KR100920596B1 - Zinc or Zinc Alloy Coated Steel Sheets with an Excellent Drawability, Adhesiveness and Phosphatability and Method for Manufacturing the Same - Google Patents

Zinc or Zinc Alloy Coated Steel Sheets with an Excellent Drawability, Adhesiveness and Phosphatability and Method for Manufacturing the Same Download PDF

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KR100920596B1
KR100920596B1 KR1020070095987A KR20070095987A KR100920596B1 KR 100920596 B1 KR100920596 B1 KR 100920596B1 KR 1020070095987 A KR1020070095987 A KR 1020070095987A KR 20070095987 A KR20070095987 A KR 20070095987A KR 100920596 B1 KR100920596 B1 KR 100920596B1
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zinc
steel sheet
based alloy
weight
plating layer
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KR20090030589A (en
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김영근
이정욱
권희완
천시열
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주식회사 포스코
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/10Electroplating with more than one layer of the same or of different metals
    • C25D5/12Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/322Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
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    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/60Electroplating characterised by the structure or texture of the layers
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    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/56Electroplating: Baths therefor from solutions of alloys
    • C25D3/562Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt

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Abstract

본 발명은 자동차용 강판 등으로 사용되는 아연 또는 아연계 합금도금강판 및 그 제조방법에 관한 것으로서, 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판 및 그 제조방법을 제공하고자 하는데, 그 목적이 있다.The present invention relates to a zinc or zinc-based alloy plated steel sheet used as a steel sheet for automobiles and a method for manufacturing the same, and to provide a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesiveness and chemical conversion treatment, and a method of manufacturing the same. , Its purpose is.

본 발명은 아연 도금층 또는 아연계 합금 도금층 위에 하층 피막으로서, 부착량 1~1000mg/m2의 니켈(Ni) 또는 니켈 합금 도금층이 형성되고, 이 하층 피막 위에 상층 피막으로서 부착량 10~2000mg/m2 인산염 피막이 형성되어 있는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판을 요지로 한다.In the present invention, a nickel (Ni) or nickel alloy plating layer having an adhesion amount of 1 to 1000 mg / m 2 is formed on the zinc plating layer or a zinc-based alloy plating layer, and an adhesion amount of 10 to 2000 mg / m 2 is formed on the lower layer coating as an upper layer coating. Phosphate coating A zinc or zinc-based alloy plated steel sheet excellent in workability, adhesiveness, and chemical conversion treatment formed is provided.

본 발명에 의하면, 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판을 제공할 수 있다.According to the present invention, it is possible to provide a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesion and chemical conversion treatment.

가공성, 니켈, 화성처리, 인산염피막 Processability, Nickel, Chemical Treatment, Phosphate Coating

Description

가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판 및 그 제조방법{Zinc or Zinc Alloy Coated Steel Sheets with an Excellent Drawability, Adhesiveness and Phosphatability and Method for Manufacturing the Same}Zinc or Zinc Alloy Coated Steel Sheets with an Excellent Drawability, Adhesiveness and Phosphatability and Method for Manufacturing the Same}

본 발명은 자동차용 강판 등으로 사용되는 아연 또는 아연계 합금도금강판 및 그 제조방법에 관한 것으로서, 보다 상세하게는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판 및 그 제조방법에 관한 것이다. The present invention relates to a zinc or zinc-based alloy plated steel sheet used in automotive steel plates and the like, and more particularly, to a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesiveness and chemical conversion treatment, and a method of manufacturing the same. It is about.

아연 또는 아연계 합금 도금강판은 표면외관이 미려하고 소지강판인 철에 대하여 희생방식 작용을 하기 때문에 강판을 보호하는 능력이 뛰어나고 또한 값이 싸며 제조가 용이하기 때문에 많은 양이 자동차용강판으로 사용된다. Zinc or zinc-based alloy plated steel sheet has a beautiful surface appearance and sacrificial action against iron, which is a steel sheet. .

그러나 도금층이 거칠고 무르기 때문에 가공시 다이와의 접촉면적이 넓고 응착이 용이하여 도금강판을 프레스 성형할 때 높은 마찰하중으로 인하여 강판 자체가 균열(Crack)되는 현상이 발생하고 이는 자동차 제조공정상 생산성 및 작업성을 하락시키는 요인으로 작용하게 된다. However, due to the rough and brittle plating layer, the contact area with the die is wide and easy to be adhered to during processing, which causes cracking of the steel sheet itself due to high frictional loads when press-molding the coated steel sheet. It will act as a factor to lower the.

한편, 자동차용 강판의 내외판을 접착시키는 경우에는 접착제가 사용되며, 이러한 접착제는 차체의 주행중 소음을 방지하고 외판의 내덴트성을 향상시키며 해밍부에 물이나 염분과 같은 오염물질의 침투를 방지함으로써 차체를 부식으로부터 보호하게 된다. On the other hand, an adhesive is used to bond the inner and outer plates of a steel sheet for automobiles, and this adhesive prevents noise while driving the vehicle body, improves dent resistance of the outer plate, and prevents penetration of contaminants such as water or salt into the hamming part. This protects the car body from corrosion.

따라서 강판표면에 이물질이나 접착제의 접착성에 악영향을 미치는 성분 등이 있으면 자동차의 소음이 증가하는 것은 물론 장기간 사용시 안정성에 심각한 문제를 야기시킬 수 있다. Therefore, if there is a component that adversely affects the adhesion of foreign substances or adhesives on the surface of the steel sheet may increase the noise of the car, as well as cause serious problems in stability in long-term use.

또한, 자동차사에서는 강판을 원하는 형태로 프레스 성형한 후 탈지 및 화성처리 공정을 거친 다음 전착도장을 실시하는데 아연 및 아연계 합금도금강판은 철에 비하여 도금층이 비(base)하기 때문에 화성처리시 결정립이 조대하고 거친 호파이트결정이 형성되며 이는 전착도장시 핀홀 등의 전착도장 결함을 형성하기 쉬워진다. 따라서 도장후 내식성 측면에서도 불리하다.In addition, automotive companies press-form steel sheets into desired shapes, undergo degreasing and chemical conversion, and then perform electrodeposition coating. Since zinc and zinc-based alloy-plated steel sheets have a base layer compared to iron, crystal grains are formed during chemical conversion. This coarse coarse hopitite crystal is formed, which makes it easy to form electrodeposition coating defects such as pinholes during electrodeposition coating. Therefore, it is disadvantageous in terms of corrosion resistance after painting.

이와 같은 문제점을 개선하기 위하여 합금화 용융아연도금강판(이하 "GA 강판"이라 고도 함) 혹은 아연-철(니켈)합금전기도금강판 위에 철이나 인이 95wt.% 이상 함유되도록 전기도금법으로 철-아연(Fe-Zn), 철-망간(Fe-Mn) 혹은 인-철(P-Fe)과 같은 합금을 3000~ 5000mg/m2 얇게 도금한 플래쉬(Flash) 강판이 사용되어 왔으나, 강판 제조시 원가가 고가이기 때문에 자동차사에서는 원가절감 측면에서 플래쉬 강판의 사용을 중단한 상황이다. In order to improve the above problems, the alloying hot-dip galvanized steel sheet (hereinafter referred to as "GA steel sheet") or zinc-iron (nickel) alloy electroplating steel sheet contains iron or zinc by electroplating to contain 95 wt.% Or more of iron or phosphorus. (Fe-Zn), iron-manganese (Fe-Mn) or in-iron alloy to 3000 ~ 5000mg / m 2 thin-plated flash (flash) steel sheet, such as (P-Fe) been used, the cost during steel sheet production Due to the high price, automakers have suspended the use of flash steel for cost reduction.

또한 상기 아연계 도금강판에 수지를 코팅하거나 인산염 처리를 실시함으로써 가공성과 접착성을 향상시키고자 하였으나 수지코팅은 녹는 점이 매우 낮고 전 도성이 없기 때문에 용접시 전극의 탄흔자국이 그대로 남아 결함으로 전사되는 현상으로 인하여 사용을 중단하였다. In addition, the coating or resin phosphate treatment on the zinc-based galvanized steel sheet to improve the processability and adhesion, but because the resin coating is very low melting point and no conductivity, the traces of the electrode remains intact during welding is transferred to defects The use was discontinued due to the phenomenon.

한편, 가격이 저렴하고 작업성이 우수한 니켈, 망간, 아연의 2 원계 혹은 3원계 금속이온이 함유된 인산염용액을 아연계 도금강판에 코팅하여 가공성이 우수한 인산염계 자동차용 윤활강판을 제조하는 방법이 알려져 있다.On the other hand, a method of manufacturing a phosphate-based automotive lubricating steel sheet excellent in workability by coating a phosphate solution containing nickel, manganese, zinc binary or ternary metal ions of low cost and excellent workability on a zinc-based galvanized steel sheet Known.

그러나, 상기 방법에서는 인산이 약산이기 때문에 용액 중 유리산을 어느 한계 이상 줄이는 것이 불가능하고 그로 인하여 피막 중에 유리 인산이 다량 잔류하게 되고, 이것이 접착제와의 밀착력을 떨어뜨려 접착성이 매우 열세한 단점을 가지고 있다. However, in the above method, since phosphoric acid is a weak acid, it is impossible to reduce the free acid in a solution by more than a certain limit, which causes a large amount of free phosphoric acid to remain in the coating, which reduces the adhesion with the adhesive and has a very poor adhesiveness. Have.

또한, 아연 또는 아연계 도금강판은 도금층이 전기화학적으로 비하기 때문에 화성처리성 및 전착도장성에서도 불리하다. In addition, zinc or zinc-based galvanized steel sheet is also disadvantageous in chemical conversion treatment and electrodeposition coating properties because the plating layer is electrochemically compared.

본 발명은 상기와 같은 문제점을 감안하여 이루어진 것으로서, 그 목적은 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판을 제공하는 것이다. The present invention has been made in view of the above problems, and an object thereof is to provide a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesion and chemical conversion treatment.

본 발명의 다른 목적은 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판의 제조방법을 제공하는 것이다. Another object of the present invention is to provide a method for producing a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesion and chemical conversion treatment.

이하, 본 발명에 대하여 설명한다,Hereinafter, the present invention will be described.

본 발명은 아연 도금층 또는 아연계 합금 도금층을 갖는 아연 또는 아연계 합금 도금강판의 상기 아연 도금층 또는 아연계 합금 도금층 위에 하층 피막으로서, 니켈(Ni) 또는 니켈 합금 도금층이 형성되고, 이 하층 피막 위에 상층 피막으로서 인산염 피막이 형성되고, In the present invention, a nickel (Ni) or nickel alloy plating layer is formed on the zinc plating layer or the zinc-based alloy plating layer of a zinc or zinc-based alloy plating steel sheet having a zinc plating layer or a zinc-based alloy plating layer, and an upper layer is formed on the lower coating. A phosphate film is formed as a film,

상기 하층 피막의 부착량은 1~1000mg/m2이고, 상기 상층 피막의 부착량은 10~2000mg/m2이고,The adhesion amount of the lower layer is 1 ~ 1000mg / m 2 , the adhesion amount of the upper layer is 10 ~ 2000mg / m 2 ,

상기 인산염 피막은 차아인산 1~30중량%, 망간 0.1-10중량%, 산화아연 및 잔부 물을 포함하여 이루어지는 코팅조성물 또는 여기에 폴리비닐화합물 0.01~5중량%이 추가로 첨가된 코팅조성물을 상기 하층 피막위에 도포하여 건조하는 것에 의해 형성되고, The phosphate coating is a coating composition comprising 1 to 30% by weight of hypophosphorous acid, 0.1 to 10% by weight of manganese, zinc oxide and the balance or a coating composition to which 0.01 to 5% by weight of a polyvinyl compound is additionally added. It is formed by apply | coating on a lower layer film, and drying,

상기 코팅조성물 중 산화아연은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되도록 하는 양으로 포함되고, 상기 코팅조성물 중의 유리산의 함량은 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되는 양으로 제어되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판에 관한 것이다.The zinc oxide in the coating composition is included in an amount such that the amount of NaOH consumed for neutralization titration is 10.0 ml or less when neutralizing titration of 50 ml of the coating composition with 0.1 N NaOH, and the content of the free acid in the coating composition. When 50 ml of silver coating composition is neutralized with 0.1 N NaOH, the amount of NaOH consumed in the neutralization titration is controlled to be 10.0 ml or less. It relates to an interlocking alloy plated steel sheet.

또한, 본 발명은 아연 도금층 또는 아연계 합금 도금층을 갖는 아연 또는 아연계 합금 도금강판의 상기 아연 도금층 또는 아연계 합금 도금층 위에 부착량 1~1000mg/m2의 니켈(Ni) 또는 니켈 합금층으로 이루어지는 하층피막을 형성하는 단계; 및 In addition, the present invention is a lower layer consisting of a nickel (Ni) or nickel alloy layer having an adhesion amount of 1 ~ 1000mg / m 2 on the zinc plating layer or zinc-based alloy plating layer of the zinc or zinc-based alloy plated steel sheet having a zinc plating layer or zinc-based alloy plating layer. Forming a film; And

차아인산 1~30중량%, 망간 0.1-10중량%, 산화아연 및 잔부 물을 포함하여 이루어지거나 또는 여기에 폴리비닐화합물 0.01~5중량%이 추가로 첨가되어 이루어지는 코팅조성물로서, 상기 산화아연은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되도록 하는 양으로 포함되며, 상기 코팅조성물중의 유리산의 함량은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되는 양으로 제어되는 코팅조성물을 준비하여 상기 하층 피막위에 피막부착량이 10~2000㎎/㎡이 되도록 도포하고 건조하여 상층 피막을 형성하는 단계를 포함하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판의 제조방법에 관한 것이다.1-30% by weight of hypophosphorous acid, 0.1-10% by weight of manganese, zinc oxide and the remainder of the coating composition or 0.01 to 5% by weight of the polyvinyl compound is further added thereto, the zinc oxide is In the case of neutralizing titration of 50 ml of the coating composition with 0.1 N NaOH, the amount of NaOH consumed in the neutralization titration is 10.0 ml or less, and the content of the free acid in the coating composition is 50 ml of the coating composition. In the case of neutralizing titration with 0.1 N NaOH, prepare a coating composition controlled to the amount of NaOH consumed in the neutralization titration to 10.0 ml or less, and apply the coating layer on the lower layer so that the coating amount is 10-2000 mg / m2. It relates to a process for producing a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesion and chemical conversion treatment comprising the step of forming an upper layer by drying.

본 발명에 따라, 아연 또는 아연계 합금 도금강판에 하층 피막으로서 니켈 또는 니켈 합금 도금층을 형성하고, 그 위에 인산염 피막을 형성하므로써 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판을 제공할 수 있다.According to the present invention, by forming a nickel or nickel alloy plating layer as a lower coating on a zinc or zinc-based alloy plated steel sheet, and forming a phosphate coating thereon, a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesion and chemical conversion treatment Can provide.

이하, 본 발명에 대하여 상세히 설명한다. EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.

본 발명에서의 아연 도금층 또는 아연계 합금 도금층을 갖는 아연 또는 아연계 합금 도금강판으로는 용융아연도금강판, 전기 아연도금강판, 아연계 합금도금강판등을 들 수 있다.Examples of the zinc or zinc-based alloy plated steel sheet having a zinc plated layer or a zinc-based alloy plated layer in the present invention include hot-dip galvanized steel sheets, electro-galvanized steel sheets, and zinc-based alloy plated steel sheets.

상기 아연계 합금도금강판으로는 아연-철(코발트,니켈) 합금전기도금강판, 아연-알루미늄합금도금강판, 아연-마그네슘합금 도금강판 및 합금화용융아연도금강판(GA강판) 등을 들 수 다.Examples of the zinc-based alloy plated steel sheet include zinc-iron (cobalt and nickel) alloy electroplated steel sheet, zinc-aluminum alloy plated steel sheet, zinc-magnesium alloy plated steel sheet, and alloyed hot dip galvanized steel sheet (GA steel sheet).

상기 니켈 합금 도금층중의 Ni의 함량은 특별히 한정되는 것은 아니지만, 작업성 및 화성처리성을 고려하면, 니켈 합금 도금층 중의 Ni의 함량은 90중량% 이상이 바람직하다.The content of Ni in the nickel alloy plating layer is not particularly limited, but considering the workability and chemical conversion treatment, the content of Ni in the nickel alloy plating layer is preferably 90% by weight or more.

니켈 합금도금층 중의 Ni의 함량이 90중량% 이상인 경우에는 작업성에 유리한 것은 물론 화성처리시 피막층에 핵생성을 촉진하여 미세한 화성치리 피막을 만들 수 있고 이로 인하여 결함이 없는 전착도막을 형성할 수 있다. When the Ni content in the nickel alloy plating layer is 90% by weight or more, it is advantageous for workability and promotes nucleation in the coating layer during chemical conversion, thereby making a fine chemical conversion coating film, thereby forming an electrodeposited coating film without defects.

상가 니켈 합금도금층 중의 니켈 함량이 90% 이하인 경우에는 용액의 안정성이 떨어져 작업성이 떨어지고, 피막층의 전기화학적 귀도(nobility)가 낮아 화성처리성 향상도 기대할 수 없다.When the nickel content in the nickel alloy plating layer is 90% or less, the stability of the solution is poor, the workability is poor, and the electrochemical nobility of the coating layer is low.

본 발명에 있어서 상층피막은 자동차사에서 행해지는 알칼리 탈지공정에서 용해제거된다.In the present invention, the upper layer is dissolved and removed in an alkali degreasing step performed in an automobile company.

한편, 하층의 니켈 및 니켈계 합금도금층은 아연 도금층 또는 아연계 합금 도금층과 전기화학적인 반응에 의해 결합되어 있기 때문에 알칼리 탈지용액에 의해 용해제거되지 않고 그대로 남아 있어 화성처리시 핵생성을 촉진하는 역할을 하게 된다. On the other hand, the nickel and nickel-based alloy plating layer of the lower layer is combined with the zinc plating layer or the zinc-based alloy plating layer by an electrochemical reaction, so that it is not dissolved and removed by alkaline degreasing solution, thereby promoting nucleation during chemical conversion. Will be

상기 니켈(Ni) 또는 니켈 합금 도금층의 형성방법은 특별히 한정되지 않지만, 전기도금법에 의하여 형성하는 것이 바람직하다.Although the formation method of the said nickel (Ni) or nickel alloy plating layer is not specifically limited, It is preferable to form by the electroplating method.

전기도금법에 의하여 하층피막을 형성할 시 사용하는 도금욕으로는 특별히 한정되지 않으며, 그 대표적인 예로는 황산욕, 염화욕 등을 들 수 있다.The plating bath used for forming the lower layer film by the electroplating method is not particularly limited, and representative examples thereof include a sulfuric acid bath and a chloride bath.

하층 피막의 부착량은 편면당 1~1000mg/m2의 범위로 한정하는 것이 바람직하고, 보다 바람직한 부착량은 10~500mg/m2이다.It is preferable to limit the adhesion amount of the lower layer coating to the range of 1 to 1000 mg / m 2 per single side, and more preferably, the adhesion amount is 10 to 500 mg / m 2 .

상기 부착량은 통해주는 전류량에 의해 제어될 수 있다. The amount of adhesion can be controlled by the amount of current to give.

니켈 또는 니켈합금 도금층 피막이 아연계도금층 위에 코팅되면 융점과 경도가 높아지기 때문에 화성처리 피막의 결정립이 매우 미세해 지는 결과를 초래한다. When the nickel or nickel alloy plating layer coating is coated on the zinc-based plating layer, the melting point and hardness are increased, resulting in very fine grains of the chemical conversion treatment film.

도 1은 Ni무처리 GA강판과 GA 강판위에 Ni을 부착량별로 도금한 후 화성처리성을 비교한 것으로, 도 1에 나타난 바와 같이 Ni무처리 GA 강판은 화성처리피막의 결정립이 매우 조대한 것에 비하여 GA 강판위에 Ni피막이 존재하면 결정립이 5 마이크론 이하로 대단히 미세해 지는 것을 알 수 있다. 1 is a Ni-treated GA steel sheet and the plated Ni on the GA steel sheet by the amount of adhesion compared to the chemical conversion treatment, as shown in Figure 1 Ni-free GA steel sheet compared with the very coarse grain of the chemical conversion coating It can be seen that when the Ni film is present on the GA steel sheet, the grain becomes very fine, 5 microns or less.

도 1에서, 피막부착량은 형광 X선 분석기(XRF, X-Ray fluorescense spectrometer) 로 Ni의 강도값을 측정한 후 미리 만들어 놓은 검량선에 대입하여 측정한 것이다.In FIG. 1, the coating amount is measured by substituting a calibration curve prepared in advance after measuring the intensity value of Ni with a X-ray fluorescense spectrometer (XRF).

상기 니켈 또는 니켈합금 도금층의 부착량이 1mg/m2 이하이면 화성처리성 향상을 기대할 수 없고 1000mg/m2 이상이면 화성처리하는데 시간이 많이 소요되고 화성처리피막의 부착량이 확보되지 않으며 비경제적이다. If the adhesion amount of the nickel or nickel alloy plating layer is less than 1mg / m 2 can not be expected to improve the chemical conversion treatment, if it is more than 1000mg / m 2 takes a long time to chemical conversion treatment, the coating amount of the chemical conversion coating is not secured, it is uneconomical.

이하, 상층 피막인 인산염 피막에 대하여 설명한다. Hereinafter, the phosphate film which is an upper film is demonstrated.

인산염 피막은 피막자체가 윤활성을 가지고 있어 강판을 성형할 때 우수한 프레스성형성을 나타내지만 표면에 유리산이 존재하면 접착제와의 결합력을 해치기 때문에 가능하면 그 양을 적게 할 필요가 있다. Phosphate coating has excellent lubricity when forming the steel sheet because the coating itself has lubricity. However, if free acid is present on the surface, the phosphate coating damages the bonding strength with the adhesive.

상기 인산염 피막은 차아인산 1~30중량%, 망간 0.1-10중량%, 산화아연 및 잔부 물을 포함하여 이루어지는 코팅조성물 또는 여기에 폴리비닐화합물 0.01~5중량%가 추가로 첨가된 코팅조성물을 상기 하층 피막위에 도포하여 건조하는 것에 의해 형성된다,The phosphate coating is a coating composition comprising 1 to 30% by weight of hypophosphorous acid, 0.1 to 10% by weight of manganese, zinc oxide and the balance or a coating composition to which 0.01 to 5% by weight of a polyvinyl compound is additionally added. It is formed by apply | coating on a lower layer film, and drying,

상기 코팅조성물 중 산화아연은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되도록 하는 양으로 포함되고, 상기 코팅조성물 중의 유리산의 함량은 코팅조성물 50㎖를 0.1N NaOH로 중화 적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되는 양으로 제어된다.The zinc oxide in the coating composition is included in an amount such that the amount of NaOH consumed for neutralization titration is 10.0 ml or less when neutralizing titration of 50 ml of the coating composition with 0.1 N NaOH, and the content of the free acid in the coating composition. In the case of neutralizing titration of 50 ml of silver coating composition with 0.1 N NaOH, the amount of NaOH consumed for neutralization titration is controlled to an amount of 10.0 ml or less.

상기 인산염 피막의 부착량은 10~2000mg/m2바람직하고, 보다 바람직한 부착량은 100~1000mg/m2이다. The deposition amount of the phosphate film is preferably 10 to 2000 mg / m 2 , and more preferably 100 to 1000 mg / m 2 .

본 발명에 따라 상기 코팅조성물을 강판에 코팅한 후 건조하면 건조되면서 물분자가 분해되는 반응과 공기중 산소와 피막과의 결합반응이 동시에 일어난다.According to the present invention, when the coating composition is coated on a steel sheet and dried, a reaction of decomposing water molecules while drying and a coupling reaction between oxygen in the air and the coating occurs simultaneously.

상기 인산염 피막 중에는 산소가 금속산화물 형태로 존재함에도 불구하고 산화물의 정확한 결합형태 및 화학식을 알 수 없는데, 산소 및 불순물을 제외한 상기 인산염 피막의 조성은 40~60중량%의 인(P), 30~50중량%의 아연(Zn) 및 1~20중량%의 망간(Mn)으로 이루어지는 것이 바람직하다.Although oxygen is present in the form of a metal oxide in the phosphate coating, the exact bonding form and chemical formula of the oxide are not known. The composition of the phosphate coating except for oxygen and impurities is 40 to 60% by weight of phosphorus (P) and 30 to It is preferable that it consists of 50 weight% zinc (Zn) and 1-20 weight% manganese (Mn).

상기 인산염 피막에는 폴리비닐화합물 0.01~5중량%가 추가로 함유될 수 있다.The phosphate coating may further contain 0.01 to 5% by weight of a polyvinyl compound.

상기 상층 피막중 인(P) 성분이 40중량% 이하이면 마찰특성이 나빠져 가공성 향상을 기대할 수 없고 60중량% 이상을 확보하기 위하여 용액에 인산 등을 다량 투입하면 용액에 침전물이 형성되어 사용이 불가능해 진다. If the phosphorus (P) component in the upper layer is 40% by weight or less, the friction properties deteriorate, and processability cannot be expected, and when a large amount of phosphoric acid is added to the solution to secure 60% by weight or more, a precipitate is formed in the solution, making it impossible to use. It becomes

상기 아연이 30중량% 이하이면 용액내 유리산농도가 증가하여 피막중 유리산을 많게 하기 때문에 접착성이 나빠지고 아연이 50중량% 이상이면 도금층 경도가 낮아져 가공성을 저해한다. If the zinc is 30% by weight or less, the free acid concentration in the solution is increased to increase the free acid in the coating, so that the adhesion is deteriorated, and when the zinc is 50% by weight or more, the hardness of the plating layer is lowered to inhibit workability.

상기 망간이 1중량% 이하면 가공성이 나빠지고 20중량% 이상으로 하기 위해서는 용액중 망간을 다량 투입해야 하나 이렇게 되면 망간을 용해하기가 매우 어렵고 또한 비경제적이다.  If the manganese is less than 1% by weight, the workability deteriorates and 20% by weight or more is required to add a large amount of manganese in the solution.

아연 또는 아연계 합금 도금강판에 인산염 피막, 구체적으로 인-아연-망간 피막 또는 인-아연-망간에 폴리비닐화합물이 추가로 함유된 피막을 형성하기 위해 사용되는 본 발명의 코팅조성물(피막형성 조성물)은 차아인산, 망간, 산화아연 및 잔부 물을 포함하거나 또는 여기에 폴리비닐화합물이 추가로 첨가되어 이루어지며, 유리산의 농도가 제어된다. Coating composition of the present invention used to form a phosphate film, specifically, a phosphorus-zinc-manganese film or a film further containing a polyvinyl compound in the zinc-zinc alloy plated steel sheet. ) Comprises hypophosphorous acid, manganese, zinc oxide and the balance or by addition of a polyvinyl compound to it, the concentration of the free acid is controlled.

나아가, 본 발명의 코팅조성물에는 왁스, 윤활제등이 필요에 따라 임의로 첨가될 수 있다.Further, waxes, lubricants and the like may be optionally added to the coating composition of the present invention as needed.

물론, 본 발명의 코팅조성물에는 왁스, 윤활제 이외에도 이 기술분야에서 필요에 따라 임의로 첨가될 수 있는 성분들이 포함될 수 있다. Of course, the coating composition of the present invention may include components that can be optionally added as needed in the art in addition to waxes and lubricants.

본 발명의 코팅조성물에서 차아인산과 망간은 가공성을 결정하는 인자로서 차아인산은 조성물중에 1~30중량%, 바람직하게는 5~15중량%, 보다 바람직하게는 5~10중량%, 그리고 망간은 0.1~10중량%, 바람직하게는 0.1~1중량%, 보다 바람직하게는 0.1~0.5중량%로 배합된다.Hypophosphoric acid and manganese in the coating composition of the present invention as a factor that determines the processability of hypophosphorous acid in the composition 1-30% by weight, preferably 5-15% by weight, more preferably 5-10% by weight, and manganese 0.1 to 10% by weight, preferably 0.1 to 1% by weight, more preferably 0.1 to 0.5% by weight.

상기 차아인산 함량이 1중량%미만이면 가공성이 저하하고, 30중량%를 초과하면 용액관리가 어렵고 유리산농도를 떨어뜨리기 위한 산화아연 투입량이 많아지기 때문에 매우 비경제적이다. If the content of hypophosphorous acid is less than 1% by weight, the processability is lowered, and if it exceeds 30% by weight, solution management is difficult and the amount of zinc oxide to reduce the free acid concentration is very uneconomical.

가공성 및 경제성 등을 고려하면, 상기 차아인산 함량은 1~30중량%, 바람직하게 는 5~15중량%, 보다 바람직하게는 5~10중량%로 하는 것이다.In consideration of processability and economic efficiency, the hypophosphorous acid content is 1 to 30% by weight, preferably 5 to 15% by weight, more preferably 5 to 10% by weight.

상기 망간 함량이 0.1중량% 미만이면 가공성이 나쁘고, 10중량%를 초과하면 망간이 완전히 용해되기 어렵고 비경제적이다. If the manganese content is less than 0.1% by weight, the processability is poor, and if the manganese content is more than 10% by weight, it is difficult to completely dissolve manganese and it is uneconomical.

가공성 및 경제성 등을 고려하면, 상기 망간 함량은 0.1~10중량%, 바람직하게는 0.1~1중량%, 보다 바람직하게는 0.1~0.5중량%로 하는 것이다.In consideration of processability and economical efficiency, the manganese content is 0.1 to 10% by weight, preferably 0.1 to 1% by weight, more preferably 0.1 to 0.5% by weight.

한편, 코팅조성물 중에 망간을 확보하는 방법으로는 금속망간을 조성물에 직접 용해하는 방법과 탄산망간이나 과망간산칼륨 등을 목표로 하는 망간 양으로 환산하여 용해할 수도 있다. On the other hand, as a method of securing manganese in the coating composition, the metal manganese can be directly dissolved in the composition, and the amount of manganese carbonate, potassium permanganate, and the like can also be dissolved in the amount of manganese.

상기 폴리비닐화합물은 강판의 접착성을 향상시키기 위하여 선택적으로 첨가하는 것으로서, 폴리초산비닐(PVA), 폴리비닐알코올(PVAL), 폴리비닐부티랄(PVB), 폴리비닐포르말(PVF), 폴리비닐에테르 (PVE)와 같은 물질이 여기에 해당되며 이들 중 1종 혹은 2종 이상을 혼합하여 사용한다. The polyvinyl compound is optionally added to improve the adhesion of the steel sheet, polyvinyl acetate (PVA), polyvinyl alcohol (PVAL), polyvinyl butyral (PVB), polyvinyl formal (PVF), poly Substances such as vinyl ether (PVE) fall into this category and one or two or more of them may be used in combination.

상기 폴리비닐화합물을 용액중에 0.01~5% 첨가하여 피막중에 -OH기를 형성시켜줌으로써 접착제의 폴라그룹인 -C=O, -N-, -O- 와 결합력을 강화시켜 접착성을 크게 향상시킬 수 있다. By adding 0.01 to 5% of the polyvinyl compound in the solution to form -OH groups in the coating, the adhesive strength can be greatly improved by strengthening the bonding force with the polar groups -C = O, -N-, and -O- of the adhesive. have.

상기 폴리비닐화합물은 0.01% 이하로 첨가하면 접착성이 향상되지 못하고 5% 이상 첨가하면 비경제적인 것은 물론 용액에 거품발생량이 많아져 작업성이 크게 하락하고 접착성도 더 이상 향상되지 않는다. When the polyvinyl compound is added at 0.01% or less, the adhesiveness is not improved. When the polyvinyl compound is added at 5% or more, the polyvinyl compound is uneconomical, as well as the amount of foaming in the solution, which greatly reduces workability and no longer improves the adhesiveness.

접착성, 경제성 및 작업성 등을 고려하면, 상기 폴리비닐화합물 함량은 0.01~5중량%, 바람직하게는 0.05~0.5중량%, 보다 바람직하게는 0.05~0.1중량%로 하는 것이 다.In consideration of adhesiveness, economical efficiency and workability, the polyvinyl compound content is 0.01 to 5% by weight, preferably 0.05 to 0.5% by weight, more preferably 0.05 to 0.1% by weight.

상기 산화아연은 조성물 중의 유리산의 함량을 최소화하기 위하여 첨가하는 것으로, 코팅조성물 중에 산화아연은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하, 바람직하게는 8.3-8.8㎖이 되도록 하는 양으로 첨가될 수 있다. The zinc oxide is added to minimize the content of free acid in the composition. In the coating composition, zinc oxide is 10.0 ml of the amount of NaOH consumed in the neutralization titration when 50 ml of the coating composition is neutralized with 0.1 N NaOH. Or less, preferably in an amount of 8.3-8.8 ml.

따라서, 본 발명에 의한 코팅조성물에서 유리산의 농도는 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 0.1N NaOH양이 10㎖이하, 바람직하게는 8.3-8.8㎖이 되도록 하는 양으로 제어된다. Therefore, the concentration of the free acid in the coating composition according to the present invention is less than 10 ml, preferably 8.3-8.8 ml of the amount of 0.1 N NaOH consumed in the neutralization titration when 50 ml of the coating composition is neutralized with 0.1 N NaOH. The amount is controlled to be

본 명세서에서 편의상 상기 코팅조성물중 유리산의 함량을 0.1N NaOH로 적정시 소비되는 양으로 나타내었으나, 이것에 한정하는 것은 아니며, 다른 알칼리 용액 등으로 적정하여 동일한 산 농도를 나타내는 경우를 포함함은 물론이다. In the present specification, for the sake of convenience, the content of the free acid in the coating composition is represented as an amount consumed when titrating with 0.1 N NaOH, but the present invention is not limited thereto, and includes the case where the same acid concentration is obtained by titration with another alkaline solution. Of course.

코팅조성물 50㎖중 유리산의 함량이 0.1N NaOH 10㎖에 해당하는 농도를 초과하면 아연 또는 아연계 합금 도금강판에 대한 인산염 피막, 즉, 인-아연-망간 피막의 접착성이 떨어진다. If the content of the free acid in 50 ml of the coating composition exceeds a concentration corresponding to 10 ml of 0.1 N NaOH, the adhesion of the phosphate coating, ie, the phosphorus-zinc-manganese coating, to the zinc or zinc-based alloy plated steel sheet is poor.

또한, 코팅조성물 중 유리산의 농도는 적을수록 바람직한 것으로 그 하한이 한정되지는 않으나, 다만, 코팅조성물 50㎖중 유리산의 함량이 0.1N NaOH 8.3㎖에 해당하는 농도 미만이면 코팅 조성물과 도금강판과의 반응성이 없어 윤활피막의 밀착력이 약해지고 용액에 침전물이 형성된다. In addition, the lower the concentration of the free acid in the coating composition is more preferable, but the lower limit thereof is not limited. However, the coating composition and the coated steel sheet may be used when the content of the free acid in 50 ml of the coating composition is less than 8.3 ml of 0.1 N NaOH. Because of its lack of reactivity, the adhesion of the lubricating film is weakened and precipitates are formed in the solution.

대략적으로, 코팅조성물 50㎖중 유리산의 함량이 0.1N NaOH 10㎖에 해당하는 농도 이하가 되도록 하기 위해서, 코팅조성물 중에서 산화아연은 거의 포화상태의 용 해도로 조성물에 사용된다. Roughly, zinc oxide is used in the composition in a nearly saturated solubility so that the content of free acid in 50 ml of the coating composition is less than or equal to 10 ml of 0.1 N NaOH.

한편, 본 발명의 피막형성 조성물에 알코올을 첨가하면 용액의 표면장력이 커져 퍼짐성과 젖음성이 향상되어 얼룩이 없는 균일한 윤활피막을 얻을 수 있는 장점이 있다. On the other hand, the addition of alcohol to the film-forming composition of the present invention has the advantage that the surface tension of the solution is increased and the spreadability and wettability is improved to obtain a uniform lubricating film without stains.

따라서, 알코올은 필요에 따라 임의로 본 발명의 코팅조성물에 최고 5중량%, 바람직하게는 2~4중량%로 첨가될 수 있다. Thus, alcohol may optionally be added to the coating composition of the present invention as needed up to 5% by weight, preferably 2 to 4% by weight.

상기 알코올 함량이 5중량%를 초과하면 조성물의 노화가 촉진되므로 바람직하지 않다. 알코올은 필요에 따라 임의로 첨가되는 성분으로서 하한 첨가량이 한정되는 것은 아니지만, 알코올 첨가에 따른 충분한 표면장력 증가 효과를 나타내도록 하기 위해서는 2중량% 이상 첨가하는 것이 바람직하다. If the alcohol content exceeds 5% by weight, it is not preferable because the aging of the composition is promoted. The alcohol is optionally added as necessary, and the lower limit is not limited, but in order to exhibit sufficient surface tension increase effect due to the addition of alcohol, it is preferable to add 2% by weight or more.

알코올로는 에틸알코올이 일반적으로 사용될 수 있다. Ethyl alcohol may be generally used as the alcohol.

상기와 같이 조성된 코팅조성물을 이용하여, 도금강판에 인산염 피막을 형성하면, 우수한 접착력을 갖는 인산염 피막을 얻을 수 있다.When the phosphate film is formed on the plated steel sheet by using the coating composition prepared as described above, a phosphate film having excellent adhesion can be obtained.

본 발명에 의하면, 상기 본 발명의 피막형성 조성물을 하층 피막인 니켈 및 니켈계 합금도금층 위에 코팅하고 건조함으로써 상층 피막인 인산염 피막, 구체적으로 인-아연-망간 피막 또는 인-아연-망간에 폴리비닐화합물이 첨가된 피막이 형성된다. According to the present invention, the coating composition of the present invention is coated on a nickel and nickel-based alloy plating layer, which is a lower layer, and dried to form a polyvinyl phosphate layer, specifically, a phosphorus-zinc-manganese layer or a phosphorus-zinc-manganese layer. The film to which the compound was added is formed.

본 발명의 상층 피막인 인산염 피막을 형성하기 위한 코팅 조성물은 하층 피막인 니켈 및 니켈계 합금 도금층 위에 편면 피막부착량이 10~2000㎎/㎡, 바람직하게는 100~1000㎎/㎡, 보다 바람직하게는 200~400㎎/㎡이 되도록 도포한다. The coating composition for forming the phosphate film, which is the upper layer film of the present invention, has a one-side coating amount of 10 to 2000 mg / m2, preferably 100 to 1000 mg / m2, more preferably on the nickel and nickel-based alloy plating layer, which is the lower layer. Apply 200-400mg / m 2.

피막부착량이 10mg/㎡ 미만이면 윤활강판 본래의 목적인 가공성이 나빠지고, 2000mg/㎡를 초과하면 가공성 향상효과가 없고 용접성, 탈지성 및 도장성 등에도 좋지 않다. If the coating amount is less than 10 mg / m 2, the workability, which is the original purpose of the lubricated steel sheet, is deteriorated. If the coating amount is more than 2000 mg / m 2, there is no effect of improving workability.

한편, 코팅은 이것에 한정하는 것은 아니지만, 예를 들어, 롤코터를 이용하거나 조성물을 강판표면에 분사하여 행할 수 있다. 그러나, 어느 경우에도 코팅 후에 수세하여서는 안된다. 코팅은 일반적으로 상온에서 행할 수 있다. 코팅 후, 건조는 특별히 한정되는 것은 아니지만, 30~200℃에서 건조하는 것이 바람직하고, 보다 바람직한 건조온도는 70~100℃ 정도 이다. 강판온도가 30℃ 미만이면 피막이 완전하게 건조되지 못하고, 200℃를 초과하면 비경제적이다.On the other hand, the coating is not limited to this, but for example, it can be carried out by using a roll coater or by spraying the composition on the steel sheet surface. In no case, however, should it be washed after coating. Coating can generally be carried out at room temperature. Although it does not specifically limit drying after coating, It is preferable to dry at 30-200 degreeC, and more preferable drying temperature is about 70-100 degreeC. If the steel sheet temperature is less than 30 ° C., the coating may not be completely dried. If it exceeds 200 ° C., it is uneconomical.

건조성 및 경제성 등을 고려하면, 바람직한 건조온도는 30~200℃, 보다 바람직한 건조온도는 70~100℃로 하는 것이다.In consideration of drying properties, economical efficiency, and the like, the preferred drying temperature is 30 to 200 ° C, and the more preferable drying temperature is 70 to 100 ° C.

본 발명의 상, 하층 피막은 도금강판의 일면 또는 양면에 형성될 수 있다. The upper and lower layers of the present invention may be formed on one side or both sides of the plated steel sheet.

이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.

실시예Example 1  One

두께가 0.8mm인 GA강판을 100x250mm로 절단하여 탈지 및 산세한 다음 용액을 순환시킬 수 있는 중형의 전기도금장치를 이용하여 아래 조건으로 니켈 혹은 니켈-망간 합금전기도금을 실시하였다. 여기서 사용한 용액은 황산니켈 혹은 황산망간 등 황산욕이었고 지지염으로 황산암모늄을 사용하였으며 부착량은 전류량을 일정하게 하고 이론적인 계산식에 따라 도금시간을 가감함으로써 결정하였다.The GA steel sheet having a thickness of 0.8 mm was cut into 100 × 250 mm, degreased and pickled, and then nickel or nickel-manganese alloy electroplating was performed under the following conditions using a medium electroplating apparatus capable of circulating the solution. The solution used here was a sulfuric acid bath such as nickel sulfate or manganese sulfate, and ammonium sulfate was used as the supporting salt. The amount of adhesion was determined by keeping the current constant and adding or subtracting the plating time according to the theoretical formula.

- 금속이온농도 : Ni2 + 15 g/l, Mn2 + 3g/lMetal ion concentration: Ni 2 + 15 g / l, Mn 2 + 3g / l

- 황산이온농도 : SO4 2 - 10g/l- sulfate ion concentration: SO 4 2 - 10g / l

- 온도 : 50oCTemperature: 50 o C

- pH : 4.5   pH: 4.5

- 전류밀도 : 20A/dm2 Current density: 20A / dm 2

- 부착량 : 0.5~1100mg/m2 -Weight: 0.5 ~ 1100mg / m 2

하층 피막으로서 Ni 혹은 Ni-X 합금도금층을 형성하고 그 위에 여러가지 조건의 도포형 인산염용액을 바 코터 3번으로 GA강판의 일면에 코팅하고 70℃에서 건조하여 인산염 피막을 형성하여 시편을 제조하였다. A Ni or Ni-X alloy plated layer was formed as a lower layer, and a coated phosphate solution having various conditions was coated on one surface of the GA steel plate with a bar coater No. 3, and dried at 70 ° C. to form a phosphate film to prepare a specimen.

그 후, 제조된 조성물에 대한 접착성, 마찰계수 및 화성처리성을 평가하였다. Thereafter, the adhesion, coefficient of friction and chemical conversion treatment for the prepared composition were evaluated.

접착성은 시편을 한 조건당 100 x 25mm로 3개씩 절단하여 초산알코올로 탈지하고 다시 R303-PX2 세정유에 25mm 침지한 다음, 하루 동안 방치하였다. 24시간 경과 후 25 x 25mm 부분에만 1mm 두께로 헴플렌지용 접착제(PV5308, 세메다인-헨켈사 제품, 도요타자동차사 사용)를 도포하고 150℃에서 20분간 건조한 후 50mm/분의 속도로 전단인장시험을 실시하고 시험을 끝낸 시편에 대하여 파괴가 일어난 형태를 관찰함으로써 접착제의 응집파괴율을 결정하였다. Adhesiveness was cut into three pieces of 100 x 25 mm per condition, degreased with alcohol acetate, and again immersed in R303-PX2 cleaning oil 25 mm, and left for one day. After 24 hours, hemp flange adhesive (PV5308, manufactured by Semedane-Henkel, Toyota Motor Co., Ltd.) was applied to the 25 x 25 mm section only, dried at 150 ° C for 20 minutes, and then shear sheared at 50 mm / min. The cohesive failure rate of the adhesive was determined by observing the fractured form of the tested and finished specimens.

사용한 PV5308 헴플렌지용 접착제의 응집파괴율은 100%를 달성해야 하며 이는 접착제와 강판의 계면박리가 전혀 발생하지 않은 상태를 의미한다. The cohesive failure rate of the used PV5308 hemp flange adhesive must be 100%, which means that no interface peeling occurs between the adhesive and the steel sheet.

마찰계수는 시편을 45x150mm로 절단하여 자동차사 세정유(P-DBH)를 도포한 후, 3.5㎝ x 3.5㎝의 다이에 650kgf 하중을 가하고 인발속도 1000mm/分으로 인발하여, 인발시 가하지는 하중을 650kgf 하중으로 나누어서 마찰계수를 측정하였다. The friction coefficient was cut to 45x150mm and coated with automotive cleaning oil (P-DBH) .Then, 650kgf load was applied to a 3.5cm x 3.5cm die and drawn at a drawing speed of 1000mm / min. The coefficient of friction was measured by dividing by 650kgf load.

마찰계수는 각 시편에 대하여 3개 측정한 후 평균값을 하기 표 1에 나타내었다. The coefficient of friction is measured in three for each specimen and the average value is shown in Table 1 below.

화성처리성은 국내 H자동차사에서 사용하는 조건으로 실시하였다. Mars treatment was carried out under the conditions used by H Motor Company in Korea.

먼저 상온의 PN-Z 2g/l 용액에 150초 동안 시편을 침지하여 표면조정을 실시한 다음, 45℃의 BT699D 60g/l 용액에서 150초 동안 본 화성처리를 실시하였다. The surface was first adjusted by immersing the specimen in PN-Z 2g / l solution for 150 seconds and then subjected to the main chemical treatment for 150 seconds in a BT699D 60g / l solution at 45 ° C.

처리가 끝난 시편은 수세 및 건조 과정을 거친 후 전자현미경으로 조직을 관찰함으로써 결정립 크기를 측정하였고 결정립 크기가 5마이크론 이하이면 화성처리성이 우수(○)한 것으로 5~10 마이크론은 보통(△), 10 마이크론 이상은 열세(×)인 것으로 판정하여 하기 표 1에 나타내었다. The treated specimens were rinsed and dried, and the grain size was measured by observing the tissue with an electron microscope. If the grain size was 5 microns or less, the chemical conversion was excellent (○), and 5 to 10 microns were normal (△). , 10 micron or more was determined to be inferior (x) and shown in Table 1 below.

또한, 하층 및 상층의 피막부착량이 본 발명에서 제시한 상한치 보다 많을 경우에는 가공성, 접착성 및 화성처리성이 더 이상 향상되지 않기 때문에 경제성이 없다고 판정하였다. In addition, when the coating amount of the lower layer and the upper layer was more than the upper limit set forth in the present invention, it was determined that the processability, adhesiveness, and chemical conversion processability were not improved any more, so it was not economical.

그리고 상층의 피막조성이 본 발명에서 제시한 상한치를 넘는 경우도 품질특성의 향상을 기대할 수 없기 때문에 비경제적이라고 판정하였다. In addition, even when the upper film composition exceeds the upper limit shown in the present invention, it is determined that the improvement of the quality characteristics is not economical.

시편 No.Psalm No. 니켈/니켈계 합금도금층 피막부착량 (mg/m2)Coating amount of nickel / nickel alloy plating layer (mg / m 2 ) 인산염처리층(상층)Phosphate Treatment Layer (Upper Layer) 마찰 계수Friction coefficient 접착제 응집 파괴율 (%)Adhesive Cohesion Fracture Rate (%) 화성 처리성Mars treatability 경제성Economics P량 (중량%)P amount (wt%) Zn량 (중량%)Zn amount (wt%) Mn량 (중량%)Mn amount (wt%) 피막 부착량 (mg/m2)Coating amount (mg / m 2 ) 종래예Conventional example 1One -- -- -- -- -- 0.2240.224 00 ×× 비교예Comparative example 22 1One -- -- -- -- 0.2100.210 00 33 10001000 -- -- -- -- 0.2050.205 00 44 0.50.5 4040 5050 1010 150150 0.1590.159 100100 ×× 55 11001100 5050 4040 1010 400400 0.1580.158 100100 ×× 66 100100 3030 6060 1010 10001000 0.1950.195 100100 ×× 77 -- 5050 3535 1515 15001500 0.1540.154 100100 ×× 88 -- 4040 5050 1010 20002000 0.1510.151 100100 ×× 99 -- 5050 4040 1010 10001000 0.1550.155 100100 ×× 1010 1One 5050 4040 1010 55 0.1890.189 5050 1111 5050 5050 4040 1010 55 0.1890.189 5050 1212 600600 7070 2020 1010 10001000 0.1520.152 100100 1313 10001000 5050 4040 1010 21002100 0.1510.151 100100 ×× 1414 100100 5050 2020 3030 10001000 0.1560.156 100100 ×× 1515 1010 -- -- -- -- 0.2230.223 00 ×× 발명예Inventive Example 1One 1One 4040 4040 2020 1010 0.1560.156 100100 22 1One 5050 4545 55 500500 0.1540.154 100100 33 1One 6060 3030 1010 20002000 0.1450.145 100100 44 10001000 4040 5050 1010 1010 0.1580.158 100100 55 10001000 5050 4040 1010 500500 0.1520.152 100100 66 10001000 6060 3030 2020 20002000 0.1430.143 100100 77 500500 4040 4545 1515 1010 0.1580.158 100100 88 500500 5050 4545 55 600600 0.1490.149 100100 99 500500 6060 3030 1010 20002000 0.1450.145 100100 1010 1010 4040 4040 2020 1010 0.1570.157 100100 1111 1010 5050 3030 2020 10001000 0.1500.150 100100 1212 1010 6060 3535 55 20002000 0.1480.148 100100 1313 1One 5050 4545 55 1010 0.1560.156 100100 1414 1One 5050 4040 1010 20002000 0.1490.149 100100 1515 10001000 5050 3030 2020 1010 0.1550.155 100100 1616 10001000 5050 4545 55 20002000 0.1480.148 100100

상기 표 1에 나타낸 바와 같이 종래예 1의 경우는 마찰계수가 0.224으로 매우 높아 가공성이 열세함을 예측할 수 있고 접착성과 화성처리성도 좋지 않음을 알 수 있다. As shown in Table 1, in the case of the conventional example 1, the friction coefficient is very high as 0.224, and it can be predicted that the workability is inferior, and the adhesion and the chemical conversion treatment are not good.

한편, 비교예 2 및 3과 같이 GA 강판위에 니켈 혹은 니켈계 합금도금층을 형성시킨 경우는 화성처리성은 양호하나 접착성과 가공성이 열세하고 반대로 하층은 생략하고 상층인 인산염피막만 형성시켜 준 경우는 가공성과 접착성은 우수하나 화성처리성이 열세로 나타났다.On the other hand, when the nickel or nickel-based alloy plated layer is formed on the GA steel sheet as in Comparative Examples 2 and 3, the chemical conversion treatment is good, but the adhesiveness and workability are inferior. The adhesiveness was excellent, but the chemical conversion was inferior.

또한, 비교예 4~6 및 10~15에서와 같이, 하층과 상층을 모두 형성시킨 경우도 피막부착량 및 피막조성이 본 발명에서 제시한 것 보다 낮으면 목표로 하는 품질특성을 발휘할 수 없고 반대로 부착량 및 피막조성이 상한치를 벗어난 경우는 품질향상을 기대하지 못하는 것은 물론 비경제적이다.In addition, as in Comparative Examples 4 to 6 and 10 to 15, even when both the lower layer and the upper layer were formed, if the film deposition amount and the film composition were lower than those proposed in the present invention, the target quality characteristics could not be exhibited and, on the contrary, the deposition amount If the film composition is outside the upper limit, it is not economically expected to improve the quality.

이에 반하여, 본 발명예(1~16)에서와 같이, 상,하층 모두 부착량 및 상층의 피막조성(P, Zn, Mn)이 본 발명에서 제시한 값을 만족하는 경우는 마찰계수가 0.16 이하로 양호하고 접착성도 100% 응집파괴율을 나타내며 화성처리성도 결정립 크기가 5 마이크론 이하로 우수한 것을 알 수 있다. On the contrary, as in Examples 1 to 16 of the present invention, the friction coefficient of the upper and lower layers and the coating composition (P, Zn, Mn) of the upper layer satisfying the values suggested in the present invention are 0.16 or less. It can be seen that the adhesiveness is good and exhibits 100% cohesive failure rate, and the chemical conversion treatment is excellent in grain size of 5 microns or less.

도 1은 Ni 무처리 GA강판 및 Ni 처리 GA강판의 Ni 부착량 별 화성처리피막의 결정조직을 나타낸 전자현미경 사진1 is an electron micrograph showing the crystal structure of the Ni-treated GA steel sheet and the Ni-treated GA steel sheet according to the Ni adhesion amount

Claims (13)

아연 도금층 또는 아연계 합금 도금층을 갖는 아연 또는 아연계 합금 도금강판의 상기 아연 도금층 또는 아연계 합금 도금층 위에 하층 피막으로서, 니켈(Ni) 또는 니켈 합금 도금층이 형성되고, 이 하층 피막 위에 상층 피막으로서 인산염 피막이 형성되고, A nickel (Ni) or nickel alloy plating layer is formed on the zinc plating layer or the zinc-based alloy plating layer of the zinc or zinc alloy plating steel sheet having a zinc plating layer or a zinc-based alloy plating layer, and a phosphate as an upper coating on the lower layer coating. A film is formed, 상기 하층 피막의 부착량은 1~1000mg/m2이고, 상기 상층 피막의 부착량은 10~2000mg/m2이고,The adhesion amount of the lower layer is 1 ~ 1000mg / m 2 , the adhesion amount of the upper layer is 10 ~ 2000mg / m 2 , 상기 인산염 피막은 차아인산 1~30중량%, 망간 0.1-10중량%, 산화아연 및 잔부 물을 포함하여 이루어지는 코팅조성물을 상기 하층 피막위에 도포하여 건조하는 것에 의해 형성되고, The phosphate film is formed by applying a coating composition comprising 1 to 30% by weight of hypophosphorous acid, 0.1 to 10% by weight of manganese, zinc oxide and the balance on the lower layer film, and drying it. 상기 코팅조성물 중 산화아연은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되도록 하는 양으로 포함되고, 상기 코팅조성물 중의 유리산의 함량은 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되는 양으로 제어되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc oxide in the coating composition is included in an amount such that the amount of NaOH consumed for neutralization titration is 10.0 ml or less when neutralizing titration of 50 ml of the coating composition with 0.1 N NaOH, and the content of the free acid in the coating composition. When 50 ml of silver coating composition is neutralized with 0.1 N NaOH, the amount of NaOH consumed in the neutralization titration is controlled to be 10.0 ml or less. Interlocking Alloy Plated Steel Sheet 제1항에 있어서, 상기 니켈 합금도금층 중의 Ni의 함량은 90중량% 이상인 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc or zinc-based alloy plated steel sheet having excellent workability, adhesion and chemical conversion treatment, characterized in that the Ni content in the nickel alloy plating layer is 90% by weight or more. 제1항 또는 제2항에 있어서, 상기 하층 피막이 전기도금법에 의해 형성되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc or zinc-based alloy plated steel sheet excellent in workability, adhesiveness and chemical conversion treatment according to claim 1 or 2, wherein the lower layer is formed by electroplating. 제1항 또는 제2항에 있어서, 상기 코팅조성물에 폴리비닐화합물 0.01~5중량%가 추가로 첨가되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc or zinc-based alloy plated steel sheet according to claim 1 or 2, wherein 0.01 to 5% by weight of a polyvinyl compound is additionally added to the coating composition. 제3항에 있어서, 상기 코팅조성물에 폴리비닐화합물 0.01~5중량%가 추가로 첨가되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판According to claim 3, Zinc or zinc-based alloy plated steel sheet excellent in workability, adhesiveness and chemical conversion treatment, characterized in that the addition of 0.01 to 5% by weight of the polyvinyl compound to the coating composition 아연 도금층 또는 아연계 합금 도금층을 갖는 아연 또는 아연계 합금 도금강판의 상기 아연 도금층 또는 아연계 합금 도금층 위에 하층 피막으로서, 니켈(Ni) 또는 니켈 합금 도금층이 형성되고, 이 하층 피막 위에 상층 피막으로서 40~60중량%의 인(P), 30~50중량%의 아연(Zn) 및 1~20중량%의 망간(Mn)을 함유하는 인산염 피막이 형성되고, 그리고 상기 하층 피막의 부착량은 1~1000mg/m2이고, 상기 상층 피막의 부착량은 10~2000mg/m2인 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판A nickel (Ni) or a nickel alloy plating layer is formed on the zinc plating layer or the zinc-based alloy plating layer of the zinc or zinc-based alloy plated steel sheet having a zinc plating layer or a zinc-based alloy plating layer, and a 40-layer coating is formed on the lower coating. A phosphate film containing ˜60% by weight of phosphorus (P), 30-50% by weight of zinc (Zn) and 1-20% by weight of manganese (Mn) is formed, and the adhesion amount of the lower layer is 1-1000 mg / m 2 and the coating amount of the upper layer is 10 ~ 2000mg / m 2 zinc, zinc-based alloy plated steel sheet excellent in workability, adhesiveness and chemical conversion treatment 제6항에 있어서, 상기 니켈 합금도금층 중의 Ni의 함량은 90중량% 이상인 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc or zinc-based alloy plated steel sheet having excellent workability, adhesion and chemical conversion treatment, characterized in that the Ni content in the nickel alloy plating layer is 90% by weight or more. 제6항 또는 제7항에 있어서, 상기 하층 피막이 전기도금법에 의해 형성되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc or zinc-based alloy plated steel sheet according to claim 6 or 7, wherein the lower layer film is formed by an electroplating method. 제6항 또는 제7항에 있어서, 상기 상층피막에 0.01~5중량%의 폴리비닐화합물이 추가로 함유되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc or zinc-based alloy plated steel sheet according to claim 6 or 7, further comprising 0.01 to 5% by weight of a polyvinyl compound in the upper layer. 제8항에 있어서, 상기 상층피막에 0.01~5중량%의 폴리비닐화합물이 추가로 함유되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판The zinc or zinc-based alloy plated steel sheet having excellent workability, adhesiveness and chemical conversion treatment, characterized in that the upper film further comprises 0.01 to 5% by weight of a polyvinyl compound. 아연 도금층 또는 아연계 합금 도금층을 갖는 아연 또는 아연계 합금 도금강판의 상기 아연 도금층 또는 아연계 합금 도금층 위에 부착량 1~1000mg/m2의 니켈(Ni) 또는 니켈 합금 도금층으로 이루어지는 하층피막을 형성하는 단계; 및 Forming an underlayer film comprising a nickel (Ni) or nickel alloy plating layer having an adhesion amount of 1 to 1000 mg / m 2 on the zinc plating layer or zinc alloy plating layer of the zinc or zinc alloy plating steel sheet having a zinc plating layer or a zinc alloy plating layer; ; And 차아인산 1~30중량%, 망간 0.1-10중량%, 산화아연 및 잔부 물을 포함하여 이루어지는 코팅조성물로서, 상기 산화아연은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되도록 하는 양으로 포함되며, 상기 코팅조성물중의 유리산의 함량은 상기 코팅조성물 50㎖를 0.1N NaOH로 중화적정하는 경우에, 중화적정에 소비되는 NaOH양이 10.0㎖이하가 되는 양으로 제어되는 코팅조성물을 준비하여 상기 하층 피막위에 피막부착량이 10~2000㎎/㎡이 되도록 도포하고 건조하여 상층 피막을 형성하는 단계를 포함하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판의 제조방법1-30% by weight of hypophosphorous acid, 0.1-10% by weight of manganese, zinc oxide and the remainder of the coating composition, the zinc oxide is neutralized titration when neutralizing titration 50ml of the coating composition with 0.1N NaOH The amount of NaOH consumed in 10.0ml or less is included, and the amount of free acid in the coating composition is the amount of NaOH consumed in neutralization titration when neutralizing titrating 50mL of the coating composition with 0.1N NaOH. Processability, adhesiveness and chemical conversion treatment comprising the step of preparing a coating composition controlled in an amount of 10.0ml or less, coating and drying the coating on the lower layer to 10 ~ 2000mg / ㎡ to form an upper layer coating Manufacturing method of zinc or zinc-based alloy plated steel sheet with excellent properties 제11항에 있어서, 상기 하층 피막이 전기도금법에 의해 형성되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판의 제조방법The method of manufacturing a zinc or zinc-based alloy plated steel sheet excellent in workability, adhesion and chemical conversion treatment, characterized in that the lower layer is formed by electroplating. 제11항 또는 제12항에 있어서, 상기 코팅조성물에 0.01~5중량%의 폴리비닐화합물이 추가로 첨가되는 것을 특징으로 하는 가공성, 접착성 및 화성처리성이 우수한 아연 또는 아연계 합금 도금강판의 제조방법The zinc or zinc-based alloy plated steel sheet of claim 11 or 12, wherein 0.01 to 5% by weight of a polyvinyl compound is further added to the coating composition. Manufacturing method
KR1020070095987A 2007-09-20 2007-09-20 Zinc or Zinc Alloy Coated Steel Sheets with an Excellent Drawability, Adhesiveness and Phosphatability and Method for Manufacturing the Same KR100920596B1 (en)

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JPS59129785A (en) 1983-01-13 1984-07-26 Sumitomo Metal Ind Ltd Cold rolled steel sheet with superior suitability to phosphating and manufacture
JPH03287787A (en) * 1990-04-03 1991-12-18 Nippon Steel Corp Zinc plated steel sheet having superior press formability, chemical convertibility and weldability
KR100782720B1 (en) 2006-12-27 2007-12-05 주식회사 포스코 Coating composition for galvannealed steel sheet, method for forming coating layer and steel sheet having the coating layer formed thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59129785A (en) 1983-01-13 1984-07-26 Sumitomo Metal Ind Ltd Cold rolled steel sheet with superior suitability to phosphating and manufacture
JPH03287787A (en) * 1990-04-03 1991-12-18 Nippon Steel Corp Zinc plated steel sheet having superior press formability, chemical convertibility and weldability
KR100782720B1 (en) 2006-12-27 2007-12-05 주식회사 포스코 Coating composition for galvannealed steel sheet, method for forming coating layer and steel sheet having the coating layer formed thereof

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