KR100970993B1 - Lamp unit of vehicular headlamp - Google Patents

Abstract

An object of the present invention is to suppress the occurrence of light distribution nonuniformity in a case where a projector-type luminaire unit using a light emitting element as a light source is formed so as to form a low beam light distribution pattern having a cutoff line with left and right steps.

The upward reflection surface 18a of the mirror member 18 which reflects a part of the reflected light from a reflector upwards is comprised by the 1st horizontal surface 18a1, the 2nd horizontal surface 18a2, and the intermediate slope 18a3. The predetermined length region A located behind the front edge 18b of the upward reflection surface 18a in the ridge line L1 constituting the boundary between the first horizontal surface 18a1 and the intermediate slope 18a3. To give corner rounding. As a result, the light distribution pattern formed by the light reflected from the intermediate slope 18a3 is obliquely interposed with respect to the two light distribution patterns formed by the light reflected from the first and second horizontal surfaces 18a1 and 18a2. It is formed, but it is formed so as to smoothly connect both light distribution patterns by applying the corner rounding.

Light emitting element, Projector-type luminaire unit, Cutoff line, Light distribution pattern

Description

Lamp unit for headlights for vehicles {LAMP UNIT OF VEHICULAR HEADLAMP}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lighting unit of a headlamp for a vehicle, and more particularly to a projector type lighting unit having a light emitting element as a light source.

In recent years, even in vehicle headlamps, a luminaire unit using a light emitting element such as a light emitting diode as a light source has been adopted.

For example, "Patent Document 1" includes a projection lens disposed on an optical axis extending in the vehicle front-rear direction, a light emitting element rearward from the rear focus of the projection lens and disposed upward in the vicinity of the optical axis, and the light emitting element upward. A so-called projector-type luminaire unit is described, which is arranged to cover and has a reflector for reflecting light from this light emitting element toward the optical axis toward the front.

At this time, in the luminaire unit described in this "Patent Document 1", between the reflector and the projection lens, it has an upward reflection surface which reflects a part of the reflected light from the reflector to the upper side so that the front edge may pass through the rear focal point of the projection lens. The formed mirror member is provided and reflects a part of the reflected light from the reflector upwards by this mirror member, and forms the low beam light distribution pattern which has a cutoff line as an inverted projection image of the front-end edge of the upward reflection surface at the upper end part. It is supposed to.

In addition, in "Patent Document 2", in such a projector-type luminaire unit, a region located on the own lane side of the mirror member as an upward reflection surface of the mirror member is composed of a first horizontal plane including an optical axis, and is opposite to the optical axis. The region located at is described as consisting of an intermediate slope extending obliquely downward from the optical axis and a second horizontal plane extending parallel to the first horizontal plane from its lower edge.

[Patent Document 1] Japanese Unexamined Patent Publication No. 2005-166590

[Patent Document 2] Japanese Unexamined Patent Publication No. 2006-114274

By employing a projector-type luminaire unit provided with the mirror member described in the above-mentioned "Patent Document 1" or "Patent Document 2", it is possible to increase the utilization rate of the light beam for the light from the light emitting element, and for the low beam having a clear cutoff line at the upper end. It is possible to form a light distribution pattern.

At this time, as described in the said "Patent Document 2", when the upward reflection surface of the mirror member is made into the structure which consists of a 1st horizontal plane, an intermediate slope, and a 2nd horizontal plane, the cutoff line of the light distribution pattern for low beams will face an opposing lane. It becomes possible to set it as the cutoff line with the left-right step | step, in which the own lane side cutoff line is formed in the high stage with respect to the side cutoff line, and the edge part of the opposing lane side cutoff line side in the own lane side cutoff line was formed as an oblique cutoff line.

However, in a luminaire unit having such a mirror member, the light distribution pattern formed by the light reflected on the intermediate slope at the upward reflecting surface of the mirror member is formed by the light reflected by the first and second horizontal planes. It is formed so as to obliquely cut into the light distribution pattern of the dog. For this reason, there exists a problem that the light distribution pattern formed by the reflected light from a mirror member tends to cause the light distribution nonuniformity of the low beam light distribution pattern.

This invention is made | formed in view of such a situation, and when the projector type luminaire unit which uses a light emitting element as a light source is made to form the light distribution pattern for low beams which has a cutoff line with a left-right step, the generation | occurrence | production of light distribution nonuniformity is suppressed. It is an object of the present invention to provide a lighting unit such as a headlamp for a vehicle.

This invention aims at achieving the said objective by devising the structure of the mirror member in the structure containing the mirror member which reflects a part of the reflected light from a reflector upwards.

That is, the lighting unit of the headlamp for a vehicle according to the present invention,

A projection lens disposed on an optical axis extending in the vehicle front-rear direction, a light emitting element rearward from the rear focal point of the projection lens and disposed upward in the vicinity of the optical axis, and disposed so as to cover the light emitting element from above; A luminaire unit, such as a headlamp for a vehicle, comprising a reflector for reflecting light from a light emitting element toward the optical axis toward the front.

Between the reflector and the projection lens, a mirror member including an upward reflecting surface for reflecting a part of the reflected light from the reflector upwards, the mirror member formed so that the front edge of the upward reflecting surface passes through the rear focus of the projection lens It is

The region located on the own lane side of the up-reflective surface than the optical axis is composed of a first horizontal plane including the optical axis, and the region located on the opposite lane side than the optical axis on the up-reflective surface is the optical axis An intermediate slope extending obliquely downward from and a second horizontal plane extending parallel to the first horizontal plane from a lower edge of the intermediate slope,

Corner rounding is provided to a predetermined length region located behind the front edge of the upward reflecting surface in the ridge line forming the boundary between the first horizontal plane and the intermediate slope.

The above-mentioned "light emitting element" means an element-shaped light source including a light emitting chip which emits light in a substantially point shape, and the kind thereof is not particularly limited, and a light emitting diode, a laser diode, or the like can be employed. In addition, although this "light emitting element" is arrange | positioned upward in the vicinity of an optical axis, it does not necessarily need to be arrange | positioned perpendicularly upward.

The specific range is not particularly limited as long as the "predetermined length region" is a region located behind the front edge of the upward reflection surface.

The size of the "corner rounding" is not particularly limited, and the value may be set to a constant value or may be set to change gradually.

As shown in the above configuration, the luminaire unit of the headlamp for a vehicle according to the present invention is configured as a projector-type luminaire unit using a light emitting element as a light source, but between the reflector and the projection lens reflects a part of the reflected light from the reflector upwards. Since the mirror member is provided having an upward reflecting surface and formed so that its front edge passes through the rear focal point of the projection lens, the light beam utilization pattern for the light beam from the light emitting element is increased, and the low beam light distribution pattern has a clear cutoff line at the upper end. It becomes possible to form.

At this time, the region on the side of the own lane in the upward reflecting surface is composed of a first horizontal plane including an optical axis, and the region on the side of the opposite lane in the upward reflecting surface is formed from the middle slope extending downward obliquely from the optical axis and from the bottom edge thereof. Although it consists of a 2nd horizontal plane extended in parallel with 1 horizontal plane, corner rounding is located in the predetermined length area | region located behind the front edge of the upward reflection surface in the ridgeline which forms the boundary of the 1st horizontal plane and the intermediate slope. Since it is provided, the following effects can be obtained.

That is, the light distribution pattern formed by the light reflected from the intermediate slope on the upward reflecting surface of the mirror member is formed so as to be obliquely interposed with respect to the two light distribution patterns formed by the light reflected from the first and second horizontal planes. However, since corner rounding is provided to the predetermined length region in the ridge line, at least a part of the light distribution pattern formed by the reflected light from the intermediate slope is smoothly formed by the light distribution pattern formed by the reflected light from the first horizontal plane. It can be formed to be connected. Therefore, the possibility of generating uneven distribution in the low beam distribution pattern can be reduced by the distribution pattern formed by the reflected light from the mirror member.

At this time, since corner rounding is not provided at the position of the front edge of the upward reflecting surface in the ridge line, it is possible to suppress the occurrence of light distribution nonuniformity without causing a problem in the formation of the cutoff line.

As described above, according to the present invention, the occurrence of light distribution nonuniformity can be suppressed in the case of forming a light beam light distribution pattern having a cutoff line with a left and right step by a projector type lamp unit having a light emitting element as a light source. have.

In the above configuration, the range of the "predetermined length area" is not particularly limited, as described above, but the area located behind the predetermined length area 1 mm to 4 mm away from the rear focal point of the projection lens is If so set, it is possible to diffuse the light toward the relatively near area (that is, the area where the light distribution unevenness is noticeable) of the road front in front of the vehicle, so that the light distribution unevenness can be effectively suppressed. In addition, since the ridge lines forming the boundary between the first horizontal plane and the intermediate slope are secured in the portion located forwardly from the predetermined length region of the upward reflection surface, the shape of the front edge of the upward reflection surface is excellent in dimensional accuracy. It becomes easy to form. As a result, the cutoff lines formed by the front edges of the upward reflecting surfaces can be clearly formed, and generation of light distribution nonuniformity can be suppressed.

In the above configuration, the front end of the predetermined length region portion is formed from the shape of the vicinity of the front edge of the front edge of the front end edge of the upward reflecting surface, which is located in front of the predetermined length region portion located in the predetermined length region of the intermediate slope. When the cross-sectional shape of the cross-sectional shape is gradually changed to the cross-sectional shape along the plane orthogonal to the optical axis at the edge, generation of light distribution nonuniformity can be suppressed more effectively. In addition, by adopting such a configuration, it is possible to prevent the wall surface shielding the reflected light from the predetermined length region portion from being formed at the front edge of the predetermined length region portion, thereby avoiding obstructing the light source luminous flux, thereby obtaining the above-mentioned effect. Can be.

In the configuration described above, the corner rounding is also provided to a region located behind the position of 1 mm to 4 mm from the rear focus of the projection lens, even for the bone line forming the boundary between the second horizontal plane and the intermediate slope. In some embodiments, some of the light distribution patterns formed by the reflected light from the intermediate slope may be formed so as to be smoothly connected to the light distribution pattern formed by the reflected light from the second horizontal plane. As a result, the cutoff lines formed by the front edges of the upward reflecting surfaces can be clearly formed, and the overlapping portions of both light distribution patterns can be darkened to further suppress the occurrence of light distribution nonuniformity.

EMBODIMENT OF THE INVENTION Hereinafter, embodiment of this invention is described using drawing.

1 is a front view showing a luminaire unit 10 of a headlamp for a vehicle according to an embodiment of the present invention. 2 is a cross-sectional view taken along the line II-II of FIG. 1, and FIG. 3 is a cross-sectional view taken along the line III-III of FIG.

As shown in these figures, the luminaire unit 10 which concerns on this embodiment is the projection lens 12 arrange | positioned on the optical axis Ax extended in a vehicle front-back direction, and the rear focus of this projection lens 12. It is arranged so as to cover the light emitting element 14 disposed on the rear side from (F) and the light emitting element 14 from above, and reflects the light from the light emitting element 14 toward the optical axis Ax toward the front. The reflector 16 to be made, and the mirror member 18 which is arrange | positioned between this reflector 16 and the projection lens 12, and reflects a part of the reflected light from this reflector 16 to the upper side are comprised.

The luminaire unit 10 is intended to be used as a part of a headlamp for a vehicle, and in a state in which the headlamp is embedded in a headlamp for a vehicle, the optical axis Ax extends in a downward direction of about 0.5 to 0.6 degrees with respect to the front and rear direction of the vehicle. It is supposed to be arranged in a state. The luminaire unit 10 is adapted to perform light irradiation for forming a low beam light distribution pattern of left light distribution.

The projection lens 12 is made of a flat convex aspherical lens having a front surface convex and a rear surface flat, and formed on a rear focal plane (ie a focal plane including the rear focal point F). Is projected on the virtual vertical screen in front of the luminaire as an inverted image. This projection lens 12 is located on the front side of the mirror member 18 and is fixed to a ring-shaped lens holder 18A integrally formed with the mirror member 18.

The light emitting element 14 is a white light emitting diode, and is composed of a light emitting chip 14a having a square light emitting surface of about 1 mm, and a substrate 14b supporting the light emitting chip 14a. At this time, the light emitting chip 14a is sealed by a thin film formed to cover the light emitting surface. And this light emitting element 14 is recessed in the upper surface of the rear extension part 18B extended from the rear of the mirror member 18 in the state which the light emitting chip 14a is arrange | positioned so that it may be perpendicular upwards on the optical axis Ax. Positioning is fixed to the part.

The reflecting surface 16a of the reflector 16 has a long axis coaxial with the optical axis Ax, and is composed of a substantially ellipsoidal curved surface having the light emitting center of the light emitting element 14 as the first focal point, and its eccentricity is vertical. It is set so that it may become large gradually from a cross section toward a horizontal cross section. The reflecting surface 16a converges light from the light emitting element 14 to a point located slightly forward of the rear focal point F of the projection lens 12 in the vertical cross section, and the convergence position in the horizontal cross section. Is configured to displace significantly forward from the posterior focal point (F). This reflector 16 is fixed to the upper surface of the rear extension part 18B of the mirror member 18 at the peripheral edge lower end of the reflecting surface 16a.

The mirror member 18 is comprised as a substantially flat plate-shaped member extended in a horizontal direction, and the upper surface is comprised by the upward reflection surface 18a extended rearward along the optical axis Ax from the position of the rear focal point F. As shown in FIG. It is. The mirror member 18 is configured to reflect some of the reflected light from the reflector 16 upward on the upward reflecting surface 18a. The upward reflection surface 18a is formed by subjecting the upper surface of the mirror member 18 to a mirror surface treatment by aluminum deposition or the like.

The front edge 18b of this upward reflecting surface 18a is formed to extend along the rear focal plane of the projection lens 12. In other words, the front edge 18b is curved so as to be gradually displaced from the rear focal point F toward both sides of the optical axis Ax in plan view.

Moreover, this upward reflection surface 18a has the 1st horizontal surface 18a1 which consists of the optical axis Ax on the left side located in the left side (right side when seeing from the front of a luminaire) which is auto lane line side rather than the optical axis Ax. And the right side region located on the right side opposite to the optical axis Ax is composed of a second horizontal plane 18a2 which is one step lower than the left side through an intermediate slope 18a3 extending obliquely downward from the optical axis Ax. . However, the right end part and rear extended part 18B fully separated from the rear focus F in the right area are formed in the same plane as the first horizontal plane 18a1 constituting the left area. At this time, the downward inclination angle of the intermediate slope 18a3 is set to 15 degrees, and the second horizontal surface 18a2 is formed so as to be positioned about 0.4 mm downward with respect to the first horizontal surface 18a1.

4 is a cross-sectional detail view taken along line IV-IV of FIG. 3. 5 is the perspective view which shows the principal part of the mirror member 18 seen from obliquely upward from the front left side.

As shown in these figures, the upstream reflective surface 18a has a front edge of the upward reflective surface 18a in the ridge line L1 constituting a boundary between the first horizontal surface 18a1 and the intermediate slope 18a3. Corner rounding is provided to the predetermined length area A located behind the 18b.

In this predetermined length area A, the position of the front edge is set at a position 1 mm to 4 mm (for example, 2 mm) away from the rear focal point F, and the position of the rear edge is the intermediate slope 18a3. It is set at the same position (specifically, a position 15 mm to 25 mm (for example, 20 mm) away from the rear focal point F) of the rear end edge of the rear end edge.

The corner rounding is set to a constant value over the entire length of the predetermined length area A. FIG. At this time, this corner rounding is a value (specifically, a radius of 80 mm) in which a predetermined length region portion (that is, a portion located in the predetermined length region A) 18a3B of the intermediate slope 18a3 becomes a cylindrical curved surface over approximately the entire width. It is set to about -100 mm (for example, radius of 90 mm).

By the provision of this corner rounding, the predetermined length area portion 18a3B of the intermediate slope 18a3 forms a valley line L2 constituting a boundary between the second horizontal plane 18a2 and the intermediate slope 18a3 on the upward reflection surface 18a. Only the area in the vicinity of) is formed in a plane extending obliquely downward from the optical axis Ax at a downward inclination angle of 15 °, and other portions are formed in a cylindrical curved surface. The cylindrical curved surface extends to enter an area located on the side of the first horizontal plane 18a1 rather than the optical axis Ax, and is smoothly connected to the first horizontal plane 18a1 at its left end edge. In addition, in Fig. 5, the predetermined length area portion 18a3B is shown as a mesh to express the shape of the cylindrical curved surface.

On the other hand, the corner rounding is not provided to the area located ahead of the predetermined length area A in the ridge line L1, and therefore, a portion near the front edge of the middle slope 18a3 (that is, the predetermined length area part ( 18a3A) is located in a planar shape extending obliquely downward from the optical axis Ax at a downward inclination angle of 15 °.

As shown in FIGS. 2 and 3, the light from the light emitting element 14 reflected at the reflecting surface 16a of the reflector 16 is reflected toward the optical axis Ax toward the front, so that the lower part of the projection lens 12 is lowered. Although incident to the area, a part thereof is incident on the upward reflecting surface 18a of the mirror member 18, reflected on the upward reflecting surface 18a, and then incident on the upper region of the projection lens 12. The light incident on the lower region and the upper region of the projection lens 12 is emitted downward from the projection lens 12 as downward light.

At this time, the reflected light from the reflector 16 which has entered the middle slope 18a3 of the upward reflection surface 18a is such that the middle slope 18a3 extends obliquely downward from the optical axis Ax to the right. It is reflected toward the right direction at 18a3.

Since the rightward deflection angle of the reflected light from the front edge edge portion 18a3A of the intermediate slope 18a3 is configured in a plane with the front edge edge portion 18a3A having a downward inclination angle of 15 °, the reflector 16 It is constant irrespective of the incident position of the reflected light from. On the other hand, the rightward deflection angle of the reflected light from the predetermined length area portion 18a3B of this intermediate slope 18a3 is because the majority of the predetermined length area portion 18a3B is formed of a cylindrical curved surface, and thus from the reflector 16 It differs according to the incident position of reflected light. In other words, when the incidence position is close to the left end edge of the predetermined length area portion 18a3B, the rightward deflection angle of the reflected light from this incidence position is small, and gradually the rightward deflection angle is gradually spaced apart from the left end edge in the right direction. Gets bigger

FIG. 6 is a perspective view showing a light distribution pattern PL for a low beam formed on a virtual vertical screen disposed at a position of 25 m in front of the vehicle by the light irradiated to the front from the luminaire unit 10 according to the present embodiment. It is a figure.

As shown in Fig. 6, this low beam light distribution pattern PL is a low light light distribution pattern for left light distribution, and has cutoff lines CL1, CL2, CL3 with left and right steps on the upper edge thereof.

The cutoff lines CL1, CL2, CL3 extend in the horizontal direction with a left and right step on the boundary between the vertical line V-line passing through H-V which is a point in the front direction of the luminaire, and the right side of the line V-line. Is formed so as to extend in the horizontal direction as the opposing lane side cutoff line CL1, and the left side of the X-ray line is the own lane side cutoff line CL2 as the opposing lane side cutoff line CL1, and the end is higher than the opposing lane side cutoff line CL1 in the horizontal direction. It is formed to extend. The end of the X-ray line in the host vehicle side cutoff line CL2 is formed as an oblique cutoff line CL3. The oblique cutoff line CL3 extends at an inclination angle of 15 ° obliquely to the upper left from the intersection of the opposing lane-side cutoff line CL1 and the X-ray line.

In this low-beam light distribution pattern PL, the elbow point E, which is the intersection of the lower cutoff line CL1 and the X-X line, is located below about 0.5 to 0.6 degrees of H-X. This is because the optical axis Ax extends in the downward direction about 0.5 to 0.6 degrees with respect to the vehicle front-rear direction. In this low beam light distribution pattern PL, a hot zone HZ, which is a high luminance region, is formed to surround the elbow point E. As shown in FIG.

The low beam light distribution pattern PL is configured to cover an image of the light emitting element 14 formed on the rear focal plane of the projection lens 12 by the light from the light emitting element 14 reflected by the reflector 16. And projected by the projection lens 12 onto the virtual vertical screen as an inverted projected image, the cutoff lines CL1, CL2, CL3 of which the front edges of the upward reflecting surface 18a of the mirror member 18 are formed. It is formed as an inverted projection image of 18b).

At this time, the low-beam light distribution pattern PL is caused by light incident directly to the lower region of the projection lens 12 among the light from the light emitting element 14 reflected by the reflecting surface 16a of the reflector 16. It is formed as a composite light distribution pattern of the light distribution pattern formed and the light distribution pattern formed by the light reflected by the upward reflection surface 18a of the mirror member 18 and then incident to the upper region of the projection lens 12.

FIG. 7 is formed by the light reflected from the upward reflecting surface 18a of the mirror member 18 among the plurality of light distribution patterns constituting the low beam light distribution pattern PL and incident on the upper region of the projection lens 12. Three light distribution patterns P1, P2, and P3 to be extracted are shown and shown in FIG.

In FIG. 7, the light distribution pattern P1 is a light distribution pattern formed by light reflected from the first horizontal plane 18a1 in the upward reflection surface 18a of the mirror member 18, and the light distribution pattern P2 is The light distribution pattern is formed by the light reflected from the second horizontal plane 18a2, and the light distribution pattern P3 is the light distribution pattern formed by the light reflected by the middle slope 18a3. However, these three light distribution patterns P1, P2, and P3 are light distribution patterns formed when the corner rounding is not provided to the ridge line L1 in the upward reflection surface 18a of the mirror member 18. FIG.

In addition, the three light distribution patterns P1 ', P2', and P3 'shown by the dashed-dotted line in FIG. 7 are each when the mirror member 18 is not arrange | positioned temporarily, respectively, 1st horizontal surface 18a1. The light distribution pattern is formed by light incident directly on the lower region of the projection lens 12 without being reflected by the second horizontal plane 18a2 and the intermediate slope 18a3. These three light distribution patterns P1 ', P2', and P3 'are formed above the cutoff lines CL1, CL2 and CL3.

The light distribution pattern P1 is a light distribution pattern in which the light distribution pattern P1 'positioned above the opposing lane side cutoff line CL1 is inverted up and down with respect to the opposing lane side cutoff line CL1, and the light distribution pattern P2 Is a light distribution pattern in which the light distribution pattern P2 'positioned above the own lane side cutoff line CL2 is inverted up and down with respect to the own lane side cutoff line CL2, and the light distribution pattern P3 is an oblique cutoff line CL3. The light distribution pattern P3 'positioned above () is inverted up and down with respect to the oblique cutoff line CL3.

At this time, since the oblique cutoff line CL3 extends at an inclined angle of 15 degrees obliquely to the upper left, the light distribution pattern P3 has a light distribution pattern on the right side with respect to the light distribution patterns P1 and P2 located on both left and right sides thereof. While spaced apart from (P1), the light distribution pattern (P2) on the left side partially overlaps with each other.

For this reason, the clearance gap between light distribution pattern P1 and light distribution pattern P3 is formed as a dark part. Moreover, since this dark part is formed adjacent to the right side of the bright part which the light distribution pattern P2 and the light distribution pattern P3 superimposed, the vehicle front road surface will generate | occur | produce light distribution nonuniformity in the near area in the vehicle front direction. do.

However, in the luminaire unit 10 which concerns on this embodiment, since the corner rounding is provided to the predetermined length area | region A of the ridgeline L1 in the upward reflection surface 18a of the mirror member 18, The light distribution pattern P3 formed by the reflected light from the slope 18a3 and the light distribution pattern P1 formed by the reflected light from the first horizontal plane 18a1 are formed to be smoothly connected except for the upper end portion thereof. For this reason, compared with the case where the said corner rounding is not provided, the light distribution nonuniformity of the near area in the vehicle front direction of a road surface of a vehicle is alleviated significantly.

As described above, the luminaire unit 10 of the headlamp for a vehicle according to the present embodiment is configured as the projector-type luminaire unit 10 having the light emitting element 14 as a light source, but the reflector 16 and the projection lens ( 12 has an upward reflecting surface 18a that reflects some of the reflected light from the reflector 16 upwards, and the front edge 18b of the upward reflecting surface 18a is the rear focal point of the projection lens 12. Since the mirror member 18 formed so as to pass through (F) is provided, the low beam light distribution which raises the light beam utilization rate with respect to the light from the light emitting element 14, and has clear cut-off lines CL1, CL2, CL3 in the upper end part is provided. It is possible to form the pattern PL.

At this time, the region on the side of the own lane in the upward reflection surface 18a is composed of the first horizontal surface 18a1 including the optical axis Ax, and the region on the opposite lane side in the upward reflection surface 18a is the optical axis Ax. Is composed of an intermediate slope 18a3 extending obliquely downward from) and a second horizontal plane 18a2 extending in parallel with the first horizontal plane 18a1 from its lower edge, but the first horizontal plane 18a1 and the intermediate slope Since the corner rounding is given to the predetermined length area A located behind the front edge 18b of the upward reflecting surface 18a in the ridge line L1 constituting the boundary of the 18a3, The same effect can be obtained.

That is, the light distribution pattern P3 formed by the light reflected from the intermediate slope 18a3 at the upward reflecting surface 18a of the mirror member 18 is reflected by the first and second horizontal surfaces 18a1 and 18a2. Although it is formed to obliquely intersect the two light distribution patterns P1 and P2 formed by the light, corner rounding is given to a predetermined length area A of the ridge line L1, and the corner rounding is an intermediate slope 18a3. Since the predetermined length area part 18a3B of () is set to the value which becomes a cylindrical curved surface over substantially full width, most of the light distribution patterns P3 formed by the reflected light from the intermediate slope 18a3 are made into the 1st horizontal surface. It may be formed so as to be smoothly connected to the light distribution pattern P1 formed by the reflected light from 18a1. Therefore, the possibility that light distribution nonuniformity will generate | occur | produce in the low beam light distribution pattern PL by the light distribution patterns P1, P2, P3 formed by the reflected light from the mirror member 18 can be reduced.

At this time, since corner rounding is not provided at the position of the front edge 18b of the upward reflection surface 18a in the ridge line L1, it does not interfere with the formation of the cutoff lines CL1, CL2, CL3, The occurrence of light distribution nonuniformity can be suppressed.

As described above, according to the present embodiment, the projector-type luminaire unit 10 using the light emitting element 14 as a light source forms a low-beam light distribution pattern having cutoff lines CL1, CL2, and CL3 with left and right steps. In a case, generation | occurrence | production of light distribution nonuniformity can be suppressed.

In the present embodiment, the position of the front edge of the predetermined length area A is set at a position spaced from 1 mm to 4 mm from the rear focal point F of the projection lens 12, and the position of the rear edge is Since it is set at a position 15 mm to 25 mm away from the rear focus F, it is possible to diffuse light toward a relatively near-area (that is, a region where light distribution unevenness is outstanding) of the road front of the vehicle, thereby distributing light The occurrence of nonuniformity can be effectively suppressed. In addition, since the ridge line L1 is secured in the portion located ahead of the predetermined length area A in the upward reflection surface 18a, the shape of the front edge 18b of the upward reflection surface 18a is measured. It is possible to easily form with high precision. This makes it possible to clearly form the cutoff lines CL1, CL2, and CL3 formed by the front edge 18b of the upward reflection surface 18a, and then suppress the occurrence of light distribution nonuniformity.

In addition, in the said embodiment, the corner rounding given to the predetermined length area | region A of ridgeline L1 is set to the value whose substantially full width of the predetermined length area | region part 18a3B of intermediate slope 18a3 becomes a cylindrical curved surface. Although it demonstrated as what exists, it is also possible to set this corner rounding to a value smaller than the case of the said embodiment. Also in this case, most of the light distribution patterns P3 formed by the reflected light from the intermediate slope 18a3 are formed to be smoothly connected to the light distribution pattern P1 formed by the reflected light from the first horizontal plane 18a1. It is possible to do

In addition, in the said embodiment, although the downward inclination-angle of the intermediate slope 18a3 was demonstrated to be set to 15 degrees, also in the case where it is set to the inclination-angle other than this, in the predetermined length area | region A of the ridgeline L1. By setting it as the structure provided with corner rounding, the effect similar to the case of the said embodiment can be acquired.

In the above embodiment, the light emitting chip 14a of the light emitting element 14 has been described as having a light emitting surface having a square of about 1 mm, but it is also possible to have a configuration having a light emitting surface having a shape or size other than this. It is also possible to have a configuration in which a plurality of light emitting chips 14a are arranged adjacent to each other.

In the above embodiment, the upward reflection surface 18a has been described as being formed to extend rearward along the optical axis Ax from the position of the rear focal point F. However, the upward reflection surface 18a is formed before and after the vehicle. It is also possible to set it as the structure formed slightly downward (for example about 1.5 degree) with respect to a direction. By adopting such a configuration, the mold can be easily removed when the mirror member 18 is molded, and the reflected light from the reflector 16 reflected by the upward reflecting surface 18a is more reflected by the projection lens 12. Can be made to enter.

Next, a modification of the mirror member 18 of the luminaire unit 10 which concerns on the said embodiment is demonstrated.

FIG. 8 is a view similar to FIG. 5 showing a main part of the mirror member 118 according to the first modification of the above embodiment.

As shown in FIG. 8, the mirror member 118 of this modification is the same as the mirror member 18 of the said embodiment, and the upward reflection surface 118a has the 1st horizontal surface 118a1, and the 2nd horizontal surface 118a2. And the intermediate slope 118a3, the configuration of the front end edge portion 118a3A in the intermediate slope 118a3 is different from the case of the above embodiment.

That is, in the mirror member 18 of the said embodiment, the part near the front edge 18a3A in the middle slope 18a3 of the upward reflection surface 18a is comprised by the plane which is 15 degrees of downward inclination angles, In the mirror member 118 of the present modification, the front end edge portion 118a3A at the middle slope 118a3 of the upward reflection surface 118a is the front face of the front edge 118b of the upward reflection surface 118a. The cross-sectional shape is composed of a curved surface in which the cross-sectional shape gradually changes from the shape seen in the figure to the cross-sectional shape along a plane orthogonal to the optical axis Ax at the front edge of the predetermined length region portion 118a3B. At this time, the portion near the front edge 118a3A extends in a fan shape so as to enter an area located on the side of the first horizontal plane 18a1 rather than the optical axis Ax, and extends in a fan shape, and at the left end edge thereof, the first horizontal plane 18a1. It is formed to connect smoothly with). In addition, in FIG. 8, the portion near the front edge 118a3A is also expressed as a mesh to express the shape of the curved surface.

By adopting the configuration of the present modification, the light distribution pattern formed by the reflected light from the front end edge portion 118a3A, as well as the light distribution pattern formed by the reflected light from the predetermined length region portion 18a3B of the intermediate slope 118a3. In addition, this can be formed so as to be smoothly connected to the light distribution pattern P1 formed by the reflected light from the first horizontal plane 118a1, whereby generation of light distribution nonuniformity can be suppressed more effectively. In addition, by adopting the configuration of the present modification, it is possible to prevent the wall surface for shielding the reflected light from the predetermined length region portion 118a3B from being formed at the front edge of the predetermined length region portion 118a3B, thereby obviating the light source luminous flux. The above effects can be obtained.

In addition, in the said 1st modification, although the front edge edge part 118a3A of the intermediate | middle slope 118a3 was demonstrated as smoothly connecting with the 1st horizontal surface 18a1 at the left end edge, it was made in the left end edge. Even in the case where the configuration is not smoothly connected to the first horizontal plane 18a1, the light distribution pattern formed by the reflected light from the front end edge portion 118a3A of the intermediate slope 118a3 is separated from the first horizontal plane 118a1. Since the light distribution pattern P1 formed by the reflected light can be brought close to each other, the generation of light distribution nonuniformity can be suppressed only by that amount.

FIG. 9 is a view similar to FIG. 5 showing a main part of the mirror member 218 according to the second modification of the above embodiment.

As shown in FIG. 9, the mirror member 218 of this modification is the same as the mirror member 18 of the said embodiment, and the upward reflection surface 218a has the 1st horizontal surface 218a1, and the 2nd horizontal surface 218a2. And an intermediate slope 218a3, but separated from the rear focal point F by 1 mm to 4 mm in the valley line L2 constituting the boundary between the second horizontal plane 218a2 and the intermediate slope 218a3. It differs from the case of the said embodiment by the point that corner rounding is provided also to the area | region located in the back side rather than a position (in this modified example, the area within the same range as the predetermined length area | region A).

The corner rounding applied to the valley line L2 of the upward reflection surface 218a is set to a constant value over the entire length of the predetermined length area A. FIG. At this time, the corner rounding is formed with a value that coincides with the position where the rounding ends of the rounding of the corner rounding is given to the ridge line L1. As a result, the predetermined length region portion 218a3B of the intermediate slope 218a3 is composed of a curved surface of S-shaped cross section as a whole. The corrugated curved surface extends to enter the region of the second horizontal surface 218a2, and is smoothly connected to the second horizontal surface 218a2 at the right end edge thereof. 9, the predetermined length area part 218a3B is shown by the mesh in order to express the shape of a wavy surface.

By adopting the configuration of the present modification, most of the light distribution pattern P3 formed by the reflected light from the intermediate slope 218a3 of the upward reflection surface 218a is formed by the reflected light from the first horizontal surface 118a1. It may be formed to be smoothly connected to the pattern (P1), it may be formed to be smoothly connected to the light distribution pattern (P2) formed by the reflected light from the second horizontal plane (218a2).

In addition, since the area | region to which corner rounding is given in the valley line L2 is an area | region located in the back side rather than the position 1 mm-4 mm apart from the rear focal point F, the front edge of the predetermined length area | region part 218a3B. Although the wall surface which rises with respect to the front-end | tip part 218a3A is formed in the area | region of the valley line L2 in, the part adjacent to the front-end | tip edge 218b in the upward reflection surface 218a is an upward half. The function as the slope 218a is secured.

By this, the cutoff lines CL1, CL2, and CL3 formed by the front edge 218b of the upward reflection surface 218a can be clearly formed, and then the two light distribution patterns P2 and P3 overlap. By darkening a part, generation | occurrence | production of light distribution nonuniformity can be suppressed more effectively.

In addition, the numerical value shown as the specification in the said embodiment and each modified example is only an example, Of course, you may set these to other values suitably.

BRIEF DESCRIPTION OF THE DRAWINGS The front view which shows the lighting unit of the headlamp for vehicles which concerns on one Embodiment of this invention.

2 is a cross-sectional view taken along the line II-II of FIG.

3 is a cross-sectional view taken along line III-III of FIG. 1;

4 is a cross-sectional detail taken along line IV-IV of FIG. 3;

Fig. 5 is a perspective view showing a main part of the mirror member of the luminaire unit viewed from above obliquely in the front left side thereof.

FIG. 6 is a view showing a light distribution pattern for a low beam formed on a virtual vertical screen disposed at a position of 25 m in front of a vehicle by light radiated forward from the luminaire unit of the present invention; FIG.

FIG. 7 illustrates three light distribution patterns extracted from light reflected from an upward reflecting surface of a mirror member and incident on an upper region of a projection lens, among a plurality of light distribution patterns constituting the low beam light distribution pattern of the present invention; Figure 6 as shown.

FIG. 8 is a view like FIG. 5 showing a first modification of the mirror member of the present invention; FIG.

9 is a view like FIG. 5 showing a second modification of the mirror member of the present invention;

<Explanation of symbols for the main parts of the drawings>

10: luminaire unit 12: projection lens

14 light emitting element 14a light emitting chip

14b: substrate 16: reflector

16a: reflection surfaces 18, 118, and 218: mirror members

18A: Lens Holder 18B: Rear Extension

18a, 118a, 218a: upward reflective surface

18a1, 118a1, 218a1: first horizontal plane

18a2, 118a2, 218a2: second horizontal plane

18a3, 118a3, 218a3: intermediate slope

18a3A, 118a3A, 218a3A: part near the shear edge

18a3B, 118a3B, 218a3B: predetermined length area portion

18b, 118b, 218b: shear edge

A: predetermined length region

Ax: optical axis

CL1: Opposite Lane Side Cutoff Line

CL2: own lane cutoff line

CL3: Bevel Cutoff Line

E: Elbow Point

F: rear focus

HZ: hot zone

L1: Ridge

L2: goal line

P1, P1 ', P2, P2', P3, P3 ': Light distribution pattern

PL: Light distribution pattern for low beam

Claims (4)

A projection lens disposed on an optical axis extending in the vehicle front-rear direction, a light emitting element rearward from the rear focal point of the projection lens and disposed upward in the vicinity of the optical axis, and disposed so as to cover the light emitting element from above; A luminaire unit, such as a headlamp for a vehicle, comprising a reflector for reflecting light from a light emitting element toward the optical axis toward the front. Between the reflector and the projection lens, a mirror member including an upward reflection surface for reflecting a portion of the reflected light from the reflector upwards, the mirror member formed so that the front edge of the upward reflection surface passes through the rear focus of the projection lens is provided There is, The region located on the own lane side from the optical axis in the upward reflection surface is constituted by a first horizontal plane including the optical axis, and the region located on the opposite lane side than the optical axis in the upward reflection surface is the optical axis. An intermediate slope extending obliquely downward from and a second horizontal plane extending parallel to the first horizontal plane from a lower edge of the intermediate slope, Corner rounding is provided to a predetermined length region located behind the front edge of the upward reflecting surface in the ridge line forming the boundary between the first horizontal plane and the intermediate slope. unit. The luminaire unit of a headlamp for a vehicle according to claim 1, wherein the predetermined length region is an area located rearward from a position spaced 1 mm to 4 mm from the rear focus of the projection lens. The front end edge vicinity part located in front of the predetermined length area part located in the said predetermined length area in the said intermediate slope is the said predetermined shape from the front view of the front edge of the said upward reflection surface. A luminaire unit for a headlamp of a vehicle, comprising a curved surface that changes gradually in cross-section along a plane orthogonal to the optical axis up to a cross-sectional shape along a plane orthogonal to the optical axis at the front edge of the length region portion. The back side of any one of Claims 1-3 which is 1 mm-4 mm apart from the rear focal point of the said projection lens in the valley line which comprises the boundary of a said 2nd horizontal plane and the said intermediate slope. Corner rounding is provided to the area | region located in the headlight unit of the headlight for vehicles.

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