KR101052814B1 - Noncombustible composite panel with warp prevention structure and light weight structure - Google Patents

Noncombustible composite panel with warp prevention structure and light weight structure Download PDF

Info

Publication number
KR101052814B1
KR101052814B1 KR1020090050784A KR20090050784A KR101052814B1 KR 101052814 B1 KR101052814 B1 KR 101052814B1 KR 1020090050784 A KR1020090050784 A KR 1020090050784A KR 20090050784 A KR20090050784 A KR 20090050784A KR 101052814 B1 KR101052814 B1 KR 101052814B1
Authority
KR
South Korea
Prior art keywords
panel
combustible
composite panel
layer
shell
Prior art date
Application number
KR1020090050784A
Other languages
Korean (ko)
Other versions
KR20100132130A (en
Inventor
정현주
Original Assignee
(주)캠퍼스라인
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)캠퍼스라인 filed Critical (주)캠퍼스라인
Priority to KR1020090050784A priority Critical patent/KR101052814B1/en
Publication of KR20100132130A publication Critical patent/KR20100132130A/en
Application granted granted Critical
Publication of KR101052814B1 publication Critical patent/KR101052814B1/en

Links

Images

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 불연복합패널에 관한 것으로, 특히 경량화 구조를 갖도록 하여 취급이 용이하며, 휨 방지구조를 갖도록 하여 장기간 사용하더라도 처음과 같은 평활도를 유지하는 불연복합패널에 관한 것이다.The present invention relates to a non-composite panel, and particularly relates to a non-composite panel that has a lightweight structure and is easy to handle, and has a warpage-proof structure to maintain the same smoothness even after long-term use.

본 발명은 종래 고밀도로 고강력을 가지며, 내충격성을 가지며, 불연성을 가지며, 표면 강도가 우수해 내스크래치성이 우수한 장점을 갖는 반면에 무거워 취급이 용이하지 않으며, 고가이며, 장기간 사용할 시 휨이 발생 되는 불연복합패널 즉, CMP나 컴팩트보드(compact board)를 보강하여 휨 방지 기능을 가지며, 경량화 구조를 갖도록 함으로써, 종래의 단점을 해결한 불연복합패널을 제공함을 목적으로 하는 것이다.The present invention has the advantages of high strength at high density, impact resistance, non-flammability, excellent surface strength, excellent scratch resistance, heavy, not easy to handle, expensive, and long-term bending. It is an object of the present invention to provide a non-composite panel that solves the disadvantages of the conventional non-composite panel, that is, by reinforcing the CMP or compact board (compact board) to have a warp function, and to have a lightweight structure.

본 발명은 다음과 같은 구성을 갖는다.The present invention has the following configuration.

본 발명은 직물이나 종이(크라프트지)에 열가소성수지를 함침한 것을 다층으로 적층하며, 그 내측에는 불연재나 단열재 또는 무기물층을 포함한 것을 고온 고압으로 가압하여 일정두께의 불연패널층(코아층)(9)을 형성하며, 상기 불연패널층 앞뒤 양면에 얇은 불연패널지(10)를 부착하여, CMP(Cmpact Melamine Panel), 컴팩트보드(Compact Board) 등의 불연복합패널(11)을 구성하는 것에 있어서,The present invention is laminated with a multilayer of impregnated with a thermoplastic resin in a fabric or paper (kraft paper), inside the non-combustible panel layer (core layer) of a certain thickness by pressing a non-combustible material, a heat insulating material or an inorganic material layer at a high temperature and high pressure ( 9) to form a non-combustible panel 11, such as CMP (Cmpact Melamine Panel), compact board (Compact Board) by attaching a thin non-flammable panel 10 on both sides of the non-flammable panel layer ,

상기 복합불연패널(11)은 두께(W)가 8-30㎜를 갖는 것을 사용하여, 50~150㎜ 폭(d)으로 절단하여 각재(12)를 형성하고, 상기 각재(12)의 두께(w) 일측이나, 두 께(w) 양측에 길이 방향으로 홈(12-1)을 형성하며, 상기 홈(12-1)에 보강재(13)를 삽입고정하여 보강각재(15)를 조성하며,The composite non-combustible panel 11 is formed using a material having a thickness (W) of 8-30 mm, cut into 50-150 mm width (d) to form a shell 12, and the thickness of the shell 12 ( w) forming grooves 12-1 in the longitudinal direction on one side or both sides of the thickness w, inserting and fixing the reinforcing material 13 into the grooves 12-1 to form the reinforcing shell material 15,

상기 보강각재(15)로 상,하지지대(15A), 좌우지지대(15B) 및 1~3개의 중간지지대(15C)로 구성되는 사각후레임(15)을 조성하며,As the reinforcement shell 15, it forms a square frame (15) consisting of upper and lower limbs (15A), left and right supporters (15B) and one to three intermediate supports (15C),

상기 좌우지지대(15B)와 맞닿는 상,하지지대(15A)와, 중간지지대(15C)의 단부는 요철(凹凸)결합되도록 하며,Upper and lower limbs (15A) and the end of the intermediate support (15C) in contact with the left and right support (15B) is to be coupled uneven (,),

상기 상,하지지대(15A) 사이의 공간부에는 경량판재(21)를 충진하며, 상기 사각후레임 앞,뒤 양측에는 두께 3-5㎜의 외장불연복합패널(22)을 덧부착한 것이다.The space between the upper and lower limbs (15A) is filled with a light weight plate 21, and the front and rear of the square frame is attached to the exterior non-complex composite panel 22 having a thickness of 3-5mm on both sides.

상기 상하지지대(15A), 좌우지지대(15B) 및 중간지지대(15C)를 구성하는 보강각재(15)의 앞뒤 양 표면에는 샌딩(sanding) 처리하여 표면을 거칠게 하여, 그 위에 접착제로 부착되는 불연복합패널(22)이 견고하게 부착되도록 한 것이다.Non-composite composites are roughened by sanding the front and rear surfaces of the reinforcement shell 15 constituting the upper and lower supporters 15A, left and right supporters 15B, and the intermediate supporters 15C. The panel 22 is to be firmly attached.

상기 각재(12)의 홈(12-1)에 결합 되는 보강재(13)는 불연복합패널재로 구성하되 상기 보강재(13)의 결은 각재(12)의 결과, 수직방향이 되도록 보강재(13)를 홈(12-1)에 결합토록 한 것이다.The reinforcement member 13 coupled to the groove 12-1 of the angle member 12 is composed of a non-complex panel material, but the grain of the reinforcement member 13 is a result of the angle member 12. To be coupled to the groove 12-1.

상기, 사각후레임의 삽입되는 경량판재(21)는, 하니콤판재나 스티로폼, 우레탄폼과 같은 발포판재, 또는 경량단열재 등을 충진하게 된다.The lightweight plate member 21 of the square frame is filled with a honeycomb sheet, a styrofoam, a foamed plate member such as urethane foam, or a lightweight insulating material.

불연복합패널, 컴팩트보드 Non-complex Composite Panel, Compact Board

Description

휨 방지구조와 경량화구조를 갖는 불연복합패널{Fire-resistent Composite panel having Structure for protecting adeflection and Light-weight}Fire-resistent composite panel having structure for protecting adeflection and light-weight

본 발명은 불연복합패널에 관한 것으로, 특히 경량화 구조를 갖도록 하여 취급이 용이하며, 휨 방지구조를 갖도록 하여 장기간 사용하더라도 처음과 같은 평활도를 유지하는 불연복합패널에 관한 것이다.The present invention relates to a non-composite panel, and particularly relates to a non-composite panel that has a lightweight structure and is easy to handle, and has a warpage-proof structure to maintain the same smoothness even after long-term use.

불연복합패널은 건축물의 내외장 패널, 인테리어 패널, 화장실 문이나 화장실 벽면, 가구용 패널, 실내 주방의 벽면이나 천장재, 철도 객차의 내부마감재, 선박내장재, 각종 차량의 내장재로 사용되는 등 그 활용도가 매우 광범위한 패널이다.Non-composite panels are used for interior and exterior panels, interior panels, bathroom doors and toilet walls, furniture panels, interior kitchen walls and ceilings, interior finishing materials for railway cars, ship interior materials, and interior materials of various vehicles. It is an extensive panel.

최근 개발 생산되는 불연복합패널의 특징은 무기질이나 불연재를 첨가하여 불연성을 증가시킨 것을 볼 수 있으며, 특고압의 프레스로 조직이 매우 치밀되게 압착시킴으로 강도 및 경도가 매우 높아 매우 단단한 물성을 보임과 동시에 우수한 불연성을 갖는 것을 볼 수 있다.The characteristics of the non-combustible composite panel that is recently developed and produced can be seen to increase the incombustibility by the addition of inorganic or non-combustible materials.The press of high pressure presses the tissue very densely and shows very hard properties due to its high strength and hardness. It can be seen that it has excellent incombustibility.

이와 같이 최근의 불연복합패널은 종래의 멜라민 화장 패널에 비해 고강도, 고밀도로, 조직이 치밀하며, 표면 강도가 높아 내스크래치성이 우수하며, 불연성이 우수하며, 내충격성 및 치수 안정성이 우수한 장점을 갖는 반면에 조직이 너무 치밀한 고밀도로 제작됨으로 인해 무게가 무거운 단점을 가지며, 이로 인해 취급이 용이하지 않으며, 가격이 고가로 되는 단점과 장기간 사용함에 따라 휨이 발생되어 평활도가 떨어지는 문제점을 갖게 된다.As such, the non-combustible composite panel has high strength and high density compared to the conventional melamine cosmetic panel, and has a high structure, high surface strength, excellent scratch resistance, excellent non-flammability, and excellent impact resistance and dimensional stability. On the other hand, the tissue is too dense and has a disadvantage of heavy weight due to being made too dense, which is not easy to handle, and the disadvantage that the price is expensive and there is a problem that the warpage occurs due to long-term use, the smoothness is lowered.

최근 시중에 유통되고 있는 불연복합패널은 컴팩트보드(compact board) 또는 CMP(compact melmaine panel)이라 불리워지고 있으며, 이와 같은 불연복합패널은 종래의 복합패널과 마찬가지로,Recently, non-composite panels in the market are called compact boards or compact melmaine panels (CMPs). Such non-composite panels are similar to conventional composite panels.

직물이나 종이(크라프트지)에 열가소성수지를 함침한 것을 다층으로 적층하며, 내측에 불연재나 단열재 또는 무기물층을 포함한 것을 고온 고압으로 가압(press)하여 일정두께의 불연패널층(코아층)을 형성한 다음, 상기 불연패널층(코아층) 앞, 뒤 양면에 인쇄를 한 표면층과, 상기 인쇄표면층을 보호하는 보호층 형성한 얇은 불연패널지를 부착하여, 복합불연패널인 컴팩트보드 또는 CMP를 제조하게 된다.A layer of impregnated thermoplastic resin in a fabric or paper (kraft paper) is laminated in multiple layers, and a non-combustible panel layer (coa layer) having a predetermined thickness is formed by pressing a non-combustible material, a heat insulating material or an inorganic material layer at a high temperature and high pressure inside. Then, the surface layer printed on both sides of the front and back of the non-combustible panel layer (core layer) and a thin non-combustible panel paper formed with a protective layer protecting the printed surface layer are attached to produce a compact board or CMP which is a composite non-combustible panel. do.

이와 같은 방법으로 제조되는 최근의 고강도를 갖는 컴팩트보드 또는 CMP 역시 직물재 또는 종이재로 다층으로 적층한 일정두께의 불연패널층(코아층)으로, 구성됨으로 단면은 종이 두께 또는 직물의 두께에 해당하는 수많은 결을 내측에 형성하게 된다.The compact board or CMP having the latest high strength manufactured by the above method is also composed of a non-flammable panel layer (core layer) laminated in multiple layers of fabric or paper, so that the cross section corresponds to the thickness of the paper or the thickness of the fabric. Many grains are formed inside.

따라서, 컴팩트보드나, CMP는 장기간 사용함에 따라 종이의 결의 반대 방향인 위로나 아래로 휘어지거나, 비틀려지는 현상이 발생하는 것을 볼 수 있다.Accordingly, it can be seen that the compact board or the CMP may be bent or twisted upward or downward, which is the opposite direction of the paper texture, as it is used for a long time.

종래에 있어서는 이와 같이 CMP나, 컴팩트 보드가 휘어지는 현상과, 무게가 무거우며, 고가인 것을 감안하여 두꺼운 컴팩트보드나 CMP를 그대로 사용하기보다는, 컴팩트보드나, CMP를 3~5㎜로 얇은 두께로 형성한 것을 합판이나, 합성수지판재의 앞,뒤 양면에 부착하여 건축자재나, 가구용 판재로 사용하는 것을 볼 수 있다.Conventionally, in view of the phenomenon that the CMP and the compact board are bent, the weight is heavy, and expensive, rather than using a thick compact board or CMP as it is, the compact board or CMP is made into a thin thickness of 3 to 5 mm It can be seen that the formed material is attached to both front and rear surfaces of plywood or synthetic resin board and used as building material or furniture board.

또한 두께가 두꺼운 컴팩트보드나, CMP를 사용할 경우 이면에 덧판 등을 부착하여 휨 방지 보강구조를 형성하는 것을 볼 수 있다.In addition, when using a thick compact board or CMP, it can be seen that the back plate is attached to the back surface to form a bending prevention reinforcement structure.

본 발명은 이와 같은 불연복합패널인 컴팩트보드나 CMP를 경량화함과 동시에, 휨이 방지되는 구조를 갖도록 하여 일정 두께를 갖는 판재를 제공하고자 안출된 것이다.The present invention is devised to provide a plate material having a predetermined thickness by reducing the compact board or CMP such as a non-complex panel and having a structure that prevents warping.

종래 특허문헌상에서 볼 수 있는 불연복합패널에 관한 것으로는As for the incombustible composite panel which can be seen in the conventional patent literature

특허 등록번호 10-0437575호Patent registration number 10-0437575

(발명의 명칭: 불연복합패널 및 이를 이용한 불연 화장복합패널)(Name of invention: non-combustible composite panel and non-combustible makeup composite panel using the same)

을 볼 수 있다.Can be seen.

본 발명은 종래 고밀도로 고강력을 가지며, 내충격성을 가지며, 불연성을 가지며, 표면 강도가 우수해 내스크래치성이 우수한 장점을 갖는 반면에 무거워 취급이 용이하지 않으며, 고가이며, 장기간 사용할 시 휨이 발생 되는 불연복합패널 즉, CMP나 컴팩트보드(compact board)를 보강하여 휨 방지 기능을 가지며, 경량화 구조를 갖도록 함으로써, 종래의 단점을 해결한 불연복합패널을 제공함을 목적으로 하는 것이다.The present invention has the advantages of high strength at high density, impact resistance, non-flammability, excellent surface strength, excellent scratch resistance, heavy, not easy to handle, expensive, and long-term bending. It is an object of the present invention to provide a non-composite panel that solves the disadvantages of the conventional non-composite panel, that is, by reinforcing the CMP or compact board (compact board) to have a warp function, and to have a lightweight structure.

본 발명은 직물이나 종이(크라프트지)에 열가소성수지를 함침한 것을 다층으로 적층하며, 그 내측에는 불연재나 단열재 또는 무기물층을 포함한 것을 고온 고압으로 가압하여 일정두께의 불연패널층(코아층)(9)을 형성하며, 상기 불연패널층 앞뒤 양면에 얇은 불연패널지(10)를 부착하여, CMP(Cmpact Melamine Panel), 컴팩트보드(Compact Board)등의 불연복합패널(11)을 구성하는 것에 있어서,The present invention is laminated with a multilayer of impregnated with a thermoplastic resin in a fabric or paper (kraft paper), inside the non-combustible panel layer (core layer) of a certain thickness by pressing a non-combustible material, a heat insulating material or an inorganic material layer at a high temperature and high pressure ( 9) to form a non-combustible panel 11, such as CMP (Cmpact Melamine Panel), compact board (Compact Board) by attaching a thin non-flammable panel 10 on both sides of the non-flammable panel layer ,

상기 복합불연패널(11)은 두께(W)가 8-30㎜를 갖는 것을 사용하여, 50~150㎜ 폭(d)으로 절단하여 각재(12)를 형성하고, 상기 각재(12)의 두께(w) 일측이나, 두께(w) 양측에 길이 방향으로 홈(12-1)을 형성하며, 상기 홈(12-1)에 보강재(13)를 삽입고정하여 보강각재(15)를 조성하며,The composite non-combustible panel 11 is formed using a material having a thickness (W) of 8-30 mm, cut into 50-150 mm width (d) to form a shell 12, and the thickness of the shell 12 ( w) forming grooves 12-1 in the longitudinal direction on one side or both sides of the thickness w, inserting and fixing the reinforcing material 13 into the grooves 12-1 to form a reinforcing shell material 15,

상기 보강각재(15)로 상,하지지대(15A), 좌우지지대(15B) 및 1~3개의 중간지 지대(15C)로 구성되는 사각후레임(15)을 조성하며,The reinforcement shell 15 forms a square frame 15 composed of upper and lower limbs 15A, left and right supporters 15B, and one to three middle limbs 15C,

상기 좌우지지대(15B)와 맞닿는 상,하지지대(15A)와, 중간지지대(15C)의 단부는 요철(凹凸)결합되도록 하며,Upper and lower limbs (15A) and the end of the intermediate support (15C) in contact with the left and right support (15B) is to be coupled uneven (,),

상기 상,하지지대(15A) 사이의 공간부에는 경량판재(21)를 충진하며, 상기 사각후레임 앞,뒤 양측에는 두께 3-5㎜의 외장불연복합패널(22)을 덧 부착한 것이다.The space between the upper and lower limbs (15A) is filled with a light weight plate (21), and the front and rear of the square frame is attached to the exterior non-composite composite panel 22 having a thickness of 3-5mm.

상기 상하지지대(15A), 좌우지지대(15B) 및 중간지지대(15C)를 구성하는 각재(12)의 앞뒤 양 표면은 샌딩(sanding) 처리하여 표면을 거칠게 하거나, 상기 불연패널층 앞뒤 양면에 부착한 얇은 불연패널지(10) 및 불연패널층(코아층)(9) 표면을 벗겨내어 내측의 직물이나 종이층이 돌출되도록 한 후, 그 위에 접착제로 외장불연복합패널(22)을 부착토록 한 것이다.Both front and back surfaces of the lumber 12 constituting the upper and lower support 15A, the left and right support 15B, and the intermediate support 15C are sanded to roughen the surface, or adhere to both sides of the non-combustible panel layer. Peel off the surface of the thin nonflammable panel 10 and the nonflammable panel layer (core layer) 9 so that the inner fabric or paper layer protrudes, and then attach the exterior noncombustible composite panel 22 with adhesive thereon. .

상기 각재(12)의 홈(12-1)에 결합되는 보강재(13)는 불연복합패널재로 구성하되 상기 보강재(13)의 결은 각재(12)의 결과, 수직방향이 되도록 보강재(13)를 홈(12-1)에 결합토록 한 것이다.The reinforcement member 13 coupled to the groove 12-1 of the shell member 12 is composed of a non-combustible composite panel material, but the grain of the reinforcement member 13 is a result of the shell member 12, so that the reinforcement member 13 is vertical. To be coupled to the groove 12-1.

상기, 사각후레임의 삽입되는 경량판재(21)는, 하니콤판재나 스티로폼, 우레탄폼과 같은 발포판재, 또는 경량단열재 등을 충진하게 된다.The lightweight plate member 21 of the square frame is filled with a honeycomb sheet, a styrofoam, a foamed plate member such as urethane foam, or a lightweight insulating material.

이와 같은 구조로 조성된 불연복합패널은, 가벼워 취급이 용이하며, 목재를 대신하게 되며, 고강도를 가져, 휘거나 뒤틀림이 없는 아주 우수한 불연복합패널을 제공하게 되는 것이다.The non-composite panel composed of such a structure is light, easy to handle, replaces wood, has a high strength, and provides a very excellent non-composite panel without bending or warping.

본 발명은 최근 개발되어, 고강도와 내스크래칭성을 갖는 불연복합패널인 CMP나 컴팩트보드의 단점으로 지적되는 고가의 가격, 휨 발생, 무거워 취급이 어려운 것을 해결하는 것으로, 사각판재를 구성함에 있어서, 사각후레임을 불연복합패널 각재로 이를 조성하되, 각재(12)의 두께(w) 일측 또는 양측에 홈(12-1)을 형성하고 상기 홈(12-1)에 보강재(13)를 삽입고정하여 각재(12)를 보강하되, 각재(12)의 결과의 방향과 수직방향으로 보강재(13)의 결의 방향으로 보강재(13)를 홈(12-1)에 삽입하여, 휨 발생 내지 뒤틀림 발생을 방지한 보강각재(15)를 조성하며, 상기 보강각재(15)를 요철(凹凸)결합으로 사각후레임을 구성하여 견고하면서도 가벼운 사각 후레임을 갖게 된다.The present invention has recently been developed to solve the high price, warp, heavy, difficult to handle pointed out as a disadvantage of CMP or compact board, which is a non-composite panel having high strength and scratch resistance, in forming a square plate, The square frame is formed of a non-combustible composite panel, and the groove 12-1 is formed on one side or both sides of the thickness w of the square member 12, and the reinforcing member 13 is inserted into the groove 12-1 to fix the square frame. Reinforce the horns 12, but insert the stiffeners 13 into the grooves 12-1 in the direction of the determination of the stiffeners 13 in the direction perpendicular to the resultant direction of the horns 12, thereby preventing bending or warping. A reinforcement shell material 15 is formed, and the reinforcement shell material 15 has a rigid but light rectangular frame by forming a square frame by the uneven coupling.

이와 같은 사각후레임 내측에 공지의 경량자재(21) 즉, 하니콤판재와, 발포재를 충진하며, 앞뒤 양면에 얇은 두께 즉 3~5㎜ 두께의 외장불연복합패널(22) 즉, 얇은 CMP나 컴팩트보드를 밀착 고정시켜 제조되는 본 발명은, 가벼우면서도 고강도를 지니며, 내충격성이 강하며, 휘거나 뒤틀리지 않는 평활도를 장기간 유지하며, 방수성을 가지며, 세균발생이 억제되어 깨끗하며 위생적이며, 저렴하면서도 최고급의 건축용 자재나 인테리어 판재를 제공하게 되는 아주 유용한 발명인 것이다.Filled with a known lightweight material 21, that is, honeycomb plate and foamed material inside the rectangular frame, the exterior non-composite composite panel 22 having a thin thickness, that is, 3 to 5 mm thick on both front and rear, that is, thin CMP or The present invention, manufactured by closely fixing the compact board, is light and has high strength, has high impact resistance, maintains smoothness without bending or warping for a long time, has waterproofness, is suppressed from bacteria, and is clean and hygienic. It is a very useful invention that will provide you with the highest quality building materials and interior panels.

특히 보강각재로 사각후레임을 구성하는 상하지지대, 좌우지지대, 중간지지대의 앞뒤의 양표면은 유리와 같이 매우 매끄러우며 표면 강도가 높아, 접착제가 내측으로 스며들지 못함으로 표면을 가공하지 않으면 접착력이 떨어지게 된다.In particular, the upper and lower surfaces of the upper, lower, left and right supports, which form the square frame with reinforcement shells, are very smooth like glass and have high surface strength, and the adhesive strength does not penetrate inward, resulting in poor adhesion. do.

이를 감안하여 본 고안에 있어서는 각재(12) 표면을 샌딩(sanding) 처리하여 표면을 거칠게 함으로 인해 그 위에 접착제로 접합 되는 얇은 외장불연복합패널(22)은, 거칠게 가공한 틈새로 접착제가 침투되어, 견고하게 부착되는 효과를 갖게 된다.In view of this, in the present invention, a thin exterior non-composite composite panel 22 bonded by an adhesive thereon is sanded by sanding the surface of the lumber 12 so that the adhesive penetrates into a roughly processed gap. It has the effect of being firmly attached.

또한 각재(12)표면을 샌딩처리하여 벗겨냄에 있어, 표면인 얇은 불연패널지(10)와 불연패널층(코아층)(9)의 표면을 벗겨내어 내측의 직물이나 종이층이 돌출되도록 표면을 가공한 후, 접착제로 외장불연복합패널(22)을 부착할 때 견고하게 부착되어 지게 된다.In addition, in peeling off the surface of the shell material 12 by sanding, the surface of the thin non-flammable panel 10 and the non-flammable panel layer (core layer) 9 are peeled off so that the inner fabric or paper layer protrudes. After processing, it is to be firmly attached when attaching the external composite panel 22 with an adhesive.

또한 본 발명은 도8에서 보는 바와 같이 두께가 두꺼운 판상의 불연복합패널을 일정 폭으로 절단하여 보강각재를 조성할 수 있으나, 불연복합패널 제조 공정 중 발생되는 자투리나, 파손되어 불량 처리된 것을 이용가능함으로, 자원 재활용의 효과를 얻는 아주 유용한 발명인 것이다.In addition, the present invention can form a reinforcement shell material by cutting a thick plate-shaped non-composite panel as shown in Figure 8 to a certain width, but using a stub generated during the process of manufacturing a non-composite panel, or damaged and badly treated As a result, it is a very useful invention that achieves the effect of resource recycling.

이상에서 살펴본 바와 같은 본 발명은 최근 개발되어 건축용 자재 또는 가구용 판재로 사용되는 CMP(Compact Melmaine Panel) 또는 컴팩트보드(Compact Board) 등의 불연복합패널은 고가이며, 평활도가 떨어지며, 무거워 취급이 어려운 문제점을 해결한 것으로 8-30㎜ 두께(w)의 불연복합패널(11)을 50-150㎜ 폭으로 절단하여 각재(12)를 형성하고, 상기 각재(12)의 일측이나 양측 두께(w)에 홈(12-1)을 형성하고, 상기 홈(12-1)에 보강재(13)를 삽입 고정하여 보강각재(15)를 조성하며,As described above, the present invention has recently been developed and used as a building material or a furniture plate for a non-composite panel such as CMP (Compact Melmaine Panel) or Compact Board (Compact Board) is expensive, inferior in smoothness, heavy and difficult to handle. In order to solve the problem, 8-30 mm thick (w) non-composite panel 11 is cut into 50-150 mm width to form a lumber 12, and on one side or both sides thickness w of the lumber 12 Forming a groove 12-1 and inserting and fixing the reinforcing material 13 in the groove 12-1 to form a reinforcing shell material 15,

상기 보강재(13)는 각재(12)의 결과 직각방향으로 결을 갖도록 홈(12-1)에 삽입고정하여, 보강각재(15)를 조성하는 것이다.The reinforcement 13 is inserted into and fixed in the groove 12-1 so as to have a grain in the perpendicular direction as a result of the horn 12, thereby forming a reinforcement horn 15.

이와 같은 보강각재(15)를 이용하여 상,하지지대(15A), 좌우지지대(15B), 중간지지대(15C)로 사각후레임을 형성하고 상기 사각후레임 앞뒤 양측에 3-5㎜ 두께의 CMP 또는 컴팩트보드등으로 조성되는 외장불연복합패널(22)을 부착 고정하여 패널을 형성하되, 상기 상하지지대(15A) 및 중간지지대(15C)와, 좌우지지대(15B)와 맞닿는 부위는 요철(凹凸) 결합으로 고정하며, 내측에 경량자재(21)를 충진하는 것이다.Using the reinforcement shell material 15, a square frame is formed of the upper and lower limbs 15A, the left and right supporters 15B, and the intermediate support 15C, and the CMP or compact having a thickness of 3-5 mm on both sides of the rectangular frame. A panel is formed by attaching and fixing the exterior non-combustible composite panel 22 formed of a board or the like, but the upper and lower support 15A and the intermediate support 15C and the left and right support 15B are in contact with each other by uneven coupling. It is fixed and the light material 21 is filled inward.

또한 사각후레임 앞뒤 양면에 외장불연복합패널(22)을 접착제로 부착함에 있어, 각재(12)는 표면이 너무 매끄러우며 표면 강도가 높아, 외장불연복합패널(22)이 용이하게 접착되지 않는 것을 감안하여, 본 발명에 있어서는 상하지지대(15A) 좌우지지대(15B), 중간지지대(15C)를 구성하는 각재(12) 표면을 샌딩(sanding) 처리하여 표면을 거칠게 하거나, 각재(12)의 표면을 샌딩 처리하여 표면을 얇게 벗겨냄에 있어, 불연패널층(코아층)(9) 위에 덧부착되는 얇은 불연패널지(10)와 불연패널층(코아층)(9)의 표면을 벗겨내어 내측의 직물이나 종이층이 돌출되도록 표면을 가공한 후 접착제로 외장불연복합패널(22)을 사각후레임 앞,뒤에 부착하게 된다.In addition, in attaching the exterior non-composite composite panel 22 to the both sides of the square frame with an adhesive, the surface 12 is too smooth and the surface strength is high, considering that the exterior non-composite composite panel 22 is not easily bonded. In the present invention, the surface of the lumber 12 constituting the upper and lower limbs 15A, the left and right supports 15B, and the intermediate support 15C is sanded to roughen the surface, or the surface of the lumber 12 is sanded. In the process of peeling off the surface thinly, the surface of the non-flammable panel paper 10 and the non-flammable panel layer (core layer) 9 attached on the non-flammable panel layer (core layer) 9 is peeled off. After the surface is processed so that the paper layer protrudes, the exterior non-complex composite panel 22 is attached to the front and rear of the square frame with an adhesive.

상기 경량자재로는 하니콤판재, 스티로폼이나 우레탄발포제와 같은 발포재 뿐만 아니라 기타 다양한 경량 및 불연자재를 사용하게 된다.As the light weight material, a honeycomb plate material, a foam material such as styrofoam or urethane foaming agent, as well as various other light weight and non-combustible materials are used.

또한 본 발명에 사용되는 각재(12)는, 두꺼운 판상의 불연복합패널(11)을 일 정 폭으로 절단하여 보강각재(15)를 구성할 수 있으나, 불연복합패널 제조 공정 중 발상되는 자투리나, 불량품을 이용 가능함으로, 자원 재활용의 효과를 기대할 수 있게 된다.In addition, the shell material 12 used in the present invention, the thick plate-shaped non-composite composite panel 11 can be cut to a certain width to configure the reinforcement shell material 15, but the stalks that are invented during the manufacturing process of the non-composite panel, The availability of defective products makes it possible to expect the effects of resource recycling.

이와 같은 본 발명은 건축용 패널, 인테리어패널 및 가구용 자재로 광범위하게 사용되는 아주 유용한 발명인 것이다.This invention is a very useful invention that is widely used in building panels, interior panels and furniture materials.

도1 본 발명의 분해 사시도.1 is an exploded perspective view of the present invention.

도2 본 발명의 사시도.2 is a perspective view of the present invention.

도3 도2의 B-B선 단면도.3 is a cross-sectional view taken along the line B-B in FIG.

도4 도2의 C-C선 단면도.4 is a cross-sectional view taken along the line C-C in FIG.

도5 본 발명에 사용되는 보강각재의 사시도.5 is a perspective view of the reinforcement shell material used in the present invention.

도6 본 발명에 사용되는 보강각재의 측면도.Figure 6 is a side view of the reinforcement shell material used in the present invention.

도7 본 발명에 사용되는 보강각재의 분해 사시도.7 is an exploded perspective view of the reinforcement shell material used in the present invention.

도8 통상의 불연복합패널을 절단하여 각재를 조성하는 것을 보인 사시도.8 is a perspective view showing a normal non-combustible composite panel cut to form a shell material.

Claims (5)

직물이나 종이(크라프트지)에 열가소성수지를 함침한 것을 다층으로 적층하며, 그 내측에는 불연재나 단열재 또는 무기물층을 포함한 것을 고온 고압으로 가압하여 일정두께의 불연패널층(코아층)(9)을 형성하며, 상기 불연패널층 앞뒤 양면에 얇은 불연패널지(10)를 부착하여, CMP(Cmpact Melamine Panel), 컴팩트보드(Compact Board)등의 불연복합패널(11)을 구성하는 것에 있어서,A layer of impregnated thermoplastic resin in a fabric or paper (kraft paper) is laminated in multiple layers, and a non-combustible panel layer (core layer) 9 having a predetermined thickness is pressed by pressing a non-combustible material, a heat insulating material or an inorganic material layer at a high temperature and high pressure. In forming a non-combustible panel (10), such as CMP (Cmpact Melamine Panel), compact board (Compact Board) by attaching a thin non-flammable panel 10 on both sides of the front and rear of the non-combustible panel layer, 상기 복합불연패널(11)은 두께(W)가 8-30㎜를 갖는 것을 사용하여, 50~150㎜ 폭(d)으로 절단하여 각재(12)를 형성하고, 상기 각재(12)의 두께(w) 일측이나, 두께(w) 양측에 길이 방향으로 홈(12-1)을 형성하며, 상기 홈(12-1)에 보강재(13)를 삽입고정하여 보강각재(15)를 조성하며,The composite non-combustible panel 11 is formed using a material having a thickness (W) of 8-30 mm, cut into 50-150 mm width (d) to form a shell 12, and the thickness of the shell 12 ( w) forming grooves 12-1 in the longitudinal direction on one side or both sides of the thickness w, inserting and fixing the reinforcing material 13 into the grooves 12-1 to form a reinforcing shell material 15, 상기 보강각재(15)로 상,하지지대(15A), 좌우지지대(15B) 및 1~3개의 중간지지대(15C)로 구성되는 사각후레임(15)을 조성하며,As the reinforcement shell 15, it forms a square frame (15) consisting of upper and lower limbs (15A), left and right supporters (15B) and one to three intermediate supports (15C), 상기 좌우지지대(15B)와 맞닿는 상,하지지대(15A)와, 중간지지대(15C)의 단부는 요철(凹凸)결합되도록 하며,Upper and lower limbs (15A) and the end of the intermediate support (15C) in contact with the left and right support (15B) is to be coupled uneven (,), 상기 상,하지지대(15A) 사이의 공간부에는 경량판재(21)를 충진하며, 상기 사각후레임 앞,뒤 양측에는 두께 3-5㎜의 외장불연복합패널(22)을 덧 부착한 것을 특징으로 하는 휨 방지 구조와 경량화 구조를 갖는 불연복합패널.The space between the upper and lower limbs (15A) is filled with a lightweight plate member 21, characterized in that the front non-complex composite panel 22 having a thickness of 3-5mm on both sides of the front and rear of the square frame. A noncombustible composite panel having a warp prevention structure and a lightweight structure. 제1항에 있어서, 각재(12)의 홈(12-1)에 결합되는 보강재(13)는 불연복합패널재로 구성하되 상기 보강재(13)의 결은 각재(12)의 결과, 수직방향이 되도록 보강재(13)를 홈(12-1)에 결합토록 한 것을 특징으로 하는 휨 방지 구조와 경량화 구조를 갖는 불연복합패널.According to claim 1, wherein the reinforcing material (13) coupled to the groove (12-1) of the shell material 12 is composed of a non-complex composite panel material, the grain of the reinforcing material (13) is a vertical direction as a result of the material 12 A non-composite panel having a warp prevention structure and a light weight structure, characterized in that the reinforcement material (13) is coupled to the groove (12-1). 제1항에 있어서, 상하지지대(15A), 좌우지지대(15B) 및 중간지지대(15C)를 구성하는 보강각재(15)의 앞뒤 양 표면에는 샌딩(sanding) 처리하여 표면을 거칠게 하여, 그 위에 접착제로 부착되는 외장불연복합패널(22)이 견고하게 부착되도록 한 것을 특징으로 하는 휨 방지 구조와 경량화 구조를 갖는 불연복합패널.The surface of the front and rear surfaces of the reinforcement shell 15 constituting the upper and lower supporters 15A, the left and right supporters 15B, and the intermediate supporters 15C are sanded to roughen the surface thereof, and the adhesive thereon. Non-composite panel having a warp-proof structure and a lightweight structure, characterized in that the exterior non-complexed panel 22 is attached to be firmly attached. 제1항에 있어서, 상기 상하지지대(15A), 좌우지지대(15B) 및 중간지지대(15C)를 구성하는 보강각재(15)의 앞뒤 양 표면은 샌딩(sanding) 처리하여 상기 불연패널층 앞뒤 양면에 부착한 얇은 불연패널지(10) 및 불연패널층(코아층)(9) 표면을 벗겨내어 내측의 직물이나 종이층이 돌출되도록 한 후, 그 위에 접착제로 외장불연복합패널(22)을 부착토록 한 것을 특징으로 하는 휨 방지 구조와 경량화 구조를 갖는 불연복합패널.The front and rear surfaces of the reinforcement shell 15 constituting the upper and lower supporters 15A, the left and right supporters 15B, and the intermediate supporters 15C are sanded to form both front and rear surfaces of the non-combustible panel layer. Peel off the surface of the attached non-flammable panel paper 10 and the non-flammable panel layer (core layer) 9 so that the inner fabric or paper layer protrudes, and then attach the exterior non-complex panel 22 with adhesive thereon. A non-combustible composite panel having a warp prevention structure and a light weight structure, characterized in that one. 제1항에 있어서, 사각후레임 내측에 삽입되는 경량판재(21)는, 하니콤판재나 스티로폼재, 우레탄폼재 중 하나를 사용하는 것을 특징으로 하는 휨 방지구조와 경량화 구조를 갖는 불연복합패널.The non-composite panel having a warp prevention structure and a lightweight structure according to claim 1, wherein the lightweight plate member (21) inserted into the square frame is made of a honeycomb sheet material, a styrofoam material, or a urethane foam material.
KR1020090050784A 2009-06-09 2009-06-09 Noncombustible composite panel with warp prevention structure and light weight structure KR101052814B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020090050784A KR101052814B1 (en) 2009-06-09 2009-06-09 Noncombustible composite panel with warp prevention structure and light weight structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020090050784A KR101052814B1 (en) 2009-06-09 2009-06-09 Noncombustible composite panel with warp prevention structure and light weight structure

Publications (2)

Publication Number Publication Date
KR20100132130A KR20100132130A (en) 2010-12-17
KR101052814B1 true KR101052814B1 (en) 2011-07-29

Family

ID=43507866

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020090050784A KR101052814B1 (en) 2009-06-09 2009-06-09 Noncombustible composite panel with warp prevention structure and light weight structure

Country Status (1)

Country Link
KR (1) KR101052814B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220002725U (en) * 2021-05-10 2022-11-17 주식회사 범산시스텍 Border finishing member of building board

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101420487B1 (en) * 2011-07-28 2014-07-16 최진호 Hybrid wall panel structure for unit bath room
JP7012583B2 (en) * 2018-04-06 2022-01-28 フクビ化学工業株式会社 Non-combustible Japanese paper panel and its manufacturing method
KR102178097B1 (en) * 2018-11-07 2020-11-12 서울시립대학교 산학협력단 Structural Insulated Panel Using Steel Frame

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200359033Y1 (en) * 2004-05-12 2004-08-21 김기태 the compound framework which strengthened rigidity of wooden framework
WO2007042031A2 (en) * 2005-10-07 2007-04-19 Vkr Holding A/S A panel element and a method of manufacturing a panel element
KR20070087774A (en) * 2005-11-17 2007-08-29 심응문 Beauty panel for construction using metal sheet, and its making method
US20070220826A1 (en) * 2006-03-22 2007-09-27 Kuang-Ming Peng Fire-resistant and heat-insulating door/wall structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200359033Y1 (en) * 2004-05-12 2004-08-21 김기태 the compound framework which strengthened rigidity of wooden framework
WO2007042031A2 (en) * 2005-10-07 2007-04-19 Vkr Holding A/S A panel element and a method of manufacturing a panel element
KR20070087774A (en) * 2005-11-17 2007-08-29 심응문 Beauty panel for construction using metal sheet, and its making method
US20070220826A1 (en) * 2006-03-22 2007-09-27 Kuang-Ming Peng Fire-resistant and heat-insulating door/wall structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220002725U (en) * 2021-05-10 2022-11-17 주식회사 범산시스텍 Border finishing member of building board
KR200497754Y1 (en) * 2021-05-10 2024-02-19 주식회사 범산시스텍 Border finishing member of building board

Also Published As

Publication number Publication date
KR20100132130A (en) 2010-12-17

Similar Documents

Publication Publication Date Title
EP2394005B1 (en) Sound attenuating laminate materials
JP2000265652A (en) Wooden facing flooring material and its manufacture
KR101052814B1 (en) Noncombustible composite panel with warp prevention structure and light weight structure
KR101420487B1 (en) Hybrid wall panel structure for unit bath room
KR101440996B1 (en) Waterproof and bendign interior and outerior meterials impregnated acrylic resin, manufacturing method thereof, and finishing method of furniture and constrution structure body using the same
JP3965632B2 (en) Single veneer decorative sheet and veneer veneer to which the veneer decorative sheet is attached
JP5312963B2 (en) Flooring
JP6671049B2 (en) Surface decorative panel, decorative panel provided with the same, and panel manufacturing method
JP3206408B2 (en) Doors and other fittings with warp prevention
JP2002052650A (en) Decorative sheet, and decorative material and door using the same
KR200303337Y1 (en) The thermosetting wooden board
WO2008020724A1 (en) Water proof reinforced floor and click structure thereof
JP2006007713A (en) Wooden composite decorative plate and its manufacturing method
JPH1018563A (en) Composite plate and decorated plate using composite plate
JP2013019182A (en) Partition plate
CN205577747U (en) Interior decoration composite board
CN214000827U (en) Multilayer bending-proof plate
KR100582014B1 (en) Bamboo Sash and Manufacturing Method
HU215347B (en) Slab-shaped sandwich element
KR101973175B1 (en) Particle board with an anti warp panel
CN203347101U (en) Integral bathroom wallboard
JP3173218U (en) Partition panel
JPH0143094Y2 (en)
KR200299791Y1 (en) Panel assembly of partition for construction inside
JP3171757B2 (en) After makeup plate

Legal Events

Date Code Title Description
A201 Request for examination
N231 Notification of change of applicant
N231 Notification of change of applicant
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20140627

Year of fee payment: 4

FPAY Annual fee payment

Payment date: 20150527

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20170726

Year of fee payment: 7

FPAY Annual fee payment

Payment date: 20180517

Year of fee payment: 8