KR101038164B1 - A manufacturing way of the rice cake dumpling which main jngredient is rice flovr - Google Patents
A manufacturing way of the rice cake dumpling which main jngredient is rice flovr Download PDFInfo
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- KR101038164B1 KR101038164B1 KR1020090046227A KR20090046227A KR101038164B1 KR 101038164 B1 KR101038164 B1 KR 101038164B1 KR 1020090046227 A KR1020090046227 A KR 1020090046227A KR 20090046227 A KR20090046227 A KR 20090046227A KR 101038164 B1 KR101038164 B1 KR 101038164B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
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Abstract
본 발명은 쌀가루를 주재로 한 떡만두의 제조방법에 관한 것으로 농촌에서 과잉생산되면서 소모량은 감소되므로 인해 재고가 누적되는 쌀을 대량 소모하여 농민들의 소득증대에 기여를 하고 만두피의 품질과 질감을 향상시켜 식생활을 개선하도록 한 것으로 분쇄된 쌀가루에 소맥 전분과 식염을 일정 배합비로 혼합하고 150℃∼200℃가 유지되는 스팀증숙기에서 익힌 후 스쿠류형 압출기를 통과시켜 고밀도 반죽을 하여 점성이 강한 만두피 식재료 혼합물로 가공 사용하고 만두소 혼합물은 당면, 단무지, 돼지고기를 가공해 혼합기에 넣고 야채류 식재료인 당근, 양배추, 양파, 매운 고추를 일정 배합비로 절단, 파쇄하여 전술한 혼합기에 추가하고 식품첨가물인 식용유, 진간장, 설탕, 조미료, 후추가루를 각각 첨가하여 골고루 혼합한 만두소 혼합물과 보관된 만두피 혼합물을 만두 성형기에 넣어 만두를 성형함과 동시에 -2℃∼0℃의 냉각수에 침지하여 형태를 유지하면서 콘베이어로 이송하는 전단계에서 송풍기로 표면의 물기를 건조하고 후단계에서는 -35℃∼-40℃가 유지되는 급속냉동기를 25분∼30분간 천천히 통과하는 과정에 냉동시켜 완제품을 제조함으로써 유통과정이나 조리시에 만두피가 터지지 않으면서 만두의 질감을 향상시킬 수 있게 한 것이다.The present invention relates to a method of manufacturing rice cake dumplings based on rice flour, which consumes less as it is overproduced in rural areas, contributing to the income increase of farmers by consuming a large amount of rice that is accumulated in stock, and improving the quality and texture of dumpling skin. It is made to improve the diet by mixing wheat starch and salt in the crushed rice powder at a certain mixing ratio, cooked in a steam steamer maintained at 150 ℃ ~ 200 ℃, and passed through a scoop type extruder to make a high-density dough to make viscous dumpling skin ingredients. The mixture is processed into a mixture, and the dumpling beef mixture is processed into vermicelli, radish, pork, and put into a blender. Vegetables carrots, cabbage, onions, and hot peppers are cut and crushed at a predetermined ratio and added to the above-mentioned mixer. A mixture of dumplings made by adding soy sauce, sugar, seasonings and black pepper, Put the related dumpling skin mixture into the dumpling molding machine, and at the same time, the surface of the dumpling skin is immersed in cooling water of -2 ℃ ~ 0 ℃, and the surface is dried with a blower in the previous stage of transfer to the conveyor while maintaining the shape. The frozen product is kept frozen at a slow pass of 25 to 30 minutes at -40 ° C to manufacture the finished product, thereby improving the texture of the dumplings without breaking the dumpling skin during distribution or cooking.
Description
본 발명은 쌀가루를 주재로 한 떡만두의 제조방법에 관한 것으로 좀더 상세하게는 만두피를 만드는데에 쌀을 주재로 분쇄하고 소맥 전분을 추가 혼합한 후 고온의 스팀증숙기에서 익히고 스쿠류형 압출기로 고밀도 반죽을 하여 점성을 강하게 함으로써 만두를 제조 후 유통시나 조리시에 만두피가 터지지 않도록 한 것이다.The present invention relates to a method of manufacturing rice cake dumplings based on rice flour, and more specifically, to make dumpling skin, crush rice as a main ingredient and further mix wheat flour starch, cook them in a steam steamer at high temperature, and then use a scoop-type extruder By making the viscous strong, the dumpling skin will not burst during production or after distribution.
우리나라의 전통 식품으로 알려진 만두는 일반적으로 대부분 밀가루를 주원료로 반죽하여 만두피를 만들고 만두피 내부에는 여러 가지의 식재료를 혼합 가공한 만두소를 넣어 만두소가 노출되지 않도록 만두피로 감싸이게 제조하여 냉동보관하였다가 유통하는 과정에서 만두의 냉동상태가 풀리면서 만두피가 잘 터지므로 인해 만두소가 밖으로 튀어나오는 불량품이 발생하게 되어 상품으로서의 품질이 훼손되므로 인해서 대부분 폐기처분해야 했으므로 귀중한 식재료의 낭비로 손실이 많이 발생함으로써 기업화하여 다량 생산된 제품을 냉동저장하였다가 필요한 때에 유통시킬 수 없는 등의 폐단이 있었다.Dumplings, known as traditional foods in Korea, are usually made from dough with flour as the main ingredient to make dumplings, and inside the dumplings, dumplings made with mixed ingredients are wrapped in dumplings to prevent exposure to dumplings. During the process, the frozen state of the dumplings are released and the dumplings are cracked well. Therefore, the dumplings are thrown out, and the quality of the products is impaired. Therefore, most of them have to be disposed of as a result of the waste of valuable ingredients. There have been closures such as not being able to freeze the mass produced products and distribute them when needed.
본 발명은 상기와 같은 폐단을 해소하기 위해 농촌에서 과잉생산되면서 소모량은 감소되므로 인해 재고가 누적되는 쌀을 대량 소모하여 농민들의 소득증대에 기여를 하고 만두피의 품질과 질감을 향상시켜 식생활을 개선하도록 한 것으로 분쇄된 쌀가루에 소맥 전분과 식염을 일정 배합비로 혼합하고 150℃∼200℃가 유지되는 스팀증숙기에서 익힌 후 스쿠류형 압출기를 통과시켜 고밀도 반죽을 하여 점성이 강한 만두피 식재료 혼합물로 가공 사용하고 만두소 혼합물은 당면, 단무지, 돼지고기를 가공해 혼합기에 넣고 야채류 식재료인 당근, 양배추, 양파, 매운 고추를 일정 배합비로 절단, 파쇄하여 전술한 혼합기에 추가하고 식품첨가물인 식용유, 진간장, 설탕, 조미료, 후추가루를 각각 첨가하여 골고루 혼합한 만두소 혼합물과 보관된 만두피 혼합물을 만두 성형기에 넣어 만두를 성형함과 동시에 -2℃∼0℃ 냉각수에 침지하여 형태를 유지하면서 콘베이어로 이송하는 전단계에서 송풍기로 표면의 물기를 건조하고 후단계에서는 -35℃∼-40℃가 유지되는 급속냉동기를 25분∼30분간 천천히 통과하는 과정에서 냉동시켜 완제품을 제조한 후 계량하여 위생 포장하는 것이다.The present invention is to reduce the consumption, while overproduction in rural areas to reduce the consumption, so that the amount of rice accumulated due to the consumption of large amounts to contribute to farmers' income increase and improve the quality and texture of dumpling skin to improve the diet Wheat starch and salt are mixed with crushed rice powder at a certain mixing ratio, cooked in steam steamer maintained at 150 ℃ ~ 200 ℃, and passed through a screw type extruder to make high density dough and processed into a viscous dumpling skin food mixture. Gyoza, radish and pork are processed into a blender, and the vegetable ingredients carrots, cabbage, onions and spicy peppers are cut and crushed at a predetermined ratio and added to the above-mentioned blender, and food additives such as cooking oil, soy sauce, sugar and seasonings. , Mix black pepper and mix dumpling stuffing and stored dumpling skin Is put into a dumpling molding machine, and the dumpling is molded and immersed in -2 ℃ ~ 0 ℃ cooling water to maintain the shape, and then dry the surface water with a blower in the previous step, and -35 ℃ ~ -40 ℃ in the next step. In the process of slowly passing through the rapid freezer maintained for 25 to 30 minutes, the finished product is manufactured, weighed and sanitarily packed.
이와 같이 된 본 발명은 만두피를 구성하는 식재료를 쌀가루와 소맥 전분을 혼합하여 스팀증숙기에서 익힌 후 스쿠류형 압출기에서 고밀도 반죽을 하여 만두소와 함께 성형기에서 만두를 성형함과 동시에 냉각수에서 냉각하고 콘베이어로 이송 전단계에서 표면을 건조하고 후단계에서 급속 냉동시켜 제조함으로써 유통시나 조 리시에 만두피가 터지지 않으므로 다양한 조리를 할 수 있는 장점이 있으며 만두소는 다양한 영양소가 함유된 야채 등을 식재료로 사용하므로 건강유지에 기여를 할 수 있고 만두피는 질감을 쫀득하게 향상시켜 누구나 호감을 가지고 즐겨먹을 수 있는 효과가 있다.In the present invention, the ingredients constituting the dumpling skin are mixed with rice flour and wheat starch, cooked in a steam steamer, and then made into a high-density dough in a scoop-type extruder to form dumplings in a molding machine together with dumplings and cooled in a cooling water and at the same time as a conveyor. It is manufactured by drying the surface at the transfer stage and rapidly freezing at the later stage, so that the dumpling skin does not burst during distribution or cooking.The dumpling cow uses various vegetables containing various nutrients as food ingredients for health maintenance. It can contribute and improve the texture of the dumpling skin so that anyone can enjoy it with a crush.
쌀 51 중량 부51 parts by weight of rice
단무지 23 중량 부Pickled radish 23 parts by weight
돼지고기 6 중량 부Pork 6 parts by weight
당면 6 중량 부6 parts by weight
소맥 전분 3 중량 부Wheat starch 3 parts by weight
당근 3 중량 부3 parts by weight of carrots
식염 2 중량 부2 parts by weight of salt
양파 1 중량 부Onions 1 part by weight
양배추 1 중량 부Cabbage 1 part by weight
식용유 1 중량 부1 part by weight of cooking oil
매운 고추 1 중량 부Spicy pepper 1 part by weight
진간장 0.9 중량 부Soy sauce 0.9 parts by weight
설탕 0.5 중량 부0.5 part by weight of sugar
조미료 0.5 중량 부Seasoning 0.5 parts by weight
후추가루 0.1 중량 부Black pepper 0.1 weight part
계 100 중량 부Total 100 parts by weight
제 1 공정1st process
쌀 51 중량부를 세척하고 냉수에 3시간 불린 후 물기를 제거하고 식염 2 중량부를 첨가한 후 분쇄기에서 1차 분쇄하여 쌀가루를 만든다.After washing 51 parts by weight of rice, soaked in cold water for 3 hours, the water is removed, 2 parts by weight of salt is added, and then ground in a grinder to make rice flour.
제 2 공정2nd process
제 1 공정을 거친 쌀가루에 소맥 전분 3 중량부를 첨가하여 수분을 조절하면서 혼합하고 다시 부드럽게 2차 분쇄한다.3 parts by weight of wheat starch is added to the rice flour subjected to the first step, mixed while controlling moisture, and gently milled again.
제 3 공정3rd process
제 2 공정에서 분쇄된 쌀가루 혼합물을 150℃∼200℃가 유지되는 스팀증숙기에서 10 분간 잘 익힌다.The rice flour mixture ground in the second step is cooked well for 10 minutes in a steam steamer maintained at 150 ° C to 200 ° C.
제 4 공정4th process
제 3 공정을 거쳐 익힌 혼합물을 스쿠류형 압출기를 통과시켜 고밀도 반죽을 하여 만두피 혼합물을 가공한 후 냉장보관한다.The mixture obtained through the third step is passed through a screw type extruder to make a high density dough to process the dumpling skin mixture and then refrigerated.
제 5 공정5th process
당면 6 중량부를 60℃∼70℃의 물에서 10분∼15분간 불리고 냉수에서 2차∼3차 식힌 후 3cm∼4cm 길이로 절단하여 냉장보관한다.6 parts by weight is soaked in water at 60 ° C. to 70 ° C. for 10 minutes to 15 minutes, cooled second to third in cold water, cut into 3 cm to 4 cm lengths, and refrigerated.
제 6 공정6th process
파쇄된 단무지 23 중량부를 냉수에 5시간 침지하여 짠맛을 제거한 후 건져내어 스팀증숙기에서 10분간 익히고 탈수기로 수분을 제거하고 냉장보관한다.23 parts by weight of shredded radish are immersed in cold water for 5 hours to remove the salty taste, and then taken out and cooked for 10 minutes in a steam steamer.
제 7 공정7th process
돼지고기 6 중량부를 파쇄하여 볶음기에서 볶아 냉장보관한다.Crush 6 parts by weight of pork and fry in a stir-fry machine for refrigeration.
제 8 공정8th process
야채류인 당근 3 중량부, 양배추 1 중량부, 양파 1 중량부, 매운 고추 1 중량부를 배합비로 절단기에 넣어 세절하고 혼합기에 투입한다.3 parts by weight of carrots, 1 part by weight of cabbage, 1 part by weight of onion, and 1 part by weight of hot red pepper are put in a cutting machine at a blending ratio and finely put into a mixer.
제 9 공정9th process
제 8 공정을 거친 야채류 혼합물에 제 5 공정을 거친 당면과 제 6 공정을 거친 단무지와 제 7 공정을 거친 돼지고기를 각각 내입하고 식품첨가물인 식용유 1 중량부, 진간장 0.9 중량부, 설탕 0.5 중량부, 조미료 0.5 중량부, 후추가루 0.1 중량부를 배합비로 첨가하여 5분간 골고루 혼합하여 만두소 혼합물을 제조한다.Into the vegetable mixture, which has undergone the eighth process, the noodles, which have undergone the fifth process, the radish, which has undergone the sixth process, and the pork, which have undergone the seventh process, are respectively imported, and 1 part by weight of cooking oil, 0.9 parts by weight of soy sauce, and 0.5 parts by weight of sugar. , 0.5 parts by weight of seasonings, 0.1 parts by weight of black pepper was added in a compounding ratio and mixed evenly for 5 minutes to prepare a dumpling beef mixture.
제 10 공정10th process
제 9 공정을 거친 만두소 혼합물과 제 4 공정을 거친 만두피 혼합을 성형기에 넣어 만두를 자동으로 성형함과 동시에 -2℃∼0℃의 냉각수에 침지 냉각하여 만두피의 질감을 쫀득하게 한다.A dumpling mixture of the ninth step and a dumpling skin mixture of the fourth step are put into the molding machine to automatically mold the dumplings and immerse and cool in -2 ° C to 0 ° C cooling water to obtain the texture of the dumpling skin.
제 11 공정11th process
제 10 공정을 거친 만두를 건져내어 콘베이어로 이송하는 전단계에서 송풍기를 가동하여 표면의 물기를 건조함과 동시에 후단계에서는 -35℃∼-40℃가 유지되는 급속 냉동기를 25분∼30분간 통과하는 과정에 급속 냉동하여 완제품을 제조한 후 중량을 조절하여 위생 포장하는 것이다.In the previous step of picking out the dumplings passed through the tenth step and transporting them to the conveyor, the blower is dried to dry the surface water and passed through the quick freezer for 25 to 30 minutes at -35 ° C to -40 ° C. In the process of rapid freezing to produce a finished product and to control the weight of hygienic packaging.
이와 같이 된 본 발명으로 제조되는 만두는 우리의 주식재료인 탄수화물이 다량 함유된 쌀 51 중량부를 세척하고 냉수에서 3시간 불린 후 건져내어 물기를 제 거한 후 식염 2 중량부를 첨가하고 분쇄기에서 1차 분쇄한 쌀가루에 칼륨이 함유된 소맥 전분 3 중량부를 첨가하여 골고루 섞은 후 수분을 알맞게 조절하면서 다시 2차 분쇄한 쌀가루 혼합물을 150℃∼200℃가 유지되는 스팀증숙기에서 10분간 잘 익혀 낸 혼합물을 스쿠류형 압출기를 통과시켜 고밀도 반죽을 하여 만두피 혼합물을 가공하여 냉장보관하고 만두소 식재료는 전분과 철분이 함유된 당면 6 중량부를 60℃∼70℃의 물에서 10분∼15분간 불리고 냉수에서 2차∼3차 식힌 후 3cm∼4cm 길이로 절단하여 만두소로 사용하기 위해 보관하고 다음에 파쇄된 단무지 23 중량부를 냉수에 5시간 침지하여 짠맛을 제거한 후 건져내어 스팀증숙기에 넣어 10분간 익히고 탈수하여 수분을 제거한 후 보관하고 단백질이 함유된 돼지고기 6 중량부를 파쇄하여 볶음기에서 볶아 냉장보관하고 야채류인 당근 3 중량부, 양배추 1 중량부, 양파 1 중량부, 매운 고추 1 중량부를 배합비로 절단기에 넣어 세절한 후 혼합기에 투입하고 전술한 만두소 혼합물로 사용하기 위해 가공하여 냉장보관된 당면 가공품, 단무지 가공품, 돼지고기 가공품과 식품 첨가물인 식용유 1 중량부, 진간장 0.9 중량부, 설탕 0.5 중량부, 조미료 0.5 중량부, 후추가루 0.1 중량부를 각각 배합비로 혼합기에 첨가하여 5분간 골고루 혼합한 만두소 혼합물과 가공 보관된 만두피 혼합물을 만두 성형기에 넣어 동시에 가동하여 만두를 자동으로 성형함과 동시에 -2℃∼0℃의 냉각수에 침지 냉각하여 만두피의 질감을 쫀득하게 한 후 건져내어 콘베이어로 이송하는 전단계에서 송풍기를 가동하여 표면의 물기를 건조함과 동시에 후단계에서는 -35℃∼-40℃가 유지되는 급속 냉동기를 25분∼30분간 통과하는 과정에서 급속 냉동하여 완제품을 제조한 후 중량을 조절하여 위생포장 유통하게 되는 것이다.The dumplings prepared according to the present invention were washed with 51 parts by weight of rice containing a large amount of carbohydrates, our stock material, soaked in cold water for 3 hours, dried, and then drained to remove 2 parts by weight of salt, followed by primary grinding in a grinder. After adding 3 parts by weight of wheat starch containing potassium to one rice flour, mix it evenly, and then adjust the water properly, the second crushed rice flour mixture was cooked well for 10 minutes in a steam steamer maintained at 150 ℃ to 200 ℃. Through the extruder, high-density dough is processed, and the dumpling skin mixture is processed and stored in the refrigerator. The dumplings ingredients are mixed with 6 parts by weight of starch and iron containing 10 minutes to 15 minutes in water at 60 ° C to 70 ° C. After cooling, it is cut into 3cm ~ 4cm lengths and stored for use as dumplings. Next, 23 parts of shredded pickled radish are immersed in cold water for 5 hours. After removing it, put it in a steam steamer, cook it for 10 minutes, dehydrate it, store it, remove it, and store it. 1 part by weight of onions, 1 part by weight of spicy peppers, put into a cutter at a blending ratio, cut into pieces, put into a mixer, and processed and refrigerated for use as a mixture of dumplings. By weight, 0.9 parts by weight of soy sauce, 0.5 parts by weight of sugar, 0.5 parts by weight of seasonings, and 0.1 parts by weight of black pepper are added to the mixer at a mixing ratio, and the dumplings mixture and the dumpling skin mixture, which are mixed evenly for 5 minutes, are put into a dumpling molding machine and operated simultaneously. The dumplings are automatically molded and immersed and cooled in -2 ℃ ~ 0 ℃ cooling water. In the process of passing the quick freezer which keeps -35 ℃ ~ -40 ℃ in the later stage, it operates the blower in the previous stage of conveying the persimmon and picks it up and transports it to the conveyor. After freezing, the finished product is manufactured to control the weight and distribute hygienic packaging.
이렇게 조제되는 본 발명의 만두피 혼합물은 만두의 품질향상과 식생활 개선에 기여하고자 쌀을 주재로 분쇄한 쌀가루와 소맥 전분 및 식염을 일정배합비로 혼합한 식재료 혼합물을 스쿠류형 압출기를 통과시키는 과정에 고밀도 반죽을 함으로써 만두피의 점성을 향상시키게 하고 별도로 가공된 만두소와 함께 만두를 성형함과 동시에 냉각수에 침지 급냉하여 만두피의 질감을 쫀득하게 향상시킨 데에 특징이 있으며 만두소의 야채류는 1cm크기로 세절만 하고 익히지 않고 다른 만두소 가공품과 함께 혼합하여 만두를 제조함으로 구입자가 조리시에 익히게 되기 때문에 야채류의 질감도 좋으면서 영양소의 손실은 없이 특유의 식감을 느낄 수가 있는 것이다.The dumpling skin mixture of the present invention prepared in this way is a high-density dough in the process of passing through a scoop-type extruder a mixture of rice flour, wheat starch and salt mixed with rice at a constant mixing ratio in order to contribute to the improvement of the quality of the dumpling and the improvement of diet. It is characterized by improving the viscosity of dumpling skin and forming dumplings with separately processed dumplings and immersing them in coolant to quench the texture of dumpling skins. Instead of mixing dumplings with other processed products to make dumplings, the buyer learns at the time of cooking, so the texture of vegetables is good and there is no loss of nutrients.
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KR20200010698A (en) | 2018-07-19 | 2020-01-31 | 김효현 | Manufacturing Method for Castella Dumpling |
KR20200025709A (en) | 2018-08-31 | 2020-03-10 | 사임당푸드 영농조합법인 | Composition for Ddeokmandu Comprising Rice Power and Manufacturing Method |
KR20210027301A (en) | 2020-02-11 | 2021-03-10 | 주식회사 영진식품 | A gluten free dumpling skin consisting of rice powder and preparation method thereof |
KR20210049282A (en) | 2019-10-25 | 2021-05-06 | 정재천 | Manufacturing method of rice croquette and rice croquette |
KR20210141114A (en) | 2020-05-15 | 2021-11-23 | 홍필순 | Rolled dumplings with cheese and manufacturing method of the same |
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KR101420382B1 (en) * | 2012-08-13 | 2014-07-16 | 최신규 | Manufacturing method of non-glutinous rice dumpling |
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KR20200010698A (en) | 2018-07-19 | 2020-01-31 | 김효현 | Manufacturing Method for Castella Dumpling |
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KR20210027301A (en) | 2020-02-11 | 2021-03-10 | 주식회사 영진식품 | A gluten free dumpling skin consisting of rice powder and preparation method thereof |
KR20210141114A (en) | 2020-05-15 | 2021-11-23 | 홍필순 | Rolled dumplings with cheese and manufacturing method of the same |
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