KR101013205B1 - Rapid hardening and heat reflection composition using poly methyl methacrylate resin for polyurea waterproofing paint and manufacturing method and constructing method thereof - Google Patents

Rapid hardening and heat reflection composition using poly methyl methacrylate resin for polyurea waterproofing paint and manufacturing method and constructing method thereof Download PDF

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KR101013205B1
KR101013205B1 KR1020100068564A KR20100068564A KR101013205B1 KR 101013205 B1 KR101013205 B1 KR 101013205B1 KR 1020100068564 A KR1020100068564 A KR 1020100068564A KR 20100068564 A KR20100068564 A KR 20100068564A KR 101013205 B1 KR101013205 B1 KR 101013205B1
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polyurea
resin
heat shield
coating material
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백수현
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중동건설(주)
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/10Homopolymers or copolymers of methacrylic acid esters
    • C09D133/12Homopolymers or copolymers of methyl methacrylate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
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    • C08K5/10Esters; Ether-esters
    • C08K5/12Esters; Ether-esters of cyclic polycarboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
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    • C08K7/28Glass
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L13/00Compositions of rubbers containing carboxyl groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06Waxes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/48Stabilisers against degradation by oxygen, light or heat
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/63Additives non-macromolecular organic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/80Processes for incorporating ingredients

Abstract

PURPOSE: A quick-curable heat-insulating material composition using a polymethylmethacryl resin is provided to prevent the transfer of outside heat to the inside, and to complement physical and chemical properties. CONSTITUTION: A quick-curable heat-insulating material composition using a polymethylmethacryl resin for polyurea waterproofing paint comprises a base material part and a hardener part. The base material part includes 50~65 weight% polymethacryl resin, 5~10 weight% coloring pigment, 0.2~2 weight% dispersing agent, 0.2~2 weight% antifoaming agent, 0.2~2 weight% UV stabilizer, 5~20.5 weight% acrylic rubber, 1~5 weight% paraffin wax and 13~21 weight% hollow glass bubbles. The hardener part comprises 40~50 weight% benzoyl peroxide and 50~60 weight% dioctylphthalate.

Description

폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물과 그 제조방법 및 그 시공방법{RAPID HARDENING AND HEAT REFLECTION COMPOSITION USING POLY METHYL METHACRYLATE RESIN FOR POLYUREA WATERPROOFING PAINT AND MANUFACTURING METHOD AND CONSTRUCTING METHOD THEREOF}Fast curing type heat shield composition using polymethyl methacrylate resin for polyurea waterproof coating material, manufacturing method thereof and construction method thereof

본 발명은 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물에 관한 것으로서, 폴리우레아 도장재의 시공 후 폴리우레아의 물리적 기계적 물성 및 화학적 물성을 보안하기 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물에 관한 것이다.The present invention relates to a fast curing type heat shield composition using a polymethyl methacrylate resin for a polyurea waterproof coating material, and to a polymethylmethacrylic resin for securing physical, mechanical and chemical properties of the polyurea after construction of the polyurea paint. It relates to a fast curing type heat insulating material composition used.

종래의 일반적인 폴리우레아 방수 공법은 폴리우레아 자체의 기계적 물성이 매우 우수하지만, 시공 후 자외선 등의 문제로 일정 시간이 지나는 경우 변색, 도막의 들뜸 및 박리 등이 자주 발생하고 구조물과의 결합력이 떨어져 내구성능에 대한 문제가 종종 발생되고 있다.Conventional polyurea waterproofing method is very excellent in the mechanical properties of the polyurea itself, but after a certain period of time due to problems such as ultraviolet rays after construction, discoloration, lifting and peeling of the coating film frequently occurs and the bond strength with the structure is poor Problems with performance often arise.

이에 대하여 업계에서는 도장이 되는 구조물과 폴리우레아 도장재 사이에 대한 시공방법, 폴리우레아가 도장되는 하지 바탕면의 처리방법, 수용성 바탕 조정재를 사용하는 구조공법 등의 다양한 연구가 있었지만, 폴리우레아를 포함한 탄성을 지니는 방수 도장재를 위한 최상부층의 기능적 도장재에 대한 연구는 미비하고, 특히 속경화형 폴리우레아 도장재에 적용이 가능한 라디칼 개시반응형의 차열 기능을 가지는 속경화형 도장재에 대한 연구는 거의 없는 실정이다.In the industry, there have been various studies such as construction method between the structure to be painted and the polyurea coating material, treatment method of the base surface of the polyurea coated, and structural method using water-soluble base material, but elasticity including polyurea The research on the functional coating material of the top layer for the waterproof coating material is insufficient, and in particular, there is little research on the fast curing coating material having the thermally initiated thermal shielding function applicable to the fast curing polyurea coating material.

이에 본 발명은 상기와 같은 종래의 제반 문제점을 해결하기 위해 제안된 것으로, 본 발명의 목적은 폴리우레아 방수 도장재의 문제점인 변색, 도막의 들뜸 및 도막의 박리 등을 해결하기 위하여 구조물 외부의 열이 내부로 전달되는 것을 방지함에 따라 폴리우레아 도장재의 물리적 기계 물성 및 화학적 물성을 보안하는 데에 있다.Accordingly, the present invention has been proposed to solve the conventional problems as described above, and an object of the present invention is to heat the outside of the structure to solve the discoloration, lifting of the coating film and peeling of the coating film, which is a problem of the polyurea waterproof coating material. It is to secure the physical mechanical and chemical properties of the polyurea coating material by preventing the transfer to the inside.

본 발명의 다른 목적은 폴리메틸메타아크릴 수지를 이용하여 동절시 저온 작업환경에서도 속경화성이 뛰어난 도장재를 제공하는 데에 있다.Another object of the present invention is to provide a coating material excellent in fast curing even in a low temperature working environment during the winter by using a polymethyl methacryl resin.

본 발명의 또 다른 목적은 중공 글라스버블을 이용하여 열적 안정성 및 낮은 열전도율로 인하여 뛰어난 차열 효과를 가진 도장재를 제공하는 데에 있다.Still another object of the present invention is to provide a coating material having excellent heat shielding effect due to thermal stability and low thermal conductivity using a hollow glass bubble.

본 발명인 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물은 주제부와 경화제부로 이루어진 도장재 조성물에 있어서, 주제부는 주제부 100 중량%에 대하여 폴리메틸메타아크릴 수지 50~65 중량%, 착색안료 5~10 중량%, 분산제 0.2~2 중량%, 소포제 0.2~2 중량%, UV안정제 0.2~2 중량%, 아크릴고무 5~20.5 중량%, 파라핀왁스 1~5 중량%, 중공 글라스버블 13~21 중량%로 포함되고, 경화제부는 경화제부 100 중량%에 대하여 과산화벤조일 40~50 중량%, 디옥틸프탈레이 50~60 중량%로 포함되어 이루어진다.The fast-curing heat shield composition using the polymethyl methacrylate resin for the polyurea waterproof coating material of the present invention is a coating material composition consisting of a main portion and a hardener portion, the main portion of the polymethyl methacryl resin 50 to 65% by weight based on 100 parts by weight of the main portion %, Coloring pigment 5-10 wt%, dispersant 0.2-2 wt%, antifoam 0.2-2 wt%, UV stabilizer 0.2-2 wt%, acrylic rubber 5-20.5 wt%, paraffin wax 1-5 wt%, hollow glass Bubble is contained in 13 to 21% by weight, the curing agent portion is composed of 40 to 50% by weight of benzoyl peroxide, 50 to 60% by weight of dioctylphthalide with respect to 100% by weight of the curing agent.

한편, 본 발명인 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물의 제조방법은 반응조의 온도를 서서히 올리면서 폴리메틸메타아크릴 수지 100 중량%에 대하여 메틸메타아크릴레이트 30~40 중량%, 부틸아크릴레이트 20~30 중량%를 반응조에 넣고 70℃의 온도를 유지한 다음에 폴리메틸메타아크릴 30~50 중량%를 천천히 투입하면서 200rpm의 속도로 3시간 동안 교반하고 30℃의 온도로 냉각하여 완료하는 폴리메틸메타아크릴 수지 제조단계, 주제부 100 중량%에 대하여 상기 폴리메틸메타아크릴 수지 50~65 중량%, 착색안료 5~10 중량%, 분산제 0.2~2 중량%, 소포제 0.2~2 중량%, UV안정제 0.2~2 중량%, 아크릴고무 5~20.5 중량%, 파라핀왁스 1~5 중량%, 중공 글라스버블 13~21 중량%를 교반기에 넣어 30~40분간 고르게 균질화하는 속경화형 차열재 조성물의 주제부 제조단계, 경화부 100 중량%에 대하여 과산화벤조일 40~50 중량%, 디옥틸프탈레이 50~60 중량%를 포함하여 교반하는 속경화형 차열재 조성물의 경화부 제조단계가 포함되어 이루어진 것을 특징으로 한다.On the other hand, the method of manufacturing a fast curing heat shield composition using a polymethyl methacrylate resin for the polyurea waterproof coating material of the present invention is methyl methacrylate 30 to 40 to 100% by weight of polymethyl methacrylate resin while gradually increasing the temperature of the reaction tank 20% to 30% by weight of butyl acrylate was added to the reactor, and the temperature was maintained at 70 ° C. Then, 30-50% by weight of polymethylmethacrylic acid was slowly added, stirred at a speed of 200 rpm for 3 hours, and then at a temperature of 30 ° C. Polymethyl methacrylic resin manufacturing step to be completed by cooling, 50 to 65% by weight of the polymethyl methacryl resin, 5 to 10% by weight pigment, 0.2 to 2% by weight dispersant, 0.2 ~ defoamer based on 100% by weight of the main part 2% by weight, UV stabilizer 0.2-2%, acrylic rubber 5-20.5%, paraffin wax 1-5%, hollow glass bubble 13-21% by weight in a stirrer to homogenize evenly for 30-40 minutes The main part manufacturing step of the heat shield material composition, including the benzoyl peroxide 40 to 50% by weight, 50 to 60% by weight of dioctylphthallay with respect to 100% by weight of the hardened portion, including the step of manufacturing the hardened portion of the heat-curable heat shield composition Characterized in that made.

한편, 본 발명인 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물의 시공방법은 이물질을 제거하는 전처리 단계, 상기 전처리 단계 후 전처리된 구조물과 폴리우레아의 접착을 증진하는 하도 도포 단계, 상기 하도 도포 단계 후 구조물의 상면에 폴리우레아 방수재를 충돌 혼합 스프레이 장비를 이용하여 분사하는 폴리우레아 방수재 시공단계, 상기 폴리우레아 방수재가 시공된 상면에 청구항 1 내지 청구항 4 중 어느 한 항의 속경화형 차열재를 유성롤과 에어리스 스프레이 장비 중 어느 하나를 이용하여 도장하는 속경화형 차열재 조성물의 시공단계가 포함되어 이루어지는 것을 특징으로 한다.On the other hand, the construction method of the fast-curing heat shield composition using a polymethyl methacryl resin for the polyurea waterproof coating material of the present invention is a pretreatment step to remove the foreign matter, after the pretreatment step to apply the primer coating to promote the adhesion of the pretreated structure and the polyurea Step, the polyurea waterproof material construction step of spraying the polyurea waterproofing material on the upper surface of the structure after the bottom coating step using the impact mixing spray equipment, the fast curing type of any one of claims 1 to 4 on the upper surface of the polyurea waterproofing material It characterized in that it comprises the construction step of the heat-curable heat shield material composition for coating the heat shield using any one of the planetary roll and airless spray equipment.

본 발명은 폴리우레아 방수 도장재의 문제점인 변색, 도막의 들뜸 및 도막의 박리 등을 해결하기 위하여 구조물 외부의 열이 내부로 전달되는 것을 방지함에 따라 폴리우레아 도장재의 물리적 기계 물성 및 화학적 물성을 보안하는 효과가 있다.The present invention is to secure the physical mechanical properties and chemical properties of the polyurea coating material by preventing heat transfer to the inside of the structure to solve the discoloration, lifting of the coating film and peeling of the coating film, which is a problem of the polyurea waterproof coating material It works.

또한, 폴리메틸메타아크릴 수지를 이용하여 동절시 저온 작업환경에서도 라디칼 형성에 따른 개시반응에 의해 속경화성이 뛰어난 효과가 있다.In addition, by using a polymethyl methacryl resin in the cold working environment at the time of the winter there is an effect excellent in fast curing by the initiation reaction due to the radical formation.

또한, 중공 글라스버블을 이용하여 열적 안정성 및 낮은 열전도율로 인하여 뛰어난 차열 효과가 있다.In addition, there is an excellent heat shielding effect due to the thermal stability and low thermal conductivity using a hollow glass bubble.

본 발명에 의한 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물과 그 제조방법 및 그 시공방법의 바람직한 실시예를 첨부한 도면에 의거하여 상세히 설명하면 다음과 같다.A fast curing type heat shield composition using a polymethyl methacrylate resin for a polyurea waterproofing coating material according to the present invention, a manufacturing method thereof, and a preferred embodiment of the construction method will be described in detail with reference to the accompanying drawings.

하기에서 본 발명을 설명함에 있어 관련된 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략할 것이다. 그리고 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서, 이는 사용자, 운용자의 의도 또는 판례 등에 따라 달라질 수 있으며, 이에 따라 각 용어의 의미는 본 명세서 전반에 걸친 내용을 토대로 해석되어야 할 것이다.In the following description of the present invention, detailed descriptions of well-known functions or configurations will be omitted if it is determined that the detailed description of the present invention may unnecessarily obscure the subject matter of the present invention. It is to be understood that the following terms are defined in consideration of the functions of the present invention, and may be changed according to the intention of the user, the operator, or the precedent, and the meaning of each term should be interpreted based on the contents will be.

먼저 본 발명인 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물은 주제부와 경화제부로 이루어진 도장재 조성물에 있어서, 주제부는 주제부 100 중량%에 대하여 폴리메틸메타아크릴 수지 50~65 중량%, 착색안료 5~10 중량%, 분산제 0.2~2 중량%, 소포제 0.2~2 중량%, UV안정제 0.2~2 중량%, 아크릴고무 5~20.5 중량%, 파라핀왁스 1~5 중량%, 중공 글라스버블 13~21 중량%로 포함되고, 경화제부는 경화제부 100 중량%에 대하여 과산화벤조일 40~50 중량%, 디옥틸프탈레이 50~60 중량%로 포함되어 이루어진다.First, the heat-curable heat shield composition using the polymethyl methacrylate resin for the polyurea waterproof coating material of the present invention is a coating material composition consisting of a main portion and a hardener portion, the main portion of the polymethyl methacrylate resin 50 ~ 65 % By weight, pigmented pigment 5-10% by weight, dispersant 0.2-2% by weight, defoamer 0.2-2% by weight, UV stabilizer 0.2-2% by weight, acrylic rubber 5-20.5% by weight, paraffin wax 1-5% by weight, hollow It is contained in 13 to 21% by weight of the glass bubble, the curing agent portion is composed of 40 to 50% by weight of benzoyl peroxide, 50 to 60% by weight of dioctylphthalide with respect to 100% by weight of the curing agent.

본 발명의 다른 실시예로 상기 주제부 100 중량부에 대하여 상기 경화부는 4~5 중량부가 첨가되어 혼합되는 것이 바람직하고, 3 중량부가 첨가되는 것이 더욱 바람직하다.In another embodiment of the present invention, 4 to 5 parts by weight of the hardened part is added to and mixed with 100 parts by weight of the main part, and more preferably 3 parts by weight is added.

본 발명의 또 다른 실시예로 폴리메틸메타아크릴 수지는 폴리메틸메타아크릴 수지 100 중량%에 대하여 메틸메타아크릴레이트 30~40 중량%, 부틸아크릴레이트 20~30 중량%, 폴리메틸메타아크릴 30~50 중량%가 포함되어 이루어지는 것이 바람직하다.In another embodiment of the present invention, the polymethylmethacrylic resin is 30 to 40% by weight of methyl methacrylate, 20 to 30% by weight of butyl acrylate and 30 to 50% to polymethylmethacrylic resin, based on 100% by weight of polymethylmethacrylic resin. It is preferable that weight% is included.

본 발명의 또 다른 실시예로 폴리메틸메타아크릴 수지의 점도는 300~400cP(센티포아즈)인 것이 바람직하다.In another embodiment of the present invention, the viscosity of the polymethyl methacryl resin is preferably 300 to 400 cP (centipoise).

한편, 본 발명인 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물의 제조방법은 반응조의 온도를 서서히 올리면서 폴리메틸메타아크릴 수지 100 중량%에 대하여 메틸메타아크릴레이트 30~40 중량%, 부틸아크릴레이트 20~30 중량%를 반응조에 넣고 70℃의 온도를 유지한 다음에 폴리메틸메타아크릴 30~50 중량%를 천천히 투입하면서 200rpm의 속도로 3시간 동안 교반하고 30℃의 온도로 냉각하여 완료하는 폴리메틸메타아크릴 수지 제조단계, 주제부 100 중량%에 대하여 상기 폴리메틸메타아크릴 수지 50~65 중량%, 착색안료 5~10 중량%, 분산제 0.2~2 중량%, 소포제 0.2~2 중량%, UV안정제 0.2~2 중량%, 아크릴고무 5~20.5 중량%, 파라핀왁스 1~5 중량%, 중공 글라스버블 13~21 중량%를 교반기에 넣어 30~40분간 고르게 균질화하는 속경화형 차열재 조성물의 주제부 제조단계, 경화부 100 중량%에 대하여 과산화벤조일 40~50 중량%, 디옥틸프탈레이 50~60 중량%를 포함하여 교반하는 속경화형 차열재 조성물의 경화부 제조단계가 포함되어 이루어진다.On the other hand, the method of manufacturing a fast curing heat shield composition using a polymethyl methacrylate resin for the polyurea waterproof coating material of the present invention is methyl methacrylate 30 to 40 to 100% by weight of polymethyl methacrylate resin while gradually increasing the temperature of the reaction tank 20% to 30% by weight of butyl acrylate was added to the reactor, and the temperature was maintained at 70 ° C. Then, 30-50% by weight of polymethylmethacrylic acid was slowly added, stirred at a speed of 200 rpm for 3 hours, and then at a temperature of 30 ° C. Polymethyl methacrylic resin manufacturing step to be completed by cooling, 50 to 65% by weight of the polymethyl methacryl resin, 5 to 10% by weight pigment, 0.2 to 2% by weight dispersant, 0.2 ~ defoamer based on 100% by weight of the main part 2% by weight, UV stabilizer 0.2-2%, acrylic rubber 5-20.5%, paraffin wax 1-5%, hollow glass bubble 13-21% by weight in a stirrer to homogenize evenly for 30-40 minutes The main part manufacturing step of the heat shield material composition, including the benzoyl peroxide 40 to 50% by weight, 50 to 60% by weight of dioctylphthallay with respect to 100% by weight of the hardened portion, including the step of manufacturing the hardened portion of the heat-curable heat shield composition It is done.

한편, 본 발명인 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물의 시공방법은 이물질을 제거하는 전처리 단계, 상기 전처리 단계 후 전처리된 구조물과 폴리우레아의 접착을 증진하는 하도 도포 단계, 상기 하도 도포 단계 후 구조물의 상면에 폴리우레아 방수재를 충돌 혼합 스프레이 장비를 이용하여 분사하는 폴리우레아 방수재 시공단계, 상기 폴리우레아 방수재가 시공된 상면에 청구항 1 내지 청구항 4 중 어느 한 항의 속경화형 차열재를 유성롤과 에어리스 스프레이 장비 중 어느 하나를 이용하여 도장하는 속경화형 차열재 조성물의 시공단계가 포함되어 이루어진다.On the other hand, the construction method of the fast-curing heat shield composition using a polymethyl methacryl resin for the polyurea waterproof coating material of the present invention is a pretreatment step to remove the foreign matter, after the pretreatment step to apply the primer coating to promote the adhesion of the pretreated structure and the polyurea Step, the polyurea waterproof material construction step of spraying the polyurea waterproofing material on the upper surface of the structure after the bottom coating step using the impact mixing spray equipment, the fast curing type of any one of claims 1 to 4 on the upper surface of the polyurea waterproofing material It comprises a construction step of the fast-curing heat shield material composition for coating the heat shield using any one of the planetary roll and airless spray equipment.

이하 본 발명의 바람직한 일실시예를 설명하기로 한다. 하기 설명은 일실시예일 뿐이고 본 발명은 이것에 국한되지 않는다.Hereinafter, a preferred embodiment of the present invention will be described. The following description is only one example and the present invention is not limited thereto.

구조물의 방수를 위하여 사용되는 도료인 폴리우레아 도장재의 폴리우레아 수지는 속경화성을 지니는 100% 부피 고형분의 2액형 수지이고, 연속도막의 형성 및 우수한 기계적 물성을 가지는 것이어야 한다.Polyurea resin of the polyurea coating material, which is a paint used for waterproofing the structure, is a two-component resin of 100% volume solids with fast curing properties, and should have a continuous coating film formation and excellent mechanical properties.

표 1은 본 발명에 적용되는 폴리우레아 도장재의 시공 조건이다.Table 1 shows the construction conditions of the polyurea coating material applied to the present invention.

Figure 112010045787545-pat00001
Figure 112010045787545-pat00001

표 2는 본 발명에 적용되는 폴리우레아 도장재의 물성 조건이다.
Table 2 is the physical condition of the polyurea coating material applied to the present invention.

Figure 112010045787545-pat00002
Figure 112010045787545-pat00002

폴리우레아 도장재는 표 1, 2의 조건에 만족하기 위하여 자외선 및 내약품 성능이 뛰어난 최상부층의 방수 도장재가 필요하고, 비황변 도장재로 가장 많이 사용되는 용제 증발형의 마감 도장재는 이러한 내화학 성능이 부족하다.In order to satisfy the conditions of Tables 1 and 2, polyurea coating material requires waterproof coating material of the top layer which is excellent in UV and chemical resistance performance, and solvent evaporation finish coating material which is most used as non-yellowing coating material has such chemical resistance performance. Lack.

본 발명의 도장재 조성물은 주제부와 경화제부로 나뉘고, 주제부는 폴리메틸메타아크릴, 착색안료, 분산제, 소포제, UV안정제, 아크릴고무, 파라핀왁스 및 중공 글라스버블이 포함되고, 경화제부는 과산화벤조일, 디옥틸프탈레이가 포함된다.The coating composition of the present invention is divided into a main part and a hardener part, and the main part includes polymethyl methacrylate, a coloring pigment, a dispersant, an antifoaming agent, a UV stabilizer, an acrylic rubber, a paraffin wax, and a hollow glass bubble, and the hardener part is benzoyl peroxide, dioctyl. Phthalays are included.

본 발명의 폴리메틸메타아크릴 수지는 기존의 용제 증발형 비가교형 아크릴 수지인 건축의 상도 마감 도장재, 자동차 보수용 도장재 및 플라스틱 도장재 등과는 달리 내자외선과 내화학성능을 만족하는 과산화물의 라디칼 개시 반응에 의한 가교결합을 형성함에 따라 내열성, 내용제성 및 내약품성이 뛰어난 도장재를 얻을 수 있게 된다.The polymethylmethacrylic resin of the present invention, unlike conventional solvent evaporation type non-crosslinked acrylic resins, is used for the radical initiation reaction of peroxide that satisfies UV and chemical resistance, unlike top coat finish paints, automobile repair paints and plastic paints. By forming the crosslinking by this, it is possible to obtain a coating material excellent in heat resistance, solvent resistance and chemical resistance.

특히, 폴리메틸메타아크릴 수지는 기존의 아크릴 수지계와는 달리 휘발성 유기화합물의 함량이 EPA Method 24 시험법으로 10 중량% 이내이며(시험법에 의한 단량체의 휘발 성분이 있음), 부피고형분이 100%에 가까워 1회 도장으로 두꺼운 도막이 형성되는 장점이 있다.In particular, unlike conventional acrylic resins, polymethyl methacryl resin has a content of volatile organic compounds within 10% by weight using the EPA Method 24 test method (the volatile component of the monomer according to the test method), and a volume solid content of 100%. There is an advantage in that a thick coating film is formed by a single coating near.

본 발명에 따른 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물과 그 제조방법 및 그 시공방법을 상세히 설명하면 다음과 같다.When explaining a fast curing type heat shield composition using a polymethyl methacryl resin for a polyurea waterproofing coating material according to the present invention, a manufacturing method thereof and its construction method in detail as follows.

먼저, 본 발명에 따른 폴리우레아 방수용 도료 조성물에 있어 주원료이며, 속경화형 폴리메틸메타아크릴 수지의 제조과정을 설명하면 다음과 같다.First, the main material in the polyurea waterproof coating composition according to the present invention, the manufacturing process of the fast curing type polymethyl methacryl resin is as follows.

반응조의 온도를 서서히 올리면서 폴리메틸메타아크릴 수지 100 중량%를 기준으로 순도 99.8%의 메틸메타아크릴레이트를 30~40 중량%, 순도 99.8%의 부틸아크릴레이트를 20~30 중량%가 되도록 투입하고, 70℃까지 온도를 높여 유지한다.While gradually raising the temperature of the reactor, 30-40% by weight of methylmethacrylate having a purity of 99.8% and 20-30% by weight of butyl acrylate having a purity of 99.8% based on 100% by weight of polymethylmethacrylic resin were added. Keep the temperature up to 70 ℃.

메틸메타아크릴의 부가중합에 의한 수평균분자량 110,000의 폴리메틸메타아크릴 30~50 중량%가 되도록 천천히 투입하면서 교반속도를 200rpm으로 3시간 유지한 다음에 30℃ 이하의 온도로 냉각하여 폴리메틸메타아크릴 수지의 제조를 완료한다. Slowly inject the mixture to 30-50% by weight of polymethylmethacryl having a number average molecular weight of 110,000 by addition polymerization of methyl methacryl, and maintain the stirring speed at 200 rpm for 3 hours, and then cool it to a temperature of 30 ° C. or lower to polymethyl methacryl. Complete the preparation of the resin.

상기의 방법으로 제조된 폴리메틸메타아크릴 수지는 300~400cP(센티포아즈) 점도의 특성을 나타낸다.The polymethylmethacrylic resin produced by the above method exhibits a property of 300 to 400 cP (centipoise) viscosity.

본 발명에 사용된 폴리메틸메타아크릴은 LG MMA社의 IH830B이고, 유리전이온도는 114℃인 것이 바람직하다.Polymethyl methacryl used in the present invention is IH830B of LG MMA, and the glass transition temperature is preferably 114 ℃.

상기와 같은 과정을 통해 본 발명의 주제부로서 폴리메틸메타아크릴 수지는 UV안정제, 분산제, 소포제, 아크릴고무, 파라핀왁스 및 중공 글라스버블이 포함되는 혼합 공정을 거친다. As a subject of the present invention, the polymethylmethacrylic resin is subjected to a mixing process including a UV stabilizer, a dispersant, an antifoaming agent, an acrylic rubber, a paraffin wax, and a hollow glass bubble.

즉, 폴리메틸메타아크릴 수지 50~65 중량%, 착색안료 5~10 중량%, 분산제 0.2~2 중량%, 소포제 0.2~2 중량%, UV안정제 0.2~2 중량%, 아크릴고무 5~20.5 중량%, 파라핀왁스 1~5 중량%, 중공 글라스버블 13~21 중량%로 포함되게 혼합하여 교반기에서 30~40분간 고르게 균질화 시킴으로써 본 발명에 따른 폴리우레아 방수용 도장재를 위한 차열 효과를 가진 도료의 주제부를 제조한다.That is, 50 to 65% by weight of polymethyl methacryl resin, 5 to 10% by weight of coloring pigment, 0.2 to 2% by weight of dispersant, 0.2 to 2% by weight of antifoaming agent, 0.2 to 2% by weight of UV stabilizer, 5 to 20.5% by weight of acrylic rubber , 1 to 5% by weight of paraffin wax, 13 to 21% by weight of hollow glass bubble was mixed to homogenize 30 to 40 minutes in a stirrer to prepare the main part of the paint having a heat shielding effect for the waterproofing coating material for polyurea according to the present invention do.

상기 착색안료는 도료 도포 후 착색 마감 효과를 가지는 것으로 백색의 경우는 빛의 반사에 효과에 의한 차열 효과를 증대시키고, 사용량의 한계는 최소 5 중량% 이상이 되어야 은폐력을 확보할 수 있으며, 사용량이 증가할수록 은폐력이 증대된다. 그러므로 최적의 작업성능을 나타내기 위한 은폐력을 위해 5~10 중량% 범위 내인 것이 바람직하다.The coloring pigment has a coloring finishing effect after the coating is applied, in the case of white to increase the heat shielding effect by the effect of the reflection of light, the limit of the amount of use must be at least 5% by weight to ensure the hiding power, As it increases, hiding power increases. Therefore, it is desirable to be within the range of 5 to 10% by weight for the hiding power to show the optimum working performance.

상기 UV안정제는 도료의 도포 후, 태양광선 중의 자외선에 의해 발생될 수 있는 변색, 표면 갈라짐, 물성 저하 등을 방지하고, 액상 안정제가 가장 뛰어난 효과를 나타내며, 0.2 중량% 미만으로 첨가시에는 자외선으로부터의 손상을 방지할 수 없으며, 2 중량% 이상으로 첨가시에는 더 이상의 자외선의 방지 효과를 얻을 수 없을 뿐만 아니라 원가 상승의 요인이 되므로, 0.2~2 중량% 범위 내인 것이 바람직하다.The UV stabilizer prevents discoloration, surface cracking, and deterioration of physical properties that may be generated by ultraviolet rays in the sun after application of the paint, and the liquid stabilizer shows the most excellent effect, and when added to less than 0.2% by weight from ultraviolet rays It is not possible to prevent the damage, and when added at 2% by weight or more, since the effect of preventing further ultraviolet rays can not be obtained as well as the cause of cost increase, it is preferable to be within the range of 0.2 to 2% by weight.

상기 분산제는 안료, 수지, 중공 글라스버블의 분산을 쉽게 하기 위한 첨가제로서 본 발명에서는 산성그룹을 가진 블록 공중합체의 알킬올암모늄염의 고형분 81% 분산제가 사용되었고, 0.2 중량% 미만으로 첨가시에는 분산성 저하로 인해 물성이 저하되며, 2 중량% 이상으로 첨가시에는 분산 효과는 높으나 전체적인 물성 저하를 가져오게 되므로, 0.2~2 중량% 범위 내인 것이 바람직하다.The dispersant is an additive for facilitating the dispersion of pigments, resins and hollow glass bubbles. In the present invention, a solid 81% dispersant of an alkylolammonium salt of a block copolymer having an acidic group is used. Due to the lowering of the acidity, the physical properties are lowered, and when added in an amount of 2% by weight or more, the dispersing effect is high, but the overall physical properties are lowered.

상기 소포제는 도료의 제조시 발생되는 기포를 제거하기 위한 첨가제로서, 폴리실록산의 폴리 글리콜 혼합물이 사용되었고, 0.2 중량% 미만으로 첨가시에는 충분한 기포 제거가 어려워 도료의 물성이 저하되며, 2 중량% 이상으로 첨가시에는 기포 제거 효과는 높지만 전체적인 물성의 조화를 이루기 위하여 0.2~2 중량% 범위 내인 것이 바람직하다.The antifoaming agent is an additive for removing bubbles generated during the preparation of the paint, and a polyglycol mixture of polysiloxane is used, and when added to less than 0.2% by weight, it is difficult to remove sufficient bubbles, thereby lowering the physical properties of the paint, and more than 2% by weight. When added to the bubble removal effect is high, but in order to achieve the harmony of the overall physical properties is preferably in the range of 0.2 to 2% by weight.

상기 아크릴 고무는 도료의 제조시 발생할 수 있는 크랙 및 내약품 성능의 문제를 개선하기 위한 것으로 5 중량% 이하로 적용할 경우에는 굽힘성능에 대한 문제 개선점이 미비하고, 사용량이 증가될수록 내약품성, 크랙 및 굽힘 성능 개선에 효과적이다. 그러나 사용량이 증가될수록 인장력이 떨어지므로, 5~20.5%의 범위 내인 것이 바람직하다. The acrylic rubber is to improve the problems of cracks and chemical resistance that may occur during the manufacture of the paint, and when applied at 5 wt% or less, problems of bending performance are not improved, and the chemical resistance and cracks increase as the amount of use increases. And to improve bending performance. However, as the amount of use increases, the tensile force is lowered, so it is preferable to be in the range of 5 to 20.5%.

상기 파라핀왁스는 공기 중의 산소의 장애를 없애기 위해 첨가되는 것으로, 사용량의 범위는 1~5 중량% 범위 내인 것이 바람직하다.The paraffin wax is added to eliminate the disturbance of oxygen in the air, the amount of use is preferably in the range of 1 to 5% by weight.

상기 중공 글라스버블은 13 중량% 미만으로 첨가시에는 칙소성의 저하 및 제품 강도에 문제가 있고, 21 중량% 이상으로 첨가시에는 과도한 점도 증가로 인해 작업성이 저하되고, 완전 건조가 된 후에 도막이 갈라지는 문제점이 있으므로 13~21 중량% 범위 내인 것이 바람직하다.When the hollow glass bubble is added in less than 13% by weight, there is a problem in degrading thixotropy and product strength, and when added in an amount of 21% by weight or more, workability is reduced due to excessive viscosity increase, and the coating film is completely dried. Since there is a problem of cracking, it is preferable to be in the range of 13 to 21 wt%.

다음으로 표 3에 나타난 바와 같이 본 발명의 실시예에서 조성물의 성분의 중량비를 달리하여, 실시예 1 내지 실시예 4를 들어 설명한다.Next, as shown in Table 3, by varying the weight ratio of the components of the composition in the embodiment of the present invention, it will be described by Examples 1 to 4.

Figure 112010045787545-pat00003
Figure 112010045787545-pat00003

상기와 같이 이루어지는 본 발명의 실시예는 혼합되는 원료의 성분의 함유량에 따라 차열효과와 물성의 차이를 설명하면 다음과 같다.Embodiment of the present invention made as described above when explaining the difference between the heat shielding effect and physical properties according to the content of the components of the raw materials to be mixed as follows.

[실시예 1]Example 1

폴리메틸메타아크릴 수지 595g, 안료 59g, 분산제 6g, 소포제 6g, UV안정제 6g, 아크릴고무 119g, 파라핀왁스 30g, 중공 글라스버블 179g을 균질화한 후, (폭) 100㎜ × (길이) 300㎜ × (두께) 2㎜의 철판에 건조시 50~100㎛의 두께가 되도록 도장을 실시하였다.After homogenizing 595g of polymethyl methacryl resin, 59g of pigment, 6g of dispersing agent, 6g of antifoaming agent, 6g of UV stabilizer, acrylic rubber 119g, paraffin wax 30g, 179g of hollow glass bubbles, (width) 100mm x (length) 300mm x ( Thickness) The coating was applied to a 2 mm iron sheet so as to have a thickness of 50 to 100 µm.

[실시예 2][Example 2]

폴리메틸메타아크릴 수지 555g, 안료 59g, 분산제 6g, 소포제 6g, UV안정제 6g, 아크릴고무 193g, 파라핀왁스 25g, 중공 글라스버블 150g을 사용하여 (폭) 100㎜ × (길이) 300㎜ × (두께) 2㎜의 철판에 건조시 50~100㎛의 두께가 되도록 도장을 실시하였다. Using polymethyl methacrylate resin 555g, pigment 59g, dispersant 6g, antifoam 6g, UV stabilizer 6g, acrylic rubber 193g, paraffin wax 25g, hollow glass bubble 150g (width) 100mm × (length) 300mm × (thickness) The coating was applied to a 2 mm iron sheet so as to have a thickness of 50 to 100 µm at the time of drying.

[실시예 3]Example 3

폴리메틸메타아크릴 수지 574g, 안료 57g, 분산제 6g, 소포제 6g, UV안정제 6g, 아크릴고무 119g, 파라핀왁스 30g, 중공 글라스버블 202g을 사용하여 (폭) 100㎜ × (길이) 300㎜ × (두께) 2㎜의 철판에 건조시 50~100㎛의 두께가 되도록 도장을 실시하였다.Polymethyl methacrylate resin 574g, pigment 57g, dispersant 6g, antifoaming agent 6g, UV stabilizer 6g, acrylic rubber 119g, paraffin wax 30g, hollow glass bubble 202g (width) 100mm × (length) 300mm × (thickness) The coating was applied to a 2 mm iron sheet so as to have a thickness of 50 to 100 µm at the time of drying.

[실시예 4]Example 4

폴리메틸메타아크릴 수지 624g, 안료 63g, 분산제 6g, 소포제 6g, UV안정제 6g, 아크릴고무 110g, 파라핀왁스 25g, 중공 글라스버블 160g을 사용하여 (폭) 100㎜ × (길이) 300㎜ × (두께) 2㎜의 철판에 건조시 50~100㎛의 두께가 되도록 도장을 실시하였다.Using polymethyl methacrylate resin 624g, pigment 63g, dispersant 6g, antifoam 6g, UV stabilizer 6g, acrylic rubber 110g, paraffin wax 25g, hollow glass bubble 160g (width) 100mm × (length) 300mm × (thickness) The coating was applied to a 2 mm iron sheet so as to have a thickness of 50 to 100 µm at the time of drying.

상기 실시예 1의 경우 적정한 폴리메틸메타아크릴 수지와 아크릴고무 및 중공 글라스버블의 적정한 혼합으로 작업성 및 건조 도막후의 표면 외관, 차열의 효과가 매우 뛰어났다.In the case of Example 1, due to the proper mixing of the appropriate polymethyl methacryl resin, acrylic rubber and hollow glass bubble, the workability and surface appearance after the dry coating and the effect of heat shielding were excellent.

상기 실시예 2의 경우 아크릴고무 함량이 높아 부피 고형분 증대에 따른 작업성능이 떨어졌고, 건조시 도막 인장력이 떨어졌다. 아크릴고무 함량이 높아짐에 따라 원료의 점도가 상승하고 신율이 증대하여 인장 저하가 현저하게 나타났다.In the case of Example 2, the acrylic rubber content is high, the work performance is reduced due to the increase in the volume solid content, and the coating film tensile strength is decreased during drying. As the acrylic rubber content was increased, the viscosity of the raw material was increased and the elongation was increased.

상기 실시예 3의 경우 작업성 및 외관은 모두 만족스럽지만 스프레이시 중공 글라스버블의 함량이 높아 비산되는 제품의 양이 많았으며, 또한 건조 후 폴리메틸메타아크릴 수지와의 중공 글라스버블 결합력이 부족하여 접착이 떨어지는 현상이 발생하였다.In the case of Example 3, both workability and appearance are satisfactory, but the amount of products scattered due to the high content of the hollow glass bubble during spraying was large, and the adhesion of the hollow glass bubble with the polymethylmethacrylic resin was insufficient after drying. This falling phenomenon occurred.

상기 실시예 4의 경우 작업성이 떨어지고, 외관 상태가 좋지 않았다. 수지 함량이 높아 스프레이시 과도하게 많은 양이 분사되어 건조시 외부 도막 건조가 먼저 발생하여 외관이 좋지 못하게 되고, 중공 글라스버블 함량이 상대적으로 떨어져 차열 도료의 붓작업 성능의 저하가 발생하였다.In the case of Example 4, the workability was poor, and the appearance was not good. Due to the high resin content, an excessively large amount is sprayed upon spraying, which causes the external coating to dry first, resulting in poor appearance, and the hollow glass bubble content is relatively low, resulting in deterioration of the brushing performance of the thermal barrier paint.

표 4는 상기 실시예 1 내지 실시예 4의 결과를 나타낸 것이다.Table 4 shows the results of Examples 1 to 4.

Figure 112010045787545-pat00004
Figure 112010045787545-pat00004

상기 실시예 1 내지 실시예 4의 주제부를 경화시키기 위하여 과산화벤조일 40~50 중량%와, 디옥틸프탈레이 50~60 중량%가 포함되는 경화제부를 중량비율에 따라 상기 주제부 100 중량부에 대하여 상기 경화부를 3 중량부 만큼 첨가하여 교반 후 경 화 건조시켰으며, 건조 후 결과가 가장 양호한 상기 실시예 1의 조성물을 건조도막 두께 50㎛로 도장하여 실온에서 건조시킨 이후 물성을 측정하였다.In order to cure the main parts of Examples 1 to 4 40 to 50% by weight of benzoyl peroxide and 50 to 60% by weight of dioctylphthallay according to the weight ratio, The cured portion was added by 3 parts by weight, dried after stirring, and cured and dried. The composition of Example 1 was best coated with a dry coating thickness of 50 μm, dried at room temperature, and then physical properties were measured.

도료의 물성 측정은 다음과 같다.Measurement of the physical properties of the paint is as follows.

건조시간 - 건조시간 테스트는 KSM 5000에 따라 젖은 도막 두께가 50㎛로 어플리케이터(Applicator)를 이용하여 유리판에 코팅처리를 한 다음에 자연건조(25℃) 후 확인하였다.Drying time-Drying time test was confirmed after the natural coating (25 ℃) after coating the glass plate using an applicator (applicator) with a wet coating thickness of 50㎛ according to KSM 5000.

내수성능 - 젖은 도막 두께가 50㎛로 어플리케이터를 이용하여 유리판에 코팅처리를 한 후 상온에서 1주일 동안 자연 건조시키고 증류수에 168시간 동안 침적시킨 다음에 도막의 이상유무를 육안 판단한다.Water resistance-Wet coating film thickness is 50㎛ After coating the glass plate using an applicator, it is naturally dried for 1 week at room temperature and immersed in distilled water for 168 hours, and then visually judges the abnormality of the coating film.

내용제 성능 - 젖은 도막 두께가 50㎛로 어플리케이터를 이용하여 유리판에 코팅처리를 한 후 상온에서 1주일 동안 자연 건조시키고 크실렌에 168시간 동안 침적시킨 다음에 도막의 이상유무를 육안 판단한다.Solvent performance-Wet film thickness is 50㎛. After coating on glass plate using applicator, it is naturally dried for 1 week at room temperature, and it is immersed in xylene for 168 hours.

내충격 성능 - 젖은 도막 두께가 50㎛로 어플리케이터를 이용하여 철판에 코팅처리를 한 후 상온에서 1주일동안 자연 건조시키고 듀퐁 타입(DUPONT TYPE)의 낙하 충격 시험기로 0.5㎏의 하중을 가진 1/2인치인 구면 추로 30㎝의 높이에서 낙하시험을 실시하여 도막의 박리 유무를 육안 판단한다.Impact resistance performance-Wet coating thickness is 50㎛, after coating on steel plate using applicator, it dries for 1 week at room temperature, and it is 1/2 inch with load of 0.5kg by DUPONT TYPE drop impact tester. A drop test is performed at a height of 30 cm with a spherical surface weight to visually determine the peeling of the coating film.

촉진내후 성능 - ASTM D 154G cycle 1에 따라 시험 시편을 촉진내후성 장비에 200시간 노출 후 도막의 외관 이상 유무를 ASTM D660, ASTM D661 규격에 따른 크랙 및 체킹을 판단하며, 변색, 들뜸, 박리 등 표면 이상 유무를 관찰한다.Accelerated weathering performance-Test specimens are tested according to ASTM D 154G cycle 1. After 200 hours of exposure to weathering equipment, the cracks and checks according to ASTM D660 and ASTM D661 standards are judged for the appearance and appearance of the coating. Observe for abnormalities.

도료의 물성 측정 결과에 따르면 실시예 1의 조성물로 도장된 시편이 도장재의 물성 및 도장재의 작업 성능이 매우 우수하였고, 특히 폴리우레아 방수 도장재의 촉진내후 성능이 매우 개선된 것을 알 수 있다.According to the measurement results of the physical properties of the coating, the specimens coated with the composition of Example 1 were excellent in the physical properties of the coating material and the working performance of the coating material, and in particular, it can be seen that the weathering performance of the polyurea waterproofing coating material was greatly improved.

다음은 본 발명의 실시예에 따른 차열효과에 대한 시험 결과를 설명한다.The following describes the test results for the thermal insulation effect according to an embodiment of the present invention.

실험을 위한 다음과 같은 구조물을 제작하였다. 5면이 막혀있는 골판지 박스(300 × 300 × 300)에 상기 표 1, 표 2를 만족하는 폴리우레아 도장재를 전용 고온 고압 장비인 고온, 고압의 충돌 혼합 스프레이 장비(Reaction Injection Machine)(가스마 3500)를 이용하여 도막 두께가 약 2㎜가 되도록 수평, 수직면 전체에 도포한다. 도포된 구조물은 5면의 시트간 접합부가 없어야 한다.The following structures were constructed for the experiment. Polyurea coating material satisfying the above Tables 1 and 2 in a corrugated cardboard box (300 × 300 × 300) with five sides blocked is a high temperature and high pressure Reaction Injection Machine (Gasma 3500) ) Is applied to the entire horizontal and vertical planes so that the film thickness is about 2 mm. The applied structure shall be free of five sided sheet-to-sheet joints.

폴리우레아 도장재가 마감된 구조물에 실시예 1 내지 실시예 4의 폴리메틸메타아크릴 수지를 이용한 속경화형 차열도장재를 붓도장으로 50~100㎛되도록 도장한다. 도장재의 색상은 차열 효과가 매우 뛰어난 연회색으로 작업하였다.The fast curing type heat shielding coating material using the polymethyl methacrylate resin of Examples 1 to 4 is coated on the structure of the polyurea coating material to be 50-100 μm with a brush painting. The color of the paint is light gray with excellent heat shielding effect.

상기 단계를 통해 도장이 마감된 구조물을 상온에서 7일간 숙성시킨 다음 밀폐된 공간에서 열원(적외선 조사기, 필립스 250W, E27-230V, 적외선 파장 0.8~1.4㎛)을 조사하여 내부 온도와 외부 온도의 차이를 30분 후 측정하였다.Through the above steps, the finished structure is aged for 7 days at room temperature, and then irradiated with a heat source (infrared irradiator, Philips 250W, E27-230V, infrared wavelength 0.8 ~ 1.4㎛) in a sealed space, the difference between the internal temperature and the external temperature Was measured after 30 minutes.

내부온도는 시편 내부에 고정한 유리막대로 구조물 오픈시 측정하였고, 상부층의 표면온도는 비접촉식 온도계로(SATO社 SK-8700) 측정하였다. 그러나 도장재의 기본 요건을 만족하지 못하는 외관의 구조물 시편은 그 결과를 측정하였지만, 도장재로의 사용은 바람직하지 않다.The internal temperature was measured when the structure was opened with a glass rod fixed inside the specimen, and the surface temperature of the upper layer was measured by a non-contact thermometer (SA-8 SK-8700). However, the structural specimens that do not meet the basic requirements of the coating material were measured, but the use of the coating material is not preferable.

Figure 112010045787545-pat00005
Figure 112010045787545-pat00005

내외부위 온도차이를 측정하여 상대적인 차열 효과를 비교 검토하였으며, 표 5에 나타난 바와 같이 실시예 1이 내외부의 온도 차이가 가장 크고, 표면 형태 및 작업성능도 매우 우수하였다.The temperature difference between the inside and the outside was measured to compare and examine the relative heat shielding effect. As shown in Table 5, Example 1 has the largest inside and outside temperature difference, and the surface form and work performance were also excellent.

실시예 1 내지 실시예 4의 차열효과는 상대적으로 차이를 나타냈지만, 본 발명을 적용하지 않은 기존의 일반 도장재보다 차열효과가 우수한 것을 알 수 있다. 상대적인 차열효과를 비교 검토한 결과 가장 바람직한 실시예는 실시예 1인 것을 알 수 있다.Although the heat shielding effect of Example 1 to Example 4 showed the comparative difference, it turns out that the heat shielding effect is superior to the conventional general coating material which does not apply this invention. As a result of comparatively examining the relative heat shielding effect, it can be seen that Example 1 is the most preferred embodiment.

본 발명인 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재의 시공방법을 설명하면 다음과 같다.Referring to the construction method of a fast curing heat shield using a polymethyl methacryl resin for the polyurea waterproof coating material of the present invention.

폴리메틸메타아크릴 수지를 이용한 속경화형 차열재의 시공을 위하여 상기 표 1, 표 2의 물성을 만족하는 폴리우레아 방수재를 전용 장비인 고온, 고압의 충돌 혼합 스프레이 장비(가스마 3500)를 이용하여, 분사될 수 있어야 하고, 고온 고압에서 분사된 마감 표면은 다음 2단계의 방법으로 시공된다.For the construction of a fast curing type heat shield using polymethyl methacrylate resin, a polyurea waterproofing material satisfying the properties of Tables 1 and 2 was used by using a high temperature and high pressure impact mixing spray equipment (Gasma 3500), which is a dedicated equipment, It must be able to be sprayed, and the finished surface sprayed at high temperature and high pressure is constructed in the following two steps.

방수를 목적으로 하는 구조물 위에 표현되는 폴리우레아의 마감 방법은 돌기형태 또는 평활한 시트 형태의 면으로 분사할 수 있으며, 돌기 형태의 마감은 속경화형 폴리우레아의 도장재가 시공될 수 있는 특징으로서, 필요에 의해 비산시킨 분무 입자가 평활한 면위에 도포되어 수분 수초 만에 돌기 형상으로 표현되는 1단계와, 상기 폴리우레아 방수재의 시공방법 후, 상기 폴리우레아 방수재의 상면에 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재를 유성롤 또는 에어리스 스프레이 장비로 마감 시공하는 2단계로 이루어진다.The method of finishing polyurea expressed on a structure for waterproofing may be sprayed onto the surface of a protrusion or a smooth sheet, and the process of finishing the protrusion is a feature that can be applied to the coating material of a fast curing type polyurea. After spraying the spray particles scattered by the coating on a smooth surface and expressed in the shape of a protrusion in a few seconds, and after the method of construction of the polyurea waterproofing material, a polymethylmethacrylic resin on the upper surface of the polyurea waterproofing material It consists of two stages of finishing hardened heat shield with oily roll or airless spray equipment.

이러한 도장의 방법은 방수를 필요로 하는 구조물의 수직 또는 수평에 적용될 수 있고, 매우 빠른 경화시간이 나타내는 특징으로 방수재의 도막 두께를 필요에 따라 자유롭게 시공할 수 있기 때문에 방수를 목적으로 하는 구조물의 벽체 및 상부층 등에 자유롭게 적용할 수 있는 시공방법이 된다.This method of painting can be applied to the vertical or horizontal of the structure requiring waterproofing, and the wall thickness of the structure intended for waterproofing because the thickness of the waterproofing material can be freely constructed as needed as it is characterized by very fast curing time. And a construction method that can be freely applied to the upper layer and the like.

또한, 비투수 방수재의 특성상 우천시 미끄럼 사고를 유발할 수 있음으로 보행자의 보행 안전을 위한 미끄럼방지 기능을 가지는 차열재로 마감할 수 있다. 미끄럼방지 기능을 가지는 차열재의 마감은 상기 폴리우레아 방수재의 상면에 미끄럼방지 기능을 가지는 금강사 또는 석영 골재 중 5호사 내지 6호사를 균질하게 살포 한 후 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재를 유성롤로 마감하는 공정으로 미끄럼방지 기능을 가지 속경화형 방수 도장재를 만족할 수 있다. 이는 미끄럼방지 시험 BPT(British Pendulm Tester, 브리티쉬 팬들럼 테스트) : ASTM E303에 따른 BPN 40 이상의 수치를 만족한다.In addition, due to the nature of the non-permeable waterproofing material may cause a sliding accident in the rain can be finished with a heat shield having a non-slip function for pedestrian walking safety. The finish of the thermal insulation material having an anti-slip function is uniformly sprayed on the upper surface of the polyurea waterproofing material of geumgangsa or quartz aggregate having anti-slip function, No. 5 to 6 yarn, and then fast curing type heat shielding material using polymethylmethacryl resin. It is a process of finishing with oil-based rolls, and it can satisfy the fast curing type waterproof coating material with anti-slip function. This satisfies the non-slip test BPT (British Pendulm Tester): BPN 40 or higher according to ASTM E303.

이상과 같이 본 발명은 폴리우레아 방수 도장재의 문제점인 변색, 도막의 들뜸 및 도막의 박리 등을 해결하기 위하여 자외선에 의한 폴리우레아 방수층의 파괴, 방수재료의 균열 및 폴리우레아 방수층의 열화에 따른 고분자재료의 변형 및 분자사슬 파괴를 개선함에 따라 복합적 열화의 개선 및 기술 증대가 이루어지고, 특히 복합적 열화의 자외선에 대한 요인 및 온도 상승에 대한 요인을 개선하게 된다.As described above, the present invention is a polymer material due to the destruction of the polyurea waterproof layer by ultraviolet rays, the cracking of the waterproof material, and the degradation of the polyurea waterproof layer in order to solve discoloration, lifting of the coating film and peeling of the coating film, which are problems of the polyurea waterproof coating material. By improving the strain and molecular chain breakage of the compound deterioration of the complex deterioration and technical enhancement, and in particular to the factors for the ultraviolet rays and the temperature rise of the complex deterioration.

또한 폴리메틸메타아크릴 수지를 이용하여 동절시 저온 작업환경에서도 라디칼 형성에 따른 개시반응에 의해 속경화성이 뛰어난 효과가 있으며, 중공 글라스버블을 이용하여 열적 안정성 및 낮은 열전도율로 인하여 뛰어난 차열 효과를 얻을 수 있다.In addition, by using polymethyl methacrylate resin, it has excellent effect of fast curing due to initiation reaction due to radical formation even in low temperature working environment during winter, and excellent thermal insulation effect due to thermal stability and low thermal conductivity using hollow glass bubble. have.

본 발명은 비록 한정된 실시예를 도면에 의해 설명되었으나, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정되어 해석되어서는 아니되며, 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다. 따라서, 본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 일실시예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형예들이 있을 수 있음을 이해하여야 한다.Although the present invention has been described with reference to the drawings, the terms or words used in the specification and claims are not to be construed as being limited to the conventional or dictionary meanings, and meanings consistent with the technical spirit of the present invention. It must be interpreted as a concept. Therefore, the embodiments described in the specification and the drawings shown in the drawings are only one embodiment of the present invention and do not represent all of the technical idea of the present invention, various equivalents that may be substituted for them at the time of the present application It should be understood that there may be variations and variations.

Claims (6)

주제부와 경화제부로 이루어진 도장재 조성물에 있어서,
주제부는 주제부 100 중량%에 대하여 폴리메틸메타아크릴 수지 50~65 중량%, 착색안료 5~10 중량%, 분산제 0.2~2 중량%, 소포제 0.2~2 중량%, UV안정제 0.2~2 중량%, 아크릴고무 5~20.5 중량%, 파라핀왁스 1~5 중량%, 중공 글라스버블 13~21 중량%로 포함되고,
경화제부는 경화제부 100 중량%에 대하여 과산화벤조일 40~50 중량%, 디옥틸프탈레이 50~60 중량%로 포함되어 이루어진 것을 특징으로 하는 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물.
In the coating material composition which consists of a main part and a hardening | curing agent part,
The main part is 50 to 65% by weight of polymethylmethacrylic resin, 5 to 10% by weight of pigmented pigment, 0.2 to 2% by weight of dispersant, 0.2 to 2% by weight of antifoam, 0.2 to 2% by weight of UV stabilizer, based on 100% by weight of the main part, 5 ~ 20.5% by weight of acrylic rubber, 1 ~ 5% by weight of paraffin wax, and 13 ~ 21% by weight of hollow glass bubble,
Fastening type car using polymethylmethacrylic resin for polyurea waterproof coating material, characterized in that the hardener portion is composed of 40 to 50% by weight of benzoyl peroxide, 50 to 60% by weight of dioctylphthalate based on 100% by weight of the hardener portion. Reheating composition.
청구항 1에 있어서,
상기 주제부 100 중량부에 대하여 상기 경화부는 4~5 중량부가 첨가되어 혼합되는 것을 특징으로 하는 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물.
The method according to claim 1,
Fast curing type heat shield composition using a polymethyl methacrylate resin for the polyurea waterproof coating material, characterized in that the curing portion is added by 4 to 5 parts by weight based on 100 parts by weight of the main portion.
청구항 1에 있어서,
상기 폴리메틸메타아크릴 수지는 폴리메틸메타아크릴 수지 100 중량%에 대하여 메틸메타아크릴레이트 30~40 중량%, 부틸아크릴레이트 20~30 중량%, 폴리메틸메타아크릴 30~50 중량%가 포함되어 이루어지는 것을 특징으로 하는 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물.
The method according to claim 1,
The polymethyl methacryl resin is composed of 30 to 40% by weight of methyl methacrylate, 20 to 30% by weight of butyl acrylate, and 30 to 50% by weight of polymethyl methacryl with respect to 100% by weight of polymethyl methacryl resin. Fast curing type heat shield composition using a polymethyl methacryl resin for a polyurea waterproof coating material characterized in that.
청구항 1 내지 청구항 3 중 어느 한 항에 있어서,
상기 폴리메틸메타아크릴 수지의 점도는 300~400cP인 것을 특징으로 하는 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물.
The method according to any one of claims 1 to 3,
The viscosity of the polymethyl methacryl resin is a fast curing type heat shield using a polymethyl methacryl resin for a waterproof coating material for polyurea, characterized in that 300 ~ 400cP.
반응조의 온도를 서서히 올리면서 폴리메틸메타아크릴 수지 100 중량%에 대하여 메틸메타아크릴레이트 30~40 중량%, 부틸아크릴레이트 20~30 중량%를 반응조에 넣고 70℃의 온도를 유지한 다음에 폴리메틸메타아크릴 30~50 중량%를 천천히 투입하면서 200rpm의 속도로 3시간 동안 교반하고 30℃의 온도로 냉각하여 완료하는 폴리메틸메타아크릴 수지 제조단계,
주제부 100 중량%에 대하여 상기 폴리메틸메타아크릴 수지 50~65 중량%, 착색안료 5~10 중량%, 분산제 0.2~2 중량%, 소포제 0.2~2 중량%, UV안정제 0.2~2 중량%, 아크릴고무 5~20.5 중량%, 파라핀왁스 1~5 중량%, 중공 글라스버블 13~21 중량%를 교반기에 넣어 30~40분간 고르게 균질화하는 속경화형 차열재 조성물의 주제부 제조단계,
경화부 100 중량%에 대하여 과산화벤조일 40~50 중량%, 디옥틸프탈레이 50~60 중량%를 포함하여 교반하는 속경화형 차열재 조성물의 경화부 제조단계가 포함되어 이루어진 것을 특징으로 하는 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물의 제조방법.
While gradually raising the temperature of the reactor, 30-40% by weight of methyl methacrylate and 20-30% by weight of butyl acrylate were added to 100% by weight of polymethylmethacrylic resin in a reactor, and the temperature was maintained at 70 ° C. Polymethyl methacryl resin manufacturing step of completing by adding 30 ~ 50% by weight of methacryl slowly for 3 hours at a speed of 200 rpm and cooling to a temperature of 30 ℃,
50 to 65% by weight of the polymethylmethacrylic resin, 5 to 10% by weight of pigmented pigment, 0.2 to 2% by weight of dispersant, 0.2 to 2% by weight of antifoam, 0.2 to 2% by weight of UV stabilizer, and acrylic Step of manufacturing the main portion of the fast curing type heat shield composition to homogeneously homogenize 30 to 40 minutes in a rubber 5 ~ 20.5% by weight, paraffin wax 1 ~ 5% by weight, hollow glass bubble 13 ~ 21% by weight,
For curing polyurea, characterized in that it comprises a step of producing a hardened portion of the fast curing type heat shield material composition containing 40 to 50% by weight of benzoyl peroxide, 50 to 60% by weight of dioctylphthalate based on 100% by weight of the hardened portion Method for producing a fast curing heat shield composition using a polymethyl methacryl resin for the coating material.
이물질을 제거하는 전처리 단계,
상기 전처리 단계 후 전처리된 구조물과 폴리우레아의 접착을 증진하는 하도 도포 단계,
상기 하도 도포 단계 후 구조물의 상면에 폴리우레아 방수재를 충돌 혼합 스프레이 장비를 이용하여 분사하는 폴리우레아 방수재 시공단계,
상기 폴리우레아 방수재가 시공된 상면에 청구항 1 내지 청구항 3 중 어느 한 항의 속경화형 차열재 조성물을 유성롤과 에어리스 스프레이 장비 중 어느 하나를 이용하여 도장하는 속경화형 차열재 조성물의 시공단계가 포함되어 이루어진 것을 특징으로 하는 폴리우레아 방수용 도장재를 위한 폴리메틸메타아크릴 수지를 이용한 속경화형 차열재 조성물의 시공방법.
Pretreatment step to remove debris,
After coating step to improve the adhesion of the pretreated structure and the polyurea after the pretreatment step,
Polyurea waterproofing construction step of spraying the polyurea waterproofing material on the upper surface of the structure after the bottom coating step using the impact mixing spray equipment,
The construction of the fast-curing heat shield composition for coating the fast curing heat shield composition of any one of claims 1 to 3 using any one of an oil roll and airless spray equipment on the upper surface of the polyurea waterproofing material construction Method for constructing a fast curing heat shield composition using a polymethyl methacryl resin for a polyurea waterproof coating material characterized in that.
KR1020100068564A 2010-07-15 2010-07-15 Rapid hardening and heat reflection composition using poly methyl methacrylate resin for polyurea waterproofing paint and manufacturing method and constructing method thereof KR101013205B1 (en)

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KR101192384B1 (en) * 2012-03-09 2012-10-17 중동건설(주) Methylmethacrylate reactive resin composition for liquid applied membrane waterproofing liquid applied membrane waterproofing agent comprising the same and liquid applied membrane waterproofing method using the same
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KR102177186B1 (en) 2020-03-18 2020-11-10 주식회사 태담 Polyurea resin with waterproofing, heat shielding and phase changing function, and manufacturing method thereof
CN111925706A (en) * 2020-08-13 2020-11-13 天津佰思特交通科技股份有限公司 Water-based MMA colored pattern anti-slip material and construction method thereof
KR102342364B1 (en) 2021-04-29 2021-12-22 주식회사 창의에스텍 Construction method using a curing on ground-type polyurea water film waterproofing material with excellent thermal insulation

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