KR101008743B1 - Apparatus and method capable of easily retesting fuel injection valve of diesel engine for vessel - Google Patents

Apparatus and method capable of easily retesting fuel injection valve of diesel engine for vessel Download PDF

Info

Publication number
KR101008743B1
KR101008743B1 KR1020100128842A KR20100128842A KR101008743B1 KR 101008743 B1 KR101008743 B1 KR 101008743B1 KR 1020100128842 A KR1020100128842 A KR 1020100128842A KR 20100128842 A KR20100128842 A KR 20100128842A KR 101008743 B1 KR101008743 B1 KR 101008743B1
Authority
KR
South Korea
Prior art keywords
oil
flow
test
fuel injection
injection valve
Prior art date
Application number
KR1020100128842A
Other languages
Korean (ko)
Inventor
진성근
Original Assignee
진성근
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 진성근 filed Critical 진성근
Application granted granted Critical
Publication of KR101008743B1 publication Critical patent/KR101008743B1/en
Priority to PCT/KR2011/002398 priority Critical patent/WO2011149184A1/en
Priority to CN201180026577.4A priority patent/CN102939457B/en

Links

Images

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M65/00—Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
    • F02M65/001—Measuring fuel delivery of a fuel injector

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing Of Engines (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

The present invention relates to a test apparatus and a method for easily and repeatedly measuring a fuel injection valve of a marine diesel engine. According to the present invention, it is installed between an oil pump and an oil outlet, and according to opening / closing of a drain passage. Oil flow diverting means operated to divert the flow of the test oil to the oil tank or oil outlet, and compressed between the air inlet and the oil flow diverting means to enter the oil flow diverting means to open / close the drain passage. Air flow control means for controlling the flow of air, and a re-measuring switch installed to operate the air flow control means at the time of re-measurement, at the same time as the injection pressure measurement when the test oil is injected from the outlet of the fuel The drain passage is automatically opened to allow the test oil to flow into the oil tank. By repeatedly operating the remeasurement switch, the drain passage is closed, allowing the test oil to flow immediately back to the oil outlet, making it possible to easily and quickly repeat the fuel injection valve.

Description

Apparatus and method capable of easily retesting fuel injection valve of diesel engine for vessel}

The present invention relates to a test apparatus and a test method for easily and repeatedly measuring a fuel injection valve of a marine diesel engine. More particularly, the injection pressure of the fuel injection valve can be re-measured very conveniently and quickly. In addition, the present invention relates to a test apparatus and a test method for easily repeating and measuring a fuel injection valve of a marine diesel engine, which makes it easy to determine whether the fuel injection valve is suitably determined through repeated remeasurement.

[Reference 1] Domestic Patent No. 10-0898942, Publication Date 2005.04.25.

[Document 2] Domestic Utility Model Model No. 20-384456, Publication Date 2005.5.16.

In general, the fuel injection valve injection pressure of a marine diesel engine determines the efficiency and life of the engine. Therefore, in the case of marine diesel engines, the injection pressure of the fuel injection valve must be properly maintained.

In particular, in the case of a large marine diesel engine, the fuel consumption and engine life of the engine are determined by the injection pressure of the fuel injection valve as a large diesel engine. In addition, since the amount of soot generated that causes marine pollution is determined, in order to control and maintain the optimum injection pressure, a test apparatus for the fuel injection valve is required.

The fuel injection valve test apparatus checks whether the oil injection of the fuel injection valve is performed at a given rated pressure and installs a normal fuel injection valve in the engine to prevent engine malfunction or safety accident caused by the use of a defective fuel injection valve in advance. Contribute to prevention.

Document 1 discloses a test apparatus 1 having a hydraulic circuit diagram shown in FIG. 1 as a fuel injection valve test method of a conventional marine diesel engine. In Fig. 1, test oil 4 is injected through an oil pump 3 which is operated by pneumatic pressure to the inlet side of the fuel injection valve 2. By gradually increasing the pressure of the test oil applied to the fuel injection valve 2, the injection pressure is measured at the moment when the test oil 4 is injected from the outlet of the fuel injection valve 2, and the high pressure test oil is The oil pump 4 to be supplied is configured to stop.

The operation procedure of the test apparatus of document 1 is as follows.

① Set the operation switch to reset mode.

(2) With the relief valve (5) closed, open the pressure regulating valve (6) so that the test oil (4) of the oil tank (7) is filled in the flow path from the oil pump (3) to the fuel injection valve (2). To be in a state. At this time, the pressure value of the pneumatic gauge 8 is set to 0 BAR.

③ Adjust the pressure regulating valve (6) so that the pressure value of the pneumatic gauge (8) is 150 BAR.

(4) Operate the full stroke valve (9) so that the piston in the oil pump (3) is at top dead center.

(5) After setting the operation switch to the injection pressure measuring mode, gradually increase the pressure through the pressure control valve (6) until the pressure of the fuel injection valve (2) reaches the injection pressure.

(6) The pressure at the moment when the test oil (4) is injected on the outlet side of the fuel injection valve (2) is displayed on the injection pressure gauge (10), and the supply of compressed air to the oil pump (3) is stopped.

⑦ When the oil pump 3 is stopped and the injection pressure of the fuel injection valve 2 is temporarily maintained and displayed on the instrument panel, after confirming the injection pressure by the user, the pressure control valve 6 is closed and the relief valve 5 Open the test.

On the other hand, the injection pressure of the fuel injection valve 2 is difficult to accurately determine whether there is an abnormality and whether or not repaired by only one measurement, so several repeated tests are required for accurate measurement.

However, in the above-described method of testing the fuel injection valve for the diesel engine, in order to measure the injection pressure of the fuel injection valve 2 once and then measure it again, the above-described ① to ⑥ must go through the process again.

This is because the test apparatus of document 1 is characterized in that, after the fuel injection valve 2 reaches the injection pressure, the test oil 4 is injected to the outlet side and the injection pressure is displayed on the injection pressure gauge 10, This is because the test apparatus 1 must be reset to its original state every time in order to repeatedly measure the injection pressure of the fuel injection valve 2 because the operation is temporarily stopped.

Therefore, in the test method as described in Document 1, there is a problem that it takes a lot of inconvenience and takes a lot of time each time to repeatedly measure the injection pressure of the fuel injection valve (2).

Document 2 is another type of fuel injection valve test apparatus for a conventional marine diesel engine, and is a manual ON / OFF to prevent damage of the fuel injection valve due to multiple tests and to prevent a risk of electric use. A test apparatus is disclosed in which a test is finished by only one injection through an operation.

The test apparatus with the hydraulic circuit diagram shown in FIG. 2 of Document 2 supplies the test oil 23 through a shared pressure pump 22 which is operated by pneumatic pressure to the inlet side of the fuel injection valve 21. Thereafter, the pressure of the fuel injection valve 21 is gradually raised to measure the pressure at the moment when the test oil 23 is injected at the outlet side of the fuel injection valve 21. On the main air line 25 connected to the common pressure pump 23, a switching valve 26 is installed to open / block the compressed air flowing through the main air line 25 to operate / stop the common pressure pump 22. This switching valve 26 is connected to the remote control button 27 which the user manually turns on / off and synchronously interlocks.

Therefore, the switching valve 26 is ON only while the user presses the remote control button 27 at a constant pressure to open the main air line 25, and when the user releases the remote control button 27, the switching valve 26 is operated. ) Is also turned OFF, and the shared pressure pump 22 does not operate by closing the main air passage 25.

Document 2 intentionally terminates the test only once, so that the full pressure pump 22 is provided with a full stroke valve 24 so that the piston in the shared pressure pump 22 when the full stroke valve 24 is operated. It is located at this top dead center for maximum pumping operation.

The fuel injection valve test of Document 2 proceeds as follows.

① Close the pressure relief valve (29).

② The user continuously presses the remote control button 27 with one hand (in this case, the switching valve 26 is turned on to open the main air line 25). Simultaneous manual operation of the valve 30 simultaneously raises the air pressure.

③ The user operates the shared pressure pump 22 in the maximum pumping operation by operating the full stroke valve 24 connected to the shared pressure pump 22 with the other hand while pressing and holding the remote control button 27 with one hand. .

④ While the user continuously presses the remote control button 27 with one hand, the user operates the pressure control valve 30 with the other hand to increase the air pressure.

⑤ When the user keeps checking the pressure value of the digital dashboard 28 and the test oil 23 is injected from the fuel injection valve 21 and the injection pressure is displayed on the digital dashboard 28, the remote control that has been kept pressed is held. Release the adjustment button 27 to close the switching valve 24.

⑥ Open the pressure relief valve (29), the pressure remaining in the test oil (23) is released through the auxiliary oil pipe (31) and initialized to the atmospheric pressure state, the test is completed once.

In the fuel injection valve test apparatus of Document 2, the remote control button 27 must be continuously held with one hand from the start of the test to the end of the test, and the pressure control valve 30 and the full stroke valve 24 are alternately operated with the other hand. The work is very cumbersome.

In addition, since it is a manual operation by visual identification, the common pressure pump 22 continues to operate during this period in case of delay without releasing the remote control button 27 immediately after the pressure drops. 21) the oil continues to be discharged and post treatment of spilled test oil becomes very cumbersome.

In addition, although Document 2 intends only one test in essence, the injection pressure of the fuel injection valve is essential to repeat the measurement. When the fuel injection valve is repeatedly tested using the test device of Document 2, the above ② to ⑤ The process of must be repeated for each test. Therefore, the apparatus of Document 2 is complicated in procedures, cumbersome in work, and requires a lot of test time. For this reason, Document 2 has not been commercialized in practice.

The present invention has been invented to solve the above problems at a glance, and an object of the present invention is to provide a test apparatus and a test method capable of repeatedly and repeatedly measuring the fuel injection valve injection pressure of a marine diesel engine. .

In addition, the present invention, while the injection pressure of the fuel injection valve is measured, while maintaining the supply of the test oil and compressed air, the test oil is automatically discharged to the oil tank, and the fuel injection valve is to be re-measured multiple times. In this case, the test oil is immediately resupplied to the fuel injection valve by simply operating the re-measurement switch as many times as needed, without any additional procedure, and re-measure the injection pressure of the fuel injection valve as quickly as desired. It is an object of the present invention to provide a test apparatus and a method capable of doing so.

According to the present invention for achieving the above object, the fuel injection valve is operated by the compressed air flowing from the air inlet 102, the test oil 106 of the oil tank 101 is mounted on the oil outlet 103 It is installed between the oil pump 105 to be pumped to the 104, the air inlet 102 and the oil pump 105, to adjust the pressure of the test oil 106, which is pumped by the oil pump 105 It is installed between the pressure control valve 107, the oil pump 105 and the oil outlet 103, and has a drain passage 118, the test oil (according to the opening / closing of the drain passage 118) It is installed between the oil flow switching means 109 and the air inlet 102 and the oil flow switching means 109 which is operated to divert the flow of 106 to the oil tank 101 or to the oil outlet 103. The oil flow diverting water to open / close the drain passage 118 Air flow control means 110 for controlling the flow of compressed air flowing into the (109), and the re-measurement switch is installed to operate the air flow control means 110 for re-measuring the fuel injection valve 104 The air flow control means 110, when the test oil is injected from the outlet of the fuel injection valve 104, the drain passage 118 is opened at the same time the test oil 106 ) Flows into the oil tank 101, the flow of the compressed air flowing into the oil flow switching means 109 is automatically controlled, and the re-measurement switch 115 at the time of re-measurement of the fuel injection valve 104 By controlling the operation of the air flow control means 110, the drain passage 118 is closed and flows into the oil flow control means 109 so that the test oil 106 flows into the oil outlet 103 Characterized in that for controlling the flow of compressed air A test apparatus is provided for easily and repeatedly measuring fuel injection valves of marine diesel engines.

The oil flow switching means 109 is air operated to open or close the drain passage 118 of the oil flow switching means 109 according to the flow of compressed air controlled by the air flow control means 110. Cylinder 124.

On the other hand, the oil flow switching means 109 includes an oil outlet 117 through which the test oil 106 flows out, and the oil flow switching means 109 includes the oil outlet when the drain passage 118 is opened. When the drain passage 118 is closed and the drain passage 118 is closed, it may further include an air cylinder 124 operative to open the oil outlet 117.

In addition, according to the present invention, the step of operating the oil pump 105 by the compressed air flowing from the air inlet 102 (step 1), the test of the oil tank 101 by the operation of the oil pump 105 The step of pumping the oil 106 to the fuel injection valve 104 mounted on the oil outlet 103 via the oil flow switching means 109 (step 2), the compressed air flowing from the air inlet 102 Supplying a flow to the oil flow switching means 109 through an air flow control means 110 (step 3), increasing the pressure of the test oil 106 pumped by the oil pump 105 ( Step 4), when the test oil 106 is injected from the outlet side of the fuel injection valve 104, at the same time as the injection pressure measurement, the air flow control means 110 is compressed from the air inlet 102 Drain of the oil flow switching means 109 by automatically controlling the flow of air Open the passage 118 and allow the test oil 106 to flow into the oil tank 101 (step 5), and operate the re-measuring switch 115 to allow the air flow control means 110 to provide an air inlet ( Controlling the flow of the compressed air flowing from 102, closing the drain passage 118 of the oil flow switching means 109 and allowing the test oil 106 to flow into the oil outlet 103 (step 6). A test method is provided to easily and repeatedly measure the fuel injection valve of a marine diesel engine including a).

After the first to sixth steps, if the fuel injection valve 104 is to be remeasured repeatedly, the remeasurement is performed immediately by repeating only the sixth step.

According to the present invention, at the same time as the test oil is injected from the fuel injection valve, the test oil is automatically discharged to the oil tank side, and the compressed air is continuously supplied to the oil pump to continuously supply the test oil. For this reason, the remeasurement of the fuel injection valve is performed very quickly each time the oil flow is switched to the fuel injection valve side by operating the remeasurement switch once.

For example, assuming that the fuel injection valve is re-measured five times, the test method of Document 1 repeats the processes of ① to ⑥ every time, so it must go through a total of 30 steps each time. Since the process is repeated every time, a total of 20 steps are required, but according to the present invention, five remeasurements are automatically and quickly performed by only operating the five remeasurement switches.

In particular, in the case of Document 2, not only does not go through a number of procedures, but the one hand has to operate the test device using both hands while pressing the remote control button, such a situation is too complicated to commercialize the situation.

However, in the present invention, after the test oil is injected, the flow of the test oil is automatically converted and discharged into the oil tank, the oil pump continues to operate even after the test oil is injected, and the test oil is immediately injected by the operation of the recalibration switch. The operation of the device is very simple since it is switched to the valve side and quickly reaches the injection pressure.

Therefore, according to the present invention, the injection pressure of the fuel injection valve can be repeatedly measured very conveniently and quickly. Through such repeated measurement, the suitability of the fuel injection valve can be determined very conveniently.

1 is a hydraulic circuit diagram of a conventional test apparatus.
2 is a hydraulic circuit diagram of another conventional test apparatus.
3 is a hydraulic circuit diagram of the test apparatus of the present invention.
Figure 4 is a cross-sectional view schematically showing one embodiment of the oil flow switching means of the test apparatus of the present invention.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. 3 is a hydraulic circuit diagram schematically showing a fuel injection valve test apparatus of the marine diesel engine of the present invention.

In the tester apparatus 100 shown in FIG. 3, compressed air is supplied to the oil pump 105 through the air inlet 102 by the operation of a motor (not shown) to operate the oil pump 105.

The test oil 106 stored in the oil tank 101 by the operation of the oil pump 105 is filtered through the oil filter 111 and then pumped to the fuel injection valve 104 mounted on the oil outlet 103. do.

A pressure control valve 107 is installed between the air inlet 102 and the oil pump 105 to adjust the pressure of the test oil 106 pumped by the oil pump 105. In FIG. 3, reference numeral 112 denotes a pneumatic gauge.

Meanwhile, between the oil pump 105 and the oil outlet 103, an oil flow switching means 109 including a drain passage 118 is provided. The oil flow switching means 109 is a drain passage 118. The opening / closing of the oil is operated to divert the flow of the test oil 106 to the oil tank 101 or to the oil outlet 103.

In addition, an air flow control means 110 is installed between the air inlet 102 and the oil flow switching means 109, the air flow control means 110, the drain passage 118 to open / or To close, it may be configured as a solenoid valve to control (switch) the flow of the compressed air flowing into the air flow inlet 114 of the oil flow switching means 109.

The re-measurement switch 115 is connected to the air flow control means 110. The re-measurement switch and the air flow control means 110 may be connected to each other in a wired / wireless manner.

If the user operates the remeasurement switch 115 at the time of remeasurement of the fuel injection valve 105, the air flow control means 110 may close the drain passage 118 so that the test oil 106 may discharge the oil outlet 103. In order to flow in, the flow of compressed air flowing into the air flow inlet 114 of the oil flow switching means 109 is changed.

The injection pressure gauge 113 for measuring the injection pressure of the fuel injection valve 104 is installed in the vicinity of the oil discharge port 103 on which the fuel injection valve 104 is mounted, so that the test oil 106 can be applied to the fuel injection valve 104. ) To measure the injection pressure.

On the other hand, between the oil pump 105 and the oil outlet 103, the relief valve 108 for discharging the test oil 106 to the oil tank 101 is installed after all the repetitive tests of the fuel injection valve are completed. do.

4 is a cross-sectional view schematically showing one embodiment of the oil flow switching means 109 of the present invention.

The oil flow switching means 109 is an oil inlet 117 for outflowing the oil inlet 116 into which the test oil 106 supplied from the oil pump 105 flows in and the test oil 106 introduced into the oil outlet 103. And branched from a flow path connecting the oil inlet 116 and the oil outlet 117, the test oil 106 is injected from the fuel injection valve 104 and the test oil 106 is oiled when a pressure drop is detected. A drain passage 118 for discharging to the tank 101 side is formed.

In FIG. 4, reference numeral 119 denotes that the pressure sensing sensor serving as the injection pressure detecting means is installed on the oil outlet 117 instead of the injection pressure gauge 113 of FIG.

Meanwhile, in FIG. 4, a check valve accommodating part 120 for accommodating a check valve for opening / closing the drain passage 118 is formed above the drain passage 118. The check valves 121, 122, 123 are elastically supported by the check ball guide 121 fixed to the check valve accommodating part 120 and the elastic member 123 in the check ball guide 121 to open the drain passage 118. And a check ball 122 for closing.

The lower side of the valve valve is provided with an air cylinder 124 having a piston 125 for raising or lowering the check ball 122. On the lower side of the air cylinder 124, an air flow inlet 114 through which the compressed air whose flow is controlled by the air flow control means 110 is introduced is formed.

The air cylinder 124 is operated to raise or lower the piston 125 of the air cylinder 124 by the pneumatic pressure of the compressed air introduced through the air flow inlet 114.

On the other hand, the compressed air pipeline from the air flow control means 110 of Figure 3 to the inside of the air cylinder 124 through the air flow inlet 114 may be composed of two channels, wherein the oil flow switching means 110 ) And the air cylinder 124 can be configured and operated in the following manner.

The pressure regulating valve 107 is adjusted to increase the hydraulic pressure of the test oil 106 supplied by the oil pump 105 and the air flow control means until the outlet side of the fuel injection valve 104 reaches the injection pressure. Compressed air is introduced into the air cylinder 124 through the channel on one side through 110, and the piston 125 is not in contact with the lowered position (check ball 122 and drain passage 118 due to the pneumatic pressure of the compressed air. ) Means the position does not close. At this time, the check ball 122 to close the drain passage 118 by the elastic force of the elastic member 123, the test oil 106 flowed into the oil inlet 116 of the oil flow switching means 109 It flows only toward the oil outlet 103 through the oil outlet 117.

If the pressure of the test oil 106 rises to reach the injection pressure, the test oil 106 is injected from the fuel injection valve 104 so that the injection pressure detecting means 119 reduces the pressure drop of the test oil 106. (As in the embodiment of Figure 3, the injection pressure gauge 113 may be to detect the pressure drop). At this time, by the electric signal input from the injection pressure detecting means 119, the air flow switching means 110 switches the flow of compressed air from the channel on one side to the channel on the other side. The piston 125 is raised to push up the check ball 122 by the pneumatic pressure of the compressed air introduced into the air cylinder 124 through the other channel. At this time, the drain passage 118 is opened, and the test oil 106 is discharged to the fuel tank 101 through the drain passage 118.

In the case where the fuel injection valve 104 is to be repeatedly tested, when the user operates the remeasurement switch 115, the air flow switching means 110 may generate the compressed air by the electric signal from the remeasurement switch 115. The piston 125 is lowered by the pneumatic pressure of the compressed air introduced into the air cylinder 124 through the air flow inlet 114 by switching the flow back to the channel on one side, and the check ball 122 is elastic It descends by the elastic force of the member 123 and closes the drain passage 118 again.

At this time, the test oil 106 continuously introduced into the oil flow switching means 109 by the oil pump 105 immediately flows out through the oil outlet 117 toward the oil outlet 103.

When the compressed air line is composed of two channels, a pin (not shown) is installed at the lower end of the piston (125). When compressed air flows into one channel, the pin (not shown) rotates by pneumatic and the piston When the air rises and the compressed air flows into the other channel, the pin rotates in the opposite direction to lower the piston.

Compressed air passage from the air flow control means 110 to the interior of the air cylinder 124 through the air flow inlet 114 is composed of two channels, the piston 125 of the air cylinder 124 by pneumatic In the case of raising and lowering, the piston may be configured to directly open / close the drain passage 118 without using a check valve.

On the other hand, the flow of compressed air flowing into the air cylinder 124 through the air flow inlet 114 from the air flow switching means 110 may be configured as a single channel.

At this time, until the test oil 106 reaches the injection pressure, the compressed air flow in the air flow inlet 114 is blocked by the air flow control means 110 so that the piston 125 does not rise, and the check ball ( 122 is maintained in the closed state of the drain passage 118 by the elastic force of the elastic member 123, the test oil 106 flows only toward the oil outlet 103.

When the test oil 106 is injected from the fuel injection valve valve 104 to detect a pressure drop, the air flow switching means 110 automatically opens the flow of compressed air by an electric signal of the injection pressure sensor 119. It operates so as to, by raising the piston 125 by the pneumatic pressure of the compressed air introduced through the air flow inlet 114 to push up the check ball (122). At this time, the drain passage 118 is opened, and the test oil 106 is discharged to the fuel tank 101 through the drain passage 118.

When the fuel injection valve 104 is to be repeatedly tested, when the user operates the remeasurement switch 115, the air flow switching means 110 operates to block the flow of compressed air again, and the check ball 122 ) Closes the drain passage 118 while lowering the piston 125 while descending by the elastic force of the elastic member 123. The test oil 106 is immediately discharged through the oil outlet 117 toward the oil outlet 103.

On the other hand, in the embodiment of Figure 4, the piston 125 of the air cylinder 124 is configured to open or close only the drain passage 118. In this configuration, when the test oil 106 is injected from the fuel injection valve 104 and the drain passage 118 is opened, the test oil 106 is continuously flowed by the oil pump 105 to the oil flow switching means 109. As it is supplied to), the discharge of the test oil 106 flowing into the oil inlet 116 through the drain passage 118 and the oil inlet 116, at the same time, the oil outlet (117) through the oil outlet (117) The flow continues to the 103 side.

In order to completely block the flow of the test oil 106 to the oil outlet 117, the air cylinder 124, as well as the drain passage 118 side, may be additionally installed at the oil outlet 117 side at the same time, of course. At this time, the air cylinder 124 is operated so that the flow path at the oil outlet 117 is closed at the same time as the drain passage 118 is opened, and the flow path at the oil outlet 117 at the same time as the drain passage 118 is closed. It may be configured to operate the air cylinder 124 to open.

The test apparatus 100 configured as described above operates as follows. By adjusting the pressure regulating valve 107 to continuously increase the pressure of the test oil 106 supplied by the oil pump 105, the hydraulic pressure of the test oil 106 reaches the injection pressure value, at this time, the test The oil 106 is injected from the fuel injection valve 104.

At this time, the hydraulic pressure of the test oil drops instantaneously, and the injection pressure is measured by the injection pressure gauge 113 (in the case of the embodiment of FIG. 3) installed near the oil outlet 103 in which the fuel injection valve 104 is mounted. Then, through the electrical signal due to the pressure change, the air flow switching means 110 automatically switches the flow of compressed air flowing from the air inlet 102 to the air flow inlet 114 of the oil flow switching means 109 Into the air cylinder 124 through the), by the pneumatic pressure of the introduced compressed air, the piston 125 operates to open the valve valve installed in the drain passage (118).

At this time, since the oil pump 105 continues to operate without stopping, the test oil 106 continuously flows into the oil flow switching means 109 and is recovered to the oil tank 101 through the drain passage 118.

When the fuel injection valve 104 is to be remeasured again and again, when the user operates the remeasurement switch 115, the air flow switching means 110 receiving the electric signal from the remeasurement switch 115 is air. By switching the flow of the compressed air flowing from the inlet 102 again, the flow controlled compressed air is supplied into the air cylinder 124 through the air flow inlet 114 of the oil flow switching means 109, and the inflow By the pneumatic pressure of the compressed air, the piston 125 operates to close the valve valve of the drain passage 118.

At this time, since the oil pump 105 continues to operate without stopping, the test oil 106 continuously flows into the oil flow switching means 109 and discharges to the oil outlet 117 as soon as the drain passage 118 is closed. do. Therefore, since the inlet side of the fuel injection valve 104 reaches the injection pressure very quickly, the test oil 106 is injected from the outlet of the fuel injection valve 104.

Therefore, immediately after the injection pressure of the fuel injection valve 104 is first measured, the air flow control means 110 which performs the operation of opening / closing and closing the drain passage 118 of the oil flow switching means 109. Just by pressing the re-measurement switch 115 to control again, the injection pressure of the fuel injection valve 104 can be quickly and easily repeated measurement.

As a result, the fuel injection valve 104 reaches the injection pressure and at the same time completely shuts off the compressed air for pressurizing the test oil 106 to stop all operations of the test apparatus, and then the injection pressure of the fuel injection valve 104 is increased. It is possible to completely solve the conventional uncomfortable and inefficient problems of having to return the test apparatus to the initial state to measure again.

Next, the test method for measuring the injection pressure of the fuel injection valve 104 using the test apparatus of the present invention will be described in detail.

First, the fuel injection valve 104 is connected to the oil outlet 103. Next, the relief valve 108 is opened and the pressure control valve 107 is adjusted to fill the flow path from the fuel tank 101 to the fuel injection valve 104 before the test is performed. The pressure value of the pneumatic gauge 112 is adjusted to a predetermined value (for example, 15 BAR).

The flow path from the fuel tank 101 to the fuel injection valve 104 is filled with the test oil 106 while the air is removed to close the relief valve 108.

As described above, while adjusting the pressure regulating valve 107 in a state in which the flow path leading to the fuel injection valve 104 is filled with the test oil 6, the oil pump (by the compressed air introduced through the air inlet 102) 105) (step 1),

By operating the oil pump 105, the test oil 106 of the oil tank 101 is mounted to the oil outlet 103 via the oil inlet 116 and the oil outlet 117 of the oil flow switching means 109. Is injected into the fuel injection valve 104 (step 2).

On the other hand, the compressed air is also introduced into the air flow control means 110 from the air inlet 102, the compressed air flow controlled through the air flow control means 110 is supplied to the oil flow switching means (109). (Step 3).

Subsequently, the pressure regulating valve 107 is adjusted to increase the pressure of the test oil 106 pumped by the oil pump 105 to the injection pressure (step 4).

At this time, when the outlet side of the fuel injection valve 104 reaches the injection pressure, the test oil 106 is injected from the outlet side of the fuel injection valve 104, by the injection pressure gauge 113 (or injection At the same time as the injection pressure is measured by the pressure monitoring sensor 119, the air flow control means 110 automatically switches the flow of compressed air, and the piston is caused by the pneumatic pressure of the compressed air flowing into the air cylinder 124. By operating 125, the drain passage 118 of the oil flow switching means 109 is opened to allow the test oil 106 to flow into the oil tank 101 (step 5).

If the fuel injection valve 104 is to be remeasured repeatedly, the user operates the remeasurement switch 115 so that the air flow control means 110 switches the flow of compressed air. Compressed air whose flow is switched by the air flow control means 110 flows into the air cylinder 124 from the air flow inlet 114 to operate the piston 125 by pneumatic pressure, and to operate the piston 125. As a result, the drain passage 118 is closed to allow the test oil 106 to flow into the oil outlet 103 (step 6).

At this time, when the fuel injection valve is to be re-measured again after the first to sixth steps, the re-measurement switch 115 is turned on by the desired number of repeated measurements without having to go through the first to fifth steps again. By repeating only the sixth step, the repeated remeasurement of the number of times is executed immediately.

When the remeasurement of the desired number of times is finished, the pressure control valve 107 may be closed, the operation switch may be set to the neutral mode, and the relief valve 108 may be opened.

As described above, the present invention can proceed very conveniently and quickly when repeatedly measuring the injection pressure in order to accurately determine whether there is an abnormality and repair of the fuel injection valve 104 for ships, and thus, the determination of the fuel injection valve 104 is appropriate. Can also be made very easy.

101: oil tank 102: air inlet
103: oil outlet 104: fuel injection valve
105: oil pump 106: test oil
107: pressure regulating valve 108: relief valve
109: oil flow switching means 110: air flow control means
111: oil filter 112: pneumatic gauge
113: injection pressure gauge 114: air flow inlet
115: remeasurement switch 116: oil inlet
117: oil outlet 118: drain passage
119: injection pressure detection means 120: check valve accommodation
121: check ball guide 122: check ball
123: elastic member 124: air cylinder
125: piston 100: test device

Claims (5)

An oil pump 105 which is operated by the compressed air flowing from the air inlet 102 and pumps the test oil 106 of the oil tank 101 to the fuel injection valve 104 mounted to the oil outlet 103; ,
A pressure regulating valve 107 installed between the air inlet 102 and the oil pump 105 to adjust the pressure of the test oil 106 pumped by the oil pump 105;
It is installed between the oil pump 105 and the oil outlet 103, and provided with a drain passage 118, the flow of the test oil 106 in accordance with the opening / closing of the drain passage 118 oil tank ( Oil flow diverting means 109 operative to switch to 101 or to oil outlet 103;
Installed between the air inlet 102 and the oil flow switching means 109, to control the flow of compressed air flowing into the oil flow switching means 109 to open / close the drain passage 118 Air flow control means 110, and
Re-measurement switch 115 is installed to operate the air flow control means 110 for re-measurement of the fuel injection valve 104,
When the test oil is injected from the outlet of the fuel injection valve 104, the air flow control means 110, the drain passage 118 is open at the same time the test oil 106 is the oil tank 101 To control the flow of compressed air flowing into the oil flow switching means 109,
The remeasurement switch 115 controls the operation of the air flow control means 110 at the time of remeasurement of the fuel injection valve 104 so that the drain passage 118 is closed and the test oil 106 is discharged from the oil outlet. A test apparatus for easily and repeatedly measuring the fuel injection valve of the marine diesel engine, characterized in that for controlling the flow of compressed air flowing into the oil flow control means (109) to flow to (103). The method according to claim 1,
The oil flow switching means 109,
And an air cylinder 124 operative to open or close the drain passage 118 of the oil flow switching means 109 according to the flow of compressed air controlled by the air flow control means 110. Test equipment to easily and repeatedly measure the fuel injection valve of the marine diesel engine. The method according to claim 2,
The oil flow switching means 109 includes an oil outlet 117 through which the test oil 106 flows out,
The oil flow switching means 109 closes the oil outlet 117 when the drain passage 118 is opened, and opens the oil outlet 117 when the drain passage 118 is closed. A test apparatus for easily and repeatedly measuring the fuel injection valve of the marine diesel engine, characterized in that it further comprises an operating air cylinder (124). Operating the oil pump 105 by the compressed air introduced from the air inlet 102 (step 1),
By the operation of the oil pump 105, the step of pumping the test oil 106 of the oil tank 101 to the fuel injection valve 104 mounted to the oil outlet 103 via the oil flow switching means 109 (Step 2),
Supplying a flow of compressed air flowing from the air inlet 102 to the oil flow switching means 109 through an air flow control means 110 (step 3),
Increasing the pressure of the test oil 106 pumped by the oil pump 105 (step 4),
When the test oil 106 is injected at the outlet side of the fuel injection valve 104, the air flow control means 110 at the same time as the injection pressure measurement, the flow of compressed air flowing from the air inlet 102 Opening the drain passage 118 of the oil flow switching means 109 by automatic control and allowing the test oil 106 to flow into the oil tank 101 (step 5), and
The air flow control means 110 controls the flow of compressed air flowing from the air inlet 102 by operating the re-measurement switch 115, thereby opening the drain passage 118 of the oil flow switching means 109. A method of testing in which the fuel injection valve of a marine diesel engine can be easily and repeatedly measured, comprising closing (6 steps) the test oil (106) flowing into the oil outlet (103). The method according to claim 4,
When the fuel injection valve 104 is to be remeasured repeatedly after the first to sixth steps, the fuel of the marine diesel engine is immediately remeasured by repeating only the sixth step. Test method to easily repeat the injection valve.
KR1020100128842A 2010-05-28 2010-12-16 Apparatus and method capable of easily retesting fuel injection valve of diesel engine for vessel KR101008743B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/KR2011/002398 WO2011149184A1 (en) 2010-05-28 2011-04-06 Test device and test method whereby the fuel injection valve of a marine diesel engine can easily be repeatedly measured
CN201180026577.4A CN102939457B (en) 2010-05-28 2011-04-06 Test device and test method whereby the fuel injection valve of marine diesel engine can easily be repeatedly measured

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR20100050088 2010-05-28
KR1020100050088 2010-05-28

Publications (1)

Publication Number Publication Date
KR101008743B1 true KR101008743B1 (en) 2011-01-14

Family

ID=43616395

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020100128842A KR101008743B1 (en) 2010-05-28 2010-12-16 Apparatus and method capable of easily retesting fuel injection valve of diesel engine for vessel

Country Status (3)

Country Link
KR (1) KR101008743B1 (en)
CN (1) CN102939457B (en)
WO (1) WO2011149184A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101314585B1 (en) 2012-04-04 2013-10-07 주식회사 리테크 Test eqipment of fuel ejection valve for ship diesel engine
CN106762310A (en) * 2017-03-14 2017-05-31 北京科领动力科技有限公司 The fuel oil injection experimental system for simulating of continuously adjustable pressure and temperature
KR101832944B1 (en) 2017-09-26 2018-02-28 김영목 Apparatus for displaying pressure used in test equipment of fuel injection valve for ship engine

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106017898A (en) * 2016-07-04 2016-10-12 重庆重客汽车电子有限公司 High-precision performance tester for vehicle fuel gas injection valve
ES2683089B1 (en) * 2017-03-23 2019-07-05 Univ Burgos DEVICE FOR TESTING COMPONENTS SUBJECT TO HIGH PRESSURE IN A TRACTION-COMPRESSION MACHINE
CN108661837A (en) * 2017-03-30 2018-10-16 中国船舶重工集团公司第七研究所 Oil supply system

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030068993A (en) * 2002-02-19 2003-08-25 박희원 A method for preparing stock compositions that can prevent and treat dementia and obesity.
KR20030084456A (en) * 2002-04-26 2003-11-01 (주) 트레이스 A Car Hands Free with Voice Recognition and Voice Comp osition, Available for Voice Dialing and Short Message Reading
KR200368993Y1 (en) 2004-09-08 2004-12-03 전영근 A fuel valve testing apparatus
KR200384456Y1 (en) 2005-02-18 2005-05-16 전영근 A testing apparatus of fuel injectiON valve for diesel engine
KR200399004Y1 (en) 2005-07-29 2005-10-18 진성근 a device for measuring pressure
KR100898942B1 (en) 2003-10-20 2009-05-25 아이오피 마린 에이/에스 Method of testing a fuel injection valve for a diesel engine

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4041778A (en) * 1976-09-08 1977-08-16 Fuji Shoten Co. Ltd. Fuel injection valve testing apparatus
JP2806019B2 (en) * 1990-09-13 1998-09-30 株式会社デンソー Injection amount measuring device
US6879903B2 (en) * 2002-12-27 2005-04-12 Caterpillar Inc Method for estimating fuel injector performance

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030068993A (en) * 2002-02-19 2003-08-25 박희원 A method for preparing stock compositions that can prevent and treat dementia and obesity.
KR20030084456A (en) * 2002-04-26 2003-11-01 (주) 트레이스 A Car Hands Free with Voice Recognition and Voice Comp osition, Available for Voice Dialing and Short Message Reading
KR100898942B1 (en) 2003-10-20 2009-05-25 아이오피 마린 에이/에스 Method of testing a fuel injection valve for a diesel engine
KR200368993Y1 (en) 2004-09-08 2004-12-03 전영근 A fuel valve testing apparatus
KR200384456Y1 (en) 2005-02-18 2005-05-16 전영근 A testing apparatus of fuel injectiON valve for diesel engine
KR200399004Y1 (en) 2005-07-29 2005-10-18 진성근 a device for measuring pressure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101314585B1 (en) 2012-04-04 2013-10-07 주식회사 리테크 Test eqipment of fuel ejection valve for ship diesel engine
CN106762310A (en) * 2017-03-14 2017-05-31 北京科领动力科技有限公司 The fuel oil injection experimental system for simulating of continuously adjustable pressure and temperature
KR101832944B1 (en) 2017-09-26 2018-02-28 김영목 Apparatus for displaying pressure used in test equipment of fuel injection valve for ship engine

Also Published As

Publication number Publication date
WO2011149184A1 (en) 2011-12-01
CN102939457B (en) 2015-04-22
CN102939457A (en) 2013-02-20

Similar Documents

Publication Publication Date Title
KR101008743B1 (en) Apparatus and method capable of easily retesting fuel injection valve of diesel engine for vessel
KR101314585B1 (en) Test eqipment of fuel ejection valve for ship diesel engine
CN105606355B (en) A method of detection aqueous vapor solenoid valve comprehensive performance
KR101151610B1 (en) A valve tester valve of pressure rice cooker
CN203249742U (en) Water leakage detection device for washing kettle
CN105424354A (en) Dual-channel proportional valve automatic action performance and leak testing machine
CN100582711C (en) Device for testing product air leakage
CN105758599A (en) Automatic leakage detecting device of water heater or wall-hung stove and operating method thereof
CN117169101A (en) Corrosion resistance detection device for plastic film
CN103389193A (en) Detecting system and method of leakage of gas cylinder
CN203443754U (en) Air storage tank leakage detection system
KR101924637B1 (en) Test apparatus for fuel injection valve of marine diesel engine
CN108730266A (en) Discharge measuring device and method in a kind of hydraulic cylinder
KR101784073B1 (en) Apparatus and method for testing digital inlet valve of diesel high pressuer pump
CN215910068U (en) System for testing air tightness of workpiece
CN110174311A (en) A kind of experimental rig and method of car air-brake coupling hose
CN214843828U (en) Modular test equipment of gas tightness
CN210427000U (en) Valve pressure test and hydrostatic life test combined device
KR200368993Y1 (en) A fuel valve testing apparatus
JP5985230B2 (en) Booster inspection device and booster inspection method
CN205280341U (en) Binary channels proportional valve auto -action performance and leakage test machine
US20120168008A1 (en) Compressor Pressure Measuring Device
CN216013368U (en) Pressure balance system of online monitoring device for dissolved gas in transformer oil
CN107643483A (en) CRH5 EMUs air pressure switch setting valve detects adjusting apparatus and detection method
RU142057U1 (en) STAND FOR HYDRAULIC TESTING POWER STEERING CONTROL ROD

Legal Events

Date Code Title Description
A201 Request for examination
A302 Request for accelerated examination
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20131031

Year of fee payment: 4

FPAY Annual fee payment

Payment date: 20141030

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20160108

Year of fee payment: 6

FPAY Annual fee payment

Payment date: 20161110

Year of fee payment: 7

FPAY Annual fee payment

Payment date: 20171208

Year of fee payment: 8

FPAY Annual fee payment

Payment date: 20181031

Year of fee payment: 9

FPAY Annual fee payment

Payment date: 20191031

Year of fee payment: 10