KR100971521B1 - Composition of polyurethane foam containing amino resin - Google Patents
Composition of polyurethane foam containing amino resin Download PDFInfo
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- KR100971521B1 KR100971521B1 KR1020080052282A KR20080052282A KR100971521B1 KR 100971521 B1 KR100971521 B1 KR 100971521B1 KR 1020080052282 A KR1020080052282 A KR 1020080052282A KR 20080052282 A KR20080052282 A KR 20080052282A KR 100971521 B1 KR100971521 B1 KR 100971521B1
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/60—Polyamides or polyester-amides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
- C08G18/4045—Mixtures of compounds of group C08G18/58 with other macromolecular compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/60—Polyamides or polyester-amides
- C08G18/603—Polyamides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2410/00—Soles
Abstract
본 발명은 아미노 수지가 포함된 신발 중창용 폴리우레탄 수지 조성물에 관한 것으로 보다 상세하게는 폴리올, 물, 사슬연장제 등으로 구성되는 폴리올 혼합물과 디이소시아네이트 화합물을 포함하는 프리폴리머로 제조되는 폴리우레탄 수지 조성물에 관한 것이다. The present invention relates to a polyurethane resin composition for shoe soles containing an amino resin, and more particularly, to a polyurethane resin composition prepared from a polyol mixture composed of a polyol, water, a chain extender, and the like, and a prepolymer containing a diisocyanate compound. It is about.
본 발명은 아미노 수지의 뛰어난 기계적 특성 및 안정성 등을 폴리우레탄 발포체에 접목하여 강하면서도 경량화된, 보다 상세하게는 비중 0.2 ~ 0.3에서 향상된 경도 및 기계적 특성을 지니는 우수한 신발 중창용 폴리우레탄 수지 조성물을 제공할 수 있다.The present invention provides an excellent polyurethane resin composition for shoe midsoles having improved hardness and mechanical properties at a specific gravity of 0.2 to 0.3, by combining the excellent mechanical properties and stability of the amino resin with a polyurethane foam. can do.
폴리우레탄, 신발 중창, 아미노수지, 저비중 Polyurethane, shoe midsole, amino resin, low specific gravity
Description
본 발명은 아미노 수지가 포함된 신발 중창용 폴리우레탄 수지 조성물에 관한 것으로, 보다 상세하게는 폴리올, 물, 사슬연장제등으로 구성되는 폴리올 혼합물과 디이소시아네이트 화합물을 포함하는 프리폴리머로 제조되는 폴리우레탄 수지 조성물에 관한 것이다. The present invention relates to a polyurethane resin composition for shoe soles containing an amino resin, and more particularly, a polyurethane resin prepared from a prepolymer containing a polyol mixture composed of a polyol, water, a chain extender, and the like, and a diisocyanate compound. It relates to a composition.
신발의 창(sole), 특히 중창의 제조에 있어 기계적 강도 및 성능 그리고 성형성이 우수한 폴리우레탄 발포체가 많이 적용되고 있다. 그러나 에틸렌 비닐아세테이트의 공중합체를 베이스로 하는 발포체에 비해 비중이 크기 때문에 최근의 신발의 경량화 추세를 고려해 볼 때, 신발 중창용 우레탄 발포체의 저비중화가 크게 요구되고 있다. BACKGROUND OF THE INVENTION In the manufacture of soles, especially midsoles, polyurethane foams having excellent mechanical strength, performance, and moldability have been applied. However, since the specific gravity is greater than that of a foam based on a copolymer of ethylene vinyl acetate, in consideration of the recent trend of lighter weight of shoes, low specific gravity of urethane foam for shoe midsole is required.
중창의 저비중화를 추구하는 방법으로 화학적 발포제인 물과 물리적 발포체인 싸이클로펜탄등의 양을 증가시켜 발포배율을 높임으로써 저비중화가 가능하지만, 얻어진 발포체의 셀크기가 커져서 기계적 특성이 낮아지므로 제품으로 서의 성능을 상실하게 된다. 따라서 저비중을 가지면서도 기계적 특성을 유지할 수 있는 폴리우레탄 수지를 개발할 필요가 있다. Low specific gravity is possible by increasing the amount of water, a chemical foaming agent, and cyclopentane, a physical foam, by increasing the foaming ratio by the method of pursuing low specific gravity of the midsole, but the mechanical properties are lowered due to the increased cell size of the foam. Will lose its performance. Therefore, there is a need to develop a polyurethane resin that can maintain mechanical properties while having a low specific gravity.
이에, 본 발명자들은 상기 문제점을 해결하기 위하여 연구, 노력한 결과 아미노수지를 포함하고, 비중이 0.2 ~ 0.3 이면서 기계적 특성이 우수한 변성 폴리우레탄 수지 조성물을 개발함으로써 본 발명을 완성하게 되었다.Accordingly, the present inventors have completed the present invention by developing a modified polyurethane resin composition containing an amino resin and having a specific gravity of 0.2 to 0.3 and excellent mechanical properties as a result of research and efforts to solve the above problems.
본 발명은 폴리올 혼합물 및 프리폴리머를 혼합하여 제조되는 폴리우레탄 수지 조성물에 있어서, 폴리올, 물, 경화제를 일정 비율로 포함하는 폴리올 혼합물과 폴리올, 디이소시아네이트 화합물을 일정 비율로 포함하는 프리폴리머로부터 제조되어 발포 비중이 0.2 ~ 0.3 범위에 있는 폴리우레탄 수지 조성물을 그 특징으로 한다. 이 때, 아미노 수지는 폴리올 혼합물 또는 프리폴리머의 혼합시 어느 한 쪽 조성물에는 반드시 포함되어 있다. The present invention relates to a polyurethane resin composition prepared by mixing a polyol mixture and a prepolymer, the polyol mixture comprising a polyol, water, and a curing agent in a predetermined ratio, and a polyol and a diisocyanate compound prepared in a prepolymer comprising a predetermined ratio of foam specific gravity It is characterized by the polyurethane resin composition in this 0.2-0.3 range. At this time, an amino resin is necessarily contained in either composition at the time of mixing a polyol mixture or a prepolymer.
본 발명은 아미노 수지의 우수한 장점, 즉 아미노 수지의 뛰어난 기계적 특성 및 안정성 등을 폴리우레탄 발포체에 접목하여 강하면서도 경량화된, 보다 상세하게는 비중 0.2 ~ 0.3에서 향상된 경도 및 기계적 특성을 지니는 우수한 신발 중창용 폴리우레탄 수지 조성물을 제공할 수 있다.The present invention provides an excellent shoe midsole with improved hardness and mechanical properties at a specific gravity of 0.2 to 0.3, which is strong and lighter by incorporating the superior advantages of amino resins, namely the excellent mechanical properties and stability of amino resins into polyurethane foams. Polyurethane resin composition for can be provided.
본 발명은 아미노 수지를 포함하여 발포 비중이 0.2 ~ 0.3 범위로 조절된 발포체용 폴리우레탄 수지 조성물을 그 특징으로 한다. The present invention is characterized by a polyurethane resin composition for a foam including the amino resin foam specific gravity is adjusted to 0.2 ~ 0.3 range.
또한 본 발명은, 폴리올 혼합물 및 프리폴리머를 혼합하여 폴리우레탄 수지 조성물을 제조하는 방법에 있어서, 폴리올, 물, 경화제, 정포제를 일정 비율로 포함하는 폴리올 혼합물(R액)과 폴리올, 디이소시아네이트 화합물을 일정 비율로 포함하는 프리폴리머(P액)를 혼합하는 상기 폴리우레탄 수지 조성물의 제조 방법을 그 특징으로 한다. 이 때, 아미노 수지는 폴리올 혼합물 또는 프리폴리머의 혼합시 어느 한 쪽 조성물에는 반드시 포함되어 있다. In addition, the present invention is a method for producing a polyurethane resin composition by mixing a polyol mixture and a prepolymer, the polyol mixture (R liquid), polyol, diisocyanate compound containing a polyol, water, a curing agent, a foam stabilizer in a predetermined ratio The manufacturing method of the said polyurethane resin composition which mixes the prepolymer (P liquid) contained in a fixed ratio is characterized by the above-mentioned. At this time, an amino resin is necessarily contained in either composition at the time of mixing a polyol mixture or a prepolymer.
이와 같은 본 발명을 더욱 상세하게 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.
발포체의 비중을 0.2 ~ 0.3으로 만들기 위해 물의 사용량을 증가시켰으며, 고비중 발포체에서와 같은 기계적 특성을 유지하기 위하여 폴리올의 구조가 기존의 것과는 상이한 것을 일부 사용하였다.In order to maintain the specific gravity of the foam to 0.2 ~ 0.3, the amount of water used was increased, and in order to maintain the mechanical properties as in the high specific gravity foam, the structure of the polyol was partially different from the conventional one.
폴리올은 폴리에스테르 폴리올 단독으로 사용되거나 폴리에스테르 폴리올 및 폴리에테르 폴리올의 혼합물이 사용된다.The polyol is used alone of the polyester polyol or a mixture of polyester polyols and polyether polyols is used.
상기 폴리에스테르 폴리올은 중량 평균 분자량이 500 ~ 5000이며, 전체 폴리올 혼합물의 50 중량% 이상을 사용한다. 50중량% 이내로 사용할 경우 얻어지는 발포체의 인장강도, 경도 등의 기계적 특성이 낮아져서 탄성 발포체의 기능을 상실하게 된다.The polyester polyols have a weight average molecular weight of 500 to 5000 and use at least 50% by weight of the total polyol mixture. When used within 50% by weight, mechanical properties such as tensile strength, hardness, etc. of the resulting foam are lowered, thereby losing the function of the elastic foam.
상기 폴리에스테르 폴리올은 에틸렌글리콜, 1,4-부탄디올, 1,5-펜탄디올, 메 틸펜탄디올, 1,6-헥산디올, 트리메틸올프로판, 글리세롤, 펜타에리트리톨 중에서 선택되는 1 이상의 다가 알코올과 옥살산, 말론산, 숙신산, 아디프산, 세박산 중에서 선택되는 1 이상의 2가 산의 반응으로 제조될 수 있고, 폴리카프로락톤디올, 폴리카보네이트디올로부터도 제조될 수 있다. The polyester polyol is at least one polyhydric alcohol selected from ethylene glycol, 1,4-butanediol, 1,5-pentanediol, methylpentanediol, 1,6-hexanediol, trimethylolpropane, glycerol, pentaerythritol It may be prepared by the reaction of one or more divalent acids selected from oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, and may also be prepared from polycaprolactonediol, polycarbonate diol.
폴리에테르 폴리올은 중량 평균 분자량이 500 ~ 4000 이며, 폴리에스테트 폴리올 100 중량부에 대하여 1 ~ 40 중량부를 사용한다. 폴리에테르 폴리올은 분자내에 자유회전이 용이한 -O- 결합을 가지고 있으므로 분자에 유연성을 제공하여 저온특성이 우수하지만, 기계적 특성은 폴리에스테르 폴리올에 비하여 높지 않다. 따라서 40 중량부 이상을 사용하면 얻어진 발포체의 인장 강도나 경도가 낮아지는 문제가 있다. The polyether polyol has a weight average molecular weight of 500 to 4000, and 1 to 40 parts by weight based on 100 parts by weight of the polyester polyol. Since polyether polyols have -O- bonds that are freely rotatable in the molecule, they provide flexibility to the molecules and thus have excellent low temperature properties, but the mechanical properties thereof are not higher than those of polyester polyols. Therefore, when 40 weight part or more is used, there exists a problem that the tensile strength and hardness of the obtained foam become low.
상기 폴리에테르 폴리올은 다가알콜과 알킬렌옥사이드의 중합으로 얻어지며, 대표적인 것으로는 폴리옥시에틸렌글리콜, 폴리옥시프로필렌글리콜, 폴리옥시부틸렌글리콜등이 있으며 테트라히드로퓨란으로부터 제조되는 폴리테트라메틸렌에테르글리콜 등도 사용할 수 있다.The polyether polyol is obtained by polymerization of a polyhydric alcohol and an alkylene oxide, and typical examples thereof include polyoxyethylene glycol, polyoxypropylene glycol, polyoxybutylene glycol, and polytetramethylene ether glycol prepared from tetrahydrofuran. Can be used.
물은 화학적 발포제로 이소시아네이트 말단의 작용기와 반응하여 이산화탄소를 발생시키고, 이산화탄소가 발포가스로 작용하여 발포체를 얻을 수 있으며, 비중을 조절할 수 있다. 물의 사용량은 R액의 0.5 ~ 2.5중량%가 바람직하며, 물의 사용량이 0.5중량% 이하일 때는 발포배율이 낮아져 비중이 높아지며, 2.5중량% 이상에서는 발포체 내부를 구성하는 셀(cell)의 크기가 불균일해 지고, 경도 및 인장강도와 같은 기계적 특성이 낮아지기 때문이다.Water reacts with the functional groups at the end of the isocyanate as a chemical blowing agent to generate carbon dioxide, and carbon dioxide may act as a foaming gas to obtain a foam, and control specific gravity. The amount of water to be used is preferably 0.5 to 2.5% by weight of the liquid R. When the amount of water to be used is 0.5% by weight or less, the foaming ratio is lowered, so that the specific gravity is increased. At 2.5% by weight or more, the size of the cells constituting the foam is uneven. This is because mechanical properties such as hardness and tensile strength are lowered.
경화제로는 사슬연장제 역할을 동시에 수행할 수 있는 디올류(diol)를 사용하는 것이 바람직하며, 이러한 디올류로는 에틸렌글리콜, 디에틸렌글리콜, 1,4-부탄디올, 1,6-헥산디올, 네오펜탄글리콜등이 사용될 수 있다. 이러한 경화제는 R액의 5 ~ 15 중량%가 바람직한데, 5중량% 이하에서는 경도 및 기계적 특성이 낮아져 발포체의 성능이 저하되며, 15중량% 이상에서는 얻어진 발포체가 지나치게 높은 경도를 나타내기 때문이다.As the curing agent, it is preferable to use diols (diol) which can simultaneously serve as a chain extender, and such diols include ethylene glycol, diethylene glycol, 1,4-butanediol, 1,6-hexanediol, Neopentane glycol may be used. Such a curing agent is preferably 5 to 15% by weight of the liquid R, because the hardness and mechanical properties are lowered at 5% by weight or less, and the performance of the foam is lowered, and at 15% by weight or more, the obtained foam exhibits excessively high hardness.
또한 R액에는 기타 첨가제를 포함할 수 있으며, 내후성 안정제, 곰팡이 등의 세균 증식을 방지하기 위한 방균제, 셀의 크기 및 형태 조절을 위한 정포제, 색상 및 디자인의 다양성을 위한 안료 등을 포함할 수 있다. 상기 안정제는 R액의 0.5 ~ 2 중량%, 방균제는 0.1 ~ 1 중량%, 정포제는 0.5 ~ 2.5 중량%를 사용하는 것이 바람직하다.In addition, the R liquid may include other additives, and may include a weathering stabilizer, a fungicide for preventing bacterial growth such as mold, a foam stabilizer for controlling the size and shape of a cell, a pigment for color and design diversity, and the like. Can be. It is preferable to use 0.5 to 2% by weight of the stabilizer, 0.1 to 1% by weight of the antibacterial agent, 0.5 to 2.5% by weight of the foam stabilizer.
본 발명에 사용되는 이소시아네이트 반응기 말단 프리폴리머(P액)는 유기 디이소시아네이트류와 활성수소를 가지는 화합물류(폴리올)를 반응시켜 제조한 것으로서, 폴리올은 폴리에스테르 폴리올 단독, 또는 폴리에스테르 폴리올과 폴리에테르 폴리올 혼합물이 사용될 수 있다. 폴리에테르 폴리올이 혼합되는 경우 폴리에스테트 폴리올 100 중량부에 대하여 1 ~ 40 중량부를 사용한다. 폴리올은 전체 프리폴리머의 20 ~ 50 중량%, 유기 디이소시아네트류는 50 ~ 80중량%를 차지한다. 또한 프리폴리머는 아미노수지를 함유할 수 있다. 제조한 프리폴리머는 NCO 함량이 15 ~ 25%인 것이 바람직하다. NCO 함량이 15% 이하에서는 R액과의 반응이 느려지는 문제가 있으며, 25% 이상에서는 반응 속도 제어가 곤란해지 고 제조된 발포체의 탈형이 어렵다. The isocyanate reactor terminal prepolymer (P liquid) used in the present invention is prepared by reacting organic diisocyanates with compounds having an active hydrogen (polyol). The polyol is a polyester polyol alone, or a polyester polyol and a polyether polyol. Mixtures can be used. When the polyether polyol is mixed, 1 to 40 parts by weight is used based on 100 parts by weight of the polyester polyol. The polyol accounts for 20 to 50% by weight of the total prepolymer, and the organic diisocyanates account for 50 to 80% by weight. The prepolymer may also contain amino resins. It is preferable that the prepared prepolymer has an NCO content of 15 to 25%. If the NCO content is less than 15%, there is a problem that the reaction with the R liquid is slow, at 25% or more it becomes difficult to control the reaction rate and difficult to demould the produced foam.
폴리올의 반응성기(-OH)와 디이소시아네이트 화합물의 반응성기(-NCO)의 당량비는 1 : 0.9 ~ 1.5가 바람직하다. 디이소시아네이트 화합물의 당량비가 0.9 이하일 때는 미반응 폴리올에 의한 표면 끈적임이나 기계적 특성의 저하가 나타나게 되며, 1.5 이상이 되었을 경우 발포체가 딱딱하고 부서지는 특성을 나타낸다.The equivalent ratio of the reactive group (-OH) of the polyol and the reactive group (-NCO) of the diisocyanate compound is preferably 1: 0.9 to 1.5. When the equivalent ratio of the diisocyanate compound is 0.9 or less, surface stickiness and a decrease in mechanical properties due to the unreacted polyol are exhibited, and when 1.5 or more, the foam is hard and brittle.
상기 유기 디이소시아네트로는 4,4′-디페닐메탄디이소시아네이트, 2,4-톨루엔디이소시아네이트, 2,6-톨루엔디이소시아네이트, 1,6-헥사메틸렌디이소시아네이트, 이소포론디이소시아네이트, 카보디이미드변성 디이소시아네이트 또는 이들의 혼합물을 사용할 수 있다. 방향족 고리를 포함하는 디이소시아네이트는 벤젠구조에 의해 발색단을 형성하여 황변을 일으키기 쉬운 단점이 있으나 기계적 특성이 지방족 디이소시아네이트보다 우수한 장점이 있어 4,4′-디페닐메탄디이소시아네이트, 2,4-톨루엔디이소시아네이트, 2,6-톨루엔디이소시아네이트등이 발포체의 기계적 특성 향상 및 유지에 유리하게 작용하며 그 중에서도 4,4′-디페닐메탄디이소시아네이트는 직선형의 구조를 가지고 있고, 방향족 고리를 포함하고 있어 발포체의 기계적 특성이 우수하여 본 발명에 유리하다.Examples of the organic diisocyanates include 4,4′-diphenylmethane diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 1,6-hexamethylene diisocyanate, isophorone diisocyanate, carbodiimide Modified diisocyanates or mixtures thereof can be used. The diisocyanate containing an aromatic ring has a disadvantage in that it is easy to cause yellowing by forming chromophore by benzene structure, but the mechanical property is superior to aliphatic diisocyanate, so 4,4′-diphenylmethane diisocyanate, 2,4-toluene Diisocyanate, 2,6-toluene diisocyanate and the like act advantageously to improve and maintain the mechanical properties of the foam, among which 4,4'- diphenylmethane diisocyanate has a linear structure and contains an aromatic ring The mechanical properties of the foams are excellent and are advantageous for the present invention.
폴리올 혼합물인 R액에 사용되는 혼합 폴리올과 P액 합성시 사용되는 활성수소를 가지는 화합물류는 동일할 수 있으며, 폴리에스테르 폴리올, 폴리에테르 폴리올이 각각 또는 혼합되어 사용된다. The mixed polyols used in the R liquid, which is a polyol mixture, and the compounds having active hydrogens used in the synthesis of the P liquid may be the same, and polyester polyols and polyether polyols are used individually or in combination.
본 발명의 폴리우레탄 수지 조성물에 있어서 아미노 수지는 아미노 당량 150 ~ 4500 의 아미노 수지로서 P액 또는 R액에 반드시 사용되어야 하며, 50 중량% 이상 사용하는 경우 발포체는 수축현상을 나타내므로 50 중량 % 이하, 바람직하게는 R액에 첨가하는 경우 0.1 ~ 40 중량%, P액에 첨가하는 경우 0.1 ~ 20 중량%, 그리고 전체 조성물에 대해서는 0.05 ~ 20 중량% 범위에서 사용한다. In the polyurethane resin composition of the present invention, the amino resin is an amino resin having an amino equivalent of 150 to 4500, and must be used in the P liquid or the R liquid. Preferably, 0.1 to 40% by weight when added to the liquid R, 0.1 to 20% by weight when added to the liquid P, and the total composition is used in the range of 0.05 to 20% by weight.
상기 아미노 수지는 아미노기, 또는 아미도기를 포함하는 성분, 이른바, 아미노플라스트 형성제(aminoplast former)와 카르보닐 화합물의 단분자량 또는 저분자량 축합체이다. 아미노화합물을 알데히드와 반응시켜 히드록시알킬기를 갖는 화합물을 생성시켜 수득되는 열경화성 수지로 분자당 평균 하나 이상의 반응기를 갖는다. 반응기는 -NHR 이거나 -OH로 -NHR기의 R 치환체는 전형적으로 수소원자이거나 탄화수소이며, 이때 탄화수소는 치환 또는 비치환되며, 치환된 경우 치환체가 중합을 억제하거나 방해하지 않는 것들이어야 한다. R 치환체의 대표적인 예는 메틸, 에틸과 같은 알킬, 페닐과 같은 아릴, 알콕시 및 카르보닐이다. 아미노 수지의 대표적인 예는 우레아-포름알데히드, 멜라민-포름알데히드, 벤조구아나민-포름알데히드, 톨루엔설폰아미드-포름알데히드, 아크릴아미드-포름알데히드 및 에틸렌우레아-포름알데히드이다. 아미노 수지 중에서 멜라민-포름알데히드 수지 및 요소-포름알데히드 수지는 산업적으로 중요하게 이용된다. 아미노 수지는 열경화성으로서 가교되면 불용성이고 불용해성인 수지성 네트워크를 생성하여 강도가 높고, 견고하며, 구조적으로 안정하고, 내열성을 가진다. The amino resin is a monomolecular or low molecular weight condensate of an amino group or a component containing an amido group, a so-called aminoplast former and a carbonyl compound. A thermoset resin obtained by reacting an amino compound with an aldehyde to produce a compound having a hydroxyalkyl group, with an average of at least one reactor per molecule. The reactor is -NHR or -OH to -OH. The R substituents of the -NHR group are typically hydrogen atoms or hydrocarbons, wherein the hydrocarbons are substituted or unsubstituted, and if substituted the substituents must be those which do not inhibit or interfere with the polymerization. Representative examples of R substituents are methyl, alkyl such as ethyl, aryl such as phenyl, alkoxy and carbonyl. Representative examples of amino resins are urea-formaldehyde, melamine-formaldehyde, benzoguanamine-formaldehyde, toluenesulfonamide-formaldehyde, acrylamide-formaldehyde and ethyleneurea-formaldehyde. Among amino resins, melamine-formaldehyde resins and urea-formaldehyde resins are of industrial importance. The amino resin is thermoset and crosslinks to form an insoluble and insoluble resinous network that is high in strength, robust, structurally stable and heat resistant.
이하, 본 발명을 다음 실시예에 의거하여 더욱 상세히 설명하고자 하나, 본 발명이 이에 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail based on the following examples, but the present invention is not limited thereto.
고분자 수지가 Polymer resin 결합된Combined 프리폴리머(P액)의Of prepolymer (P liquid) 제조 Produce
10ℓ반응기에 표 1 ~ 3에서와 같은 조성으로 4,4′-디페닐메탄 디이소시아네이트, 폴리올, 아미노 수지를 첨가 한 후 200rpm으로 교반하면서 80℃로 승온하였다. 프리폴리머(P액)의 NCO 함량을 적정하여 20%가 유지되면 반응을 종료하고 제조된 프리폴리머(P액)는 45± 1℃의 온도로 유지시켜 보관하였다.4,4′-diphenylmethane diisocyanate, polyol, amino resin were added to the 10L reactor in the same composition as in Tables 1 to 3, and the temperature was raised to 80 ° C. while stirring at 200 rpm. When the NCO content of the prepolymer (P liquid) was titrated to maintain 20%, the reaction was terminated, and the prepared prepolymer (P liquid) was kept at a temperature of 45 ± 1 ° C. and stored.
활성 수소기를 보유하는 Having active hydrogen groups 폴리올Polyol 혼합물(R액) 제조 Mixture (R solution) preparation
10ℓ 반응기에 표 1 ~ 3에서와 같은 조성으로 각각의 원료를 첨가한 후 100rpm으로 30분간 교반하여 충분히 혼합시키고 45± 1℃의 온도로 유지시켜 보관하였다. Each raw material was added to the 10L reactor in the same composition as in Tables 1 to 3, and then stirred at 100 rpm for 30 minutes to ensure sufficient mixing and storage at 45 ± 1 ° C.
발포체Foam 제조 및 특성평가 Manufacturing and Characterization
상기 제조한 프리폴리머(P액)와 폴리올 혼합물(R액) 사용하여 폴리우레탄 수지 조성물을 제조하였다.The polyurethane resin composition was prepared using the prepolymer (P liquid) and the polyol mixture (R liquid) prepared above.
원액온도: 45± 1℃Stock solution temperature: 45 ± 1 ℃
R액과 촉매 교반 속도 및 시간: 4000rpm, 20초R liquid and catalyst stirring speed and time: 4000 rpm, 20 seconds
P액과 R액의 교반 속도 및 혼합 시간: 4000rpm, 5초Stirring speed and mixing time of P liquid and R liquid: 4000 rpm, 5 seconds
사용 몰드: 100mm X 200mm X 10mmMold Used: 100mm X 200mm X 10mm
몰드 온도: 55± 3℃Mold temperature: 55 ± 3 ℃
탈형 시간: 10분Demold time: 10 minutes
물성평가: 탈형 후 24시간 이상 숙성 하였으며 뜰칼을 이용하여 시편을 제작하고 그 물성을 측정하였다.Evaluation of Physical Properties: After demolding, the samples were aged for more than 24 hours, and the specimens were prepared by using a knife to measure their properties.
실시예Example 1 ~ 4 및 1 to 4 and 비교예Comparative example 1 ~ 4 1 to 4
실시예 1 ~ 4는 아미노 수지를 혼합하여 제조한 R액을 이용하여 발포체를 제조하였으며 표 1에 실시예 1 ~ 4 및 비교예 1 ~ 4의 조성 및 기계적 특성을 나타내었다. Examples 1 to 4 prepared foams using R liquid prepared by mixing amino resins, and the compositions and mechanical properties of Examples 1 to 4 and Comparative Examples 1 to 4 are shown in Table 1.
※ 폴리올-a: 폴리에스테르 폴리올(분자량 1000), DT-1046(대원포리머)※ Polyol-a: Polyester polyol (molecular weight 1000), DT-1046 (large polymer)
폴리올-b: 폴리에테르 폴리올(분자량 1000), PP-1000(한국포리올) Polyol-b: polyether polyol (molecular weight 1000), PP-1000 (Korean polyol)
폴리올-c: 폴리에스테르 폴리올(분자량 2000), DT-2014(대원포리머) Polyol-c: polyester polyol (molecular weight 2000), DT-2014 (large polymer)
폴리올-d: 폴리에테르 폴리올(분자량 2000), PP-2000(한국포리올) Polyol-d: polyether polyol (molecular weight 2000), PP-2000 (Korean polyol)
정포제: DC-193 (Air Product) Defoamer: DC-193 (Air Product)
촉매 : Dabco-EG (Air Product) Catalyst: Dabco-EG (Air Product)
아미노 수지: Cymel 1116 (사이텍 인더스트리사) Amino Resin: Cymel 1116 (Cytec Industries)
단위: 중량% Unit: weight%
표 1의 발포체 특성에서 알 수 있는 바와 같이 R액에 아미노 수지가 포함되어 있는 실시예 1 ~ 4의 경우 비교예 1 ~ 4에 비해 비중이 낮음에도 불구하고 기계적 특성이 우수함을 알 수 있다. As can be seen from the foam properties of Table 1 Examples 1 to 4 in which the amino resin is included in the R liquid, although the specific gravity is lower than Comparative Examples 1 to 4 it can be seen that the mechanical properties are excellent.
실시예Example 5 ~ 8 5 to 8
실시예 5 ~ 8은 아미노 수지를 사용하여 P액을 합성하고 이를 이용하여 발포체를 제조하였으며 표 2에 실시예 5 ~ 8 및 비교예 5 ~ 6의 조성 및 기계적 특성을 나타내었다.Examples 5 to 8 synthesized a P liquid using an amino resin and prepared a foam using the same, and the compositions and mechanical properties of Examples 5 to 8 and Comparative Examples 5 to 6 are shown in Table 2.
※ 폴리올-a: 폴리에스테르 폴리올(분자량 1000), DT-1046(대원포리머)※ Polyol-a: Polyester polyol (molecular weight 1000), DT-1046 (large polymer)
폴리올-b: 폴리에테르 폴리올(분자량 1000), PP-1000(한국포리올) Polyol-b: polyether polyol (molecular weight 1000), PP-1000 (Korean polyol)
폴리올-c: 폴리에스테르 폴리올(분자량 2000), DT-2014(대원포리머) Polyol-c: polyester polyol (molecular weight 2000), DT-2014 (large polymer)
폴리올-d: 폴리에테르 폴리올(분자량 2000), PP-2000(한국포리올) Polyol-d: polyether polyol (molecular weight 2000), PP-2000 (Korean polyol)
정포제: DC-193 (Air Product) Defoamer: DC-193 (Air Product)
촉매 : Dabco-EG (Air Product) Catalyst: Dabco-EG (Air Product)
아미노 수지: Cymel 1156 (사이텍 인더스트리사) Amino Resin: Cymel 1156 (Cytec Industries)
단위: 중량% Unit: weight%
상기 표 2에서 나타난 것처럼 아미노 수지를 첨가하여 반응시킨 P액을 사용한 발포체는 비교예의 발포체에 비해 저비중(0.2 ~ 0.3)에서 기계적 특성이 월등히 우수하며, 비교예의 고비중(0.3 ~ 0.4) 발포체와 대등한 기계적 특성을 나타내는 것을 확인할 수 있다. As shown in Table 2, the foam using the P liquid reacted with the addition of the amino resin is significantly superior in the low specific gravity (0.2 to 0.3) compared to the foam of the comparative example, and has a high specific gravity (0.3 to 0.4) foam of the comparative example. It can be seen that they exhibit comparable mechanical properties.
실시예Example 9 ~ 12 9 to 12
실시예 9 ~ 12는 아미노 수지를 함유하는 R액 및 P액을 발포체를 제조하였으며 표 3에 실시예 9 ~ 12 및 비교예 7 ~ 8의 조성 및 기계적 특성을 나타내었다.Examples 9 to 12 prepared foams of R liquid and P liquid containing amino resins, and the compositions and mechanical properties of Examples 9 to 12 and Comparative Examples 7 to 8 are shown in Table 3.
※ 폴리올-a: 폴리에스테르 폴리올(분자량 1000), DT-1046(대원포리머)※ Polyol-a: Polyester polyol (molecular weight 1000), DT-1046 (large polymer)
폴리올-b: 폴리에테르 폴리올(분자량 1000), PP-1000(한국포리올) Polyol-b: polyether polyol (molecular weight 1000), PP-1000 (Korean polyol)
폴리올-c: 폴리에스테르 폴리올(분자량 2000), DT-2014(대원포리머) Polyol-c: polyester polyol (molecular weight 2000), DT-2014 (large polymer)
폴리올-d: 폴리에테르 폴리올(분자량 2000), PP-2000(한국포리올) Polyol-d: polyether polyol (molecular weight 2000), PP-2000 (Korean polyol)
정포제: DC-193 (Air Product) Defoamer: DC-193 (Air Product)
촉매 : Dabco-EG (Air Product) Catalyst: Dabco-EG (Air Product)
아미노 수지: Cymel 1130 (사이텍 인더스트리사) Amino Resin: Cymel 1130 (Cytec Industries)
단위: 중량% Unit: weight%
표 3에서와 같이 P액 및 R액에 아미노 수지를 동시에 사용한 경우에도 발포체는 성공적으로 성형이 되었으며 경도, 인장강도 등의 기계적 특성이 우수하였다.As shown in Table 3, even when the amino resin was used in the P liquid and the R liquid at the same time, the foam was successfully molded and the mechanical properties such as hardness and tensile strength were excellent.
Claims (14)
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US5106875A (en) * | 1988-11-09 | 1992-04-21 | Basf Aktiengesellschaft | Copolymers and their use as auxiliaries and/or additives in formulations for the preparation of polyisocyanate addition polymerization products |
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US5106875A (en) * | 1988-11-09 | 1992-04-21 | Basf Aktiengesellschaft | Copolymers and their use as auxiliaries and/or additives in formulations for the preparation of polyisocyanate addition polymerization products |
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