KR101001643B1 - Power converter, energy-saving load test method of power converter and computer-readable recording media including energy-saving load test function - Google Patents
Power converter, energy-saving load test method of power converter and computer-readable recording media including energy-saving load test function Download PDFInfo
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- KR101001643B1 KR101001643B1 KR1020100083532A KR20100083532A KR101001643B1 KR 101001643 B1 KR101001643 B1 KR 101001643B1 KR 1020100083532 A KR1020100083532 A KR 1020100083532A KR 20100083532 A KR20100083532 A KR 20100083532A KR 101001643 B1 KR101001643 B1 KR 101001643B1
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- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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Abstract
The present invention does not use the general resistance or power factor load tester used for load testing of various power converters or DC voltage source discharge tests, and converts the output power of the reverse converter internal power converter through an output switch and a bypass switch. By re-supplying the input power, it does not consume all the energy as heat like general resistance or power factor load tester, but recirculates to the forward conversion part to save energy that requires only the minimum loss of the power conversion device when testing the power converter load. Power conversion device with built-in energy saving load test function that can be utilized without moving or installing a separate load tester and test cable in the power conversion device installed and operated in the field as the type load test function, and the energy saving load of the power conversion device On the computer recording the test method and the method A recording medium that can.
Description
The present invention relates to a power conversion device, and more particularly, a power conversion device with a built-in energy saving load test function by the circulation and regenerative power, which enables the load test of the power conversion device without installing a separate load tester; The present invention relates to an energy saving load test method of a power converter and a computer readable recording medium recording the method.
The power converter is a device that converts an input power source into a direct current by an AC-DC conversion and a DC-AC conversion, charges a voltage source (eg, a battery), and converts the DC power source into an AC power source required by the load side.
1 is a block diagram of a conventional power converter. As shown therein,
An
A
A
An inverting
An
An
The forward conversion unit (10) monitors the input voltage and current of the
Here, a breaker is installed between the output end of the
The
The
The
The
The
The
The
The
The
In the power converter configured as described above, the load test for the reliability test of the power converter is a necessary test item for all power converters. Conventionally, the power converter manufacturer manufactures a resistor or a power factor load device for this load test. Had to hold. Such a load dissipates electrical energy passing through the power converter as heat, and consumes electrical energy in proportion to the time during a long time load test of the power converter.
In addition, power converter manufacturers have to provide a separate cooling device for cooling the heat generated from such a load, and the actual cost of the power bill is high. In the reality that the user of the power converter does not have a dedicated load device for such a load test, in spite of the fact that the load test is necessary in case of internal component failure of the power converter in operation or after periodical overhaul and replacement of parts, The reality is that you can't load test.
In order to improve the above problems, the present invention is to provide a power converter having an energy-saving load test function to enable the power converter load test without installing a separate load tester.
The present invention provides an energy-saving load test method of a power converter that performs a virtual load test using a cyclic power by connecting the inverse converter output side with the forward converter input side in order to enable a load test without a separate load tester. .
In another aspect, the present invention is to provide an energy-saving load test method of the power converter that can perform the discharge test of the DC voltage source while regenerating the output power of the reverse converter to the input power side during the DC voltage source discharge test.
In another aspect, the present invention is to provide a computer-readable recording medium recording the energy saving load test method of the power conversion device as a program.
The power converter according to the present invention is a method of performing a virtual load test by software of the control unit of the power converter without having a separate load tester, and connects the reverse converter output side of the power converter to the forward converter input side and circulates. It is a power conversion device that saves the energy saving load test method for the load conversion test of the forward conversion part, the reverse conversion part, the output switch and the bypass switch.
In addition, the power converter according to the present invention stops the operation of the forward converter, and drives only the reverse converter, thereby regenerating the DC power from the DC voltage source to the input power through the reverse converter, the output switch, and the bypass switch to discharge the DC voltage source and This is a power converter that is stored in the control part by a program for the load test of the reverse converter.
Energy saving load test method of the power converter according to the present invention,
The input power is converted from DC converter to DC power and charged to DC voltage source, and the DC converter converts AC power, and the output of the reverse converter is output to the load through the output switch, or the input power is transferred directly through the bypass switch. In the load test method of the power conversion device configured to output to the load side,
A load blocking checking step of determining whether the connection between the power converter and the load side is cut off when the operation mode is the “load test mode” by determining the operation mode;
A normal startup step of receiving a test load quantity and a test load power factor to be tested from a user, and starting the forward conversion unit and the inverse conversion unit in order;
A phase control step of controlling the forward conversion unit so that the DC voltage output from the forward conversion unit is maintained at a constant value, and controlling the inverse conversion unit such that the voltage waveform of the bypass switch input power and the output waveform of the inverse conversion unit coincide with each other. Wow;
In the phase control step, it is determined whether the phase of the output waveform and the input voltage waveform of the inverse converter are synchronized, and if it is determined that the phase is in a synchronous state, the output switch and the bypass switch are sequentially connected to feed back the output of the output switch to the input power. A circuit forming step;
When the circuit is formed in the circuit forming step, the test load is set by detecting the current and voltage flowing through the output switch, comparing the test load input by the user and the test load power factor, and adjusting the phase and magnitude of the reverse converter output voltage. And a test load control step of controlling to be equal to the test load power factor;
The test load control step monitors the operation state of the power converter including the forward converter and the reverse converter for a preset test time while controlling the current amount of the output switch to be maintained in the same state as the set test load amount and test load power factor. It is characterized in that it is made to perform a test judgment step to determine whether or not normal.
In addition, a computer-readable recording medium recording a program for the energy saving load test of the power conversion device according to the present invention,
In a computer-readable recording medium recording a program for load test of the power converter,
A normal startup step of receiving a test load amount and a test load power factor to be tested from a user, and starting the forward converter and the reverse converter in order;
A phase control step of controlling the forward conversion unit so that the DC voltage output from the forward conversion unit is maintained at a constant value, and controlling the inverse conversion unit such that the voltage waveform of the bypass switch input power and the output waveform of the inverse conversion unit coincide with each other; ;
In the phase control step, it is determined whether the phase of the output waveform and the input voltage waveform of the inverse converter are synchronized, and if it is determined that the phase is in a synchronous state, the output switch and the bypass switch are sequentially connected to feed back the output of the output switch to the input power. A circuit forming step;
When the circuit is formed in the circuit forming step, the test load is set by detecting the current and voltage flowing through the output switch, comparing the test load input by the user and the test load power factor, and adjusting the phase and magnitude of the reverse converter output voltage. And a test load control step of controlling to be equal to the test load power factor;
The test load control step monitors the operation state of the power converter including the forward converter and the reverse converter for a preset test time while controlling the current amount of the output switch to be maintained in the same state as the set test load amount and test load power factor. It is characterized in that it is made to perform a test judgment step to determine whether or not normal.
In addition, the energy saving load test method of the power converter according to the present invention,
The input power is converted from DC converter to DC power and charged to DC voltage source, and the DC converter converts AC power, and the output of the reverse converter is output to the load through the output switch, or the input power is transferred directly through the bypass switch. In the load test method of the power conversion device configured to output to the load side,
When the DC voltage discharge test mode is selected in the operation mode judgment, after confirming the disconnection state between the power converter and the load side and receiving the test load, the operation of the forward converter stops and the reverse converter starts to discharge the DC voltage source. A discharge power phase synchronous control step of converting a power source from an inverse converter to an AC power source and controlling an inverse converter to synchronize phases of an input voltage waveform and an output voltage waveform;
An output current detection step of detecting a current and a voltage flowing through an output switch after the phases are synchronized in the discharge power phase synchronization control step;
A load amount judgment step of judging whether the output current detected in the output current detection step is equal to a test load amount set by a user and a test load power factor;
A load amount following control step of adjusting an output voltage phase of the inverse converter so that an output current amount of an output switch is equal to a set test load amount in the load amount determination step;
In the load follow-up control step, the output current amount is controlled to be equal to the set test load amount, and a discharge test judgment step is performed to monitor whether the reverse conversion unit, the output switch and the bypass switch are in operation during the set test time. It is characterized by.
In addition, the computer-readable recording medium recording the program for the energy saving load test of the power conversion device according to the present invention,
In a computer-readable recording medium recording a program for load test of the power converter,
When the DC voltage discharge test mode is selected in the operation mode judgment, after confirming the disconnection state between the power converter and the load side and receiving the test load, the operation of the forward converter stops and the reverse converter starts to discharge the DC voltage source. A discharge power phase synchronous control step of converting a power source from an inverse converter to an AC power source and controlling an inverse converter to synchronize phases of an input voltage waveform and an output voltage waveform;
An output current and output voltage detection step of detecting current and voltage flowing through an output switch after the phases are synchronized in the discharge power phase synchronization control step;
A load amount determination step of comparing and determining whether the output current detected in the output current and output voltage detection step is equal to a test load amount and a test load power factor set by a user;
A load amount and load power factor following control step of adjusting an output voltage phase and magnitude of the reverse converter so that the output current and output voltage of the output switch are equal to the set test load amount and test load power factor in the load amount determination step;
In the load amount and load power factor following control step, while controlling the output current amount to be equal to the set test load amount and load power factor, the discharge test to determine whether or not normal by monitoring the operating state of the reverse converter, the output switch and the bypass switch during the set test time The determination step is characterized in that the control unit of the power converter is made to perform.
Thus, according to the present invention, through the energy saving load test function, it is possible to drastically reduce the energy wasted by the resistance or power factor loading during the existing load test, and the power conversion device installed and operated without a separate load test facility. By enabling load testing, the serviceability and reliability of power converters can be significantly increased.
1 is a basic configuration of a general power converter
2 is a schematic diagram of power circulation and regeneration in the load test of the power converter according to the present invention.
3 is a cyclic power flow chart of the forward conversion unit / reverse conversion unit / bypass side load test according to the present invention.
Figure 4 is a flow chart of the regenerative power during the reverse load test using a DC voltage source according to the present invention.
5 is a flowchart illustrating a method for testing energy saving load of a power converter according to the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
2 is a schematic diagram of power circulation and regeneration in the load test of the power converter according to the present invention. 3 is a cyclic power flow chart during the forward conversion unit / reverse converter / bypass side load test according to the present invention, Figure 4 is a flow chart of the regenerative power during the load conversion load test using a DC voltage source according to the present invention, Figure 5 It is a flowchart explaining the energy saving load test method according to the invention. 3 and 4, the control unit is not shown, but is a configuration included in the power converter.
An
The output of the
In addition, the present invention, in the discharge test mode of the DC voltage source, by connecting the DC power from the
The load test method of the power converter according to the present invention is implemented by the control program of the
Determining the operation mode (S1) and when the operation mode is the “load test mode” (S10), checking whether the load is disconnected from the power converter and the load side (S11);
A normal startup step (S13) of receiving a test load quantity and a test load power factor to be tested from a user (S12), and starting the
The
In the phase control step S14, it is determined whether the phase of the output waveform and the input voltage waveform of the
When the circuit is formed in the circuit forming step (S15), the current and voltage flowing through the
By the test load and the test load power factor control step (S17, 18) while controlling the current amount of the
In addition, the present invention when the DC voltage source discharge test mode is selected in the operation mode determination (S31),
After checking the disconnection state between the power converter and the load side and receiving the test load amount and the test load power factor, the operation of the
An output current and output voltage detection step (S33) for detecting a current flowing through an output switch after the phases are synchronized in the discharge power phase synchronization control step (S32);
A load amount determination step (S34) for comparing and determining whether the output current detected in the output current detection step is equal to a test load amount and a test load power factor set by a user;
The load amount and load power factor following control step of adjusting the output voltage phase and magnitude of the
In the test load amount and the test load power factor following control step (S35), while controlling the output current amount to be equal to the set test load amount and test load power factor, the
On the other hand, in the normal operation mode in the operation mode determination step (S1), the normal startup step (S21) for starting the
Such a present invention may be implemented by a control program of the
In the "load test mode" S10 according to the present invention, as illustrated in FIG. 3, the
In order to apply only the test load and the load power factor set by the user to the
Therefore, in the 100% load test, only 10% of the power converter (based on 90% efficiency) is enough to actually enter the power converter from the input power source.
In addition, the "DC voltage source discharge test mode" according to the present invention, as shown in Figure 4, during the discharge test of the
In order to ensure that only the test load set by the user is applied to the
Therefore, if the load applied to the
Thus, according to the present invention, through the energy saving load test function, it is possible to drastically reduce the energy wasted by the resistance or power factor loading during the existing load test, and the power conversion device installed and operated without a separate load test facility. By enabling load testing, the serviceability and reliability of power converters can be significantly increased.
For example, in case of 100kW load test of power converter, considering power converter efficiency, input power capacity needs 110kW and at least 10 hours load test, power consumption is 110kW x 10h = 1100 kWh.
However, when the 10 hour load test of the power converter using the energy saving load test function using circulating power, the power consumption is 10kW x 10h = 100kWh, which is only 9.1% (100kWh / 1100kWh x 100 = 9.1%) of the power consumption during the existing load test. The same load test can be carried out, which saves 90.9% of energy.
The present invention is not limited to the above-described embodiments, and of course, modifications can be made by those skilled in the art without departing from the spirit of the present invention. Therefore, the scope of the claims in the present invention will not be defined within the scope of the detailed description, but will be limited to the claims below.
10: input filter unit composed of a booster reactor and an AC condenser
20: forward conversion unit for converting AC power into DC power
30: DC condenser
40 DC voltage source
50: reverse conversion unit for converting AC power to DC power
60: output filter unit composed of filter reactor and AC condenser
70: output switch composed of a semiconductor switch
80: bypass switch composed of a semiconductor switch
100: control unit
Claims (6)
With the output switch and the bypass switch turned on simultaneously with the power converter and the load side disconnected, the reverse converter output power is circulated to the forward converter input side, and the output current amount of the output switch is set by the user. The control unit is a program for performing a load test method of the power converter which performs a load test by controlling the output voltage phase and magnitude of the inverse converter so as to follow the load and the test load power factor. The power converter characterized in that stored in the executable.
With the connection between the power converter and the load side disconnected, the operation of the forward converter is stopped, and the DC power source from the DC voltage source is connected to the input power source through the reverse converter, output switch and bypass switch while driving only the reverse converter. Power conversion to perform discharge load test of DC current source by controlling the output voltage phase and magnitude of the reverse converter so that the output current amount of the switch follows the test load amount and the test load power factor set by the user to monitor the operation state of the power converter. And a program for performing a load test method of the device is executable to the control unit.
A load blocking checking step of determining whether the connection between the power converter and the load side is cut off when the operation mode is the “load test mode” by determining the operation mode;
A normal startup step of receiving a test load amount and a test load power factor to be tested from a user, and starting the forward converter and the reverse converter in order;
A phase for controlling the forward conversion unit so that the DC voltage output from the forward conversion unit is maintained at a constant value, and controlling the inverse conversion unit such that the voltage waveform of the bypass switch input power and the phase and magnitude of the output waveform of the inverse conversion unit coincide with each other. A control step;
In the phase control step, it is determined whether the phase of the output waveform and the input voltage waveform of the inverse converter are synchronized, and if it is determined that the phase is in a synchronous state, the output switch and the bypass switch are sequentially connected to feed back the output of the output switch to the input power. A circuit forming step;
When the circuit is formed in the circuit forming step, the current and voltage flowing through the output switch are detected, and the phase and magnitude of the inverse converter output voltage are adjusted by comparing with the test load and the test load power factor input by the user. A test load control step of controlling to be equal to the test load and the test load power factor; and
The test load control step monitors the operation state of the power converter including the forward converter and the reverse converter for a preset test time while controlling the current amount of the output switch to be maintained in the same state as the set test load amount and test load power factor. Energy saving load test method of the power converter characterized in that it is made to perform a test judgment step to determine whether or not normal.
When the DC voltage discharge test mode is selected in the operation mode judgment, after confirming the disconnection state between the power converter and the load side and receiving the test load, the operation of the forward converter stops, and the reverse converter starts to discharge the DC voltage source. A discharge power phase synchronous control step of converting a power source from an inverse converter to an AC power source and controlling an inverse converter to synchronize phases of an input voltage waveform and an output voltage waveform;
An output current and output voltage detection step of detecting current and voltage flowing through an output switch after the phases are synchronized in the discharge power phase synchronization control step;
A load amount and load power factor determination step of comparing and determining whether the output current detected in the output current detection step is equal to a test load amount and a test load power factor set by a user;
A load follow-up control step of adjusting an output voltage phase and magnitude of the inverse converter so that an output current amount of an output switch is equal to a set test load amount and a test load power factor in the load amount and load power factor determination step;
In the load follow-up control step, the output current amount is controlled to be equal to the set test load amount and load power factor, and the discharge test judgment step of determining whether or not it is normal by monitoring the operating states of the reverse converter, the output switch and the bypass switch during the set test time. Energy saving load test method of the power converter characterized in that it is made to perform.
A load blocking checking step of determining whether the connection between the power converter and the load side is cut off when the operation mode is the “load test mode” by determining the operation mode;
A normal startup step of receiving a test load amount and a test load power factor to be tested from a user, and starting the forward conversion unit and the inverse conversion unit normally;
A phase control step of controlling the forward conversion unit so that the DC voltage output from the forward conversion unit is maintained at a constant value, and controlling the inverse conversion unit such that the voltage waveform of the bypass switch input power and the output waveform of the inverse conversion unit coincide with each other; ;
In the phase control step, it is determined whether the phase of the output waveform and the input voltage waveform of the inverse converter are synchronized, and if it is determined that the phase is in a synchronous state, the output switch and the bypass switch are sequentially connected to feed back the output of the output switch to the input power. A circuit forming step;
When the circuit is formed in the circuit forming step, the current and voltage flowing through the output switch are detected, and the phase and magnitude of the inverse converter output voltage are adjusted by comparing with the test load and the test load power factor input by the user. A test load control step of controlling to be equal to a test load; and
The test load control step monitors the operation state of the power converter including the forward converter and the reverse converter for a preset test time while controlling the current amount of the output switch to be maintained in the same state as the set test load amount and test load power factor. A computer-readable recording medium recording a program for testing an energy saving load of a power converter, characterized in that the control unit of the power converter performs the test determination step of determining whether the test is normal.
When the DC voltage source discharge test mode is selected in the operation mode judgment, after confirming the disconnection state between the power converter and the load side and receiving the test load amount and the test load power factor, the operation of the forward converter stops and the reverse converter is started. A discharge power phase synchronous control step of converting the discharge power of the DC voltage source from the reverse converter to the AC power and controlling the reverse converter to synchronize phases of the input voltage waveform and the output voltage waveform;
An output current and output voltage detection step of detecting current and voltage flowing through an output switch after the phases are synchronized in the discharge power phase synchronization control step;
A load amount and load power factor determination step of comparing and determining whether the output current detected in the output current and output voltage detection step is equal to a test load amount and a test load power factor set by a user;
A load amount and load power factor following control step of adjusting an output voltage phase and magnitude of the inverse converter so that an output current amount of an output switch is equal to a set test load amount and a test load power factor in the load amount and load power factor determination step;
In the load amount and load power factor following control step, the output current amount is controlled to be equal to the set test load amount and test load power factor, and the discharge is determined by monitoring the operating states of the reverse converter, the output switch and the bypass switch during the set test time. A computer-readable recording medium having recorded thereon a program for testing an energy saving load of a power converter, characterized in that the control unit of the power converter performs the test judgment step.
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KR1020100083532A KR101001643B1 (en) | 2010-08-27 | 2010-08-27 | Power converter, energy-saving load test method of power converter and computer-readable recording media including energy-saving load test function |
PCT/KR2011/005588 WO2012026683A1 (en) | 2010-08-27 | 2011-07-29 | Power converter, energy-saving load test method for power converter, and computer-readable recording medium containing the method |
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KR1020100083532A KR101001643B1 (en) | 2010-08-27 | 2010-08-27 | Power converter, energy-saving load test method of power converter and computer-readable recording media including energy-saving load test function |
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Cited By (2)
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KR20170018516A (en) | 2015-08-10 | 2017-02-20 | 성신전기공업(주) | Power Converter capable of Regenerative Power Control Using Current Source Inverter |
CN113791298A (en) * | 2021-10-09 | 2021-12-14 | 中国北方车辆研究所 | Detection device for reliability test of power supply and distribution products |
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CN115963424B (en) * | 2023-03-16 | 2023-05-30 | 深圳市德兰明海新能源股份有限公司 | Energy storage power supply load access state detection and energy saving control method thereof and energy storage power supply |
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JPH11258287A (en) | 1998-03-16 | 1999-09-24 | Nippon Electric Ind Co Ltd | Testing facility apparatus for electric device |
US20080265681A1 (en) | 2004-06-29 | 2008-10-30 | Eaton Corporation | Self-Testing Power Supply Apparatus, Methods and Computer Program Products |
JP2009232541A (en) | 2008-03-21 | 2009-10-08 | Toshiba Mitsubishi-Electric Industrial System Corp | Uninterruptible power supply and testing method therefor |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR20170018516A (en) | 2015-08-10 | 2017-02-20 | 성신전기공업(주) | Power Converter capable of Regenerative Power Control Using Current Source Inverter |
CN113791298A (en) * | 2021-10-09 | 2021-12-14 | 中国北方车辆研究所 | Detection device for reliability test of power supply and distribution products |
CN113791298B (en) * | 2021-10-09 | 2023-07-28 | 中国北方车辆研究所 | Detection device for reliability test of power supply and distribution products |
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