KR100880139B1 - Key unit and method for manufacturing the same - Google Patents

Abstract

The key top can be prevented from sinking under the key window frame when the key is pressed and injuries of the key top, interference between the keys can be prevented even in narrow pitch keyboards where the key window frame is not applied, and automatic assembly can be facilitated. And a double structure in which the light guide plate is laminated to the key unit as an independent component is removed. The key unit includes a key pad made of a pad member of a thermoplastic elastomer having a through hole or cutout on a surface, and closing the through hole or cutout of a rigid base and a rigid base such as a hard resin plate or a metal plate, wherein the pad The member is provided integrally with the switch pusher, and the key top of the hard resin is arranged to correspond with the switch pusher.

Key, key unit, mobile phone

Description

KEY UNIT AND METHOD FOR MANUFACTURING THE SAME}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a key unit for use in a mobile device such as a mobile phone or a PDA, and in particular, a key pad having a hard base composed of a rigid plate such as a hard resin plate or a metal plate. pad).

The key unit is one component constituting a mobile device such as a mobile phone or a PDA, and is a device in which keys (buttons) for operating a plurality of switches are arranged on one sheet. The key is a key pad made of an elastic material such as soft rubber or thermoplastic elastomer, a key top attached to the surface of the key pad and made of hard resin, and a switch pushbutton ("boss") on the back of the key pad. ""). The key is connected to another key through the keypad. When the circuit board with the switch element is in close contact with the underside of the key unit constructed in this way, the key switch is formed at the position corresponding to each key. Until now, a structure has been applied in which a key top in a key unit is exposed from a key window located on a case surface of a mobile phone or the like.

In recent years, as a result of miniaturization of mobile phones and the like, the demand for thinning the key unit has increased, and the distance from the top of the key top to the bottom of the key unit has been excessively reduced. In such a thin key unit, when the key is pressed, the end of the key top is recessed under the key window frame of the case and the pressed key does not return.

The cause of the shortcomings mentioned above is probably because the entire key unit is made of elastic material that stretches and contracts smoothly. In addition, since the key unit became excessively thin, the unit lacked shape stability. When the key is pressed, the key unit is deformed and the key top slides laterally. Such a key unit also has a problem that it is difficult to be automatically assembled.

As a countermeasure against the depression of the key top, a key unit has been proposed in which a circular protrusion (rib) surrounding the center of the key top is disposed on the back of the key pad, as shown in FIG. By the way, in the key with the illumination function, the shadow of this circular protrusion is seen from the top of the key top, which causes another problem that degrades the aesthetics of the key unit.

In addition, in a general key unit, as shown in FIG. 10B, a light guide plate for illuminating a key top is laminated on the key unit, but such a dual structure is arranged in a request to thin the key unit. Another traditional technique is the keypad for a cordless phone described in Japanese Laid-Open Patent Publication 2003-7161.

Furthermore, in a rapidly developing keyboard such as a PDA, it is necessary to arrange a large number of keys in a small space, so that a so-called narrow pitch key unit with a significantly narrow space between keys tends to be applied. In the narrow pitch key unit, since there is no space for arranging the above-described key window frame between adjacent key tops, positioning between the key tops can only rely on the soft key pad. In a key unit having such a structure, the key top is caught by something and bounces up, or pressing one key easily interferes with the movement between the keys, thereby easily causing the problem of operating adjacent keys.

The first object of the present invention is to provide a key unit which can prevent the key top from sinking under the key window frame of the case when the key is pressed, and can prevent the floating of the key top and interference between the keys. In order to improve the shape stability of the key unit, and to easily perform automatic assembly on a narrow pitch keyboard that is impossible to apply a key window frame serving as a position determination between key tops. The second object is also to eliminate the duplex structure in which a separate light guide plate is provided in the key unit.

In the present invention, in order to achieve the above object, there is provided a key pad constituted by combining a flexible pad member made of rubber or thermoplastic elastomer with a hard base made of a rigid plate such as a hard resin plate or a metal plate. Therefore, the flexibility of the pad member made of rubber or thermoplastic elastomer is used locally, and rigidity is imparted to the entire key unit by a hard base composed of a plate having rigidity such as a hard resin plate or a metal plate, thereby solving the first problem described above. . Also in this case, when a hard resin plate having a light transmissive property is used, the hard base itself also functions as a light guide plate so that the second object is solved at the same time.

In the structure of the keypad, that is, the method of joining the pad member to the hard base may have two forms. First, in the first embodiment, the required through holes or cutouts (key tops are pressed through the keypads in these through holes or cutouts) are arranged on the surface of the flat hard base, and the through holes or cutouts are closed. The pad member of the rubber or thermoplastic elastomer is formed in the through hole or the cutout portion. In this case, the switch pusher is formed simultaneously and integrally on one side of the pad member, and the key top is disposed at the position of the rear face corresponding to the switch pusher. In this first embodiment, the pad member is separated for each through hole or cutout. The invention described in claim 1 of the claims relates to the first embodiment.

The second to fourth embodiments of the structure of the key pad are that the pad member made of rubber or thermoplastic elastomer is formed to close the through hole of the hard base, and the key top and the switch pusher are disposed on opposite sides of the pad member. Similar to the first embodiment in. In the above structure, the pad member is connected to the through hole and / or the cutout of the hard base to cover the hard base. In this case, the pad member may have an upper surface of a portion other than the through hole of the hard base or the cutout portion (the surface of the hard base facing the same direction as that of the surface of the keypad on which the key top is disposed, the back surface is collectively referred to as the lower surface), Connected in such a way as to extend beyond each through hole or incision, the pad member is connected to the hard base outside the through hole. The invention described in claims 2 and 3 relates to the second to fourth embodiments. It should be noted that the first through fourth embodiments can be applied in parallel for each of the different portions of the keypad.

The second object described above can be solved by the fifth embodiment in which light transmittance is imparted to the hard base and the pad member as described above. In addition, when the light source is a light emitting element such as a light emitting diode (LED), the light emitting element is disposed at the center of thickness of the hard base. Therefore, the light source arranging portion such as a hole for inserting the light emitting element can be disposed in a portion other than the through hole in the hard base. In the case where the light source is a surface illuminant such as an electroluminescence (EL) element, the surface light source may be laminated on the hard base and / or pad member of the keypad. The invention described in claims 4 and 5 relates to the fifth embodiment described above.

According to claim 1 of the present invention, the film is made of a rigid base, such as a hard resin plate or a metal plate, and having a through hole and / or cutout on the surface and a thinner film-like portion of the through hole. A key unit is provided comprising a key pad formed of a pad member made of rubber or thermoplastic elastomer to close the through hole of the hard base and / or the cutout portion so as to protrude from the inner wall and / or the inner wall of the cutout, the pad member being provided with a switch. A push top is provided integrally and a key top made of hard resin is disposed corresponding to the switch push projection of the pad member.

In the key unit according to claim 1, the pad member is formed at a portion where the film-shaped portion thinner than the hard base protrudes from the inner wall of the through hole and / or the inner wall of the cut portion so as to close the through hole and / or the cut portion of the hard base. Connected to cover the hard base.

In the key unit according to claim 2, the thin film-like portion of the pad member is adapted to cover one or both sides of the hard base.

The key unit according to claim 1, 2 or 3, wherein both the keypad and the key top are light transmissive, and a light source arrangement such as a light emitting element is other than the through hole and / or the cutout of the hard base. Located in another part.

The key unit according to claims 1, 2, 3 or 4, wherein both the keypad and the key top are light transmissive, and a surface light-emitting body such as an electroluminescent (EL) element is laminated on the keypad. do.

According to the present invention, a method of manufacturing a key unit consisting of the following steps is presented.

First forming a hard base composed of a rigid resin plate such as a hard resin plate or a metal plate having through holes and / or cutouts;

After arranging the hard base in the molding mold, the rubber or thermoplastic in the molding mold to fix and form the pad member such that the through-hole and / or incision of the hard base is closed by the pad member made of rubber or thermoplastic elastomer. Inserting an elastomer and integrally forming a switch pusher on a pad member constituting a keypad; and

 Coupling the switch pusher of the pad member with the corresponding hard resin key top.

1 is a side view showing a structure corresponding to a first embodiment of a key unit according to the present invention.

2 is a side view showing a structure corresponding to a second embodiment of a key unit according to the present invention.

3 is a side view showing a structure corresponding to a third embodiment of a key unit according to the present invention.

4 is a side view showing the structure corresponding to the fourth embodiment of the key unit according to the present invention.

5A to 5F are side views showing the key unit structure when a surface light source such as an EL sheet using an EL element is used in the light source for illuminating the key top in the second embodiment. .

6 is a plan view showing a hard base in the key unit according to an embodiment of the present invention.

FIG. 7 is a plan view showing a state in which a pad member is formed by closing a hole of the hard base shown in FIG. 6 to form a keypad. FIG.

FIG. 8A is a plan view showing a state where the key top is installed on the surface of the keypad shown in FIG. 7, (B) is a cross sectional view seen from the direction of the AA line in (A), and (C) is (A) And (B) are sectional views seen from the direction of the BB line.

9 is a side view of a narrow pitch key unit provided with a keypad having a hard base according to a second embodiment of the present invention.

10 shows a typical key unit. (A) is a sectional view of the side of a device provided with a rib to prevent depression, and (B) is a side view of a unit provided with a light emitting element and a light guide plate.

The outline of an embodiment of the present invention will be described with reference to the accompanying drawings. In each drawing, reference numeral 1 denotes a key unit, 2 a key top, 3 a key pad, 4 a hard base, 4a a through hole, 4b a cutout portion, 4c a light source arrangement (hole where a light emitting element is disposed), 5 is a pad member, 5a is a switch pusher, 5b and 5c are film-like portions, 6 is an LED, 7 is a surface illuminant, 8 is a circuit board, and 9 is a metal dome.

A first embodiment of a hard base key unit will be described according to the invention with reference to FIG. 1. That is, the key unit 1 has a key top 2 and a key pad 3. The key top 2 is made into a desired shape by thermoplastic hard resin such as PC (polycarbonate) resin or polyethylene terephthalate (PET) resin. The keypad 3 is composed of a hard base 4 made of a hard resin such as a PC resin or a PET resin or a plate having rigidity such as aluminum, stainless steel (SUS, etc.) or a metal such as zinc, and a rubber or thermoplastic elastomer (silicon). Pad member 5 made of an elastic material such as rubber).

The hard base 4 is provided with many through holes 4a or cutouts 4b of various shapes on the surface. Further, these through holes 4a or cutouts 4b are filled by the pad members 5, respectively. Each pad member 5 is integrally provided with a switch pusher 5a protruding in one direction, and the other part of the pad member is substantially formed of a thinner film than the hard base 4. Further, the key top 2 is disposed on the opposite side of the surface of each pad member on which the switch pusher 5a is formed. In each pad member 5 which closes the through hole 4a or the cutout 4b, the end face of the pad member is joined to the side wall or the inner boundary wall of each through hole 4a or each cutout 4b. .

In the keypad 3 of the key unit 1 of the first embodiment, the pad member 5 exists only in the through hole 4a or the cutout portion 4b of the hard base 4, and the hard base 4 It is not placed on the surface of the). Therefore, if the thickness of the key unit 1 is set the same in all the embodiments, the thickness of the hard base 4 is set the largest, and the stiffness will be the highest in comparison with the other embodiments described later.

In addition, when the hard base 4 is formed of a metal plate, the hard base 4 can function as a grounding member. Therefore, the static electricity charged in the key unit 1 can be released through the hard base 4, and dust and the like can be prevented from being adsorbed by the static electricity charged in the key unit 1. In addition, since the metal plate is resistant to deformation and its shape stability is higher than that of the resin, it is possible to accurately determine the positions of the through holes 4a, the cutouts 4b, and the like, and has a key unit having satisfactory dimensional accuracy ( It is possible to get 1).

A second embodiment of the present invention will be described with reference to FIG. According to the second embodiment, the key unit 1 has the key top 2 and the key pad 3 in the same manner as in the first embodiment. The key top 2 is formed into a desired shape by thermoplastic hard resin, such as PC resin or PET resin. The keypad 3 is composed of a hard base 4 made of a hard resin such as PC resin or PET resin or a plate having rigidity such as metal such as aluminum, stainless steel or zinc and a rubber or thermoplastic elastomer (silicone rubber or the like). Pad member 5 formed of an elastic material. The pad member 5 is substantially the same size as the hard base 4.

The hard base 4 is provided with many through holes 4a or cutouts 4b of various shapes on the surface. The switch pressing protrusion 5a protruding in one direction is formed integrally with a portion of each pad member 5 closing each through hole 4a or each cutout 4b, and the other portion is a hard base 4. Substantially formed into a thinner film. The key top 2 is disposed on the opposite side of the surface of each pad member 5 on which the switch pusher 5a is formed.

In the key pad 3 of the key unit 1 of the second embodiment, the pad member 5 is connected to a portion of the key pad corresponding to the through hole 4a or the cutout 4b to form the film portion 5b. Is configured integrally. Thus, in FIG. 2 the surface 11 of the hard base 4 is entirely covered from above. It should be noted that the film-like portion 5b is formed in a film state whose thickness is smaller than that of the hard base 4. The hard base 4 is joined to the pad member 5 not only at the side wall / inner edge wall of each through hole 4a but also at the surface 11 of the hard base 4. Therefore, the areas joined to each other increase as compared with the first embodiment described above.

A third embodiment of the present invention will be described with reference to FIG. According to the third embodiment, the key unit 1 has a key top 2 and a key pad 3 in the same manner as in the first and second embodiments. The key top 2 is formed in a desired shape by thermoplastic hard resin, such as PC resin or PET resin. The keypad 3 is made of a hard base 4 made of a hard resin such as PC resin or PET resin or a plate having rigidity such as metal such as aluminum, stainless steel or zinc, and a rubber or thermoplastic elastomer (silicone rubber or The pad member 5 formed of an elastic material. The pad member 5 has substantially the same size as the hard base 4.

In the keypad 3 of the key unit 1 of the third embodiment, as shown in FIG. 3, the pad member 5 corresponds to the through hole 4a or the cutout 4b of the hard base 4. The film-like parts 5b and 5c are integrally formed in the upper and lower sides by sandwiching the surface 11 of the hard base 4 between them. Thus, the entire surface 11 of the hard base 4 is covered. It should be noted that the film-like portions 5b and 5c are formed of a thinner film than the hard base 4. The hard base 4 is bonded to the pad member 5 not only on the side wall / inner rim wall of each through hole 4a but also on the surface 11 of the hard base 4, so that the hard base 4 is therebetween. To be fitted to. Therefore, the parts joined together are the largest among the embodiments so far, and the strongest bonded state is realized. In addition, once the hard bases 4 are joined to the pad member 5, they cannot be separated from each other unless they are broken.

Next, a fourth embodiment of the present invention will be described with reference to FIG. According to the fourth embodiment, the key unit 1 has the key top 2 and the key pad 3 in the same manner as in the second embodiment. The key top 2 is formed in a desired shape by thermoplastic hard resin, such as PC resin or PET resin. The keypad 3 is a thermoplastic resin such as PC resin or PET resin, methyl phenyl silicone resin, thermosetting resin such as epoxy modified silicone resin or epoxy resin and acrylic. Hard bases (4) consisting of various types of hard resins, including UV resins such as acrylic resins, or plates having rigidity, such as metals such as aluminum, stainless steel or zinc, and rubber or The pad member 5 is formed of an elastic material such as thermoplastic elastomer (silicone rubber or the like). The pad member 5 has substantially the same size as the hard base 4. When the hard base 4 is formed of a so-called silicone resin such as methyl phenyl silicone resin or epoxy modified silicone resin and the pad member 5 is formed of silicone rubber (or elastomer), the bonding performance between the pad member and the hard base is This is reinforced. This is because siloxane bonding (-Si-O-Si-) is made between the pad member 5 and the hard base 4 which are all similar in silicone composition.

The hard base 4 is provided with many through holes 4a or cutouts 4b having various shapes on the surface. Further, these through holes 4a or cutouts 4b are filled by the pad members 5, respectively. A switch pusher 5a protruding in one direction is formed integrally with a part of each pad member 5 closing each through hole 4a or cutout 4b, and the other part of the pad member is generally a hard base. It is formed into a thinner film than (4). The key top 2 is disposed on the opposite surface of each pad member 5 surface on which the switch pusher 5a is formed.

In the key pad 3 of the key unit 1 in the fourth embodiment, the pad member 5 is connected to a portion of the key pad corresponding to the through hole 4a or the cutout portion 4b, so that the film-like portion 5c ) Is integrally formed. Thus, the surface 11 of the hard base 4 is entirely covered from the bottom up in FIG. 4. It should be noted that the film-like portion 5c is formed in a film state whose thickness is thinner than that of the hard base 4. The hard base 4 is joined to the pad member 5 not only on the side wall / inner edge wall of each through hole 4a but also on the surface 11 of the hard base 4. Thus, the areas joined to each other can be made larger in comparison with the above-described first embodiment.

When the key unit 1 according to the first to fourth embodiments is coupled to a mobile device such as a mobile phone or a PDA as shown in Figs. 1 to 4, the unit is disposed on a suitable circuit board 8. On the circuit board 8, a suitable contact pattern (not shown) is formed, and the metal dome 9 is disposed so as to cover the contact pattern. The switch pusher 5a of the keypad 3 is disposed facing the metal dome 9. The contact patterns on the key top 2, the pad member 5, the switch pusher 5a, the metal dome 9 and the circuit board 8 constitute a key switch. When the key top 2 is pressed, the pad member 5 is bent, and the metal dome 9 is deformed through the switch pusher 5a so that the contact on the circuit board 8 is shorted so that the corresponding key switch is closed. It will turn on.

Finally, a fifth embodiment of the present invention will be described. The fifth embodiment relates to means for solving the above-mentioned second problem. Related drawings are FIGS. 1-5.

In the present embodiment, the hard base 4, the pad member 5, and the key top 2 all have light transmission properties, and a plurality of light source arrangement portions 4c for the light emitting element or the like illuminate the key top 2. The key unit 1 is formed in a portion other than the through hole 4a of the hard base 4 in order to do so. In this case, since the light transmissive hard base 4 also functions as a light guide plate, it is not necessary to put a separate light guide plate on the key unit 1, which can contribute to the thinning of the key unit 1. It should be noted that the light source arranging portion 4c may be a hole into which a light emitting element such as an LED disposed on the underside of the hard base 4 is inserted, for example, as shown in FIGS. 1 to 4. The light source applied to the key unit 1 is not limited to a point light source for a light emitting element such as an LED. For example, a light emitting device made of a surface light emitting body such as an electroluminescent (EL) device can also be used.

5A to 5F show an example in which the EL element is used as a light source for illuminating the key tops 2, respectively. That is, the basic structure of the key unit 1 itself is the same as using the LED lamp as the light source described above (an example applied to the key unit 1 according to the second embodiment has been described). However, instead of forming the light source arrangement portion 4c such as the hole in the hard base 4, a surface light emitting body such as an EL element is laminated on the keypad 3. The EL element which is the surface light-emitting body 7 is an EL element having a sheet-like structure formed by forming and laminating an EL element composed of a light emitting layer and an electrode on a substrate such as a PET film or a PC film. (Hereinafter, "surface light emitting body" is referred to as "EL sheet"). The EL sheet 7 may be used together with a substrate such as a PET film or a PC film, or may be peeled off from the substrate. The EL element can be an inorganic EL or an organic EL. In addition, there is no particular limitation on the emission color of the EL sheet 7. However, instead of arranging different color layers in accordance with the function of each key, the EL sheet 7 is structured to change the emission color partially or individually, so that each key can be dimmed to a desired color.

In FIGS. 5A and 5B, the EL sheet 7 is attached to the keypad 3 using an adhesive or the like. As shown in Fig. 5A, the EL sheet 7 (indicated by a thick dashed line in the drawing. The part shown by a thin dashed line is present after each pad member to show a part not visible in the cross section. Is applied) on the upper surface of the keypad 3, that is, on the surface of the pad member 5.

FIG. 5B shows that the EL sheet 7 is located on the lower surface of the keypad 3, that is, on the lower surface 11 of the hard base 4.

5C shows that the EL sheet 7 is positioned between the hard base 4 of the keypad 3 and the pad member 5. That is, the EL sheet 7 is formed by insert molding in which the hard base 4 and the EL sheet 7 are placed in a molding mold and a rubber or thermoplastic elastomer is injected during molding of the keypad 3. It is integrated between the hard base 4 and the pad member 5 to be integrated.

FIG. 5D shows a state where the EL sheet 7 is buried in the pad member 5 of the keypad 3. That is, the EL sheet 7 pads the pad member 5 by insert molding in which the hard base 4 and the EL sheet 7 are placed in a molding mold and a rubber or thermoplastic elastomer is injected during the molding of the key pad 3. Buried in and unified.

FIG. 5E shows the state in which the EL sheet 7 is buried in the hard base of the keypad 3. That is, first, the EL sheet 7 is hardened by insert molding in which the EL sheet 7 is previously placed in the molding mold and the various kinds of resins are injected when the hard base 4 is molded into the various types of hard resins described above. Buried in base 4 and integrated.

FIG. 5F shows that the EL sheet 7 is attached and laminated using an adhesive or the like on the metal dome 9 or the circuit board 8 on which the contact electrodes are disposed. In this case, the EL sheet 7 is flexible and partially curved along the surface of the circuit board 8 and the metal dome 9 disposed on the substrate.

As described above, when the surface light emitter 7 is used as a light source for illuminating the key top 2, the shape of the light emitting surface can be arbitrarily formed. Therefore, the light emitting surface can be arbitrarily disposed where illumination is required (for example just below the key top 2) without using another light guide plate, and since the light source itself has a thin sheet shape, the hard base 4 There is no need to arrange a light source arrangement such as a hole in the) and the key unit 1 can be made thinner. Therefore, the entire apparatus in which the key unit 1 is used can be thinned.

Next, the method of manufacturing the key unit 1 will be described according to each of the above-described embodiments. In the method of manufacturing the key unit 1 of the present invention, a hard base 4 composed of a rigid resin plate or a metal plate such as a metal plate having a through hole 4a and / or a cutout 4b is provided. First is formed. After the hard base 4 is disposed in the molding mold, the pad member 5 has a thinner film-like portion than the hard base protruding from the inner wall of the through hole and / or the inner wall of the cutout, and is also made of a rubber or thermoplastic elastomer. A rubber or thermoplastic elastomer is inserted into the molding mold to close and secure and form the hard base. The switch pusher 5a is formed integrally with the pad member 5 constituting the keypad 3. Furthermore, the key top 2 made of hard resin is correspondingly engaged with the switch pusher 5a of the pad member 5.

In the above-described manufacturing method, the hard base 4 is first formed as a separate element, and then the hard base 4 is placed in the molding mold, and the hard base 4 and the pad member 5 are joined to the keypad ( 3) The so-called insert molding process is applied in which a rubber or thermoplastic elastomer is injected into the mold to form. In this case, for activating the surface of the hard base 4 so that the hard base 4 composed of a rigid plate such as a hard resin plate or a metal plate is firmly bonded to the pad member 5 made of rubber or thermoplastic elastomer. Appropriate pretreatment is preferably done prior.

Example 1:

Preferred embodiments of the present invention will be described below with reference to FIGS. 6 to 8. 6 is a plan view showing the hard base 4 in the keypad 3 according to the present embodiment. The illustrated hard base 4 is provided with a through hole 4a of various shapes, a cutout 4b, a light source arranging portion 4c in which a light emitting element such as an LED is arranged, and two positioning holes are provided. It is disposed on the upper side.

The hard base 4 shown in FIG. 6 is provided with a through hole 4a of four kinds of shapes and an incision 4b at two points. The large through hole, which is at the top end and is almost rectangular, corresponds to one multidirectional key. In the second stage, short rectangular cutouts 4b opposite each other are open on the right and left sides, each of which corresponds to one key. In the second stage, the central rectangular through hole between the right and left incisions 4b corresponds to two keys. Six elliptical through-holes 49 in the third stage each correspond to one key. The large through hole 4a at the bottom end accommodates six keys.

7 shows a state where the pad member 5 is formed in such a manner as to close each of the through holes 4a and the cutout 4b in the hard base 4, that is, the hard base 4 and the pad member 5. Fig. 3 is a plan view showing the keypad 3 composed of the same. In this figure, the part hatched by the dotted line is the pad member 5. The small circle indicated by the broken line on the plane of the pad member 5 represents the switch pusher 5a formed on the back side.

FIG. 8A is a plan view showing a state in which the key top 2 is mounted on the surface of the pad member 5 of the keypad 3 shown in FIG. 7 and the key unit is completed. ) Is a cross-sectional view seen from the disconnection AA direction in FIG. 8A. (C) is sectional drawing seen from the disconnection line B-B direction in (A) of FIG. It should be noted that Fig. 1 shows a cross-sectional view of the pad member 5, the switch pusher 5a and the key top 2 assembled in the through hole 4a and the cutout 4b, respectively.

In the key unit 1 constructed as described above according to the present invention, the pad member 5 has a through hole 4a in the surface of the hard base 4 composed of one plate having rigidity, such as a hard resin plate or a metal plate. ) And the cutouts 4b are formed in all the through holes 4a and cutouts 4b. The key top 2 on the surface of the key unit and the switch pusher 5a on the back thereof are formed or installed as necessary. Therefore, unlike the general keypad which consists entirely of a series of sheet-shaped pad members, the pad members 5 are distributed in all the through holes 4a and the cutout portions 4b.

Thus, a frame made of hard resin or metal is formed surrounding one or several key groups, and the spare portion of the keypad 3 without any keys is replaced by the surface of the hard base 4. As a result, the shape stability of the entire key unit 1 is improved, and the movement of the key top 2 in the lateral direction is controlled. Therefore, the disadvantage that the key pad 3 is recessed under the key window frame of the case when a key is pressed in a mobile device such as a mobile phone or a PDA is prevented.

Also, as shown in Fig. 3, a light emitting element such as an LED may be located at the center of thickness of the hard base 4 having light transparency. Since the light emitted from the light emitting element passes through the hard base 4 and goes to the pad member having light transparency through the through hole 4a or the cutout 4b, the light emitted from the light emitting element is the key top 2 Is firmly guided to the back side. Since the hard base 4 functions as a light guide plate in this way, it is not necessary to put a separate light guide plate on a key unit, and thickness reduction is achieved.

In addition, as shown in FIG. 5, a surface light-emitting body 7 such as an EL sheet 7 can be laminated on the keypad 3 as a light source. When the surface illuminant 7 is used as a light source for illuminating the key top 2, it is possible to illuminate the key top 2, for example just below the key top. In addition, since the light source itself is like a thin sheet, the key unit 1 can be made thinner.

Example 2:

Next, as a second embodiment, a narrow pitch key unit 1A including a keypad 3 composed of a hard base 4 and a pad member 5 will be described. 9 is a side view of the narrow pitch key unit 1A according to the present embodiment. Reference numerals in the drawings are the same as in the first embodiment.

In the key unit 1 of the first embodiment, the connection dimension of the through hole 4a of the keypad 3 is set to be somewhat larger than the dimension of each key top 2. On the other hand, in the key unit 1A of the present embodiment, the above dimensions are set smaller, and the boundary portions (connection portions) between the through holes 4a are located below the small distance between the adjacent key tops 2. The key unit is arranged in a manner corresponding to the portion.

In the key unit 1A constructed in such a manner, the movement of each key is controlled by the through hole 4a of the hard base 4 even if the key window frame cannot be applied. Thus, floating of the key top 2 is prevented. Since the movement of each key is separated from each other due to the rigidity of the hard base 4, interference between the keys is prevented.

As is apparent from the above description, the key unit in the present invention is composed of a rigid plate such as a hard resin plate or a metal plate, and includes a hard base having a through hole and / or a cutout in the face, a through hole of the hard base, and And / or a key pad formed by a pad member made of rubber or thermoplastic elastomer to close the incision, wherein the pad member is provided integrally with a switch pusher, and a key top made of hard resin corresponds to the switch pusher of the pad member. The key unit is arranged.

Therefore, since the rigidity of the entire key unit is improved and the movement of the key top in the lateral direction is controlled, the disadvantage that the key top is recessed under the key window frame of the case when the key is pressed in a device such as a mobile phone or a PDA can be effectively prevented. Can be. The movement of each key is separated from each other on a narrow pitch keyboard to which no key window frame can be applied. Thus, the injury of the key top or the interference between the keys is effectively prevented. Since rigidity suitable for handling by the robot hand is imparted, automatic assembly can be easily made.

In addition, when the hard base is formed of a metal plate, the hard base can also function as a grounding member. Thus, the static electricity charged in the key unit can be released through the hard base, and dust and the like can be prevented from being adsorbed by the static electricity charged in the key unit. Furthermore, since the metal plate is very resistant to deformation and the resulting shape stability is higher than that of the resin, it is possible to determine the position of the through hole, the cutout, or the like, and to obtain a key unit having satisfactory dimensional accuracy.

In the invention according to claim 2, the thin film-shaped portion of the pad member described above is connected to a portion where the film-shaped portion thinner than the hard base protrudes from the inner wall of the through-hole or the inner wall of the cut-out, so that the through-hole and / or the incision of the hard base. Since the part is closed and the hard base is covered, the engaging portion between the hard base and the pad member can be widened, and the durability of the keypad or the entire key unit can be improved.

In the invention according to claim 3, since the thin film-like portion of the pad member has a structure covering one or both sides of the hard base, the engaging portion between the hard base and the pad member is according to claim 2. It can be set wider, and the durability of the keypad or the entire key unit can be improved.

In the invention according to claim 4, since both the keypad and the key top are light-transmitting, and the light source arrangement portion such as a light emitting element is located at a portion other than the through hole and / or the cutout portion of the hard base, the hard base is It is unnecessary to serve as a general light guide plate and to provide a separate light guide plate in the key unit. Therefore, thinning of the key unit is realized.

In the invention according to claim 5, since both the keypad and the key top have optical transparency, and a surface light emitting body such as an EL element is laminated on the keypad, a light emitting element such as an LED is used as the light source. The key unit can be thinner. In application to an apparatus having a portion requiring other illumination, such as a liquid crystal display, near the key unit, the key unit is integrally formed with a light source at a point where other illumination is required through an EL sheet or the like, which manufactures the entire apparatus. It can contribute to the reduction of costs.

In addition, according to the present invention there is provided a method of manufacturing a key unit consisting of the following steps, first forming a hard base composed of a plate having rigidity such as a hard resin plate or a metal plate having a through hole and / or a cutout And arranging the hard base in the molding mold, and then placing the rubber or thermoplastic elastomer in the molding mold to fix and form the pad member such that the through hole and / or the incision of the hard base is closed by the pad member made of rubber or thermoplastic elastomer. And inserting the switch pressing protrusions integrally with the pad member constituting the keypad, and also engaging the hard resin key top corresponding to the switch pressing protrusion of the pad member. Therefore, there is provided a method of efficiently making a key unit that effectively prevents the disadvantage that the key top is recessed under the key window frame of the case when a key is pressed in a device such as a mobile phone or a PDA. Injuries of the key top or interference between the keys can be effectively prevented, and automatic assembly is easily achieved.

Claims (9)

It is composed of a rigid plate such as a hard resin plate or a metal plate, and has a through hole, an incision or a through hole and an incision in the surface thereof, and a through hole, an incision or a through hole and an incision of the hard base. A key pad formed of a pad member made of rubber or thermoplastic elastomer, The pad member is integrally provided with a switch pusher, and a key top made of hard resin is disposed to correspond to the switch pusher of the pad member. The pad member is a key unit, characterized in that the film-shaped portion thinner than the hard base is connected to the through hole, the incision portion or the through hole and the portion of the incision portion of the hard base to cover the hard base. delete The key unit according to claim 1, wherein the thin film-like portion of the pad member covers one side or both sides of the hard base. 4. The keypad and the key top are both light transmissive, and a light source arrangement portion such as a light emitting element is located at a portion other than the through hole, the cut portion or the through hole and the cut portion of the hard base. And a key unit. 4. The key unit according to claim 1 or 3, wherein both the keypad and the key top are light transmissive, and a surface light-emitting body such as an electroluminescent (EL) element is laminated on the keypad. First forming a hard base composed of a through hole, an incision or a through hole and an incision, and having a rigid plate such as a hard resin plate or a metal plate After arranging the hard base in the molding mold, the rubber or in the molding mold to fix and form the pad member such that the through-hole, cut-out or through-hole and cut-out of the hard base are closed by a pad member made of rubber or thermoplastic elastomer. Inserting a thermoplastic elastomer and integrally forming a switch pusher on a pad member constituting a keypad; and Engaging the key top made of hard resin in correspondence with the switch pressing projection of the pad member, The pad member is a method of manufacturing a key unit, characterized in that the film-like portion thinner than the hard base is connected to the through-hole, the incision or the through-hole and the part of the incision to close the hard base. The key unit as set forth in claim 4, wherein both the keypad and the key top are light transmissive, and a surface light-emitting body such as an electroluminescent (EL) element is laminated on the keypad. The method according to claim 1 or 3, The key unit has a narrow pitch key, the diameter of the through-hole being smaller than that of the key-top, and arranged so that the boundary between the through-hole and the through-hole corresponds to a distance below the adjacent key top. A key unit, characterized in that the unit. The method of claim 6, The key unit has a narrow pitch key, the diameter of the through-hole being smaller than that of the key-top, and arranged so that the boundary between the through-hole and the through-hole corresponds to a distance below the adjacent key top. It is a unit, The manufacturing method of a key unit.

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