compressed at least one side thereof.
In step S200, the damper sheet is bent a plurality of times to form an M-shaped folded
10 is a view showing a process of step S200 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention. As shown in FIG. 10, the M-shaped folded
In step S300, both ends of the M-shaped folded
In step S400, the
In step S500, a predetermined portion of both ends of the
11 is a view showing a process of step S500 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention. As shown in Figure 11, in step S500 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention, both ends of the
In step S600, the ends of the
In step S700, the
12 is a view showing a process of step S700 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention. As shown in Figure 12, in step S700 of the manufacturing method of the damper for 3-D ultrasonic probe according to an embodiment of the present invention, after fixing the
FIG. 13 is a block diagram of an apparatus for manufacturing a damper for a 3-D ultrasonic probe, according to an exemplary embodiment. As shown in FIG. 13, the
The cutting
The
The
The
The
The present invention described above may be variously modified or applied by those skilled in the art, and the scope of the technical idea according to the present invention should be defined by the following claims.
100: damper for 3-D ultrasonic probe 110: oil storage tube
111: M-shaped folded portion 120: spout
121: hole 122: wing
200: apparatus for manufacturing damper for 3-D ultrasonic probe
210: cutting portion 220: bend portion
230: thermal crimp portion 240: cutting portion
250: coupling part
Claims (9)
(1) cutting a rectangular damper sheet at least one side of which is thermally compressed;
(2) bending the damper sheet a plurality of times to form an M-shaped fold on one side;
(3) heating and compressing both ends of the M-shaped folded portion;
(4) manufacturing an oil storage tube by heat-pressing and sealing the other side on which the M-shaped folded portion is not formed;
(5) cutting a portion of both ends of the oil storage tube;
(6) cutting the wing tips of the pair of spouts; And
(7) attaching the spouts to both ends of the oil storage tube to complete a damper,
In step (6) above,
And fixing the oil storage tube to cover a portion of the spout, and then applying heat and pressure to couple the spout to the oil storage tube.
Method for producing a 3-D ultrasonic probe damper, characterized in that the width and length of 20 to 40cm.
Method for producing a damper for 3-D ultrasonic probe, characterized in that cut to the 1/4 size by cutting the damper sheet in up, down, left and right.
With the one side of the heat-compressed side as the upper side, the center portion of the damper sheet is bent horizontally once, and then the M-shaped folded portion is bent horizontally at positions spaced apart by a predetermined distance from the center portion in the upper or lower direction. Method for producing a 3-D ultrasonic probe damper, characterized in that the forming.
Method of producing a damper for 3-D ultrasonic probe, characterized in that for cutting by 0.5 to 2mm from the wing tip of the spout.
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KR1020110015297A KR101070927B1 (en) | 2011-02-21 | 2011-02-21 | A damper for 3d ultrasound probe, a method and an apparatus for making the same |
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KR1020110015297A KR101070927B1 (en) | 2011-02-21 | 2011-02-21 | A damper for 3d ultrasound probe, a method and an apparatus for making the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102662005A (en) * | 2012-05-24 | 2012-09-12 | 山东大学 | Ultrasonic automatic flaw detection arm for high-curvature composites |
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2011
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102662005A (en) * | 2012-05-24 | 2012-09-12 | 山东大学 | Ultrasonic automatic flaw detection arm for high-curvature composites |
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