KR100924592B1 - Porous ceramic filter - Google Patents

Porous ceramic filter Download PDF

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KR100924592B1
KR100924592B1 KR1020060116000A KR20060116000A KR100924592B1 KR 100924592 B1 KR100924592 B1 KR 100924592B1 KR 1020060116000 A KR1020060116000 A KR 1020060116000A KR 20060116000 A KR20060116000 A KR 20060116000A KR 100924592 B1 KR100924592 B1 KR 100924592B1
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South Korea
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powder
ceramic filter
porous ceramic
water
weight
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KR1020060116000A
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Korean (ko)
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KR20080046481A (en
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오홍근
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오홍근
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D39/00—Filtering material for liquid or gaseous fluids
    • B01D39/14—Other self-supporting filtering material ; Other filtering material
    • B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2068—Other inorganic materials, e.g. ceramics
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/28—Treatment of water, waste water, or sewage by sorption
    • C02F1/281—Treatment of water, waste water, or sewage by sorption using inorganic sorbents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/10—Filtering material manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/12—Special parameters characterising the filtering material
    • B01D2239/1208—Porosity
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00—Specific treatment goals
    • C02F2303/02—Odour removal or prevention of malodour

Abstract

본 발명은 다공성 세라믹 필터에 관한 것으로, 제올라이트 분말과 토르말린 분말 그리고 점토 분말을 포함하여 성형되고, 벤토나이트 분말, 운모 분말, 카본블랙 분말 중 적어도 하나가 더 포함될 수 있다. The present invention relates to a porous ceramic filter, and is formed including zeolite powder, tourmaline powder and clay powder, and may further include at least one of bentonite powder, mica powder, and carbon black powder.

이러한 다공성 세라믹 필터 및 제조방법에 의하면, 물에 함유된 오염물질의 여과뿐만 아니라, 냄새제거 및 피부미용에 효과적이고, 또한 원적외선이 방출되어 항균효과를 얻을수 있다. According to the porous ceramic filter and the manufacturing method, not only the filtration of contaminants contained in water, but also effective in odor removal and skin beauty, and far-infrared rays are emitted, and antibacterial effect can be obtained.

세라믹 필터, 기능성 샤워기 Ceramic Filter, Functional Shower Head

Description

다공성 세라믹 필터{Porous ceramic filter}Porous ceramic filter

도 1은 본 발명에 따른 다공성 세라믹 필터의 제조 공정도,1 is a manufacturing process diagram of a porous ceramic filter according to the present invention,

도 2은 본 발명에 따른 다공성 세라믹 필터의 성형체,2 is a molded article of a porous ceramic filter according to the present invention,

도 3은 도2의 다공성 세라믹 필터가 충진되어 있는 기능성 샤워기의 단면도.3 is a cross-sectional view of the functional shower head filled with the porous ceramic filter of FIG.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10 : 기능성 샤워기10: functional shower

30 : 카트리지30: Cartridge

본 발명은 다공성 세라믹 필터에 관한 것으로서, 더 상세하게는 물에 함유된 오염물질을 여과하고, 피부미용에 효과적인 기능성 물을 생성할 수 있는 다공성 세라믹 필터 및 그 제조방법에 관한 것이다.The present invention relates to a porous ceramic filter, and more particularly, to a porous ceramic filter capable of filtering contaminants contained in water and producing functional water effective for skin care, and a method of manufacturing the same.

현재 가정에서 사용하는 수돗물과 지하수에는 배관의 노후나 수질오염에 의해 발생되는 중금속 등의 오염물질이 잔류하고 있다. 특히 수돗물에는 유해균을 소독하기 위해 사용된 염소 성분이 잔류하여 심한 소독냄새가 난다.At present, tap water and groundwater used in homes contain pollutants such as heavy metals generated by pipe aging and water pollution. In particular, tap water has a chlorine component used for disinfecting harmful bacteria, and has a bad disinfection smell.

이러한 오염물질과 염소 성분을 제거하기 위해 여러가지 기술이 제안되었는 데, 종래의 필터는 물에 잔류하는 오염물질의 여과기능에만 치중하는 구조가 대부분이다.Various techniques have been proposed to remove such contaminants and chlorine components, and the conventional filter is mostly focused on the filtering function of the contaminants remaining in the water.

그런데, 최근에는 생활수준이 향상됨에 따라 오염물질이 여과된 물뿐만 아니라, 연수화되고 피부미용에 효과적인 물을 원하고 있다.However, in recent years, as the standard of living improves, pollutants are not only filtered water but also softened and effective for skin beauty.

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로서, 물에 함유된 오염물질을 여과할 뿐 아니라, 물을 연수화 하고 피부미용에 효과적인 물을 생성할 수 있는 다공성 세라믹 필터 및 이의 제조방법을 제공하는데 그 목적이 있다.The present invention is to solve the above problems, to provide a porous ceramic filter that can not only filter contaminants contained in the water, but also soften the water and produce water effective for skin care and a method for producing the same. The purpose is.

상기의 목적을 달성하기 위한 본 발명에 따른 다공성 세라믹 필터는 제올라이트 분말과 토르말린 분말 그리고 점토 분말을 포함하여 성형된다.The porous ceramic filter according to the present invention for achieving the above object is formed including a zeolite powder, tourmaline powder and clay powder.

또한, 벤토나이트 분말, 운모 분말, 카본블랙 분말 중 적어도 하나를 더 포함하는 것이 바람직하다.In addition, it is preferable to further include at least one of bentonite powder, mica powder, carbon black powder.

더욱 바람직하게는 상기 다공성 세라믹 필터는, 상기 점토 분말 100중량부에 대해 상기 제올라이트 분말 100 ~ 112중량부, 상기 벤토나이트 분말 20 ~ 24중량부, 상기 토르말린 분말 94 ~ 106중량부, 상기 운모 분말 41 ~53중량부, 상기 카본블랙 분말 21 ~ 24중량부로 되어 있다.More preferably, the porous ceramic filter is 100 to 112 parts by weight of the zeolite powder, 20 to 24 parts by weight of the bentonite powder, 94 to 106 parts by weight of the tourmaline powder, and 41 to mica powder based on 100 parts by weight of the clay powder. 53 parts by weight and 21 to 24 parts by weight of the carbon black powder.

또한, 상기의 목적을 달성하기 위한 본 발명에 따른 다공성 세라믹 필터의 제조방법은 점토 분말 100중량부에 대해, 제올라이트 분말 100 ~ 112중량부, 벤토나이트 분말 20 ~ 24중량부, 토르말린 분말 94 ~ 106중량부, 운모 분말 41 ~ 53중 량부, 카본블랙 분말 21 ~ 24중량부로 상호 배합하는 배합단계와, 상기 배합물을 물과 반죽하는 반죽단계, 상기 반죽물을 성형하여 성형체를 형성하는 단계와, 상기 성형체를 건조하는 건조단계와, 상기 건조된 성형체를 소성하는 소성단계를 포함한다.In addition, the method for producing a porous ceramic filter according to the present invention for achieving the above object is 100 to 112 parts by weight of clay powder, zeolite powder 100 to 112 parts by weight, bentonite powder 20 to 24 parts by weight, tourmaline powder 94 to 106 weight And a blending step of mutually blending 41 to 53 parts by weight of mica powder and 21 to 24 parts by weight of carbon black powder, a kneading step of kneading the blend with water, and molding the dough to form a molded article; Drying step of drying, and firing step of firing the dried molded body.

이하에서는 본 발명에 따른 다공성 세라믹 필터의 제조 공정도와 성형체가 첨부된 도 1 내지 도 2를 참조하면서 본 발명에 따른 다공성 세라믹 필터(100) 및 이의 제조방법의 바람직한 실시예를 상세하게 설명한다.Hereinafter, a preferred embodiment of the porous ceramic filter 100 according to the present invention and a method of manufacturing the same will be described in detail with reference to FIGS. 1 to 2 with a manufacturing process diagram and a molded article of the porous ceramic filter according to the present invention.

본 발명에 따른 다공성 세라믹 필터(100)는 제올라이트 분말과 토르말린 분말 그리고 점토 분말을 포함한다. 또한 다공성 세라믹 필터(100)에는 벤토나이트 분말, 운모 분말, 카본블랙 분말 중 적어도 하나를 더 첨가한다.Porous ceramic filter 100 according to the present invention comprises a zeolite powder, tourmaline powder and clay powder. In addition, at least one of bentonite powder, mica powder, and carbon black powder is further added to the porous ceramic filter 100.

바람직하게는 다공성 세라믹 필터(100)는 점토 분말 100중량부에 대해, 제올라이트 분말 100 ~ 112중량부, 벤토나이트 분말 20 ~ 24중량부, 토르말린 분말 94 ~ 106중량부, 운모 분말 41 ~ 53중량부, 카본블랙 분말 21 ~ 24중량부를 포함한다.Preferably, the porous ceramic filter 100 is 100 to 112 parts by weight of zeolite powder, 100 to 112 parts by weight of zeolite powder, 20 to 24 parts by weight of bentonite powder, 94 to 106 parts by weight of tourmaline powder, 41 to 53 parts by weight of mica powder, 21 to 24 parts by weight of carbon black powder.

이하에서는 이러한 다공성 세라믹 필터(100)의 제조방법을 설명한다.Hereinafter, a method of manufacturing the porous ceramic filter 100 will be described.

먼저, 점토 분말, 제올라이트 분말, 벤토나이트 분말, 토르말린 분말, 운모분말, 카본블랙 분말을 준비한다.First, clay powder, zeolite powder, bentonite powder, tourmaline powder, mica powder, and carbon black powder are prepared.

이후, 준비된 분말을 배합한다(단계 10).Thereafter, the prepared powder is blended (step 10).

배합단계는 배합기에 점토 분말 100중량부에 대해, 제올라이트 분말 100 ~ 112중량부, 벤토나이트 분말 20 ~ 24중량부, 토르말린 분말 94 ~ 106중량부, 운모 분말 41 ~ 53중량부, 카본블랙 분말 21 ~ 24중량부가 되도록 투입한 후 배합한다.The blending step is 100 to 112 parts by weight of zeolite powder, 100 to 112 parts by weight of zeolite powder, 20 to 24 parts by weight of bentonite powder, 94 to 106 parts by weight of tourmaline powder, 41 to 53 parts by weight of mica powder, carbon black powder 21 to Add 24 parts by weight and mix.

다음은 배합된 배합물을 반죽한다(단계 20). 반죽과정에서는 배합물을 반죽기에 넣고 물을 가하여 반죽한다.Next knead the blended blend (step 20). In the kneading process, the compound is placed in a kneader and kneaded with water.

이후, 반죽된 배합물을 성형틀에 주입하거나 압출기에 넣어, 도 2와 같은 형상으로 성형체를 형성한다(단계 30). 도시된 예에서는 성형체가 클로버잎 형태로 성형되었으나, 볼이나 원기둥 형태 등 다양한 형태가 형성될 수 있음은 물론이다.Thereafter, the kneaded mixture is injected into a molding die or put in an extruder to form a molded body having a shape as shown in FIG. 2 (step 30). In the illustrated example, the molded body is molded in the form of a clover leaf, but various forms such as a ball or a cylinder may be formed.

단계 30을 거쳐 형성된 성형체는 일정기간 건조된다(단계 40). 건조단계는 자연건조 또는 열풍에 의한 건조가 적용될 수 있다.The formed body formed through step 30 is dried for a predetermined time (step 40). The drying step may be applied by natural drying or hot air drying.

마지막으로 건조된 성형체를 로에 투입하고 900℃정도에서 소성한다(단계 50).Finally, the dried molded body is put into a furnace and fired at about 900 ° C. (step 50).

이러한 제조공정에 따라 제조된 다공성 세라믹 필터(100)는 다음과 같은 효과를 제공한다.Porous ceramic filter 100 manufactured according to this manufacturing process provides the following effects.

본 발명의 다공성 세라믹 필터(100)는 다공성 구조에 의해 다양한 분자를 흡착시킬 수 있기 때문에 지하수나 수돗물속에 포함되어 있는 염소성분, 중금속 등의 오염물질을 여과한다.Since the porous ceramic filter 100 of the present invention can adsorb various molecules by a porous structure, it filters contaminants such as chlorine components and heavy metals contained in groundwater or tap water.

다공성 세라믹 필터(100)의 성분 중 제올라이트와 벤토나이트 그리고 토르말린은 이온교환능력이 있기 때문에 물속의 다가 이온(Ca2+,, Mg2+)과 이온교환하여 물의 경도를 낮추어 물을 연수화 시킨다.Since zeolite, bentonite and tourmaline among the components of the porous ceramic filter 100 have ion exchange ability, the water softens by lowering the hardness of water by ion exchange with polyvalent ions (Ca 2+ ,, Mg 2+ ) in water.

벤토나이트와 점토는 다공성 세라믹 필터(100)의 가소성을 향상시킨다. 또한 카본블랙은 고온 소성시 연소되어 제올라이트와 벤토나이트가 팽창하는 공간을 제공한다.Bentonite and clay improve the plasticity of the porous ceramic filter 100. In addition, carbon black is burned at high temperature to provide a space for zeolite and bentonite to expand.

또한, 토르말린에서는 원적외선이 방출되어 여과대상수를 처리하는 효과가 있다. In addition, tourmaline emits far-infrared rays and has an effect of treating the water to be filtered.

이와 같은 효과를 가진 다공성 세라믹 필터를 샤워기나 수도꼭지 또는 정수기에 충진하여 사용할 수 있다. Porous ceramic filter having such an effect can be used to fill the shower or faucet or water purifier.

도 3은 본 발명의 다공성 세라믹 필터를 샤워기에 충진하여 사용한 기능성 샤워기의 일예이다. 도 3을 참조하면 기능성 샤워기(200)는 노즐 플레이트(220), 몸체(240) 및 상부 및 하부 메쉬판(270)(280)으로 구성된다. Figure 3 is an example of a functional shower shower filled with a porous ceramic filter of the present invention in the shower. Referring to FIG. 3, the functional shower 200 includes a nozzle plate 220, a body 240, and upper and lower mesh plates 270 and 280.

몸체(240)내에는 도 2와 같은 형상으로 9 ~ 11mm 크기인 다공성 세라믹 필터(100)가 다수 충진되어 있고, 상부와 하부에는 다공성 세라믹 필터(100)의 이탈을 방지하는 상부 메쉬(270)판과 하부 메쉬판(280)을 구비한다.The body 240 is filled with a plurality of porous ceramic filter 100 having a size of 9 ~ 11mm in the shape as shown in Figure 2, the upper and lower upper mesh 270 to prevent the separation of the porous ceramic filter 100 And a lower mesh plate 280.

이러한 기능성 샤워기(200)는 몸체(240)의 유입구(250)로 유입된 여과대상수가 다공성 세라믹 필터(100)를 통과한 후, 노즐 플레이트(220)의 노즐(260)을 통해 배출된다. 이러한 기능성 샤워기(200)는 충진된 다공성 세락믹 필터(100)에 의해 개선된 물을 사용할 수 있다.The functional shower 200 is discharged through the nozzle 260 of the nozzle plate 220 after the filtration object water introduced into the inlet 250 of the body 240 passes through the porous ceramic filter 100. Such a functional shower 200 may use water improved by the filled porous ceramic filter 100.

이하에서는 앞서 설명된 방법에 의해 제조된 다공성 세라믹 필터가 충진된 도 3의 기능성 샤워기를 실제 사용한 후 효과에 대해 패널테스트한 결과이다.Hereinafter, the results of the panel test for the effect after actually using the functional shower of Figure 3 filled with a porous ceramic filter manufactured by the method described above.

남녀 30명의 시험대상자를 대상으로 본 발명의 다공성 세라믹 필터(100)가 충진된 기능성 샤워기(200)를 한달동안 사용하여, 기능성 샤워기와 기존에 사용하 였던 일반 샤워기에 대한 만족도를 표 1에 정리하였다.Using the functional shower head 200 filled with the porous ceramic filter 100 of the present invention for 30 men and women test subjects for a month, the satisfaction with the functional shower and the conventional shower shower was previously summarized in Table 1. .

각 평가항목을 우수함 10점, 보통 5점, 미흡 3점으로 평가값을 정하였다. Each evaluation item was determined to be excellent 10 points, normal 5 points, and poor 3 points.

[표1]Table 1

평가항목Evaluation item 기능성 샤워기Functional showerhead 일반 샤워기General shower 피부보습Skin hydration 7.37.3 7.17.1 비누거품Soap bubble 7.17.1 6.86.8 피부탄력Skin elasticity 7.37.3 6.96.9 물의 냄새Smell of water 7.27.2 6.76.7

위 표 1을 통해 알 수 있는 바와 같이 본 발명의 다공성 세라믹 필터가 충진된 기능성 샤워기를 사용한 경우에는 피부보습, 피부탄력이 개선되어 피부미용에 효과적이고, 또한 물의 냄새가 사라지는 효과를 보여준다.As can be seen from Table 1, when using the functional shower filled with a porous ceramic filter of the present invention, the skin moisturizing, skin elasticity is improved and effective for skin beauty, and also shows the effect of disappearing the smell of water.

지금까지 설명된 바와 같이 본 발명에 따른 다공성 세라믹 필터 및 이의 제조방법에 의하면 물에 함유된 오염물질의 여과뿐만 아니라, 냄새제거 및 피부미용에 효과적이다. 또한 원적외선이 방출되어 항균효과를 제공할 수 있다. As described so far, the porous ceramic filter according to the present invention and a method for manufacturing the same are effective for filtration of contaminants contained in water, as well as for removing odors and skin beauty. In addition, far infrared rays may be emitted to provide an antimicrobial effect.

Claims (4)

삭제delete 삭제delete 삭제delete 점토 분말, 제올라이트 분말, 벤토나이트 분말, 토르말린 분말, 운모 분말 , 카본블랙 분말을 상호 배합하는 배합단계와;A blending step of mutually mixing clay powder, zeolite powder, bentonite powder, tourmaline powder, mica powder, and carbon black powder; 상기 배합물을 물과 반죽하는 반죽단계와;A kneading step of kneading the compound with water; 상기 물에 의해 반죽된 배합물을 압출기를 이용하여 크로버 형태로 성형체를 성형하는 단계와;Molding the molded product kneaded with water into a clover form using an extruder; 상기 성형체를 열풍건조 하는 건조단계와;A drying step of drying the molded body with hot air; 상기 건조된 성형체를 900℃에서 소성하는 소성단계;를 포함하는 것을 특징으로 하는 다공성 세라믹 필터 제조방법.Firing step of firing the dried molded body at 900 ℃; Porous ceramic filter manufacturing method comprising a.
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KR101329637B1 (en) 2010-12-06 2013-11-27 이학섭 bio-soil for sewage using natural meterials and the manufacture method amd manufacture device
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