KR100888559B1 - Method of production of high purity silver particles - Google Patents
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- KR100888559B1 KR100888559B1 KR1020077008295A KR20077008295A KR100888559B1 KR 100888559 B1 KR100888559 B1 KR 100888559B1 KR 1020077008295 A KR1020077008295 A KR 1020077008295A KR 20077008295 A KR20077008295 A KR 20077008295A KR 100888559 B1 KR100888559 B1 KR 100888559B1
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Abstract
본 발명은 표면활성제 또는 환원제의 첨가가 불필요하거나 최소량의 표면활성제만이 요구되는, 고순도 은 입자 및 콜로이드의 합성방법에 관한 것이다. 당해 합성방법은, 옥살산은을 합성하는 단계(i), 옥살산은을 적절한 캐리어 속에 분산시키는 단계(ii) 및 캐리어 속에 분산된 옥살산은을 100℃ 이상으로 가열하는 단계(iii)를 포함한다. 반응 조건, 캐리어, 및 표면활성제 형태에 따라, 각종 형태 인자와 크기를 갖는 은 입자 및 콜로이드를 합성할 수 있다.The present invention relates to a process for the synthesis of high purity silver particles and colloids, in which no addition of surfactant or reducing agent is required or only a minimum amount of surfactant is required. The synthesis method comprises the steps of (i) synthesizing silver oxalate, dispersing silver oxalate in a suitable carrier, and heating (iii) the silver oxalate dispersed in the carrier to at least 100 ° C. Depending on the reaction conditions, carrier, and surfactant form, silver particles and colloids having various form factors and sizes can be synthesized.
옥살산, 옥살산은, 은 입자, 고순도, 박테리아 내성 Oxalic acid, silver oxalic acid, silver particles, high purity, bacteria resistance
Description
본 발명은 옥살산은(silver oxalate)을 적절한 캐리어 속에 분산시키고 100℃ 이상의 열을 가하여 옥살산은을 분해시킴으로써 은 입자를 제조하는 방법에 관한 것이다.The present invention relates to a method for producing silver particles by dispersing silver oxalate in a suitable carrier and decomposing silver oxalate by applying heat of 100 ° C. or higher.
화학적 환원법, 광화학 반응, 초음파 화학반응 및 기체 증발법을 포함하되 이로써 제한되지 않는, 은 입자의 합성방법이 다수 개발되어 있다. 이들 방법 중에서, 화학적 환원법이 제조 용이성으로 인하여 광범위하게 사용되고 있다. 그러나, 화학적 환원법을 사용하여 제조된 은 분말은 환원 공정 동안에 사용되는 환원제, 표면활성제 및 불순물 이온에 의해 오염될 수 있으며, 이는 높은 전도도를 요하는 전자 공학 분야 또는 고순도를 요하는 박테리아 내성 분야에서 제한 인자로서 제공될 수 있다.Many methods of synthesizing silver particles have been developed, including but not limited to chemical reduction methods, photochemical reactions, ultrasonic chemical reactions and gas evaporation methods. Among these methods, chemical reduction methods are widely used because of their ease of manufacture. However, silver powders prepared using chemical reduction methods can be contaminated by reducing agents, surfactants and impurity ions used during the reduction process, which is limited in the field of electronic engineering requiring high conductivity or bacterial resistance requiring high purity. May be provided as an argument.
이러한 문제를 해결하기 위해, 표면활성제 또는 환원제가 불필요하거나 최소량의 표면활성제만이 요구되는, 고순도 은 분말 및 은 콜로이드의 제조방법이 바람직하다.In order to solve this problem, a method of producing high purity silver powder and silver colloid, in which no surfactant or reducing agent is required or only a minimum amount of surfactant is required is preferred.
본 발명의 목적은 표면활성제 또는 환원제가 불필요하거나 최소량의 표면활성제만이 요구되는 방법으로 고순도 은 입자 및 콜로이드를 합성하는 것이다. 본 발명에서, 당해 목적은 옥살산은을 적절한 캐리어 속에 분산시키고 100℃ 이상의 온도에서 옥살산은을 열적 분해시켜 고순도 은 입자 및 콜로이드를 제조함으로써 달성된다.It is an object of the present invention to synthesize high purity silver particles and colloids in such a way that no surfactant or reducing agent is required or only a minimum amount of surfactant is required. In the present invention, this object is achieved by dispersing silver oxalate in a suitable carrier and thermally decomposing silver oxalate at a temperature of 100 ° C. or higher to produce high purity silver particles and colloids.
본 발명의 방법에 따르는 은 입자 및 콜로이드의 합성방법은, 옥살산은을 합성하는 단계(i), 옥살산은을 적절한 캐리어, 예를 들면, 물, 알코올 등 및 하나 이상의 캐리어의 배합물 속에 분산시키는 단계(ii) 및 캐리어 속에 분산된 상기 옥살산은을 대기압을 초과하는 압력하에 100℃ 이상으로 가열하는 단계(iii)를 포함한다.The method for synthesizing silver particles and colloids according to the method of the present invention comprises the steps of (i) synthesizing silver oxalate, dispersing silver oxalate in a combination of a suitable carrier such as water, alcohol and the like and one or more carriers ( ii) and heating (iii) the silver oxalic acid dispersed in the carrier to at least 100 ° C. under a pressure above atmospheric pressure.
이와 같은 사항 및 기타의 본 발명의 특징, 목적 및 이점들은 바람직한 양태에 관한 상세한 설명 및 청구의 범위 및 이와 관련된 도면에 의해 더욱 용이하게 이해될 것이다.These and other features, objects, and advantages of the present invention will be more readily understood by the detailed description of the preferred embodiments, the claims, and the accompanying drawings.
도 1은 실시예 1에 기재된 조건하에 수득된 은 입자의 현미경 사진이다.1 is a micrograph of silver particles obtained under the conditions described in Example 1. FIG.
도 2는 실시예 2에 기재된 조건하에 수득된 은 입자의 현미경 사진이다.2 is a micrograph of silver particles obtained under the conditions described in Example 2. FIG.
도 3은 실시예 3에 기재된 조건하에 수득된 은 입자의 현미경 사진이다.3 is a micrograph of silver particles obtained under the conditions described in Example 3. FIG.
도 4는 실시예 4에 기재된 조건하에 수득된 은 입자의 현미경 사진이다.4 is a micrograph of silver particles obtained under the conditions described in Example 4. FIG.
도 5는 실시예 5에 기재된 조건하에 수득된 은 입자의 현미경 사진이다.5 is a micrograph of silver particles obtained under the conditions described in Example 5. FIG.
도 6은 실시예 6에 기재된 조건하에 수득된 은 입자의 현미경 사진이다.6 is a micrograph of silver particles obtained under the conditions described in Example 6. FIG.
[본 발명을 수행하기 위한 최적의 방식][Optimum way for carrying out the present invention]
도 1 내지 도 6을 참조하여 본 발명의 바람직한 양태를 다음과 같이 기술할 수 있다.Referring to Figures 1 to 6, a preferred embodiment of the present invention can be described as follows.
본 발명에서, 은 입자 및 콜로이드의 제조방법은 옥살산은(Ag2C2O4)의 합성 단계(i), 옥살산은을 적절한 캐리어, 예를 들면, 물, 알코올 등 및 하나 이상의 캐리어의 배합물 속에 분산시키는 단계(ii) 및 캐리어 속에 분산된 상기 옥살산은을 대기압을 초과하는 압력하에 100℃ 이상으로 가열하여 상기 옥살산은을 분해시켜 은 입자 또는 콜로이드를 형성시키는 단계(iii)를 포함한다.In the present invention, the method for producing silver particles and colloids comprises the step (i) of the synthesis of silver oxalate (Ag 2 C 2 O 4 ), silver oxalate in a combination of a suitable carrier, for example water, alcohol, etc. and one or more carriers. Dispersing (ii) and heating the silver oxalate dispersed in the carrier to at least 100 ° C. under a pressure above atmospheric pressure to decompose the silver oxalate to form silver particles or colloids.
수용성 은 화합물로 이루어진 제1 용액 및 옥살산염 화합물로 이루어진 제2 용액을 함께 혼합하여 옥살산은을 침강시킨다. 은 화합물은 AgNO3일 수 있다. 옥살산염 화합물은 옥살산나트륨 또는 옥살산일 수 있다. 그러나, 본 발명은 이들 특정 화합물에 한정되지 않으며, 혼합하에 옥살산은을 형성시키는 화합물들로 이루어진 임의의 두 가지 용액이 포함될 수 있다. 물 세정 단계, 바람직하게는 2회 이상의 물 세정 단계 후에, 불순물 이온을 침전된 옥살산으로부터 제거하며, 당해 옥살산은은 은 분말 또는 콜로이드 합성의 출발 재료로서 사용한다.The first solution of the water-soluble silver compound and the second solution of the oxalate compound are mixed together to precipitate the silver oxalate. The silver compound may be AgNO 3 . The oxalate compound may be sodium oxalate or oxalic acid. However, the present invention is not limited to these specific compounds, and any two solutions consisting of compounds which form silver oxalate under mixing may be included. After a water washing step, preferably two or more water washing steps, impurity ions are removed from the precipitated oxalic acid, which silver oxalate is used as a starting material for silver powder or colloidal synthesis.
합성된 옥살산 은을 적절한 캐리어 속에 분산시킨다. 옥살산은은 캐리어에 임의의 상당한 정도로 용해되지 않지만, 초음파 처리에 의해 고형 입자로서 분산된다. 적절한 캐리어로는, 열을 효과적으로 전달하기 위해 옥살산은을 분산시킬 수 있는 모든 유형의 캐리어가 포함될 수 있다. 상기 캐리어는, 표면활성제와 유사하게 거동하여, 옥살산은의 열분해로부터 제조된 은 입자의 응집을 방지하는 특성을 갖도록 선택된다. 예를 들면, 알코올은 알킬 및 하이드록시 그룹으로 이루어진다. 일반적으로, 알킬 그룹은 소수성이고 하이드록시 그룹은 친수성이다. 소수성과 친수성을 둘 다 갖는 유기 재료가 표면활성제로서 중요한 역할을 할 수 있다. 그러나, 탄소수가 많은 유기 재료는 주로 소수성으로 되는 경향이 있어서, 본 발명의 방법에서 표면활성제로서 작용하는 능력이 손실되는 경향이 있을 수 있다. 일반적으로, 탄소수가 많은 유기 재료는 더 우수한 표면활성제 특성을 갖는다. 그러나, 본 발명에서, 탄소수가 많은 유기 재료는 은 입자를 응집시키는 것으로 관찰된다. 추가로, 탄소수가 많은 유기 재료는 물과 잘 혼합되지 않는다. 따라서, 본 발명에서는 탄소수가 적은 메틸, 에틸 및 프로필 알코올로 한정된다. 또한, 물이 본 발명의 수행에 효과적이다. 따라서, 적절한 캐리어는 에틸 알코올, 메틸 알코올, 프로필 알코올, 물 또는 하나 이상의 이들의 배합물로 이루어질 수 있다.The synthesized silver oxalate is dispersed in a suitable carrier. Oxalic acid does not dissolve in the carrier to any significant extent but is dispersed as solid particles by sonication. Suitable carriers may include any type of carrier capable of dispersing silver oxalate to effectively transfer heat. The carrier behaves similarly to the surface active agent and is selected to have properties that prevent aggregation of silver particles produced from pyrolysis of silver oxalate. For example, alcohols consist of alkyl and hydroxy groups. Generally, alkyl groups are hydrophobic and hydroxy groups are hydrophilic. Organic materials having both hydrophobicity and hydrophilicity can play an important role as surfactants. However, organic materials having a high carbon number tend to be mainly hydrophobic, so that the ability to act as a surfactant in the process of the present invention may tend to be lost. In general, organic materials having a higher carbon number have better surfactant properties. However, in the present invention, an organic material having a high carbon number is observed to aggregate silver particles. In addition, organic materials having a high carbon number do not mix well with water. Therefore, in the present invention, it is limited to methyl, ethyl and propyl alcohol having low carbon number. In addition, water is effective for carrying out the present invention. Thus, a suitable carrier may consist of ethyl alcohol, methyl alcohol, propyl alcohol, water or one or more combinations thereof.
본 발명의 수행을 위해 선택된 캐리어는 모두 비점이 낮다. 예를 들면, 물은 100℃, 메틸 알코올은 64.65℃, 에틸 알코올은 78.3℃, 프로필 알코올은 82℃이다. 따라서, 분산된 옥살산은을 갖는 캐리어를 용기 중에서 100℃ 이상으로 가열하는 경우, 압력은 항상 대기압을 초과한다. 통상적인 반응 압력은, 물을 캐리어로 사용하는 경우 약 1.86 ×105N/㎡이고, 에틸 알코올을 캐리어로 사용하는 경우 약 5.31 ×105N/㎡이다. 옥살산은의 열 분해 과정에서, 옥살산은(Ag2C2O4)은 Ag2C2O4 = 2Ag + 2CO2에 따라 은(Ag) 및 이산화탄소(CO2)로 분해된다. 상기 이산화탄소 기체는 옥살산은의 열분해 동안 방출되고, 캐리어 증기는 필요한 만큼 배출될 수 있지만, 약 6.89 ×104N/㎡ 미만의 압력 강하는 은 입자의 품질에 영향을 끼치지 않는다.The carriers selected for the practice of the invention all have low boiling points. For example, water is 100 ° C, methyl alcohol is 64.65 ° C, ethyl alcohol is 78.3 ° C, and propyl alcohol is 82 ° C. Thus, when the carrier with dispersed silver oxalate is heated in the vessel to 100 ° C. or higher, the pressure always exceeds atmospheric pressure. Typical reaction pressures are about 1.86 × 10 5 N / m 2 when water is used as the carrier and about 5.31 × 10 5 N / m 2 when ethyl alcohol is used as the carrier. In the thermal decomposition process of silver oxalate, silver oxalate (Ag 2 C 2 O 4 ) is decomposed into silver (Ag) and carbon dioxide (CO 2 ) according to Ag 2 C 2 O 4 = 2Ag + 2CO 2 . The carbon dioxide gas is released during the pyrolysis of silver oxalate and the carrier vapor can be discharged as needed, but the pressure drop below about 6.89 × 10 4 N / m 2 does not affect the quality of the silver particles.
상기 캐리어에 분산된 옥살산은을 폐쇄된 반응기 속에 넣고, 분산된 옥살산은과 상기 캐리어를 100℃ 이상으로 가열하여 각종 형태 인자의 은 분말 또는 콜로이드를 합성한다.Silver oxalate dispersed in the carrier is placed in a closed reactor, and the dispersed oxalic acid and the carrier are heated to 100 ° C. or more to synthesize silver powder or colloid of various form factors.
당해 방법에서는 임의로 표면활성제를 사용하여 은 입자의 응고 또는 응집을 방지할 수 있다. 표면활성제를 옥살산은의 제조에 사용되는 수용성 은 또는 옥살산염 용액에 가할 수 있거나, 두 가지 용액을 혼합함으로써 옥살산은이 제조된 후에 가할 수 있다. 당해 방법에서 사용되는 표면활성제로는 음이온성 표면활성제, 양이온성 표면활성제, 양쪽성 표면활성제, 비이온성 표면활성제, 형광화학적 표면활성제, 중합체성 표면활성제 및 이들의 배합물이 포함될 수 있으며, 표면활성제는 은 입자의 형성을 돕기 위해, 은 플레이트를 파쇄시키기 위해 또는 은 플레이트가 응고되는 것을 방지하기 위해 가할 수 있다. 본 발명에 사용하기 적합한 표면활성제로는 PVP(폴리비닐 피롤리돈) 및 젤라틴이 포함된다.In this method, surface active agents may optionally be used to prevent solidification or aggregation of silver particles. The surfactant may be added to the water-soluble silver or oxalate solution used for the production of silver oxalate, or may be added after the silver oxalate has been prepared by mixing the two solutions. Surfactants used in the process may include anionic surfactants, cationic surfactants, amphoteric surfactants, nonionic surfactants, fluorescent chemical surfactants, polymeric surfactants, and combinations thereof. It may be added to aid in the formation of silver particles, to break the silver plate or to prevent the silver plate from solidifying. Suitable surfactants for use in the present invention include PVP (polyvinyl pyrrolidone) and gelatin.
표면활성제의 첨가량과는 무관하게 본 발명의 방법으로 은 입자 또는 콜로이드를 수득할 수 있지만, 표면활성제의 첨가량을 은의 80중량% 이하로 제한하는 것이 바람직하다. 예를 들면, 은 10g을 반응기에 넣는 경우, PVP 및 젤라틴과 같은 표면활성제 중량은 8g 이하여야 한다.Regardless of the amount of surfactant added, silver particles or colloids can be obtained by the method of the present invention, but it is preferable to limit the amount of surfactant added to 80% by weight or less of silver. For example, when 10 g of silver is put into the reactor, the weight of the surfactant such as PVP and gelatin should be 8 g or less.
실시예Example 1 One
옥살산은 2.8g을 증류수 300cc에 넣고 10분 동안 초음파 처리하여 옥살산은 입자를 분산시켰다. 분산된 옥살산은을 130℃에서 15분 동안 반응시켜, 도 1에 나타낸 바와 같은 은 입자를 함유하는 용액을 수득하였다.Oxalic acid was 2.8g in 300cc distilled water and sonicated for 10 minutes to disperse the silver oxalic acid particles. The dispersed silver oxalic acid was reacted at 130 ° C. for 15 minutes to obtain a solution containing silver particles as shown in FIG. 1.
실시예Example 2 2
옥살산은 28g을 에틸 알코올 1000cc에 넣고 10분 동안 초음파 처리하여 옥살산은 입자를 분산시켰다. 분산된 옥살산은을 134℃에서 15분 동안 반응시켜, 도 2에 나타낸 바와 같은 은 분말을 수득하였다.28 g of oxalic acid was put in 1000 cc of ethyl alcohol and sonicated for 10 minutes to disperse the silver oxalic acid particles. The dispersed silver oxalic acid was reacted at 134 ° C. for 15 minutes to obtain a silver powder as shown in FIG. 2.
실시예Example 3 3
옥살산은 70mg을 에틸 알코올 1000cc에 넣고 10분 동안 초음파 처리하여 옥살산은 입자를 분산시켰다. 분산된 입자를 135℃에서 25분 동안 반응시켜, 도 3에 나타낸 바와 같은 나노크기의 은 입자를 수득하였다.70 mg of oxalic acid was added to 1000 cc of ethyl alcohol and sonicated for 10 minutes to disperse the silver oxalic acid particles. The dispersed particles were reacted at 135 ° C. for 25 minutes to obtain nano-sized silver particles as shown in FIG. 3.
실시예Example 4 4
옥살산은 4.2g을 물(50용적%)과 에틸 알코올(50용적%)의 혼합 용액에 넣고 당해 용액을 130℃에서 15분 동안 반응시켜, 도 4에 나타낸 바와 같은 0.5㎛ 크기의 은 입자를 합성하였다.Oxalic acid was added 4.2 g of a mixed solution of water (50% by volume) and ethyl alcohol (50% by volume) and the solution was reacted at 130 ° C. for 15 minutes to synthesize 0.5 μm-sized silver particles as shown in FIG. 4. It was.
실시예Example 5 5
물 1ℓ 중의 옥살산은 4.2g에 PVP(폴리비닐 피롤리돈) 30중량%를 넣고 초음파 처리하여 옥살산은 입자를 분산시켰다. 분산된 입자를 135℃에서 20분 동안 반응시켜, 도 5에 나타낸 바와 같은 0.5㎛ 이하의 은 입자를 합성하였다.Oxalic acid in 1 L of water was added with 30% by weight of PVP (polyvinyl pyrrolidone) to 4.2 g and sonicated to disperse the silver oxalic acid particles. The dispersed particles were reacted at 135 ° C. for 20 minutes to synthesize silver particles of 0.5 μm or less as shown in FIG. 5.
실시예Example 6 6
물 1ℓ 중의 옥살산은 28g에 젤라틴 10g을 넣고 초음파 처리하여 옥살산은 입자를 분산시켰다. 분산된 입자를 135℃에서 15분 동안 반응시켜, 도 6에 나타낸 바와 같은 50nm 이하의 은 입자를 합성하였다.10 g of oxalic acid in 1 L of water was added with 10 g of gelatin and sonicated to disperse the silver oxalic acid particles. The dispersed particles were reacted at 135 ° C. for 15 minutes to synthesize silver particles of 50 nm or less as shown in FIG. 6.
높은 전도성 및 박테리아 내성과 같은 고유의 특성으로 인하여, 은 입자는 전자 공학 산업 뿐만 아니라 박테리아 내성이 요구되는 다른 산업에서 광범위하게 사용된다.Due to inherent properties such as high conductivity and bacterial resistance, silver particles are widely used in the electronics industry as well as in other industries where bacterial resistance is required.
본 발명은, 본 발명을 예시하기 위한 것일 뿐이며 청구의 범위에 명시된 바와 같은 본 발명의 요지를 전혀 제한하지 않는 특정한 바람직한 양태들 및 또 다른 양태들에 의해 기술된다.The present invention is described by way of specific and preferred embodiments, which are intended only to illustrate the invention and do not in any way limit the gist of the invention as specified in the claims.
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