KR101006075B1 - Separation type chassis top and manufacturing method thereof using Al alloy for extrusion - Google Patents

Abstract

The present invention relates to a technique for joining aluminum extrusion material divided into two or four parts to complete one chassis top.

The present invention implements a new type of joining system for joining two- or four-part split parts made of aluminum extruded materials by caulking, etc., instead of the FSW method, thereby eliminating the need for expensive FSW facilities. The present invention provides a split chassis top and a manufacturing method using an extruded material which can be manufactured by using a press line as it is, and can secure product durability, such as securing excellent strength characteristics exhibited by a caulking joint structure.

LCD, PDP, Chassis Top, Aluminum Extrusion, Split, Caulking

Description

Separation type chassis top and manufacturing method using using aluminum alloy for extrusion}

The present invention relates to a technique for joining aluminum extrusion material divided into two or four parts to complete one chassis top.

In general, with the recent development of information processing devices, the demand for display devices (image display devices or video display devices) serving as an interface between a user and the information processing device is increasing rapidly.

In particular, the development of high-definition television (High Definition Television) is part of the development, and the improvement of this problem continues to study the importance of the display device.

Types of such display devices are known, such as color cathode ray tube (CRT), liquid crystal display (LCD), fluorescent display (VFD), plasma display (PDP) and the like.

Among the display apparatuses, the liquid crystal display and the plasma display apparatus have recently been improved in performance.

For example, the liquid crystal display device is a device for displaying information by using the electrical and optical properties of the liquid crystal material injected into the liquid crystal display panel. Recently, portable video cameras as monitors and image display devices of televisions and computers, Applications such as digital cameras, car navigation devices, various information devices and communication devices are gradually expanding.

In addition, the plasma display apparatus displays an image on a plasma display panel (PDP) by using a plasma generated by gas discharge. The plasma display apparatus discharges after filling a gas between two electrodes installed in an enclosed space. A voltage is applied and the phosphor layer formed in a predetermined pattern is excited using ultraviolet rays generated due to the discharge voltage to obtain a desired number, letter or image.

The plasma display device has the most promising resolution and illuminance ratio in this field, and is not only fast in response, but also suitable for displaying a large area image, and is widely used in televisions, monitors, indoor and outdoor display panels, and the like. have.

On the other hand, the liquid crystal display and the plasma display device both chassis is coupled to the case (chassis) in order to prevent the display panel assembly, which is simply seated on the case is separated from the outside.

The chassis is installed to support the outside of the display panel assembly. The chassis is divided into a chassis top and a chassis bottom according to the front and rear positions of the display panel assembly. The chassis is made of metal such as aluminum alloy, stainless steel (SUS), SECC, or SGLCC. .

Such a chassis is manufactured through a press process using a progressive method or a transfer method. A small size is manufactured in one piece, and a large size is manufactured in a two-part or four-part assembly type.

Here, in the case of a chassis manufactured in a two-part or four-part assembly type, the joining surfaces of the divided parts are overlapped with each other by a predetermined amount, and a method of forcing pressing the joining surfaces with each other by using a predetermined tool or after forced bending It is manufactured by the method of welding with a laser.

On the other hand, in recent years, a method of manufacturing a chassis using an aluminum extrusion material having excellent conductivity has been proposed in place of a method of forming a base frame of a chassis by press bending a sheet material.

For example, as shown in Fig. 1, a step of extruding and cutting an aluminum material, a press process for hole processing or forming, etc., an FSW process for joining two or four parts, a cleaning process, and tape attachment. Through the process, inspection process and loading process, the chassis tower with one completed shape is manufactured.

Here, the FSW method is a kind of friction stir welding, in which a non-consumable rotary tool is inserted into the bonded base material to generate frictional heat while rotating to heat the substrate to a temperature sufficient to soften and soften the deformation resistance of the base material. It is a joining method in which a solid-state joint is made by a combination of frictional heat and mechanical processing by causing the heating part to be extruded from the front part to the rear part while moving.

However, the existing chassis top manufacturing method has a high initial investment cost, such as the use of expensive FSW facilities, and the establishment of a separate new line in the factory, in particular, the size of the chassis top has a square frame shape As the size increases, the strength of the edge portion to be joined is weak, so there is a disadvantage in terms of durability.

Accordingly, the present invention has been made in view of the above, and a new type of joining in the form of caulking or the like instead of the FSW method when joining a split or quadrant divided part made of aluminum extrusion material is performed. By implementing the system, it is possible to manufacture existing press lines without expensive FSW equipment and to produce extruded materials that can improve the durability of the product by securing excellent strength characteristics exhibited by the caulking joint structure. It is an object of the present invention to provide a split chassis top and a manufacturing method.

In order to achieve the above object, a method of manufacturing a split chassis top provided by the present invention includes the steps of manufacturing a split part of a divided or quadrant aluminum material by an extrusion process, and forming a hole in one split part joint part and The other part of the split parts to be joined is formed by forming a protrusion, and pressing and pressing the bonded parts in a state in which the hole and the protrusion are combined.

Here, the step of joining the divided parts may include a process of joining the reinforcing pieces extending from one divided part by using holes and protrusions in a state in which a part of the tip thereof overlaps with the other divided part joined part joined thereto. Alternatively, the reinforcing piece extending from one split part may be joined by the hole and the projection while partially overlapping the tip of the reinforcing piece extending from one split part to the other part to be joined thereto, and at the same time, the hole and the projection may be made in the middle of the length of the reinforcing piece. It is preferable to include the process of performing the bonding using.

On the other hand, in order to achieve the above object, the split chassis provided in the present invention is formed by joining a divided part of two divided or four divided aluminum extruded materials in a rectangular frame shape, and a joint part between the divided parts is a press of a hole and a protrusion. It consists of a structure that is joined by compression, but the reinforcing piece extending from one divided part is overlapped with the other part of the split part joined to the other part of the joint part at the same time and joined by press compression of the hole and the projection at the overlapped part at this time Characterized in that consisting of the structure.

Here, in the case of the reinforcing piece it is preferable to be arranged across the junction between the two divided parts in a vertically standing posture, and more preferably, the support piece extending vertically from the relative divided part and the middle portion of the reinforcing piece It is good to be joined by press compression of holes and protrusions.

Since the split chassis top and the manufacturing method provided by the present invention can perform the joining operation by using the press equipment installed on the existing line without using expensive FSW equipment, the cost related to the purchase of the equipment, the construction of the line, etc. There is a significant savings effect.

In addition, by connecting the joint portion of the chassis top to at least two caulking joint structure, and by adding a bent reinforcement structure, it is possible to compensate the structural strength to the edge of the chassis top, thereby improving the durability of the product There is an effect that can be secured.

Therefore, the split chassis top product manufactured by the method provided by the present invention is advantageous in terms of price competitiveness, and it is possible to secure excellent quality, thereby increasing product reliability.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

2 is a block diagram illustrating a method of manufacturing a split chassis top according to an embodiment of the present invention.

As shown in FIG. 2, the split chassis top is basically cut into an appropriate size of aluminum extruded material, and then manufactured into a divided part having a two-part or four-part type through a press process such as hole processing, and then caulking. Through the joining process, it has the shape of the chassis tower in the form of an integrated square frame, and the cleaning process for removing impurities, the tape attaching process for protecting the mounting surface, and the like for inspecting defects such as scratches and warpage; It is manufactured through the process of shipping in the final packaged state through a flat process.

Here, the caulking bonding process is a process of pressing and bonding the holes and protrusions of the divided parts to each other, and the process may be performed in a press facility.

The chassis top manufacturing method using the caulking bonding process can be applied to both a two-part form or a four-part form, the present invention will be described by taking a process of completing the divided part of the four-part form into one chassis.

Figure 3 is an enlarged view showing the junction of the split chassis top according to an embodiment of the present invention.

As shown in FIG. 3, first, the divided parts 10a, 10b, 10c, and 10d of the aluminum material divided into two or four parts are manufactured through the extrusion process of the aluminum material.

At this time, the divided parts manufactured through the extrusion process will have a cross-section of the shape of "a", cut to a suitable size (length) in accordance with the specification or specification of the chassis top, which is an element that the chassis top should have in the pressing process. Holes, forming parts and the like are machined.

Subsequently, a hole is formed in a split part joint of one of the split parts manufactured as described above, and a protrusion is formed in the split part joint formed in this way and the split part joint joined to the split part to form corners. Is pressed to join the two divided parts in the combined state.

When the press-bonding between the holes and the projections is completed while the two divided parts face each other, the joining of one of four corners of the square-shaped chassis top is completed. When the other three places are also joined in a manner, as shown in FIG. 5, one chassis top in which all four joining portions are joined by the caulking method is completed.

For example, the reinforcing piece 11 is formed in one divided part 10a by being inclined at about 45 ° and then parallelly folded at the same time, and at least one hole (at least) is formed at the tip of the reinforcing piece 11. 12 is formed, and the protrusions 13 corresponding to the holes 12 are formed in the joint portions of the other divided parts 10b to be joined thereto, and the holes are formed at the distal ends of the reinforcing pieces 11. By pressing the presser in the state where (12) and the said projection 13 were made to match, the two division parts 10a and 10b are joined by caulking bonding between a hole and a projection.

Here, the press equipment for crimping the holes and the projections may be adopted without particular limitation as long as the press equipment is commonly used in the art.

In addition, the protrusion is preferably projected out of the hole in a predetermined length in the state inserted into the hole, it is preferable to be able to be tightly tightened while the projected portion is pressed and spread in the hole at the same time.

Thus, in the case of the caulking joint through the hole and the projection, since the joint is made in a state in which most of the projections are dug in the hole after press compression, the degree of protruding on the plane can be reduced as much as possible.

In the caulking joint provided by the present invention, the height that substantially protrudes is only about 0.1 to 0.2 mm.

In particular, the hole 12 of the divided part 10b has a tapered section 14 in which a part of the depth section, for example, the depth section opposite to the side from which the projection is inserted, extends outward. Since the projection part can be compressed in the form of being caught while spreading in the tapered section 14 at this time, it is possible to secure a solid binding state between the divided parts, it is possible to minimize the protruding portion.

Moreover, the overlapping part between the junction parts between the said division parts 10a, 10b is increased, for example, the junction part of the division parts 10b which has the projection 13 is stepped, ie, the projection 13 is included. By forming the stepped portion 15 equal to the thickness of the reinforcing piece 11 at the joint portion of the partial area so that the reinforcing piece 11 is seated in the shape accommodated in the stepped portion 15 at the time of joining, thereby facing each other after the joining. The outer surfaces of the split parts 10a and 10b can be coplanar.

In addition, the groove portion 16 is formed on the rear surface of the protrusion 13 formed on the divided part 10b, and the groove portion 16 at this time can accommodate a part of the deformation part of the protrusion due to press compression. Therefore, the occurrence of defects such as protruding or crushing of the joint surface can be prevented, and thus the smooth appearance of the joint can be maintained.

On the other hand, in the case of the reinforcing piece 11 is disposed across both divided parts (10a), (10b) in a vertical standing position, it is possible to secure a certain strength for the corner portion.

That is, since the vertical section of the reinforcing piece 11 serves to maintain rigidity against deformation such as warping of the chassis top, the edge portion of the chassis top may maintain structural rigidity.

In addition, the divided parts 10a and 10b to be joined to each other may be coupled to each other at a portion other than a caulking joint portion, that is, a press crimping portion between the hole and the protrusion.

For example, recessed portions are formed in one of the divided components 10a and at least one of the surfaces of the divided components 10a and 10b which are in contact with each other, and convex portions are formed in the other divided components 10b, and these are separated from each other. By being coupled, the divided parts 10a and 10b can be connected to each other by the uneven coupling portion 17.

Figure 4 is an enlarged view showing the junction of the split chassis top according to another embodiment of the present invention.

As shown in FIG. 4, the same operation as that of the above-described embodiment is also performed in that the joining between the divided parts 10a and 10b is performed by caulking joining.

For example, the hole 12 in a state where the reinforcing piece 11 extending from one divided part 10a is partially overlapped with the junction of the other divided part 10b joined to the divided part 10a. And bonding using the protrusions 13 is performed.

In particular, here a structure is provided that further strengthens the strength of the edge portion.

That is, the support piece 15 which forms the hole 12 in the middle of the length of the reinforcement board 11 which transverses between the division parts 10a and 10b, and is formed by the one extending part vertically in one division part 10b. By forming a projection 13 and joining the hole 12 and the projection 13 by press compression, the caulking joint portion of the divided parts 10a, 10b can be made one more place, and eventually reinforcement Structural stiffness exerted by the joints at the two leading ends and the middle part of the length can make the edge of the chassis tower more firm.

1 is a block diagram showing a method for manufacturing a conventional split chassis.

2 is a block diagram illustrating a method of manufacturing a split chassis top according to an embodiment of the present invention.

Figure 3 is an enlarged view showing the junction of the split chassis top according to an embodiment of the present invention

Figure 4 is an enlarged view showing the junction of the split chassis top according to another embodiment of the present invention

5 is a perspective view showing a split chassis top according to an embodiment of the present invention;

Description of the Related Art

10a, 10b, 10c, 10d: Split part 11: Reinforcement piece

12: hole 13: projection

14 taper section 15 step

16: groove 17: uneven coupling portion

18: support piece

Claims (12)

delete Manufacturing a divided part of a two-part or four-part aluminum material by an extrusion process, forming a hole in one divided part joint, and forming a protrusion in the other divided part joined part to be joined to form a hole and a protrusion Bonding the split parts by press pressing in a state; The step of joining the divided parts includes a step of performing joining using holes and protrusions in a state in which a part of the tip of the reinforcing piece extending from one divided part is overlapped with another divided part joined part to be joined thereto. Method for producing a split chassis top using an extruded material. The method of claim 2, wherein the step of joining the divided parts is performed while joining using a hole and a projection while the reinforcing piece extending from one divided part is partially overlapped with another split part joining part joined thereto. Method of manufacturing a split chassis top using an extruded material, characterized in that it comprises the step of performing the bonding using holes and projections in the middle of the length. The method according to claim 2 or 3, wherein the reinforcing pieces are arranged to cross between the joints of the two divided parts in a vertically upright position. The split chassis according to claim 2 or 3, wherein the step of joining the divided parts comprises a step of connecting at least one of the surfaces in contact with each other when joining the divided parts in a concave-convex coupling form. Manufacturing method. The divided part using the extruded material according to claim 2 or 3, wherein the hole of the divided part forms a partial depth section as a tapered section so that the press-pressed portion of the protrusion is caught while spreading through the tapered section. Method of manufacturing a type chassis top. The method of claim 2 or claim 3, wherein any one of the overlap between the joints of the divided parts is stepped to produce a split chassis top using an extruded material, characterized in that the outer surface of the divided parts after the joining to be the same plane. Way. The method of claim 2 or claim 3, wherein the grooves are formed on the rear surface of the projections of the divided parts to manufacture a split chassis top using an extruded material, characterized in that to accommodate a part of the deformation of the projections by press compression. Way. delete The divided parts of the extruded aluminum material divided into two or four parts are joined in a rectangular frame shape, and the joining parts between the divided parts are formed by the press-pressing of the holes and the projections, but the reinforcement extends from one divided part. It is composed of a structure in which a part of the tip overlaps with the other part of the split parts joined to each other and the parts are joined by press compression of holes and protrusions at the same time. The reinforcing piece is a split chassis top using an extruded material, characterized in that arranged in a vertical position across the junction between the two parts split. The split chassis according to claim 10, wherein the middle portion of the reinforcing piece is connected in a structure in which a support piece extending vertically from the counterpart divided part is joined by press compression of a hole and a projection. The divided chassis top according to claim 10, wherein at least one surface of the contact surfaces between the divided parts is connected by an uneven joint.

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